ALU axxent PLUS-DK KPW
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1 ALU axxent PLUS-DK KPW Concealed turn-and-tilt hardware with mishandling device (FBS) on the corner drive (EUL) FBS KPW Tilt point vertical (KPW) Size range It is essential to adhere to the details of the system provider. Windows Patio doors min. max. max. Sash width (mm) Sash height (mm) Sash weight (kg) max. 100/130/150 max. 100/130/150 The following information from the aluminium planning manual must be observed: /3 Register 1: Guidelines of the German quality association for locks and hardware: Dokument-Nr. H LS001EN Updated directory of the documents: Dokument-Nr. H LS005EN Application diagrams: - Sash weight up to max. 100 kg: Dokument-Nr. H58.AWDLS003EN - Sash weight up to max. 130 kg: Dokument-Nr. H58.AWDLS004EN - Sash weight up to max. 150 kg: Dokument-Nr. H58.AWDLS005EN Basic safety notes: Dokument-Nr. H LS001EN Profile recommendation: Dokument-Nr. H48.ZubhLS008EN Symbols and abbreviations:: Dokument-Nr. H LS002EN Register 2: Adjustment options: Assembly and disassembly Register 8: Sash brake ALU with damping Table of contents Size ranges... 1 Hardware overview...2 Hardware list... 3 Assembly and design variations... 4 Sash dimensions... 5 Frame dimensions...6 Measurements for sash brake ALU...7 Dokument-Nr. H LS004EN Dokument-Nr. H45.axntLS001EN Dokument-Nr. H48.ZubhLS017EN Assembly instructions Seite 1
2 ALU axxent PLUS-DK KPW (FBS-EUL) Hardware overview / Torque and tooling information Items Nm (± 0,25) 219, 225, 702 2,5 2,5 410,, 506, 509, 517, 518, 802 1,5 2,5 908, 916 2, , 904, 907 2,7 PZ2 106, 107 2,5 PH H H H3 620 H / Page 2
3 ALU axxent PLUS-DK KPW (FBS-EUL) Hardware list H1 H2 H3 H4 depending on FB/kg depending on FB/kg dep. on kg H1/H2 H3/H4 Item Piece Designation Material no. P/U Material no. P/U 100 Handle ALU Si-line 101 ALU Si-line lockable 102 ALU Globe 103 ALU Globe lockable TITAN 105 TITAN lockable Only use in combination with coupling set See ALU handle overview, document no.: H48.ZubhLS007en in ALU planning manual ( 7 mm x 25, cam Ø 10 mm) 106 ALU Globe RR Only use in combination with gear set See Handle ALU Globe RR, document no.: H48.ZubhLS006en 107 ALU Globe RR lockable in ALU planning manual 1 BS ALU axxent PLUS-DK A0004 right Size 1 MMBS _ 1 MMBS _ 10 (FB mm 100 kg) A0004 left Size 1 MMBS _ 1 MMBS _ 10 A0004 right Size 2 MMBS _ 1 MMBS _ 10 (FB > ) A0004 left Size 2 MMBS _ 1 MMBS _ 10 A0006 right Size 1 MMBS _ 1 MMBS _ 10 (FB mm 100 kg) A0006 left Size 1 MMBS _ 1 MMBS _ 10 A0006 right Size 2 MMBS _ 1 MMBS _ 10 (FB > ) A0006 left Size 2 MMBS _ 1 MMBS _ Bottom hinge right/left ALU axxent PLUS Supporting arm right/left ALU axxent PLUS Sash hinge BSU right/left ALU axxent PLUS Guiding piece BSU ALU axxent PLUS Deadbolt BS0 right/left ALU axxent PLUS Omitted for ; replacement by item Top stay size 1 right/left ALU axxent PLUS-DK Top stay size 2 right/left ALU axxent PLUS-DK Accessory ALU axxent BSO A0022 only use in connection with BS ALU axxent PLUS DK A0006 MZBS _ 1 MZBS _ Additional stay ALU FB > kg FB > 1020 > 100 kg Additional stay Striker plate Locking cam Exzenterniet Sash brake ALU axxent PLUS short FB > 600 bis 1000 > 130 kg MSBR _ 1 MSBR _ 50 1 Sash brake ALU - long FB > 1000 bis 1600 > 130 kg MSBR _ 1 MSBR _ Spring Top hinge block Stop Filling piece for end position damping (measurements see page 7) Sash brake ALU axxent PLUS short Sash brake ALU long Accessory set ALU axxent PLUS > 100 kg - - MZBS _ M5 x 13 countersunk screw Long stop Locking side ALU-DK-FBS EUL KPW (horizontal tilt point) 1 (with FBS on the corner drive) MS _ 1 MS _ EUL clamping piece Corner drive, VSO-FBS 1 Striker Striker EUL VSO VSU corner drive Run-up block Tilt locking part Tilt lock DK Coupling set ALU (without FBS on gear) Only use in combination with H1/H2 MMKL _ 1 MMKL _ ALU coupling bracket M5 x 12 cheese head screw Gear set ALU Only use in combination with H3/H4 (without FBS on gear (see drawing no. H48.ZubhLS005en) MMGI _ 1 MMGI _ ESG M M5 x 35 countersunk screw M6 coupling screw Locking part ALU FH > 2400 (recommendation) Locking cam Eccentric rivet 1 Striker ALU Slider FB > 1250 mm (recommendation) MM _ 1 MM _ 20 2 Striker Slider ALU VS/BS axxent PLUS FH >1250 mm (recommendation) MM _ 1 MM _ 20 3 Striker Slider Corner drive axxent BSO ALU axxent Coupling piece BSO ALU axxent Accessories Sash lifter ALU (see drawing no. H48.ZubhLS014en) MMFH _ 1 MMFH _ Handle support ALU Only use in combination with H1/H2 - - (see table on page 4) 200 dependent on system no. illus Adjusting piece AV gray (± 0,5) (Installation see Maintenance & Adjustment Instructions no. H LS004en) - - MBDR Page 3
4 ALU axxent PLUS-DK KPW (FBS-EUL) Handle support assembly and design ALU Observe assembly sequence! Design variations for handle support (item 915) (H1/H2) USH (mm) Z (mm) 2 X 7 mm X > mm MFHA _ 7-10 > 2 3 MFHA _ MFHA _ > MFHA _ - Sequence of installation in sash - without centre lock ( ) - with centre lock ( ) USH ALU axxent PLUS assembly adjustment see Document no.: H45.axntLS001en Assembly instructions ALU axxent PLUS-DK/TBT ALU axxent PLUS-D/DS ALU axxent PLUS-K/K-ZV ALU maintenance and adjustment instructions see Document no.: H LS004en ALU maintenance and adjustment instructions ALU 5200 ALU axxent ALU axxent PLUS ALU 2200 ALU-DK/TBT200 ALU 300-D ALU RB/SF H45.axntLS001en/2 Compliance with the specifications listed below is mandatory: - Directives of the Trade Organisation for Locks and Fittings (Gütegemeinschaft Schlösser und Beschläge e. V.) : - Document no. H LS001EN - Basic safety notes: - Document no. H LS001EN Further information: - Maintenance and care instructions: - Document no. H LS004EN - Assembly instructions: - Document no. H48.axntLS007EN...LS021EN - List of abbreviations: - Document no. H LS002EN Note: The assembly and adjustments for the previous "axxent" hardware system are different. See doc. no H45.axntLS004! Explanation of symbols: Safety-relevant area Safety note Direction of motion Video of the assembly instructions You can find the updated assembly instruction video here: Table of contents Notes, explanations... 1 ALU axxent PLUS-DK/TBT, -D/DS - Positioning of hardware components I... 2 ALU axxent PLUS-DK/TBT, -D, -K - Positioning of hardware components II... 3 ALU axxent PLUS-DK/TBT - Installation at BSU... 4 ALU axxent PLUS-DK/TBT - Installation at BSO... 5 ALU axxent PLUS-D/DS - Positioning of hardware components - without... 6 ALU axxent PLUS-D/DS - Positioning of hardware components - with... 7 ALU axxent PLUS-D/DS - Positioning of hardware components... 8 ALU axxent PLUS-D/DS - Installation at BSU... 9 ALU axxent PLUS-D/DS - Installation at BSO...10 ALU axxent PLUS-DK/TBT; - D/DS - Removal at BSO...11 ALU axxent PLUS-DK/TBT; - D/DS - Removing the BSU and adjusting piece...12 ALU axxent PLUS-K, K/ZV - Positioning of hardware components I...13 ALU axxent PLUS-K, K/ZV - Positioning of hardware components II...14 ALU axxent PLUS-K, K/ZV - Assembly of BS...15 Assembly instructions H45.axntLS001en Technical specifications and colours are subject to change H LS004en/2 It is imperative that the information below is adhered to: - Fundamental safety information: see document no. H LS001EN - All maintenance and adjustment work must be carried out by a specialist window fabricator. - Use only acid-free and resin-free grease or oil. - Grease the joints of the bottom hinge pins (exception: ALU axxent); do not oil them! The directives of the Trade Organisation for Locks and Fittings (Gütegemeinschaft Schlösser und Beschläge e. V.) provide comprehensive information on the correct operation and maintenance of hardware for windows and French doors. We deem these directives to be binding. You can find the latest versions in a range of languages, at: Explanation of symbols: = lubrication points = adjustable eccentric locking cams = standard adjustment point = adjustment point dependent on FB/FH = safety-related area = observe information! Table of contents Size ranges...p 1 Important information...p 2 Pressure setting for larger sashes...p 3 Maintenance instructions for ALU P 4 Adjustment options for ALU P 5 Maint. instructions for ALU axxent-d, DK/TBT, K/K-ZV...P 6 Adjustment options for ALU axxent-d...p 7 Adjustment options for ALU axxent-dk/tbt...p 8 Adjustment options for ALU axxent-k/k-zv...p 9 Maintenance instructions for ALU axxent PLUS-DK/TBT...S 10 Adjustment options for ALU axxent PLUS-DK/TBT...P 11 Maintenance instructions for ALU P 12 Adjustment options for ALU P 13 Maintenance instructions for ALU DK/TBT P 14 Adjustment options for ALU-DK/TBT P 15 Maintenance instructions for ALU-D300...P 16 Adjustment options for ALU D300...P 17 Maintenance instructions for ALU RB/ALU SF...P 18 Adjustment options for ALU RB/ALU SF...P 19 Maintenance instructions H LS004en Page 1/20 Page 4
5 ALU axxent PLUS-DK KPW (FBS-EUL) Sash dimensions S3 = FB (Size S3 = FB (Size 2) S3 = FB (Size 2 with addit. stay) (> 100 kg FB > 1020 mm) 2 Position top stay FB/2-464 G2 > 300 H1/H2 FH/3-153 H3/H4 (FH > 2400) Ø10 (FH > 2400) FH 2000 FH/3-216 (G1 = G2) Ø10 S4 = FH/2-283 (FH > ) S4 = 2/3 FH (FH > 2400) H1/H2 H3 H4 G1 > 300 (min. FH/3) FH (sash height) 199 FH/3-110 (FH > 2400) Ø10 3,5 X H3/ H4 Push stop (914) onto sash hinge (22 and secure (see page 2 for torque). S5 = FB/2-214 (61,5) (> 100 kg) FB (sash width) Installation recommendation for the centre locks and additional locks see page 3. Page 5
6 ALU axxent PLUS-DK KPW (FBS-EUL) Frame dimensions 297 (Additional stay) FH/3 (FH > 2400) Handle heigh G (H1/H2) (FH > 2400) Handle heigh G (H3/H4) FH/3 125 A - A A0004 A - A A0006 If the ALU sash brake is not installed, there is a risk of injury if the window sash falls out! with sash weight > 130 kg install ALU sash brake with damping according to information on page 7. Note: Remove adhesive residue from frame corners. A - A A0022 2) A - A min. 10 (Overall frame clearance dimension) 2) 8, ) 155 FH/3 (FH > 2400) Slide downwards for FH/3 (FH > 2400) FH > 2400 (FH > ) A A FB Centre Installation recommendation for the centre locks see page 3. 2) Drill hole Ø4.2 for sash weights >100 kg (for item 902). After the installation of the bottom hinge, drill through the bottom hinge casing with a Ø4.2 drill. Page 6
7 ALU axxent PLUS-DK KPW (FBS-EUL) Measurements for sash brake ALU with damping Dimensions for sash brake ALU (Pos. 811/812/813/814/816/817) Guide piece Assembly of the sash brake ALU on the hinge side at the bottom (BSU) Risk of injury due to window sash falling out! Stop - Install sash brake ALU only on the hinge side below. Top hinge block Opening angle 90 Dimensions in mm ALU axxent PLUS X Y Sash brake ALU axxent PLUS kurz FB (137) 156 Sash brake ALU long FB > (137) 218 Note: Missing information for sash brake ALU with damping see doc.-no.: H48.ZUBHLS017en! Page 7
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