Roto Patio Life. Window and door technology. Standard hardware for large Lift&Slide doors up to 300 kg

Transcription

1 Window and door technology Roto Patio Life Standard hardware for large Lift&Slide doors up to 300 kg Installation, Maintenance and Operation instructions for VEKASLIDE system

2 Imprint Copyright: September 2015 Roto Frank AG Fenster- und Türtechnologie Wilhelm-Frank-Platz Leinfelden-Echterdingen Germany Telephone Telefax info@roto-frank.com

3 General information Product liability guidelines...4 The Roto sliding hardware...6 Versions...7 General advice...8 Application diagram...9 Hardware overview Diagram A Parts list Drilling, routing and striker positioning jigs Installation Threshold and frame installation Carrying out the drainage drill-holes / drainage notching Installing the counter-block on the threshold Installing the threshold in the fixed unit area Sealing up the passage area at the assembly profile Sealing up the passage area at the counter-block Predrilling the threshold and frame sections Installing the threshold end-caps Sealing up the groove in the threshold Installing the roller track, weather profile and frame section Preparation of the fixed unit Frame installation Installing striker plates and guide track Mounting the strikers Striker if SH > 2270 mm Sealing the fixed unit Installing sealing cushions Bottom frame mullion gasket Top frame mullion gasket Sash installation Chamfering corners and carrying out recesses Predrilling / routing out the handle and recessed grip Mounting the handle and recessed grip Hardware components and espagnolettes Installing the lifting track in the sash Installing the mullion profile section Installing bottom mullion sealing cushion Installing the extruded gaskets and the support profile in the sash Installing the top frame mullion gasket Sash and frame installation Installing top and bottom stop plates Installing the cover profile Mounting front slider Maintenance and operation instructions Safety instructions Inserts Cross-section drawings, Diagram A Profile deductible dimensions, Diagram A Jigs, Diagram A Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

4 Product liability guidelines Sliding hardware for windows and balcony doors According to the defined manufacturer s liability described in paragraph 4 of the product liability law, the following information regarding Turn-Only and Tilt&Turn hardware for window and balcony door sashes should be observed. Non-compliance exempts the manufacturer of his liability. 1. Product information and stipulated application 1.1 Turn-Only and Tilt&Turn hardware Definition: Turn-Only and Tilt&Turn hardware as covered by this definition is one-handoperation Turn-Only and Tilt&Turn hardware for windows and balcony doors in building construction. This is used to enable windows and balcony-door sashes into a turning position by operating a hand-lever (handle) or into a limited tilting position in the case of the scissors (sash-stay) version. Application: Turn-Only and Tilt&Turn hardware is used on vertically installed windows and balcony-doors made of timber, PVC, aluminium or steel and their corresponding material combinations. Conventional Turn- Only and Tilt&Turn hardware as covered by this definition, locks window and balcony door sashes or enables various ventilating positions. When closing, the gasket counter force must be overcome as a rule. 1.2 Sliding hardware Definition: Sliding hardware as covered by this definition, is hardware for sliding sashes for balcony doors and windows that are mainly used as glazed exterior structures. In combination with the sliding sashes, fixedglazing-units and/or further sashes i.e. Turn- Only sashes for cleaning purposes can be situated in a window element. Application: Sliding hardware is used on vertically installed windows and balcony door sashes made of timber, PVC, aluminium or steel, and their corresponding material combinations. Sliding hardware as covered by this definition is equipped with a locking mechanism that fastens the sliding sash as well as rollers located on the bottom horizontal plane of the sliding sash. In addition, scissor stay-arms for tilting and mechanisms to lift and/or parallel-retract the sashes can be specified. By means of the hardware, the sashes are locked, brought into the ventilation position and pushed to the side. Depending on the outside temperature, relative air humidity of the ambient air, as well as the application location of the sliding element, a temporary formation of condensation water on the aluminium track on the inside may occur. This is particularly promoted when the air circulation is hindered ; for example due to deep reveals, curtains as well as unfavourable radiator positioning and the like. 1.3 Differing application Liability exclusion All applications differing from 1.1 and/ or 1.2 are regarded as non-stipulated applications and excludes any liability on our part. 1.4 Advice concerning restrictions of use Opened balcony doors and window sashes, as well as window and balcony door sashes not locked or in the tilted modus, provide only a shielding function and do not meet any demands on joint impermeability, water tightness, sound reduction, heat-insulation and burglary resistance. In the case of wind and draught, the window and balcony door sashes must be closed and locked. Wind and draught is present, if a window or balcony-door sash while in one of its opening positions, can open or close on its own, in an uncontrolled manner by means of either air pressure or air suction. A static opening position of window and balcony -door sashes can only be achieved by means of additional hardware. 1.5 Particular necessary agreements for extended requirements Burglar-resistant windows and balcony doors, windows and balcony doors for damp rooms and those for use in environments with aggressive, corrosive air content, require hardware adapted for the respective application and individually agreed upon performance features. The resistance against wind loads in a closed and locked state is dependent on the respective designs of windows & balcony doors. If wind loading tests need to be carried out (for example in accordance with DIN EN in particular pressure test p3), suitable hardware compilations are to be matched in relation to the respective window design and frame material, and each case individually agreed upon. Generally speaking, the hardware defined in 1.1 and/or 1.2 fulfils the requirements for barrier-free dwellings (for example, in accordance with DIN 18025). However corresponding hardware compilations and installations for windows and balcony doors are necessary, which must be coordinated and each case individually agreed upon. 2. Misuse Misuse therefore not the stipulated product utilisation occurs in particular with hardware for windows and balcony doors as described in section 1.1 and/or 1.2 in particular : If obstacles are inserted in the opening vicinity between the frame and sash, thus impeding or preventing its proper specified use, if additional loads are put on window or balcony-door sashes (for example if children swing on the window or balcony -door sash), if window and balcony-door sashes are pressed adversatively or uncontrolled (for example by the wind) up against the window reveals, so that the hardware or the frame material or other individual window or balcony-door components are damaged or destroyed and/or if consequential damage can arise, if while closing (or sliding) someone reaches between the sash and frame, and/or a person (or parts thereof) are in the vicinity (risk to life and limb). 3. Liability The respective entire hardware set may only consist of hardware components from Roto s system. In the case of non factoryapproved combinations by Roto Frank AG and/or inappropriately assembled hardware, and/or the use of non-original and/or non factory-approved accessory components, no liability is accepted. For professional screw-fixing, the Quality Assurance Association: Locks and Hardware s directive TBDK (Fixing load-bearing Turn-Only and Tilt&Turn hardware components ) is to be adhered. When using PVC or light metal profiles, the profile manufacturers and/or system owners information is to be observed. The window fabricator is essentially responsible for the compliance of the specified system-related dimensions (for example, the gasket gap dimensions). These specified system-related dimensions are to be checked regularly, in particular when using new hardware components for the first time, and also during production as well as during the window installation process. The hardware components are designed in such a manner, that the system-related dimensions can be adjusted, provided the hardware can have an effect on these. 4 September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

5 Should there be a deviation from these dimensions that leads to a fault that has not been noted before the window installation, no liability is accepted for the additional expenses incurred. 4. Product performance Manufacturer s application advice 4.1 Maximum sash weights The listed maximum sash weights for the individual hardware versions may not be exceeded. The building component with the least permissible load-carrying capacity determines the maximum sash weight. Application diagrams and component classification are to be adhered to. 4.2 Sash sizes The description of the application diagrams in the planning documentation, product catalogues or installation instructions depict the relationships between the permissible sash rebate widths and sash rebate heights, depending on various glass weights and/or thickness. The resulting sash dimensions or sash formats (portrait and/or landscape format ) as well as the maximum sash weight may not under any circumstance be exceeded. 4.3 Hardware combination The manufacturer s regulations that deal with the combination of hardware are obligatory (for example: the application of additional stay arms, the hardware design for burglar-resistant window sashes and balcony -door leaves etc.). 5. Product maintenance Security relevant hardware components are to be examined at least once a year for stability and wear and tear. Depending on the requirements, the fixing screws are to be tightened and/or parts to be replaced. In addition to this, the following maintenance work is to be carried out at least once a year: All movable parts and all locking points of the hardware are to be lubricated and tested. Only cleaning and maintenance agents, that do not damage the corrosion protection of the hardware components, are to be used. The hardware adjustment work particularly in the vicinity of the pivot rest, bogies and the scissor stays as well as replacing parts and the unhinging & hinging of the active sash are to be carried out by a specialist company. When coating for example when painting or varnishing the windows and balcony doors hardware is to be excluded from this process and is also to be protected against any impurities (paint/varnish splashes). 5.1 Preservation of the surface finish Electrolytically applied zinc coatings are not attacked in a normal room climate, if no condensation can form on the hardware or occasionally formed condensation can dry rapidly. In order to permanently preserve the hardware s surface quality and to avoid deterioration by corrosion, it is imperative to observe the following points: The hardware and/or the rebate areas are to be ventilated sufficiently in particular during the building phase so that they are not exposed neither to direct wetness nor to condensation. In any case, necessary steps are to be taken to ensure that (permanent) moist ambient air cannot condense in the rebate areas. The hardware is to be kept free from deposits and soiling from building materials (building dust, plaster, cement etc.). Possible soiling from plaster, mortar or similar materials is to be removed with water before it cures. Aggressive vapours (e.g. by means of formic acid or acetic acid, ammonia, amine or ammonia compounds, aldehydes, phenols, chlorine, tannic acid etc.) in connection with even small formations of condensation can lead to fast corrosion of the hardware. For this reason, evaporation in the vicinity of the windows is to be absolutely avoided. On windows and balcony doors made of oak or other types of timber with a high concentration of (tannic-) acid, ensure that by means of a suitable window surface treatment, these content substances can not evaporate out of the timber. The hardware may not come in direct contact with untreated timber surfaces. Furthermore no acetic-acid or crosslinked acidic sealing compounds or those with the above mentioned contents may be used, since both the direct contact with the sealing compound and its vaporisation can attack the hardware s surface. The hardware may only be cleaned with mild, ph-neutral cleaning agent in diluted form. Under no circumstances may aggressive, acidiferous cleaners or abrasive cleaning agents whose contents are listed in the above paragraph be used. Basically only zinc-plated and passivated screws are to be used for fixing the hardware components. By no means may stainless-steel screws be used, as this promotes the corrosion of zincplated surfaces. 6. Obligation to issue information and instructions The following documentation in particular is available in order to fulfil the information and instruction duties, as well as implementing maintenance operations. This documentation is to be passed on to dealers, intermediaries, fabricators and end users. Planning documentation Product catalogues Installation instructions Maintenance and care instructions as well as operating instructions This is described subsequently as product information whether in whole or in part. In order to safeguard the relevant function of windows and balcony doors: Planning engineers are obliged to request and comply with the manufacturer's or authorised dealer's product information. Specialised dealers are obliged to observe the product information from the manufacturer particularly valid for advertising measures and to pass this on to subsequent dealers and/or fabricators, and to point out to them that they are also obliged to pass this on to their customers. Fabricators are obliged to observe the product information and in particular, to pass on service & maintenance instructions as well as operating manuals to the builders and end-users. 7. Use of related hardware The variations possible within individual hardware systems (e.g. Tilt-Only and Top- Hung hardware, or hardware that provides a circumferential ventilation-gap by parallelretracting the sash instead of, or in addition to the tilted position) are to be treated according to the corresponding valid features of product information, stipulated application, misuse, product performance, product maintenance, information & instruction obligations. Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

6 The Roto sliding hardware for large Lift&Slide profiles Product description: Patio Life makes operating doors easier; the innovative convenient sliding hardware saves you the laborious task of having to lift the door. The gasket components are controlled via the handle and completely seal the door. The Patio Life application range for large Lift&Slide profiles is for up to sash widths of 3220 mm, sash heights of 2670 mm and sash weights of 300 kg (PVC) or 400 kg (timber). Various schematic diagrams enable various opening possibilities, in particular in hotels, cafés etc. The advantages at a glance: Operation: Easy operation, as the door does not have to be lifted to unlock and/or open. Operating and locking forces are irrespective of the sash weight. Easy and logical door operation adopting the well known Tilt&Turn handle positions, (locked mode = handle down) thus avoiding mishandling. Security: The espagnolette for door sizes is already equipped with 4 locking points in the standard version. Jemmying the door is extremely difficult due to the design. The use of electronic locking monitoring systems is possible. Functionality: Very good smooth operation due to the high-quality bogie technology and cleaning brushes integrated in the bogies ensure optimal operation and durability. By means of the 180 handle position, a safeguarded night ventilation function is enabled that is not visible from outside. The door is completely closed and locked. The bottom gasket components are forced downwards, creating an approx. 5 mm ventilation gap across the overall width on the top. Low threshold for barrier-free living. Impermeability / isothermal efficiency: New enhanced threshold. A special material mix of heat insulating substances produces optimal isothermal efficiency and prevents unwanted thermal bridges. The cold/heat exchange is reduced to a minimum. Operation and functionality well known handle positions and night ventilation Closed Open Secure night ventilation 6 September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

7 Versions Diagram A L R Diagram A, DIN left Diagram A, DIN right Diagram K L R Diagram K Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

8 General advice PVC window with profile 70 x 100 mm format 30 mm sash distance Hardware functional safety In order to warrant continuous hardware functional safety, the following should be observed: 1. Application ranges and/or sash rebate width & height, max. sash weight and total element width and profile manufacturers regulations are to be observed. 2. Professional installation of the hardware components in accordance with these installation instructions. 3. Professional installation of the elements during the window installation process. 4. Observation of the maintenance and operation instructions. 5. The entire hardware may consist of only original Roto system components. The use of non-roto components excludes any liability on our part. 6. Roller tracks and guide tracks are to be cleaned regularly from dust and dirt, so that the rollers smooth operation is maintained. Product liability regulations The window handle is to be fixed with M5 x... countersunk screws, according to DIN 965. When fixing the central locking hardware components, corrosion protected hardware-adapted fenestration screws are to be used. The window fabricator must ensure adequate fixing of the hardware components, consulting the screw manufacturer if necessary. The glazing spacer-block regulations for the glazing procedure are to be adhered. Product liability Liability exclusion The hardware manufacturer is not liable for malfunctions or damage to the hardware and to the windows or balcony doors equipped with the hardware, if any such malfunctions or damage has been caused by inadequate tendering procedures or failure to adhere to the installation instructions and application drawings. Validity of these instructions Only in conjunction with the corresponding guidelines on the Veka system. 8 September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

9 Application diagram Application diagram Patio Life sliding system up to 300 kg Application range Sash width (SW) mm Sash height (SH) mm Frame external width (FEW).max mm Observe the profile manufacturer s specifications Sash weight... max. 300 kg Ratio width : height...max. 1 : 2.5 Sash height SH Sash width SW Note On sash widths from mm, the top and bottom end components must be shortened by 65 mm. Undo the centre-fixing and crop while in the final position. * 65 * 65 Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

10 10 September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

11 Diagram A Hardware overview DIN left L a Subject to change Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

12 Parts list Hardware Patio Life basic carton, diagram A, K Contents: 1 1 corner component, top 2 1 corner component, bottom 3 2 connecting tubes, 400 mm 4 1 end component, top 5 1 end component, bottom 6 2 fail-safe sliders 2 NT faceplate flaps (not dep.) Hardware 8 Patio Life espagnolette, centred/variable handle height Diagram A, K Backset 30 mm SH / mm Handle Espagnolette height / mm length / mm Locking cam Material no CL 200 top see below CL 200 bottom see below Patio Life espagnolette, fixed handle height Diagram A, K Backset 30 mm x espag. ext. 200 and 1 x CL see below x espag. ext. 200 and 1 x CL see below 7 Patio Life extension unit SW / mm Quantity of extension units required (515) (517) (517) (519) 4 Contents: 1 extension unit, bottom 1 extension unit, top 2 connecting tubes, 400 mm Patio Life espagnolette, fixed handle height, lockable Diagram A, K Backset 30 mm Patio Life espagnolette extension not dep Centre lock Roto NT 200 mm not dep Component to be installed on top 9 Patio Life adapter profile for espagnolette side 2600 mm espagnolette side with a 22 mm groove width and circumferential gasket 10 Patio Life hardware packer corner end component, bottom a Patio Life hardware packer extension unit, bottom Spacers bag not dep September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

13 Parts list Lock diagram A, C 11 Striker Threshold 18 Aluminium cover for the passage area Aluminium cover for the passage area, 1600 mm Aluminium cover for the passage area, 3200 mm Track 12 Lifting track 3300 mm pieces x sash-width (SW) required 19 Aluminium cover for assembly profile Aluminium cover for assembly profile, 1750 mm Aluminium cover for assembly profile, 3500 mm Threshold 13 Threshold Threshold 3000 mm Threshold 3500 mm Threshold 4000 mm Threshold 4500 mm Threshold 5500 mm Threshold 6500 mm Weather profile 6500 mm for threshold Round cord for weather profile (50 m roll) Suitable for use with frame extensions (Veka / Rehau) 21 Striker plate (20 pcs. in a bag) Guide track, fail-safe device, top 2 pieces x frame internal width (FIW) required 14 Roller track Roller track 3000 mm Roller track 3500 mm Roller track 4000 mm Roller track 4500 mm Roller track 5500 mm Roller track 6500 mm Guide track, fail-safe device, top 3500 mm Guide track, fail-safe device, top 4500 mm Guide track, fail-safe device, top 5500 mm Guide track, fail-safe device, top 6500 mm Counter-block bag, 45 mm Contents: 1 counter-block 2 butyl sealing strips 6 moulded gasket parts 15 Assembly profile Assembly profile, 1750 mm Assembly profile, 3500 mm Intermediate profile 24 Threshold end-caps bag Contents: 2 end caps for threshold with mounted butyl sealing strips 6 screws Intermediate profile, 1750 mm Intermediate profile, 3500 mm End-caps bag for the passage area Adapter profile Adapter profile, 1750 mm Adapter profile, 3500 mm Contents: 2 end-caps for passage area 2 butyl sealing strips 6 screws Threshold fixing (6 pcs. in a bag) Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

14 Parts list Gasket 26 Extruded gasket, all-round (100 m roll) 27 Bubble gasket, vertical, mullion (50 m roll) PVC accessories diagram A, K mm / 28 mm sash distance DIN left Contents: 28 1 mullion gasket, sash top 29 1 mullion gasket, sash bottom 30 2 mullion gaskets, frame top 31 1 mullion gasket, frame bottom 32 1 gasket, espagnolette side, frame top 33 1 gasket, espagnolette side, frame bottom 34 2 push plates, sash top/bottom 2 rubber buffers for push plate 1 brush seal for bottom push plate 2 sealing components, fixed unit, top / bottom, not dep. 3 support profiles, sash, not dep. PVC accessories diagram A, K mm / 28 mm sash distance DIN right (not dep.) Contents: 1 mullion gasket, sash top 1 mullion gasket, sash bottom 2 mullion gaskets, frame top 1 mullion gasket, frame bottom 2 gaskets, espagnolette side, sash top/bottom 1 gasket, espagnolette side, frame top 1 gasket, espagnolette side, frame bottom 2 push plates, sash top/bottom 2 rubber buffers for push plate 1 brush seal for bottom push plate 2 sealing components, fixed unit, top / bottom 3 support profiles, sash The sash sealing accessories ( ) are available only at Veka Handles RotoLine 35 RotoLine handle RotoLine handle Silver R RotoLine handle Medium bronze R RotoLine handle White R RotoLine handle, lockable RotoLine handle, lockable Silver R RotoLine handle, lockable Medium bronze R RotoLine handle, lockable White R RotoLine handle, exterior, with PC rosette RotoLine handle, exterior, with PC Silver R RotoLine handle, exterior, with PC Medium bronze R RotoLine handle, exterior, with PC White R Please note: When using the Patio Life RotoLine exterior handle, the end-stop must also be used. This reduces the opening distance. 38 RotoLine PC rosette, interior RotoLine PC rosette, interior Silver R RotoLine PC rosette, interior Medium bronze R RotoLine PC rosette, interior White R Handles RotoSwing RotoSwing handle, interior RotoSwing handle, interior Silver R011 uni RotoSwing handle, interior Medium bronze R RotoSwing handle, interior White R072 uni RotoSwing handle, lockable RotoSwing handle, interior, lockable Silver R011 uni RotoSwing handle, interior, lockable Medium bronze R RotoSwing handle, interior, lockable White R072 uni RotoSwing handle, exterior, with PC rosette RotoSwing handle, exterior, with PC Silver R011 uni RotoSwing handle, exterior, with PC Medium bronze R RotoSwing handle, exterior, with PC White R072 uni Please note: When using the Patio Life RotoLine exterior handle, the end-stop must be used. This reduces the opening distance. RotoSwing PC rosette, interior RotoSwing PC rosette, interior Silver R011 uni RotoSwing PC rosette, interior Medium bronze R RotoSwing PC rosette, interior White R072 uni Roto handle, stainless steel Roto handle, stainless steel Roto handle, stainless steel Roto profile cylinder set, stainless steel Roto profile cylinder set, stainless steel 150 mm spindle length September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

15 Recessed grips Recessed grip 43 mm Recessed grip 43 mm Silver R Recessed grip 43 mm Medium bronze R Recessed grip 43 mm White R Recessed grip 63 mm Recessed grip 63 mm Silver R Recessed grip 63 mm Medium bronze R Recessed grip 63 mm White R Recessed grip, deep, 63 mm Recessed grip, deep, 63 mm Silver R Recessed grip, deep, 63 mm Medium bronze R Recessed grip, deep, 63 mm White R Recessed grip, stainless steel Recessed grip, deep, 63 mm Accessories Replacement key 1G End stop suitable for all diagrams; inside/outside End stop packer to position the threshold Adhesive, for example: Weiss Chemie + Technik GmbH & Co. KG or equivalent Sealing compound, for example: Sika Bond TA14, TF Plus Silicone adhesive SG 20 Sikasil or equivalent For durable bonding and sealing, the components to be glued and sealed must be treated in accordance with the adhesive and sealing compound data sheets. Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

16 Drilling, routing and striker positioning jigs Drilling jig, threshold Drilling jig, drainage Drilling jig, espagnolette and lockable espagnolette September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

17 Drilling, routing and striker positioning jigs Routing jig, recessed grip Routing jig, striker Drilling jig, bottom mullion Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

18 Threshold and frame installation Overview Assembly profile = FEW/ (or FIW/ ) Aluminium cover for assembly profile = FEW/ (or FIW/ ) Aluminium cover for passage area = FEW/ (1) On symmetrical version. 18 September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

19 Threshold and frame installation Installation steps overview Component Installation procedure Aid Page 1. Threshold Cut to length. FEW with protruding end caps - Drill the drainage drill-holes. Drilling jig, drainage ( ) Assembly profile Cut to length. FEW/ mm - Carry out the notching for drainage on the bottom and install Intermediate profile, not dep. Cut to length and install. FEW/ mm Adapter profile Cut to length and install. FEW/2 91 mm Counter-block Install. Ø 4.1 x 30 mm Aluminium cover for assembly Cut to length and install. FEW/ mm 22 profile 7. Aluminium cover for counterblock Cut to length and install. 45 mm Sealing of the passage area Shorten the butyl sealing strip on the same height as the counter -block and install it on the assembly profile and on the counter-block. Butyl sealing strip 24, End caps for the passage area Shorten on the same height as the counter-block, install on the assembly profile and on the counter-block and seal up. Included screws Sealing compound 10. Frame drillings Carry out on the threshold, then place sealing strip. Drilling jig ( ) Aluminium cover for the passage area Cut to length and install. FEW/2 68 mm or actual distance 2 mm 12. Roller track Cut to length and insert. FIW 12 mm, FEW 112 mm 29 Threshold groove-sealing not dep. Weather profile for threshold (optional) not dep. 24, 25 Carry out. Provided sealing profiles, sealing 28 compound, butyl sealing strip Cut to length and install. FEW Fixed unit Screw-fix in threshold and frame section. Spacers for fixed unit ( ) Frame sections Cut to length and connect to the threshold. Flat-headed screws Ø 6.5 x 100 mm 30 Striker plate for guide track Install. Countersunk screws 4.1 x 40 mm 31 fail-safe device, not dep. Guide track, not dep. Crop and install. FEW 117 mm Spacer profile, espagnolette side Guide tracks fail-safe device and spacer profile espagnolette side, not dep. Crop and route the striker locations. Insert the guide track of the fail-safe device and the profile strip with the corner connector on the espagnolette side. 27 FEH mm 31, 32 Routing jig ( ) Sealing compound 31 Strikers, not dep. Install. Ø 4.5 Ø 4.8 x 38 mm 32, 33 Sealing component, fixed unit, Insert into the hardware groove, top and bottom. Sealing compound 35 not dep. Gasket-component espagnolette side bottom / top, not dep. Install. Ø 4.1 Ø 4.5 x 38 mm Sealing compound 36 Mullion gasket top/bottom, not dep. Stop profile, top horizontal not dep. Install. Routing jig ( ) Sealing compound Cut to length and clip in. In the passage area: FIW/2 47 mm In the fixed-unit area: FIW/2 6 mm 16. Covering strip Cut to length and to mitre, notch the limb, install. SH + 12 mm 39 37, Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

20 Threshold installation Carrying out the drainage drill-holes / drainage notching Carrying out the drainage drill-holes/drainage notching of the threshold Note: Drainage to be carried out taking the structural connection into account. 1. Installation instructions for building seals in accordance with DIN to be adhered. 2. Drill the drainage drill-holes in the threshold (Ø 8 mm) with drainage drill-hole drill jig ( ) at a distance of max. 500 mm (distance from the outside: 65 mm). Either perpendicular 2a. or at an angle 2b., alternatively: an elongated hole 2c. Attention: minimum 2 drill holes under the assembly profile! 3. Drainage notching in the assembly profile min. 20 mm wide, staggered by min. 80 mm. 4. Underlay the complete surface of the threshold approximately every 300 mm. Maximum 2-3 mm unevenness permissible for the complete length of the threshold. 2b. oder 2a. Ø 8 mm 2a. 2b. 2c. max. 500 mm max. 500 mm 65 mm 65 mm 20 mm 80 mm 3. complete surface 65 mm 80 mm mm packer 4. max. 300 = September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

21 Threshold installation Installing the counter-block on the threshold Installing the counter-block on the threshold 1. Insert the moulded gasket part flush with the threshold s outer edge in the threshold groove. 2. Place the counter-block on the threshold as depicted and swivel it into the drainage groove. Note: there is a preassembled gasket underneath the counter-block. 3. Screw-fix counter-block tightly /4.1 x 30 mm Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

22 Threshold installation Installing the threshold in the fixed unit area Preassemble threshold 1. Apply sealing compound on the assembly profile to the passage area on a length of approx. 50 mm. Position it at an angle in the threshold, hinge down and arrest it; remove residual sealing compound. 50 Remove residual sealing compound 2. Position the aluminium cover for the assembly profile on the assembly profile and counter-block (not dep.) at an angle, hinge down and arrest it. 3. Cut the intermediate profile to length of the assembly profile and position it with a distance of 100 mm in the threshold groove, hinge down and arrest it. Note: Observe the alignment, because the geometry of the intermediate profile is asymmetric! September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

23 4. Place the mullion spacer with sealing compound flush on the edge of the assembly profile of the passage area and screw-fix, max. Ø 6 x 60 mm. Press the sealing cushion of the bottom fixed unit against the spacer. Pay attention that the groove is well filled with sealing compound. Observe the alignment (see page 35). 5. Cut the adapter profile to length. Length of adapter profile: L = FEW/2 91 mm Arrest the adapter profile with sealing compound into the threshold. Adjust the dimension L 1 = 67 mm for the frame section. L 1 =67 L Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

24 Threshold installation Sealing up the passage area at the assembly profile Sealing up the passage area at the assembly profile with butyl sealing strips 1. Remove the first protective foil from the butyl sealing strip and position the top flush with the assembly profile. 2. Fold the excess bottom butyl seal over the threshold. Note: Press the butyl sealing strip well on to the assembly profile, in the corner (pay special attention to the round cord gasket here) and on to the threshold Place the passage area end cap on the butyl sealing strip on the assembly profile. 1. Shorten the butyl sealing strips and the passage area end cap on the same height as the assembly profile (4 mm). 2. Remove the second protective foil from the butyl sealing strip. 3. Attach the passage area end cap, press it down well and screw-fix using the enclosed screws. 4. Seal the passage area end cap carefully with sealing compound September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

25 Threshold installation Sealing up the passage area at the counter-block Sealing up the passage area at the counter-block with butyl sealing strips 1. Remove the first protective foil from the butyl sealing strip and position the top flush with the counter-block. 2. Fold the excess bottom butyl seal over the threshold. Note: Press the butyl sealing strip well into the counter-block, in the corner (pay special attention to the round cord gasket here) and onto the threshold Placing the passage area end cap on the butyl sealing strip on the counter-block 1. Shorten the butyl sealing strip and the passage area end cap on the same height as the counter-block (4 mm). 2. Remove the second protective foil from the butyl sealing strip. 3. Attach the passage area end cap, press it down well and screw-fix using the enclosed screws. 4. Seal the passage area end cap carefully with sealing compound Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

26 Threshold installation Predrilling the threshold and frame sections Predrilling the threshold and frame sections 1. Position the cylindrical pin A of the threshold drilling jig ( ) into the roller track groove of the threshold. 2. Position the cylindrical pins B from outside on the threshold and secure them with screw clamps. B 1. A B Drill the holes 2 x Ø 6.5 mm for the frame sections at both ends of the threshold using the threshold drilling jig ( ) x Ø 6.5 mm September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

27 Threshold installation Installing the threshold end-caps Installing the threshold end-caps 1. Cut the roller track to length (FIW 12 mm). 2. Remove the threshold end-cap s protective foil. 3. Screw-fix the end caps to the threshold with the enclosed screws Installing the cover in the passage area 1. Clip in the aluminium cover for the passage area. Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

28 Threshold installation Sealing up the groove in the threshold Sealing up the groove in the threshold 1. Insert the profile sealing components firmly in the groove with sealing compound. 2. Remove the first protective foil and stick the butyl sealing strip in line with the mark. 3. Remove the second protective foil. 4. Use the excess on the weather side for closing the hollow chambers of the frame profiles. 1. Marking 2. Frame width Threshold roller track groove 2. Frame width V groove Roller track groove of the intermediate profile September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

29 Threshold installation Installing the roller track, weather profile and frame section Inserting the roller track 1. Apply sealing compound over the entire length on the weather side and approx. 2 cm in length in the corner areas of the threshold s groove. Insert the roller track and carefully remove residual sealing compound. 2. Insert the roller track (FIW 12 mm) Installing the weather profile (optional) 1. Roll in the gasket and cut off the cover-cap overhang. 2. Predrill the screw holes or use self-drilling screws. Screw-fix the weather profile ( x 50 mm) Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

30 Frame installation Preparation of the fixed unit 1. Insert the spacer as drilling jig into the fixed unit and predrill through holes Ø 6 mm in the fixed unit. Observe the spacer alignment. Drillings are non-centred, 5 mm to the room side 1a.. 1a. 5 mm 2. Spacer positioning: maximum distance to the corners 250 mm, maximum distance between spacers 700 mm Predrill and screw-fix the spacers. max 250 max 250 max 700 max 700 max Screw-fix the fixed unit from the glazing rebate into the frame section and threshold with countersunk screw Ø 6 x 100 mm. Ø 6 mm 4. Connect threshold and frame section with flat-headed screws M6 x 100 mm. Note: Tighten screws without deforming threshold. 30 September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

31 Frame installation Installing striker plates and guide track Installing striker plates and guide track 1. Position the outer striker plates at a distance of mm to the vertical frame sections. 2. Position the remaining striker plates approx. every 300 mm (even out the distances) and screw-fix (4.1 x 40 mm). 3. Apply sealing compound to the corner connector on the top espagnolette side and position it in the corner. 4. If necessary, shorten the top fail-safe guide track (FIW 17 mm or FEW 117 mm). 5. Clip on the top fail-safe guide track and insert 2 sliders at the same time. 6. Seal up the guide track in the passage area on the weather side with sealing compound. 7. Cut the distance profile with the clip to length (FIH 13.5 mm or FEH 120 mm), carry out the routings for the strikers, and clip in vertically on the espagnolette side Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

32 Frame installation Mounting the strikers Mounting the strikers Note: Routing cutter Ø 16 mm, guide-ring Ø 27 mm, routing depth 8 mm. 1. Place the striker routing jig ( ) flush with the striker strip and fix it. Mill the first striker positions from below (up to three, depending on the espagnolette length) on the unassembled frame piece. 2. Place the striker routing jig ( ) flush with the striker strip and fix it. Mill the fourth (and fifth depending on the espagnolette length) striker positions from above on the unassembled frame piece. 3. Install the strikers. Striker strip Striker position 3 Striker position 2 1. Striker position 1 2. Striker position 4 Striker position 5 3. Screws Ø 4.5 up to Ø 4.8 x 38 mm Reference dimensions Striker positions 32 September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

33 Frame installation Striker if SH > 2270 mm Installing the striker 1. If the SH is > 2270 mm, use the appropriate espagnolette extensions. Refer to the espagnolette sizes on page 12. max. 400 mm Striker position 5 Espagnolette extension Centre lock corner component Striker position 4 Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

34 34 September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

35 Frame installation Sealing the fixed unit Sealing up the fixed unit 1. Apply sealing compound superficially all round to the contact surfaces of the top fixed unit s sealing component. 2. Insert the top fixed unit s sealing component into the hardware groove, until the visible surface is flush with the groove base. 3. Apply sealing compound superficially all round to the contact surfaces of the bottom fixed unit s sealing component. 4. Insert the bottom fixed unit s sealing component into the groove of the intermediate profile, until the visible surface is flush with the vertical groove base. 5. Bond the bottom fixed unit s sealing component with the extruded gaskets. Observe the alignment! 6. The mullion spacer is positioned at the end cap of the passage area 6a. (see page 23) a. Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

36 Frame installation Installing sealing cushions Installing sealing cushions 1. Apply sealing compound to the entire surface of the top frame gasket on the espagnolette side, glue it into the frame corner and screw-fix (Ø x 38 mm). 2. Apply sealing compound to the entire surface of the bottom frame gasket on the espagnolette side, glue it into the frame corner and screw-fix (Ø x 38 mm). 1. Ø x 38 mm 1. Ø x 38 mm September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

37 Frame installation Bottom frame mullion gasket Installing the bottom frame mullion gasket 1. Position the drilling jig for the bottom mullion ( ) with the notch on the threshold and at the fixed unit (without cover) and fix it with Ø 3 mm drilling (3x). Please note: Only drill in as far as the red coloured chamber (approx. 6 mm). 2. Apply sealing compound to the entire contact surfaces of the bottom frame mullion gasket to the threshold and the fixed unit. 3. Position the bottom frame mullion gasket, press firmly and screw-fix (Ø 4.1 x 15 mm). 4. Remove residual sealing compound Ø 4.1 x 15 mm 2. Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

38 Frame installation Top frame mullion gasket Installing the top frame mullion gasket 1. Install the nipple screws as an installation aid for the mullion profile section at a sufficient distance; that the mullion profile section snaps on both straight and firm. Screwing axis for nipple screws: 19 mm from the outside of the fixed unit 2. Apply sealing compound at both top frame mullion gaskets to the frame and to the fixed unit, insert it with the help of the mullion profile section into the frame and align the gasket levels flush; if necessary, use sample piece. Position the top frame mullion gasket (without passage groove) 2a. to the passage area place the top frame mullion gaskets (with passage groove) 2b. flat to each other. 3. Cut the mullion profile to length (FEH 138 mm), apply sealing compound on the entire surface and position it flush with the outside of the fixed unit (without cover) on the fixed unit. 4. Mount the end cap on the distance profile (Veka accessory sash sealing ( )). 2a. 1. Screwing axis 19 mm 2b Passage area 3. Flush alignment 38 September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

39 24 Installing the top horizontal stop profile 1. Cut the top horizontal stop profiles to length: - in the passage area: FIW/2 47 mm 1a - in the fixed-unit area: FIW/2 6 mm 1b 2. Clip in the stop profile horizontally on the top of the frame. 1a 1b Installing the covering strip 1. Cut the covering strip to length SH +12 mm. 2. Cut the corner to the profile strip of the passage area on the long limb to mitre and notch the limb Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

40 Sash installation Overview The top components are identified by the groove September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

41 Sash installation Overview Component Installation procedure Aid Page 1. Sash Chamfer the edges. Hacksaw, chisel 42 Carry out the recess for the bottom mullion gasket. Carry out the routing for the recessed grip. Drill the espagnolette drill-holes Routing jig for recessed grip ( ) Espagnolette-sided adapter profile Top corner and end component Bottom corner and end component with packer for bottom corner and end component Cut: on bottom flush with the hardware groove packer, on top SH 100 mm 43 insert flush with the hardware groove into the espagnolette groove. Insert, predrill 3 mm in steel and 4 mm in PVC and screw-fix components. Please note: Use both specified screw lengths depending on the height of the hardware components. Note: To position the end components, refer to the push plates. 3.9/4.1 x 25 mm + 19 mm 45 Insert, predrill 3 mm in steel and 4 mm in PVC and screw-fix 3.9/4.1 x 30 mm + 25 mm 45 components. Please note: Use both specified screw lengths depending on the height of the hardware components. Note: To position the end components, refer to the push plates. 7. Top extension units Insert top extension units, predrill and screw-fix. Top 3.9/4.1 x 19 mm 45 Please note: Measure 300 mm distances between the single components from the end components to the corner components. Predrill 3 mm in steel and 4 mm in PVC and screw-fix components. Bottom extension units with hardware groove packer corner component Position the bottom extension units, predrill and screw-fix with the hardware groove packer for the extension unit. 3.9/4.1 x 25 mm Connecting tubes 400 mm Cut to length and deburr. 45 Insert the connecting tubes in the components. Please note: The connecting tubes may not protrude beyond the components coupling parts. Firmly secure the connecting tubes; tightening torque: 10 Nm 4 mm Allen key 9. Espagnolette Cut the to length if necessary. 45 Insert into the top and bottom corner components and screw 3.9/4.1 x 55 mm 45 fix into the reinforcement, if necessary, cut off screw protrusions in the area of the glazing rebate and seal off Handle and recessed grip Route out the recessed grip position with routing jig 10 or 15 mm (depending on recessed grip). Attach the recessed grip with sealing compound and screw to the handle. Routing jig for recessed grip ( ) Sealing compound Use the screws provided 12. Lifting track 3300 mm Cut to length and clip into the hardware groove. SW 46 mm 46 Mullion profile sliding sash Cut the mullion profile of the sliding sash to length. SH 7.5 mm 47 not dep. Mullion sealing cushion and extruded gasket not dep. All-round extruded gasket not dep. Extruded gasket, vertical not dep. Mount the nipple clamps with a sufficient distance on the sash. Snap on the mullion profile with sealing compound on the entire sash. Staggered only on top by 7.5 mm, on bottom flush. Bond the mullion sealing cushion with the extruded gaskets horizontally and vertically and insert with sealing compound into the sash. Nipple clamps Sealing compound Adhesive Sealing compound 43,44 Roll in and bond with moulded gasket parts on top. Adhesive 49 Roll in and bond with moulded gasket parts on top. Adhesive Mullion moulded gasket parts Install top and bottom. Sealing compound Support profiles (6 pieces) Insert on the bottom of the weather side in front of the central sealing cushion and pull around the corners on the 49 espagnolette side on top and bottom. 15. Push plates Install. 3.9/4.1 x 55 mm 52 Sash cover profile, vertical Cut (SH), drill / route and install for buffer stop Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

42 Sash installation Chamfering corners and carrying out recesses Chamfer the edges and carry out the recess for the mullion sealing cushion. 1. Chamfer the inner edges of the espagnolette side (top and bottom). 2. Carry out the recess for the mullion sealing cushion on the weather side Room interior Weather side September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

43 Sash installation Predrilling / routing out the handle and recessed grip Carrying out the drill holes and routings for handle and recessed grip 1. Cut the espagnolette-sided adapter profile to length (SH 100 mm), pay heed to the handle height, only shorten on top. 2. Fasten the drilling jig for the espagnolette and the lockable espagnolette ( ) to the sash. 3. Drill. 4. Insert the espagnolette-sided adapter profile and align on the bottom flush with the hardware groove packer. Please note: The espagnolette-sided adapter profile may not protrude into the hardware groove Ø10 Ø20 Ø20 * Ø10 Ø or variable Handle height Example: lockable espagnolette with recessed grip 63 and Patio Life handle (* On the recessed grip 43, the drill holes are positioned 43 mm apart.) Threshold Flush mount the adapter profile and hardware groove packer * Ø 22 for round cylinder Carrying out the drill holes and routing for the recessed grip 1. Route out the recessed grip on the sash exterior with the recessed grip routing jig ( ). 7 Backset Handle height Example: Recessed grip 63 Routing cutter Ø 16, guide-ring Ø 27, depth 10 mm or 15 mm for deep recessed grip (* On the recessed grip 43, the drill holes are positioned 43 mm apart.) Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

44 Sash installation Mounting the handle and recessed grip Mounting the handle/recessed grip 1. Cut the spindle to length (spindle length = profile thickness 12 mm) 2. Cut the handle bolts M5 to length (handle bolt length = profile thickness + 7 mm) 3. Apply sealing compound to the recessed grip and profile, insert the recessed grip into the profile. 4. Screw the handle and recessed grip together with the handle bolt. Mounting the handle / the deep recessed grip 1. Cut the spindle to length (spindle length = profile thickness 15 mm) 2. Cut the handle bolts M5 to length (handle bolt length = profile thickness + 2 mm) 3. Apply sealing compound to the recessed grip and profile, insert the recessed grip into the profile. 4. Screw the handle and recessed grip together with the handle bolt. Note: Height of the escutcheon cover excesses the distance to the fixed unit cf. job dimensions of escutcheon cover. Recommendation: In order to prevent the escutcheon cover from colliding with the stationary sash when sliding open (in conjunction with a lockable espagnolette), use the end-stop Job dimensions escutcheon cover 8 Spindle length Handle bolt length Spindle length Handle bolt length 44 September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

45 Sash installation Hardware components and espagnolettes Installing corner components, end components and extension units Please note: Do not use any fillister head screws, screw in the screws straight. Please note: The hardware groove packer may only be used with bottom hardware components. 1. Cut the adapter profile of the espagnolette side to length and deburr. Note: Pay heed to the correct position of the espagnolette punching. Please note: The profile may not protrude beyond the hardware groove packer into the horizontal hardware groove. Shorten only on the top (SH 100 mm) 2. Insert top corner component and top end component, predrill Ø 3 mm in steel reinforcement and Ø 4 mm in PVC and screw-fix. Note: To position the end components, refer to the stop plates (3.9/4.1 x mm; 25 mm screw length according to hardware component s height). 3. Insert bottom corner component and bottom end component, predrill Ø 3 mm in steel reinforcement and Ø 4 mm in PVC and screw-fix hardware groove packer 375 mm with bottom corner component and bottom end component into the bottom hardware groove. Note: To position the end components, refer to the stop plates (3.9/4.1 x mm; 30 mm screw length according to hardware component s height). 4. Insert the top extension units, predrill Ø 3 mm in the steel reinforcement and Ø 4 mm in PVC and screw-fix (3.9/4.1 x 19 mm top). 5. Insert the bottom extension units, predrill Ø 3 mm in the steel reinforcement and Ø 4 mm in PVC. Screw-fix the hardware groove packer 218 mm with the bottom extension unit into the bottom hardware groove (3.9/4.1 x 25 mm). 6. Cut the connecting tubes to length and deburr. Insert the connecting tubes in the components. Please note: The connecting tubes may not protrude beyond the components coupling parts. Fasten the connecting tubes. Tightening torque: 10 Nm (4 mm Allen key). 7. If necessary, cut the espagnolette to length, insert, predrill Ø 3 mm in the steel reinforcement and Ø 4 mm in PVC and screw-fix (Ø 3.9/4.1 x 55 mm). 1. Note On sash widths from mm, the top and bottom end components must be shortened by 65 mm. Undo the centre-fixing (preset centred cam-fixing) and crop while in the final position. * 65 * 65 Application example for sash width (SW) 1900 mm up to 300 kg: Bottom sliding sash with hardware groove packer Recommendation to position the components: Position the extension units at a distance of 300 mm. (Connecting tube = 400 mm) Always cut the first connecting tube to measure. Dimension is incidental 300 Hardware packer Hardware packer Hardware packer Hardware packer 375 SW = 1900 mm Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

46 Sash installation Installing the lifting track in the sash 1. Cut the lifting track to length SW 46 mm and deburr the cutting edges. 2. Snap on the lifting track on the control element or slide in from the side. Pay attention to the form-fitting connection of the lifting tracks and the control elements. SW 46 September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

47 Sash installation Installing the mullion profile section 1. Mount the nipple screws for the mullion profile section: Measure dimension X. Dimension X = Inner frame side without distance profile to the sealing level / edge of the fixed unit s mullion profile section Position the nipple screws at a distance of X+7 (measured from espagnolette side). 2. Cut the mullion profile section to length SH 7.5 mm and apply sealing compound to the entire surface. 3. Pay attention to the system manufacturer s notes on BRG classification. FEW X+7 X RAB SW=FEW/2-17 RAB X+7 X+7 X X 14,5 2. FB=RAB/2-1 14, SW FIW X+7 X Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September ,

48 Sash installation Installing bottom mullion sealing cushion Installing bottom mullion sealing cushion 1. Insert the horizontal extruded gasket laterally and bond without distortion or creases to the sash bottom mullion gasket. 2. Bond the vertical extruded gasket to the sash bottom mullion gasket. 3. Apply sealing compound to the entire contact surfaces of the bottom sash and to the sash bottom mullion gasket and join together. 4. Note: Here, the sash section must correspond to the mullion profile; if necessary, adapt the section of the sash to the mullion profile position September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

49 Sash installation Installing the extruded gaskets and the support profile in the sash Installing the extruded gaskets all-round in the sash 1. Bring the handle into the locking position (in doing so the lifting tracks are deployed). Possibly, an increased effort is necessary, because the centre-fixing is loosened during the first operation of the hardware. 2. First roll in the extruded gaskets on the bottom, on the espagnolette side and on the top into the PVC groove. 3. Roll in the extruded gaskets into the lifting track (top and bottom) and/or adapter profile (espagnolette-sided); in doing so, do not pull the extruded gaskets too taut around the corners. Please note: Insert the support profiles all-round on top and bottom interior and exterior as depicted below and on the right, and additionally on the weather side on top and bottom of the mullion area. Extruded gasket, all-round Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

50 Sash installation Installing the top frame mullion gasket Installing the top sash mullion gasket 1. Roll in the vertical extruded gasket and shorten it on top SH 7.5 mm flush with the mullion profile section. 2. Apply sealing compound to the entire contact surfaces between top sash mullion gasket, mullion profile section and sash. 3. Insert the top sash mullion gasket flush with the vertical extruded gasket and screw-fix. 4. Bond the contact surface to the horizontal extruded gasket without distortion or creases flush here September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

51 Sash and frame installation Hinging the sash Version 1 1. Hinging the door on the bottom. Ideal for large and/or heavy doors. 1. Remove the front top guide track from the frame. 2. Bring the handle into the sliding mode. 3. Place the sash rollers on the roller track. 4. Position the sash with sliders against the top rear 2. guide track, and then clip in the front guide track. It may be necessary to move the sash for this purpose, so that the guide track engages in the striker plates. 3. Version 2 Hinging the door on the top. Ideal for standard doors. Note: The top stop-plate may not be installed yet. 1. Bring the handle into the sliding mode. 2. Push the door leaf with sliders between the two top guide tracks, then position the bottom of the sash on the roller track and place the rollers on the roller track. Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

52 Sash and frame installation Installing top and bottom stop plates Installing the stop plate 1. Insert the slider into the stop plate. 2. Align the stop plate with the help of the mark flush with the marked edge of the sliding sash, predrill Ø 3 mm and screw-fix (Ø 3.9/4.1 x 55 mm). Please note: Do not drill or screw into the glass. 3. Open up the buffer stop. 4. Install the stop plate on the bottom as mirror image September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

53 Sash and frame installation Installing the cover profile Installing the cover profile 1. Cut the cover profile to length (SH 2). 2. Drill the cover profile. 3. Snap on the cover profile, observe the cross section Ø 20 SH Ø Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

54 Sash and frame installation Mounting front slider Mounting front slider 1. Release the cover screw and remove the cover. 2. Push the slider between the sash gaskets. 3. Screw-fix the cover again September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

55 Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

56 Adjustments Gasket-compression adjustment Gasket-compression adjustment +2 / 1 Allen key 6 mm 56 September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

57 Maintenance Maintenance In order to ensure perfect permanent hardware operation, the following maintenance operations and/or inspections should be carried out: Free all hardware components from lime, cement and mortar splashes to prevent malfunctions due to obstruction. The (bottom) roller track must always be kept clean. Oil or grease all movable parts and all locking points at least once a year. Use only acid-free oil or grease. For example; Roto material number ! Adjusting sash (gasket) compression: By adjusting the cams, the gasket-compression can be changed. Sliding hardware adjustments are only to be carried out by a specialist company! Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

58 Operating information Closed Sliding Night ventilation 58 September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

59 Safety instructions Risk of falling out! Proceed cautiously in the vicinity of open windows and balcony doors. Please keep children and persons that cannot appreciate the danger away from the hazard area. Risk of injury! There is a risk of injury by catching one s fingers or other body-parts in the opening gap between the sash and frame. While closing, do not grasp between the sash and frame. Risk of injury and property damage! Risk of injury and the risk of damage to property due to additional sash loading. Refrain from additionally loading the sash. Property damage! There is a risk of damaging property by inserting obstacles in the opening gap between the sash and the frame. Refrain from inserting obstacles in the opening gap between the sash and the frame. Property damage! Injury and property damage can arise from uncontrolled opening and closing of the sash. Ensure that everything is carried out slowly by hand during the whole range of movement. Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v3 September

60 60 September 2015 IMO_137_EN_v3 Roto Patio Life PVC, VEKASLIDE system Subject to change.

61

62 Roto Frank AG Window and door technology Wilhelm-Frank-Platz Leinfelden-Echterdingen Germany Telephone Telefax info@roto-frank.com C&M Dated: September Subject to change. IMO_137_EN_v Roto Frank AG Roto is a registered trademark From a single source: Optimum hardware systems to meet all challenges: Roto Tilt&Turn The Tilt&Turn hardware system for windows and balcony doors Roto Sliding Hardware systems for large sliding windows and doors Roto Door Matching hardware technology right round the door Roto Equipment Additional technology for windows and doors

63 Frame external width (FEW) Assembly profile (AP) = FEW/ SW = FEW/ A-A Residual assembly profile (7.5) B-B C-C 30 Sash width (SW) FEW/2 Frame internal width (FIW) C B SH = FEH 129 Frame internal height (FIH) Frame external height (FEH) SH = FEH 129 A A C 1:10 B Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v1 September

64 Profile deductible dimensions, Diagram A Veka - part no. Application Pieces Intersect. angle Act. dimension: cut Deductible dimension (mm) of FEW ; FEH Frame profile incl. reinforcement Horizontal Vertical /90 90 /90 Element width ± 0 Element width Reinforcement Distance profile with clip Horizontal Vertical Horizontal Vertical Vertical /90 90 /90 90 /45 90 /90 90 /45 Element width ± 0 Element width ½ element width -8 (FU) Element height -119 (Esp.) Element height -99 (FU) Cover profile frame Horizontal 2 90 /90 90 /90 ½ element width -56 (FU) ½ element width -97 (PA) Cover profile frame Horizontal 1 90 /90 ½ element width -85 (PA) Central sealing strip Vertical Vertical /90 90 /90 Element height -138 (FU) Element height (SS) Sash profile Horizontal Vertical /45 45 /45 SW=½ element width -16* SH = element height -129 Reinforcement (closed) Horizontal Vertical /90 90 /90 Veka information SW -165 SH -165 Reinforcement (C profile) Horizontal Vertical /90 90 /90 Veka information SW -165 SH -165 Reinforcement BRG2 7.5 x 22 mm V1 Vertical for for (m) 90 /90 Reinforcement BRG2 10 x 30 mm V Vertical for (m) 90 /90 Cover profile sash not punched /90 90 /90 SH (SS) SH+12 (FU) Clampable screw notch for Fillister head screw T 30 Ø6.5 x for Gasket for (m) 4 x SW 2 x SH Set Drilling jig for frame/threshold connections not dep. Glazing packer material Compensating blocks/glazing packers Sash sealing for Sash 1 Veka installation and glazing instructions Glazing-beads Sash Technical Information Vekaslide *1 mm more mullion tolerance FU = Fixed unit SS = Sliding sash Esp. = Espagnolette side PA = Passage area Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v1 September

65 Profile deductible dimensions, Diagram A Diagram A Roto - part no. Application Pieces Intersect. angle Act. dimension: cut Deduct. dimension (mm) of FEW ; FEH Patio Life threshold several lengths Horizontal 1 90 /90 Element width Patio Life assembly profile several lengths Horizontal 1 90 /90 ½ element width Patio Life intermediate adapter several lengths Horizontal 1 90 /90 ½ element width Patio Life adapter profile several lengths Horizontal 1 90 /90 ½ element width -91 Patio Life aluminium cover Assembly profile several lengths Horizontal /90 90 /90 ½ element width Counter-block = 45 Patio Life roller track several lengths Horizontal 1 90 /90 Element width -112 Patio Life Guide track several lengths Horizontal 2 90 /90 Element width -117 Patio Life aluminium cover Passage area several lengths Horizontal 1 90 /90 ½ element width -68 Patio Life Euro-groove adapter Vertical 1 90 /90 SH -100 Patio Life hardware groove packer Corner/end comp Horizontal Patio Life hardware groove packer Extension unit Horizontal Patio Life Striker plate guide tracks 20 pieces / bag Horizontal 20 / bag Element width / 300 (+2) Screws for striker plates Hardware components Espagnolette +2 for corner components Strikers Horizontal Horizontal Vertical Vertical 2 / piece 2 to 5/T 2 to 5/T Each esp. 4 to 5x2 4.1 x /4.1 x 25/19 top 3.9/4.1 x 30/25 bottom 3.9/4.1 x x 38 Patio Life recessed grip, 63 mm e.g for sliding sash 1 Patio Life recessed grip, deep, 63 mm for sliding sash 1 Patio Life handles misc. models for sliding sash 1+1 Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v1 September

66 Profile deductible dimensions, Diagram A Roto - part no. Application Pieces Intersect. angle Act. dimension: cut Deductible dimension (mm) of FEW ; FEH Patio Life Weather profile 6500 mm for threshold optional 90 /90 Element width Patio Life round cord for weather profile for m roll Basic carton Hardware 1 Extension unit(s) Hardware 0 to 4 No. depends on sash width Patio Life handle misc. products for sliding sash 1 Patio Life all-round gasket Vekaslide for sliding sash m/pq Patio Life extruded gasket, vertical for sliding sash 1 50 m/pq Patio Life counter-block bag for threshold 1 Patio Life fixed-unit spacer Connection frame/ threshold to FU 10+1 pieces/bag Distance to corner max. 250 mm Distance max. 700 mm Patio Life ACC bag diagram A DIN right for sliding sash 1 Patio Life ACC bag diagram A DIN left for sliding sash 1 Patio Life end caps bag Threshold for threshold 1 Patio Life striker Frame vertical 4 vertical 5 SH 2270 SH 2271 Roto Patio Life espagnolette several lengths centred / variable fixed or fixed, lockable Sliding sash Vertical 1 Roto Patio Life espagnolette extension Centre lock Roto NT 200 mm Sliding sash Vertical Sliding sash Vertical 1x SH x SH 2271 Roto Patio Life threshold fixing threshold 6 / bag Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v1 September

67 Jigs, Diagram A Roto - part no. Application Pieces Tools Deductible dimension (mm) Drilling jig for frame/threshold Horizontal 1 Drill Ø 6 mm Drilling jig for bottom mullion Horizontal 1 Drill Ø 3 mm Routing jig, strikers Vertical 1 Routing cutter Guide-ring Ø 16 mm Ø 27 mm Drilling jig for handle Main-lock casing Vertical 1 Drill Drill Ø 16 mm Ø 10 mm Ø 20 mm Ø 10 mm Routing jig for recessed grip Vertical 1 Routing cutter Guide-ring Ø 16 mm Ø 27 mm Drilling jig, drainage Horizontal 1 Drill Ø 8 mm Subject to change. Roto Patio Life PVC, VEKASLIDE system IMO_137_EN_v1 September