Evidence of Performance Burglar resistance
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1 Test Report No PR03 (PB-C01-05-en-01) Client ALUMIL S.A. Industrial Area Kilkis Greece Product Burglar resistant Smart SD77 glass door RC 2 Designation SMART DOORS Overall dimensions (W x H) 1,100 mm x 2,200 mm (Frame) Material, System Aluminium profiles with thermal break, SD77 Basis DIN EN 1627 : 2011 Pedestrian doorsets, windows, curtain walling, grilles and shutters Requirements and classification DIN EN 1628 : 2011 DIN EN 1629 : 2011 DIN EN 1630 : 2011 Representation Attack side Closing face according to EN Type of opening Single leaf Ve-Prü-1978-de ift Rosenheim Glazing Class P4A as per EN point locking system Secury MR2 as per DIN Class 3 / GU Half set with backplate and knob as per DIN EN 1906 class 2 (digit 7) GU / B Double cylinder 5012 as per DIN Class 71 BZKB / GU 2 hinges , ALUMIL SA Hardware Installation Special features Konrad Querengässer, Dipl.-Ing. (FH) Head of Testing Department Security/Safety Testing As per installation instructions from company ALUMIL S.A. RC2 / RC2 N Florian Willer, Dipl.-Ing. (FH) Operating Testing Officer Security/Safety Testing Instructions for use This test report serves to demonstrate the burglar resistance Validity The data and results refer solely to the tested and described specimen. The burglar resistance test does not allow any statement to be made on any further characteristics of the present structure regarding performance and quality. In deviation from the tested design the following size modifications are permitted: in width +10% and 20% in height +10% and 20% s on publication The ift- Guidance Sheet Conditions and Guidance for the Use of ift Test Documents applies. The cover sheet cannot be used as an abstract. Contents The report contains a total of 23 pages 1 Object 2 Procedure 3 Detailed results Annex 1 (9pages) Annex 2 (2 pages) Annex 3 (9 page)
2 Page 2 of 15 Client ALUMIL S.A., Kilkis (Greece) 1 Object 1.1 Description of test specimen (all dimensions in mm) Product burglar resistant Smart SD77 glass door RC 2 Type of installation / wall type Manufacturer steel frame INTERNO DOORS Date of manufacture Product designation Profile system SMART DOORS SD77 Attack side closing face as per EN Opening direction Closing condition inward opening closed, fastened and locked Clear opening dimensions (WxH) 960 x 2,110 mm Overall leaf dimension (WXH) 1,009 x 2,146.5 Overall frame dimension (WxH) 1,100 x 2,200 Frame member / door frame Type, manufacturer Material Profile system S77586 aluminium profiles with thermal break SD77 Profile number & profile cross section (W x T) 71 x 77 Reinforcement profile - Frame joints Type, manufacturer Details Supplementary profile Type, manufacturer Material Profile system aluminium press cleat corners with double crimp No and , ALUMIL SA mitred and bonded threshold S77774, ALUMIL aluminium profiles with thermal break SD77 Profile number & profile cross section (W x T) x 77 Reinforcement profile - Frame joints Type, manufacturer threshold cap for S77774 polyamide, ALUMIL SA Details No Fixing method/fasteners Leaf member Type, manufacturer Material Profile system screw-fastened and sealed using pourable sealant S77582, ALUMIL aluminium profiles with thermal break SD77 Profile number & profile cross section (W x T) 109 x 77.9 Handle height 1,020 Reinforcement profile - Leaf weight 75.5 kg
3 Page 3 of 15 Client ALUMIL S.A., Kilkis (Greece) Frame joints Type, manufacturer Fixing method/fasteners Sealant/gasket Frame seal Type / manufacturer Type / material Position Corner design Leaf seal Type / manufacturer Type / material Position aluminium press cleat corners with double crimp No and No , Alumil mitred and bonded , centre seal tubular seal / EPDM, extruded on three sides continuous around perimeter bonded , centre seal tubular seal, EPDM, extruded on four sides continuous around perimeter Corner design bonded using shaped corner pieces No Threshold seal Type / manufacturer PVC, company BMP Type / material No Position Corner design Other - Rebate design Frame, leaf Leaf member Air gap / gap sizes horizontal at bottom without on hardware level single rebate single rebate Theoretic on lock side: 5 mm on hinge side: 5 mm at top: 5 mm at bottom: 25 mm Measured: on lock side: V1: 7.2, HS: 7.0, V2: 6.8 mm on hinge side: B1: 3.8 mm, B2: 4.1 mm at top and bottom: not measurable Construction joint / shadow joint on lock side: 4.8 mm, on hinge side: 4.8, at top: 6.8 Infill panel IGU double Type / manufacturer Overall dimension (W x H) Visible size (W x H) Edge cover 20 Total thickness Configuration of glazing Safety Glass P4A / KM glasses DIN EN 356 class P4A 831 x 1,968.5 mm 791 x 1,928.5 mm 35 mm from outside to inside: float 4 mm / /1.52 PVB / float 4 mm / cavity 18 mm / float 4 mm Configuration of security glass float 4 mm / /1.52 PVB / float 4 mm Mass per unit area Other 38 kg/m²
4 Page 4 of 15 Client ALUMIL S.A., Kilkis (Greece) Incorporation of infill panel Sealing system Internal dry Type / manufacturer Type / material External seal / EPDM dry Type / manufacturer Type / material Support / setting blocks - Infill safeguard Design seal / EPDM Type / manufacturer Dow Corning 895 Material Other Infill safeguard Specimen 1: Glazing beads Type, manufacturer Material bonded in faceplate 200 mm from corner 1K silicone bonded in rebate base and faceplate using Ottocoll S81, company Otto Chemie, continuous around perimeter S60435 aluminium profile Profile section / profile cross section (W x T) 26.4 x 26.5 Reinforcement profile - Fixing method/fasteners Type Fasteners spaced Other Hardware of doorset Lock Type Type / manufacturer butt-jointed and screw-fastened clamped and screw-fastened to orizontal beads 15 mm from corner, 811 mm in between active leaf 3-point locking system GU- secury MR2 DIN Class 3 Main deadbolt could not be pushed back Backset Distance Handle pin Design of faceplate Dimensions of faceplate (WxHxT) Material thickness Fixing method/fasteners Width of lock case Depth of lock case Additional lock case guide - Additional drill-resistant plate - 45 mm 92 mm 8 mm U-faceplate 24 x 6 x 2,110 mm 2.5 mm 12x countersunk head screws Ø 3.9 mm x 19 mm 212 mm 64 mm
5 Page 5 of 15 Client ALUMIL S.A., Kilkis (Greece) Distance A Bolt projection Bolt position Other - Strike plate, main / additional Type Type / manufacturer Material Dimensions (WxTxH) at top: 360 mm at bottom: 260 mm 20 mm 13 mm U-faceplate GU steel Thickness 2.5 Fixing method/fasteners Other - Profile cylinder Type Type / manufacturer Length of profile cylinder Drill protection Extraction protection Other - Security furniture / handle Design 24 mm x 6 mm x 2,135 mm 10x countersunk head screws Ø 3.9 mm x 19 mm double cylinder 5012, GU DIN Class 71 BZKB 100 mm existent existent rose Type / manufacturer half set with backplate and knob / GU B DIN EN 1906 class 2 (digit 7) Material Drill protection Extraction protection steel yes yes Supporting cam length -/- Thickness of external plate Fixing method of external plate Other Hinges Type Type / manufacturer Number 2 Material Length of hinge Hinge-roll diameter Hinge pins diameter / material Fixing method/fasteners (frame / leaf) Position Other - 8 mm 2 screws M6 x 80 mm three-pieces , ALUMIL SA aluminium 208 mm Ø 21 mm stainless steel 7 rivet nuts M5 x 25 mm and 6 countersunk screws 4.8 x 25 mm BBL1: 281 mm from top level of panel until centre of hinge BBL2: 281 mm from bottom level of panel until centre of hinge
6 Page 6 of 15 Client ALUMIL S.A., Kilkis (Greece) Fixing of test specimen to subframe / supporting construction Fasteners Type Manufacturer Fasteners spaced from corners in-between Details Thickness of wall connecting joint M7.5 x 80 mm flat countersunk, TORX 220 mm max.400 mm, see drawing Spacer blocks towards mounting frame at fixing area 5 mm Filling of wall connecting joint plastic shims and silicone Attention: The use of anti-panic locking devices on the doorset is subject to prior testing of the respective locking device on the doorset and corresponding reference on the cover sheet under Special features. The description is based on information provided by the client and inspection of the test specimen at the ift. (Item numbers/designations as well as material specifications have been provided by the client unless stated ift tested".) Test specimen representations are documented in the Annex "Representation of product/test specimen. The design details were examined solely on the basis of the characteristics / performance to be classified. The drawings are based on unchanged documentation provided by the client unless stated otherwise. 1.2 Sampling The below sampling data were provided to the ift: Sampling by: ALUMIL S.A. Date: Verification: ift Rosenheim did not receive a sampling report. Delivered on: ift specimen-no: PK02 / WE:
7 Page 7 of 15 Client ALUMIL S.A., Kilkis (Greece) 2 Procedure 2.1 Method/s Basis DIN EN 1627 : 2011 DIN EN 1628 : 2011 DIN EN 1629 : 2011 DIN EN 1630 : 2011 Boundary conditions Deviation Pedestrian doorsets, windows, curtain walling, grilles and shutters Requirements and classification Determination of resistance under static loading; Determination of resistance under dynamic loading Determination of resistance to manual burglary attempts as specified by the standard requirements There were no deviations from the test methods and test condition, respectively Test sequence Resistance under static loading test specimen 1 Resistance under dynamic loading test specimen 1 Resistance to manual burglary attempts test specimen 1 Pre-test test specimen 1 Resistance to manual burglary attempts Main test test specimen 2 The hardware elements used were tested for conformity to the requirements set out by DIN EN 1627 : 2011, Table B Brief description of procedure EN 1628 specifies the test method to determine the resistance to static loading. EN 1629 specifies the test method to determine the resistance to dynamic loading. EN 1630 specifies the test method to determine the resistance to manual burglary attempts with defined tools. Any deviations from the test methods of ambient conditions are presented in the detailed results.
8 Page 8 of 15 Client ALUMIL S.A., Kilkis (Greece) 3 Detailed results
9 Page 9 of 15 Client ALUMIL S.A., Kilkis (Greece)
10 Page 10 of 15 Client ALUMIL S.A., Kilkis (Greece)
11 Page 11 of 15 Client ALUMIL S.A., Kilkis (Greece)
12 Page 12 of 15 Client ALUMIL S.A., Kilkis (Greece)
13 Page 13 of 15 Client ALUMIL S.A., Kilkis (Greece)
14 Page 14 of 15 Client ALUMIL S.A., Kilkis (Greece)
15 Page 15 of 15 Client ALUMIL S.A., Kilkis (Greece) 4 Evaluation The test result does confirm compliance with the requirements set out by DIN EN 1627:2011 for resistance class RC 2 / RC 2 N. ift Rosenheim
16 Annex 1 Design sheets Page 1 of 9
17 Annex 1 Design sheets Page 2 of 9
18 Annex 1 Design sheets Page 3 of 9
19 Annex 1 Design sheets Page 4 of 9
20 Annex 1 Design sheets Page 5 of 9
21 Annex 1 Design sheets Page 6 of 9
22 Annex 1 Design sheets Page 7 of 9
23 Annex 1 Design sheets Page 8 of 9
24 Annex 1 Design sheets Page 9 of 9
25 Annex 2: Representation of test specimen Page 1 of 2 Photo 1 Test specimen Photo 2 Main lock Photo 3 Auxiliary lock Photo 4 Hinge of the specimen Photo 5 Damages caused by test of main lock Photo 6 Damages caused by test of lock side, top
26 Annex 2: Representation of test specimen Page 2 of 2 Photo 7 Damages caused by test of hinge side Re-test on Photo 8 Damages caused by test of glazing Photo 9 Damages caused by test of glazing Photo 10 Damages caused by test of glazing
27 Annex 3: Installation/assembly documents Page 1 of 9
28 Annex 3: Installation/assembly documents Page 2 of 9
29 Annex 3: Installation/assembly documents Page 3 of 9
30 Annex 3: Installation/assembly documents Page 4 of 9
31 Annex 3: Installation/assembly documents Page 5 of 9
32 Annex 3: Installation/assembly documents Page 6 of 9 Spacer blocks are mandatory. i.a. Florian Willer, ift Rosenheim
33 Annex 3: Installation/assembly documents Page 7 of 9
34 Annex 3: Installation/assembly documents Page 8 of 9
35 Annex 3: Installation/assembly documents Page 9 of 9
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