STIH) Technical Information Cut-off machine STIHL Cutquik TS 700, 800 Series Guard with defined adjustment range (TS 700 only)

Transcription

1 STIH) Technical Information Cut-off machine STIHL Cutquik TS 700, 800 Series 44 Contents. Guard with defined adjustment range (TS 700 only). Instruction labels. Securing of the V-belt guard 4. Summary. Guard with defined adjustment range (TS 700 only). Adjustment range The STIHL Cutquik TS 700 cut-off machine guard adjustment range (A and B respectively) will be determined by the stop pin () installed into the cast arm and by the lugs (arrows) molded onto the guard (). A B 76TI045 KN Adjustment range (A), Guard mounted on the inboard side Adjustment range (B), Guard mounted on the outboard side TI_06_00_0_0_0.fm englisch / English

2 Page Technical Information Support. Guard 4 4 Top: Bottom: Previous support New support With the introduction of the guard with defined adjustment range (see b.), the previous support () is being replaced by the new version () The new support differs by a thread () for installation of the stop pin (see b.4) and additional holes (4) for fastening the limit stop (see b.5). The previous stop without thread and without additional holes is no longer available. The new version can also be used for older machines with the previous support TI046 KN Previous guard New guard The previous guard dia. 50 mm ( ) is being replaced by the new version The new guard dia. 50 mm differs from the previous version by the molded lugs (arrows), which, together with the stop pins (see b.4) installed into the guard (see b.), define the adjustment range (see b.) of the guard. The previous guard dia. 50 mm ( ) remains available for older machines. Service notes The previous guard dia. 50 mm ( ) may only be installed in machines with the previous guard. The new guard dia. 50 mm ( ) may only be installed in machines with the new guard. 70TI08 KN TI_06_00_0_0_0.fm

3 Technical Information Page.4 Stop pin.6 Rubber buffer 76TI047 KN 76TI049 KN With the introduction of the new guard (see b.), the stop pin () and the limit stop (see b.5) are being introduced. The stop pin () installed into the support () together with the lugs molded onto the guard (see b.), determine the adjustment range (see b.). Tightening torques Stop pin / support 5 Nm Previous versions of the support, rubber buffer and screw New versions of the support and the stop pin The new stop pin (, see b.4) installed into the support and the lugs cast onto the guard (see b.) determine the adjustment range (see b.), the rubber buffer () and the screw IS-M5x6-0.9 () ( ) have been eliminated..5 Limit stop The previous versions of the rubber buffer and the screw IS-M5x6-0.9 ( ) remain available for older machines. 76TI048 KN With the introduction of the new guard (see b.), the limit stop () and the stop pin (see b.4) are being introduced. The limit stop () is fastened to the support with the new pan head self-tapping screw IS-P4x0 () ( ). Tightening torques Limit stop / support.5 Nm TI_06_00_0_0_0.fm

4 Page 4 Technical Information Crankcase.8 Starter cover 76TI064 KN 76TI065 KN Previous crankcase Previous starter cover New crankcase New starter cover With the introduction of the new guard with a defined adjustment range (see b.), the shape of the crankcase (arrows) is being changed. The previous crankcase () is being replaced by the new version () The previous crankcase is no longer available. The new version can also be used for older machines. With the introduction of the new guard with a defined adjustment range (see b.), the shape of the starter cover (arrows) is being changed. The previous starter cover () is being replaced by the new version () With the introduction of the new starter cover, the previous "Starter cover with rewind starter" is being replaced by the new version The previous versions of the "Starter cover with rewind starter" and the starter cover are no longer available. The new versions of the "Starter cover with rewind starter" and the starter cover can also be used for older machines. TI_06_00_0_0_0.fm

5 Technical Information Page 5.9 Reconfiguring the "support with guard" from guard on the inboard side to guard on the outboard side The "support with guard" is mounted on the inboard side by the manufacturer. The "support with guard" can also be mounted on the outboard side depending on requirements. Assembly on the inboard side is recommended for better balance.. Remove the abrasive wheel Remove water attachment Remove the adjusting lever. Loosen the banjo bolt () with the combination wrench and remove it together with the seal in the process, remove the square nut from the inside of the guard from the guide. Remove bolt (). Turn the adjusting lever () upwards and remove 76TI05 KN 76TI050 KN Slacken the V-belt. Loosen the banjo bolt () with the combination wrench in the process, remove the square nut from the inside of the guard from the guide. Remove the water hose () with connector from the adjusting lever () 76TI05 KN. Loosen the hexagon head screws () do not remove them. Turn the tensioning nut () counterclockwise with the combination wrench approx. /4 turn, max. to stop = 0. Remove hexagon head screws () TI_06_00_0_0_0.fm

6 Page 6 Technical Information For machines with the new V-belt guard (see b ):. Loosen the captive nuts do not remove. Turn the tensioning nut () counterclockwise with the combination wrench approx. /4 turn, max. to stop = 0. Remove the captive nuts from studs Remove the V-belt guard. Slide V-belt guard () off to the front and remove the poly V-belt () from the front pulley (). Remove the "support with guard" (4) 4 Preparing the "support with guard" for outboard mounting 76TI05 KN. Turn the guard so it is in the position shown (see picture). Install and tighten the stop pin (). Insert limit stop () align the hole in the limit stop with the hole in the support. Install the screw () and tighten. Move the adjusting lever (4) to position (A). Install the screw (5) and tighten 6 5 A 4 76TI055 KN. Remove the bolt () from the limit stop (). Remove the limit stop (). Remove stop pin () 76TI054 KN. Turn the "support with guard" so that the guard is on the outboard side. Insert the square nut into the guide in the guard and hold it in place. Install the shorter banjo bolt (6) and washer at the adjusting lever and tighten with the combination wrench 76TI056 KN TI_06_00_0_0_0.fm

7 Technical Information Page 7 Mount "support with guard" guard on the outboard side Connect water connection. Fit the "support with guard" () on the outboard side at the same time, guide the poly V-belt over the belt pulley. Check that belt moves easily. Install the V-belt guard () into place. Align the threaded holes in the support with the holes in the V-belt guard. Install the screws () do not tighten 76TI057 KN. Insert the longer banjo bolt () through the connector () of the water attachment observe the position of the connector. Insert the square nut into the guide in the guard and hold it in place. Fit the support with the longer banjo bolt on the adjusting lever () install the banjo bolt and tighten with the combination wrench. Tension the ribbed V-belt 76TI058 KN For machines with the new V-belt guard (see b ):. Install the V-belt guard () into place. Fit the captive nuts and thread them onto the studs by hand do not tighten TI_06_00_0_0_0.fm

8 Page 8 Technical Information Check the adjustment range of the guard Preparing the "support with guard" for inboard mounting A 76TI060 KN. Rotate the guard forwards and backwards as far as possible adjustment range (A) must be limited by the stop pin 76TI059 KN. Remove the bolt () from the limit stop (). Remove the limit stop (). Remove stop pin ().0 Inboard mounting. Remove abrasive wheel. Remove water attachment. Remove the adjusting lever. Slacken the V-belt. Remove the V-belt guard. Remove poly V-belt. Remove "support with guard". Turn the guard so that it is in the position shown (see picture). Install and tighten the stop pin (). Insert limit stop () align the hole in the limit stop with the hole in the support. Install the screw () and tighten. Install the adjusting lever. Mount "support with guard" guard on the inboard side. Fit the ribbed poly V-belt. Install the V-belt guard. Connect water connection. Tension the ribbed V-belt 76TI054 KN TI_06_00_0_0_0.fm

9 Technical Information Page 9 Check the adjustment range of the guard. Instruction labels. Set of instruction labels (TS 700) A. Rotate the guard forwards and backwards as far as possible adjustment range (A) must be limited by the stop pin 76TI06 KN Previous versions of the instruction labels New versions of the instruction labels Previous TS 700 instruction label () and instruction label () are being replaced by the new "Set of instruction labels" () TI07 KN /service notes The previous versions of instruction label () and instruction label () are no longer available. The new "set of instruction labels" () can also be used with older STIHL TS 700 cut-off machines. Always attach both instruction labels in the new "set of instruction labels" () TI_06_00_0_0_0.fm

10 Page 0 Technical Information Securing of the V-belt guard. Support, V-belt guard (TS 700) 4. Support, V-belt guard (TS 800) 4 7 Previous versions of the support, belt guard and screw New versions of the support with studs and belt guard with captive nuts secured against loss The previous versions of the support () and the belt guard () are being replaced by the new versions of the support () and the belt guard (4) The new belt guard (4) has captive nuts that are secured against loss (5) which, together with the studs (6) of the new support (), form the screwed connection. The previous screws (7) (x) are no longer required. The previous versions of the support , the belt guard and the screw remain available for older machines TI007 KN 7 Previous versions of the support, belt guard and screw New versions of the support with studs and belt guard with captive nuts secured against loss The previous versions of the support () and the belt guard () are being replaced by the new versions of the support () and the belt guard (4) The new belt guard (4) has captive nuts that are secured against loss (5) which, together with the studs (6) of the new support (), form the screwed connection. The previous screws (7) (x) are no longer required. With the introduction of the new support, the previous "Support with guard dia. 400 mm" ( ) is being replaced by the new "Support with guard dia. 400 mm" ( ) TI007 KN Service notes Previous versions of the support , the belt guard and the screws may not be combined with the new versions of the support and the belt guard TI_06_00_0_0_0.fm

11 Technical Information Page The previous "Support with guard dia. 400 mm ( ) remains available for older machines without captive nuts on the V-belt guard. The previous versions of the support , the belt guard and the screw remain available for older machines without captive nuts on the V-belt guard. Service notes Previous versions of the support , the belt guard and the screw may not be combined with the new versions of the support and the belt guard Summary Item Part Name Previous New Rem. Guard with defined adjustment range (TS 700 only) Support ) ) Guard dia. 50 mm ) 4) Stop pin Limit stop Pan head self-tapping screw IS-P4x Crankcase ) ) 7 Starter cover with rewind starter; ) ) including Item 8 8 Starter cover ) ) 9 Rubber buffer ) 0 Spline screw IS-M5x ) Instruction label, captive nuts on V-belt guard (TS 700, TS 800) Support with guard dia. 400 mm; ) including Item 4 Support with guard dia. 400 mm; including Item 5 Support (TS 700) ) 4) 4 Support (TS 800) ) 4) 5 Support (TS 800) ) 6 Instruction label (TS 700) ) 4) 5) 7 Instruction label (TS 700) ) 4) 5) TI_06_00_0_0_0.fm

12 Page Technical Information Item Part Name Previous New Rem. 8 Set of instruction labels (TS 700) ) 4) 9 V-belt guard (TS 700) ) 4) 0 V-belt guard (TS 800) ) 4) Screw (x) ) 4) Modification to be introduced : continuously Remarks ) Previous version of part no longer available from factory ) New version of part can also be used for older machines ) Previous version of part remains available for older machines 4) See "Service notes" 5) Previous version of part is replaced by Item 8 ANDREAS STIHL AG & Co. KG, 00 Technical Documentation D/MTK-fr TI_06_00_0_0_0.fm