LIGHTING CONSTRUCTION MANUAL PE CELL CONVERSION
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1 CONSTRUCTION MNUL Back to MIN INDEX Go to SECTION INDEX
2 TYPE DESCRIPTION PGE TYPE DESCRIPTION PGE Construction type guide - PE Cell conversion - Ergon Energy Minor road overhead mains supply Minor road overhead mains supply - wiring schematic Major / minor road overhead mains supply Luminaire has no facility for PE Cell & Bracket has no faciltiy for fuse - material - Construction - Wiring schematic ENERGEX ONLY SPECIL CONSTRUCTION Minor road overhead mains supply One phase only PE Cell control lighting main Minor road overhead mains supply One, two or three phase contactor control lighting mains Major / minor road overhead mains supply Luminaire has facility for PE Cell & Bracket has faciltiy for fuse - material - Construction Major / minor road overhead mains supply Luminaire has facility for PE Cell & Bracket has no faciltiy for fuse - material - Construction ORIGINL REERENCE DRWING ENERGEX pproved Ergon B 0.. C REERENCE DRWING ERGON C COPYRIGHT 00 ENERGEX C COPYRIGHT 00 ERGON ENERGY pproved Energex. Zaini INDEX BN BN HD COPY UNCONTROLLED P. Relf /. Bletchly L. Burton / T. Borg 0//0 EE DRWG NO: --- EGX DRWG NO: VOLUME OLDER PGE - 0C
3 CONSTRUCTION TYPE Type shown within dashed box appears on relevant construction detail drawings in this manual. PEC/MJ/P/PPC PEC = PE Cell Conversion LUMINIRE TYPE MJ = Major road luminaire MIN = Minor road luminaire USE MOUNTING LOCTION P = Pole mounted fuse B = Bracket mounted fuse PE CELL MOUNT LOCTION PPC = Pole mounted PE Cell Omit if PE Cell is luminaire mounted EXMPLE:- PEC/MJ/B = PE Cell conversion, Major road luminaire, Bracket mounted. ORIGINL REERENCE DRWING ENERGEX REERENCE DRWING ERGON pproved Ergon pproved Energex. Zaini - ERGON ENERGY ONLY CONSTRUCTION TYPE GUIDE BN BN HD COPY UNCONTROLLED P. Relf /. Bletchly L. Burton / T. Borg 3/03/6 EE DRWG NO: --- EGX DRWG NO: VOLUME OLDER PGE - 0
4 PT DESCRIPTION S.C. QTY PT DESCRIPTION S.C. QTY PE Cell, NEM, High Rating Screws, Plated Brass M5 x 5mm Base NEM, Pole Mounting Nut, Plated Brass M5 Washer, S/S, /4 Cable,.5mm c PVC/PVC Conduit Saddle, 3mm Conduit, Rigid HD 5mm Coachscrew, Galv, M x 90 Bracket, Bridge Support Clamp, LVBC, / 6-35mm Nail, Galv, 30mm x 3.5mm Clamp, l/cu,libr to PLUTO/6-35mm Clamp, Cu/Cu, 3-35/6-35mm lexible Conduit, 6mm (GREY) lexible Conduit, 5mm(CORRUGTED) Conduit Saddle, 5mm Bracket for Electrical Enclosure Cable 6mm c XLPE Cu Circuit Breaker in Box,(6 mperes) or 35 or or 35or 8 N B C for O/H Construction refer O/H Construction Manual 7 See notes & Typical Minor Road Luminaire NOTES:. PE Cell to be located at rear of pole & out of direct view of luminaire, attach base bracket to pole via coachscrews.. Maximum load of PE Cell is 800V or To Street Light 65 64or 0 6mm lexible Conduit to extend 00mm inside Bracket rm BN BN HD COPY UNCONTROLLED J. Brooks 4/0/0 R. English 4/0/0 D. Taylor / B. Oyegoke 4/0/0 L. Burton / T. Borg 4/0/0 - ENERGEX ONLY MINOR ROD OVERHED MINS SUPPLY 800 V MXIMUM EE DRWG NO: --3- EGX DRWG NO: VOLUME OLDER PGE 3-0
5 PT DESCRIPTION S.C. QTY PE Cell, NEM, High Rating 0550 Base NEM, Pole Mounting 0530 Cable,.5mm c PVC/PVC 07 Cable 6mm c XLPE Cu Circuit Breaker PE Cell Conversion Clamp, l/cu,libr to PLUTO/6-35mm 6567 Clamp, Cu/Cu, 3-35/6-35mm 6568 Clamp, LVBC, / 6-35mm 0603 lexible Conduit, 6mm (GREY) lexible Conduit, 5mm(CORRUGTED) 603 N 3435or8 Overhead Mains N (Black) (Red) Switched(White) K Circuit Breaker N Integral PE Base Wiring in Conduit PE Cell (800V maximum) 66 N 80in conduit65 To Luminaire ORIGINL REERENCE DRWING ENERGEX REERENCE DRWING ERGON BN BN HD COPY UNCONTROLLED pproved Ergon pproved Energex. Zaini P. Relf /. Bletchly L. Burton / T. Borg 3/03/6 - ENERGEX ONLY MINOR ROD OVERHED MINS SUPPLY 800 V MXIMUM - WIRING SCHEMTIC EE DRWG NO: --3- EGX DRWG NO: VOLUME OLDER PGE 3-0
6 MTERIL - SUPPLY & PE CELL SSY DESCRIPTION Saddle (5mm) to wood pole Bracket cable support to x-arm Connector I.P.C. 5/95mm main to 6/35mm tap mm luminium / 4-35mm Copper Thru Connector 90- Connector Tap-off bare aluminium mains Connector Tap-off bare copper mains Conduit PVC flexible - 0mm. PE Cell NEM (Major Road) PEC/MIN PEC/MJ 805- Terminator conduit PVC flexible 0mm useholder, with 6 HRC - Type 0G Bracket, holder for PE Cell NOTES:. Open wire conductor configuration depends on regional location - configuration shown is illustrative only.. If cabling to luminaire is smaller than 6mm, the cable will need to be replaced. Replacement cable stock code: 79 / PE Cell to be located out of direct view of luminaire and positioned below fuseholder. 4. Three neutral wires to be connected using BP connector inside the fuseholder. 5. Remove fuse supplied with fuseholder and replace with the 6 fuse. 6. Hole at back of fuseholder to be sealed using silicone ORIGINL B REERENCE DRWING ENERGEX REERENCE DRWING ERGON pproved Ergon pproved Energex. Zaini MJOR & MINOR ROD OH SUPPLY - LUMINIRE HS NO C COPYRIGHT 00 ENERGEX C COPYRIGHT 00 ERGON ENERGY CILITY OR PE CELL, BRCKET HS NO CILITY OR USE BN BN HD COPY UNCONTROLLED P. Relf /. Bletchly L. Burton / T. Borg 4/0/0 EE DRWG NO: --5- EGX DRWG NO: VOLUME OLDER PGE 5-0B
7 ssy 804- (EE) or ssy 804- (EGX) ssy Selection or 7 ssy intervals ssy 500 crs ssy ssy Wood Pole ssy 500 crs CONNECTION TO LV BC MINS CONNECTION TO OPEN WIRE MINS Existing luminaire ssy Existing bracket Heatshrink ssy 90- See note 3 See note ssy 904- & 805- See note 4, 5 & 6 ssy ssy Wood Pole CONSTRUCTION TYPE PEC/MJ/P PEC/MIN/P ORIGINL B REERENCE DRWING ENERGEX Nil REERENCE DRWING ERGON pproved Ergon pproved Energex. Zaini 9/04/7 9/04/7 MJOR & MINOR ROD OH SUPPLY - LUMINIRE HS NO Nil C COPYRIGHT 00 ENERGEX C COPYRIGHT 00 ERGON ENERGY CILITY OR PE CELL, BRCKET HS NO CILITY OR USE BN BN HD COPY UNCONTROLLED P. Relf /. Bletchly L. Burton / T. Borg 0/04/ EE DRWG NO: --5- EGX DRWG NO: VOLUME OLDER PGE 5-0B
8 N Overhead Mains N (Black) (Red) Switched(White) Integral PE base wiring in heatshrink 9.5/4.8 0mm PVC flexible conduit C 6mm XLPE insulated black Neutral 6m m ctive 6mm 6 HRC USE ctive 6mm N N Neutral 6m m PE Cell (800V maximum) C 6mm XLPE insulated black To Luminaire 0mm PVC flexible conduit ORIGINL REERENCE DRWING ENERGEX REERENCE DRWING ERGON pproved Ergon pproved Energex. Zaini MJOR & MINOR ROD OH SUPPLY - LUMINIRE HS NO BN BN HD COPY UNCONTROLLED P. Relf /. Bletchly L. Burton / T. Borg CILITY OR PE CELL - WIRING SCHEMTIC EE DRWG NO: EGX DRWG NO: VOLUME OLDER PGE 5-3 0
9 MTERIL - SUPPLY & PE CELL SSY DESCRIPTION use holder 00 (service) to bracket Cartridge fuse link 3 HRC Saddle (0mm) to wood pole Bracket cable support to x-arm Connector I.P.C. 5/95mm main to 6/35mm tap mm luminium / 4-35mm Copper Thru Connector Connector Tap-off bare aluminium mains Connector Tap-off bare copper mains End cap - push on 5mm BC Conduit PVC flexible - 6mm. PE Cell D- (Minor Road) PE Cell NEM (Major Road) PEC/MIN PEC/MJ - - NOTES:. Open wire conductor configuration depends on regional location - configuration shown is illustrative only.. If cabling to luminaire is smaller than 6mm, the cable will need to be replaced. Replacement cable stock code: 79 / ORIGINL B REERENCE DRWING ENERGEX REERENCE DRWING ERGON BN BN HD COPY UNCONTROLLED pproved Ergon pproved Energex. Zaini P. Relf /. Bletchly L. Burton / T. Borg 4/0/0 MJOR & MINOR ROD OH SUPPLY - LUMINIRE WITH CILITY OR PE CELL, BRCKET HS CILITY OR USE EE DRWG NO: --6- EGX DRWG NO: VOLUME OLDER PGE 6-0B
10 ssy 804- (EE) or ssy 804- (EGX) ssy Selection or 7 ssy intervals ssy 500 crs ssy ssy Wood Pole ssy 500 crs CONNECTION TO LV BC MINS CONNECTION TO OPEN WIRE MINS Existing luminaire Existing bracket ssy 80-6 ssy 80- ssy Selection 90- or 90- Wood Pole CONSTRUCTION TYPE PEC/MJ/B PEC/MIN/B ORIGINL REERENCE DRWING ENERGEX Nil REERENCE DRWING ERGON pproved Ergon pproved Energex. Zaini MJOR & MINOR ROD OH SUPPLY - LUMINIRE WITH Nil C COPYRIGHT 00 ENERGEX C COPYRIGHT 00 ERGON ENERGY CILITY OR PE CELL, BRCKET WITH CILITY OR USE BN BN HD COPY UNCONTROLLED P. Relf /. Bletchly L. Burton / T. Borg 09/0/4 EE DRWG NO: --6- EGX DRWG NO: VOLUME OLDER PGE 6-0
11 MTERIL - SUPPLY & PE CELL SSY DESCRIPTION use holder 00 (service) to bracket Cartridge fuse link 3 HRC Saddle (0mm) to wood pole Bracket cable support to x-arm Connector I.P.C. 5/95mm main to 6/35mm tap mm luminium / 4-35mm Copper Thru Connector Connector Tap-off bare aluminium mains Connector Tap-off bare copper mains End cap - push on 5mm BC Conduit PVC flexible - 6mm. PE Cell D- (Minor Road) PE Cell NEM (Major Road) PEC/MIN PEC/MJ 80-6 Bracket (service fuse) to wood pole - - NOTES:. Open wire conductor configuration depends on regional location - configuration shown is illustrative only.. If cabling to luminaire is smaller than 6mm, the cable will need to be replaced. Replacement cable stock code: 79 / use bracket is to be mounted adjacent luminaire bracket. ORIGINL B REERENCE DRWING ENERGEX REERENCE DRWING ERGON BN BN HD COPY UNCONTROLLED pproved Ergon pproved Energex. Zaini P. Relf /. Bletchly L. Burton / T. Borg 4/0/0 MJOR & MINOR ROD OH SUPPLY - LUMINIRE HS CILITY OR PE CELL, BRCKET HS NO CILITY OR USE EE DRWG NO: --7- EGX DRWG NO: VOLUME OLDER PGE 7-0B
12 ssy 804- (EE) or ssy 804- (EGX) ssy Selection or 7 ssy intervals ssy 500 crs ssy ssy Wood Pole ssy 500 crs CONNECTION TO LV BC MINS CONNECTION TO OPEN WIRE MINS Existing luminaire Existing bracket ssy 80-6 ssy Selection 90- or 90- ssy 80- Refer note 3 for fuse placement Wood Pole CONSTRUCTION TYPE PEC/MJ/P PEC/MIN/P ORIGINL REERENCE DRWING ENERGEX Nil REERENCE DRWING ERGON pproved Ergon pproved Energex. Zaini MJOR & MINOR ROD OH SUPPLY - LUMINIRE HS CILITY Nil BN BN HD COPY UNCONTROLLED P. Relf /. Bletchly L. Burton / T. Borg 3/03/6 OR PE CELL, BRCKET HS NO CILITY OR USE EE DRWG NO: --7- EGX DRWG NO: VOLUME OLDER PGE 7-0
13 PT DESCRIPTION S.C. QTY PT DESCRIPTION S.C. QTY use Link, Cartridge 0 (Existing) Cable 6mm c XLPE Cu 79 5 use Holder (Existing) Cable PVC.5mm Red PE Cell Base Holder, Pole Mounting Coachscrew, Galv. M x 90mm Conduit, Rigid HD 5mm Washer, S/S, / Screw, Plated Brass, M5 x 5mm Circuit Breaker in Box, 6 (MJOR) Nut, Plated Brass, M Clamp,LVBC,l/Cu 50-95/6-35mm Bracket, Bridge Support Nail, Galv, 30mm x 3.5mm Clamp,l/Cu,LIBR to PLUTO/6-35mm Clamp,Cu/Cu, 3-35/6-35mm Conduit, lexible 6mm Conduit Saddles, 5mm or35or8 for O/H Construction refer O/H Construction Manual 93 To O/H Supply Note N B C Note See Note or 5 35 or NOTES:. PE Cell & Box enclosure mounted at footpath side of pole and out of direct view of luminaire.. Energex to notify preferred phase to connect. 3. or or 3 phase control, extra fuse holders or MCB s are required. 4. Maximum load of PE Cell is 800V ORIGINL B REERENCE DRWING ENERGEX REERENCE DRWING ERGON pproved Ergon pproved Energex. Zaini 9/04/7 9/04/7 - ENERGEX ONLY MINOR ROD OVERHED MINS SUPPLY - ONE PHSE ONLY BN BN HD COPY UNCONTROLLED P. Relf /. Bletchly 0/04/7 L. Burton / T. Borg 4/0/0 800V MX - PE CELL CONTROL MIN EE DRWG NO: --8- EGX DRWG NO: VOLUME OLDER PGE 8-0B
14 S/L CONT 9/96 PT DESCRIPTION S.C. QTY 93 Cable 6mm c XLPE Cu 79 6 sq mm LOD SIDE 6 sq mm Bracket, Bridge Support Nail, Galv, 30mm x 3.5mm Conduit, Rigid HD 5mm Conduit Saddles, 5mm sq mm CONTCTOR E CONTCTOR 6 sq mm 54 Contactor in Box (S/L Control) 4776 N LINE SIDE 0 34 Coachscrew, Galv. M x 90mm Clamp,l/Cu,LIBR to PLUTO/6-35mm WHITE BLCK x RED 35 8 Clamp,Cu/Cu, 3-35/6-35mm Clamp,LVBC,l/Cu 50-95/6-35mm P.E.CELL(IIN 0550) or SHORTING PLUG (IIN 535) or or 8 Note for O/H Construction NEM BSE refer O/H Construction Manual 93 N B C WIRING DIGRM To O/H Supply Note S/L CONT 9/96 Notes & or 35 or NOTES: PE Cell & Box enclosure mounted at footpath side of pole and out of direct view of luminaire.. Energex to notify preferred phase to connect. 3. or or 3 phase control, extra fuse holders or MCB s are required. 4. Each contactor circuit load must not exceed 50 during starting, & 3 during running J. Brooks 4/0/0 - ENERGEX ONLY R. English 4/0/0 MINOR ROD OVERHED MINS SUPPLY BN BN HD COPY UNCONTROLLED D. Taylor / B. Oyegoke 4/0/0 L. Burton / T. Borg 4/0/0, or 3 PHSE ONLY CONTCTOR CONTROL MIN EE DRWG NO: --9- EGX DRWG NO: VOLUME OLDER PGE 9-0
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