Underground Distribution Construction Manual
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- Phyllis Moody
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1 Underground Distribution Construction Manual Section E5 LV Joints and Terminations Approved by: A Smith - de Perez Energex Limited 2014 ABN MANUAL 00305
2 ELECTRICAL SECTION E5 - LV JOINTS AND TERMINATIONS Sub-Sect. Description Sheets GENERAL 1.1 Selection Matrix Overhead to Underground Service 2 JOINTS 2.1 Heatshrink (Straight PLY) Heatshrink (Straight 3.5/4C Belted Paper) Heatshrink (Straight 16 4C XLPE) Repair Compound Box C XLPE Cu Heatshrink (Transition) Parallel (3.5C PLYSWPVC 185) Parallel (Branch) Heatshrink (Live End) Heatshrink (Tee) 4 TERMINATIONS 3.1 Heatshrink 16 4C Cu (Pole) Heatshrink 16 4C Cu (Pole/Bridging) & 240 sqmm 4C (Pole) , 70 & 185 sqmm (Pole) sqmm 4C Al. (Pole) LV Cubicle 120, 185 & 240 sqmm (PMT) Supply Service Pit 1 Sub-Sect. Description Sheets PILOT CABLE JOINTS 4.1 Straight - Resin Filled Body - 20 Pair 2 PILLARS 5.1 Construction - One Way (240 4C XLPE) Construction - Two Way (240 4C XLPE) Construction - Three Way (240 4C XLPE) Construction - Four Way (240 4C XLPE) Construction - Cross Road (4C cables) Stripping Details C & I use up to 200A Service Panel Fuse Details Indoor Service Term. (4C 185 & 240sqmm) Indoor Service Term. (4C 16, 25 & 70 Cu 2 & 35 to 120 Al) 5.11 Large Commercial Industrial Sevices Pillar 1 with 14 fuse Panel 5.12 AFLC Filter Pillars LV Joints & Terms Way Link Pillar LV Joints & Terms 3 Way Link Pillar LV Disconnect Box 2 & 4 Way 1
3 LV CABLE STRAIGHT & TRANSITION JOINTS Uncontrolled document when printed Conductor Size & Cable Type 300 Cu 1c XLPE/PVC & SWS 300 Cu XLPE/SWA/HDPE 16 Cu 4/c XLPE/ PVC 25 Cu PLY 25 Cu 4c XLPE/ PVC 70 Cu PLY 70 Cu 4c XLPE/ PVC /HDPE Conductor Size & Cable Type 185 Cu PLY LJSC30PC18D LJXC30PC18D 185 Cu XLPE/SWA /HDPE LJSC30XC18D LJXC30XC18D 120 Al 4/c XLPE/ PVC 240 Al 4/c XLPE/PVC LJSC30XA24D LJXC30XA24D 300 Cu 1c XLPE/PVC LJSC30SC30D 300 Cu XLPE/ SWA/ HDPE LJXC30SC30D LJXC30XC30D 300 Al PLYPVC & SWS LJPA30XC70D LJPA30XC18D LJPA30XA24D LJPA30SC30D LJPA30XC30D 258 Al PLYPVC & SWS 240 Al XLPE 3/c N/S 240 Al XLPE 4/c ` LJXA24PC70D 185 Cu PLYHDPE & SWS LJPC18XC16D LJPC18PC25D LJPC18XC25D LJPC18PC70D LJPA25XC70D LJXA24XC LJXA24XC25D LJPC18XC70D LVXNJ123/ EXJNT9MAT; LVXNJ120/ LVHSJ185; LVHSJ185L; LJPA25XC18D LVJ185SWA EXJNT7MAT; LVJ185SWA LVJ3240/ LJXA24XA12D EXJNT9MAT; LVXNJ120/ LVXNJ240/ LVJ240A1; LVJ4C240/ LVJ240A1; LVJ4C240/ LJXA25SC30D LJXA24SC30D LJPC18SC30D LJPA25XC30D LJXA24XC30D LEGEND XXXXX xxx xxxxxxxx STOCK CODE CONTRACT ITEM No. COMPATIBLE UNIT D DATE APP D A.Smith de Perez UNDERGROUND DISTRIBUTION CONSTRUCTION MANUAL ELECTRICAL CKD - DATE ATHR J.Lansley COPYRIGHT 2011 ENERGEX LV JOINTS AND TERMINATIONS REC D This drawing must not be reproduced Added P10 connectors for SELECTION MATRIX in part or whole without written CKD repairs. permission from ENERGEX AUTHR APP D R.English D.Taylor D.Taylor G. Treagle WORD 6229-A4 D SECTION SUB-SECT. E5 1.1 SHEET 1 OF 10 FILE udc-e5-1.1c.doc
4 LV CABLE STRAIGHT & TRANSITION JOINTS (CONTINUED) Uncontrolled document when printed Conductor Size & Cable Type 185 Cu XLPE/SWA/HDPE 16 Cu 4/c XLPE/ PVC 25 Cu PLY 25 Cu 4c XLPE/ PVC 70 Cu PLY LJXC18PC70D 70 Cu 4c XLPE/ PVC /HDPE LJXC18XC70D 161 Cu PLYSWS LJPC61XC70D 150 Al PLYPVC & SWS 129 Al CONSAC LJCA29PC70D LJPA15XC70D LJCA29XC70D Conductor Size & Cable Type 185 Cu PLY EXJNT6MAT LVHSJ185; LVHSJ185/70; LVHSJ185/70L; LVHSJ185L; LVHSJ70; LVHSJ70L; 185 Cu XLPE/ SWA /HDPE LVJ185SWA LVXNJ185/ Al 4/c XLPE/PVC LVJ120/ EXJNT9MAT; LVXNJ120/ LVXNJ120/ LVXNJ120/12C 240 Al 4/c XLPE/ PVC EXJNT9MAT; LVXNJ120/ Cu 1c XLPE/ PVC LJPA15XC30D 300 Cu XLPE/ SWA/ HDPE 129 Al PVC & SWS 4/c 120 Al XLPE 3/C + N/S LVHSJ185; LVHSJ185/70; LVHSJ185/70L; LVHSJ185L; LVHSJ70; LVHSJ70L LVXNJ1203/ LJPA29XC70D LJNA12XC70D LVXNJ120/12P LVJ1204C/3NS LEGEND XXXXX xxx xxxxxxxx STOCK CODE CONTRACT ITEM No. COMPATIBLE UNIT D DATE APP D A.Smith de Perez UNDERGROUND DISTRIBUTION CONSTRUCTION MANUAL ELECTRICAL CKD - DATE ATHR J.Lansley COPYRIGHT 2011 ENERGEX LV JOINTS AND TERMINATIONS REC D This drawing must not be reproduced Added P10 connectors for SELECTION MATRIX in part or whole without written CKD repairs. permission from ENERGEX AUTHR APP D R.English D.Taylor D.Taylor G. Treagle WORD 6229-A4 D SECTION SUB-SECT. E5 1.1 SHEET 2 OF 10 FILE udc-e5-1.1c.doc
5 LV CABLE STRAIGHT & TRANSITION JOINTS (CONTINUED) Uncontrolled document when printed Conductor Size & Cable Type 16 Cu 4/c XLPE/PVC 120 Al XLPE 4/c LJXA12XC16D 70 Cu PLYHDPE & SWS 70 Cu 4c XLPE/PVC/HDPE 35 Al CONSAC LJCA35XC16D 25 Cu PLY LJXA12PC25D LVXNJ25/35 25 Cu 4c XLPE/PVC LJXA12XC25D LJCA35XC25D 70 Cu PLY LVXNJ120/ LVHSJ70; LVHSJ70L LJPC70XC70D Conductor Size & Cable Type 70 Cu 4c XLPE/PVC /HDPE LJXA12XC70D LJXC70XC70D 185 Cu PLY 185 Cu XLPE/ SWA /HDPE 120 Al 4c XLPE/ PVC LJXNA12XA12D 240 Al 4c XLPE/ PVC 300 Cu 1c XLPE/ PVC 300 Cu XLPE/ SWA/ HDPE 25 Cu PLYHDPE & SWS LJPC25XC16D 25 Cu 4c XLPE/PVC LJXC25XC16D 16 Cu PLYSWS LVXNJ16/16 16 Cu 4c XLPE/PVC LJXC16XC16D LJPC25PC25D LJXC25PC25D LJPC16PC25D LJXC16PC25D LJXC25XC25D LJPC16XC25D LJXC25PC70D LJXC25XC70D LJPC16XC70D LEGEND XXXXX xxx xxxxxxxx STOCK CODE CONTRACT ITEM No. COMPATIBLE UNIT D DATE APP D A.Smith de Perez UNDERGROUND DISTRIBUTION CONSTRUCTION MANUAL ELECTRICAL CKD - DATE ATHR J.Lansley COPYRIGHT 2011 ENERGEX LV JOINTS AND TERMINATIONS REC D This drawing must not be reproduced Added P10 connectors for SELECTION MATRIX in part or whole without written CKD repairs. permission from ENERGEX AUTHR APP D R.English D.Taylor D.Taylor G. Treagle WORD 6229-A4 D SECTION SUB-SECT. E5 1.1 SHEET 3 OF 10 FILE udc-e5-1.1c.doc
6 LV SERVICE TEE JOINTS (HEAT SHRINK TYPE) Main Cable Service Tee Cable LEGEND 120/240 mm 2 Al XLPE/PVC 16/70 mm 2 Cu XLPE or PLY LVHSJ240T16; LVHSJ240T25; LVHSJ240T70; LVPBJ4C mm 2 Cu PLYHDPE & SWS 16/70 mm 2 Cu XLPE or PLY LVHSJ185T16; LVHSJ185T25; LVHSJ185T70; XXXXX xxx xxxxxxxx STOCK CODE CONTRACT ITEM No. COMPATIBLE UNIT D DATE APP D A.Smith de Perez UNDERGROUND DISTRIBUTION CONSTRUCTION MANUAL ELECTRICAL CKD - DATE ATHR J.Lansley COPYRIGHT 2011 ENERGEX LV JOINTS AND TERMINATIONS REC D This drawing must not be reproduced Added P10 connectors for SELECTION MATRIX in part or whole without written CKD repairs. permission from ENERGEX AUTHR APP D R.English D.Taylor D.Taylor G. Treagle WORD 6229-A4 D SECTION SUB-SECT. E5 1.1 SHEET 4 OF 10 FILE udc-e5-1.1c.doc
7 LV RE-ENTERABLE SERVICE TEE JOINTS (RESIN TYPE) Uncontrolled document when printed Main Cable Service Tee Cable 120/240 mm 2 Al XLPE/HDPE 16/70 mm 2 Cu XLPE or PLY, or 240 mm 2 Al XLPE, or 185 mm 2 Cu PLY, or x4L EXJNT8MAT LVJ240T240 LEGEND XXXXX xxx xxxxxx xxxxxxxx STOCK CODE CONTRACT ITEM No. No. OF BUCKETS OF RESIN REQUIRED COMPATIBLE UNIT 185 mm 2 Cu XLPE/SWA/HDPE, 185 mm 2 Cu PLYHDPE &SWS 185 mm 2 Cu XLPE/SWA/HDPE 300 mm 2 Cu XLPE/SWA/HDPE 16/70 mm 2 Cu XLPE or PLY, or 240 mm 2 Al XLPE, or 185 mm 2 Cu PLY, or 185 mm 2 Cu XLPE/SWA/HDPE 16/70 mm 2 Cu XLPE or PLY, or 240 mm 2 Al XLPE, or 185 mm 2 Cu PLY, or 185 mm 2 Cu XLPE/SWA/HDPE 70 mm 2 Cu XLPE or PLY, or 240 mm 2 Al XLPE, or 185 mm 2 Cu PLY, or 185 mm 2 Cu XLPE/SWA/HDPE, or 300 mm 2 Cu XLPE/SWA/HDPE x4L EXJNT8MAT LVJ240T x4L EXJNT8MAT LVJ240T x4L LVJ300T300 RE-ENTERABLE RESIN COMPOUND 4.0 Litres STOCK CODE D DATE APP D A.Smith de Perez UNDERGROUND DISTRIBUTION CONSTRUCTION MANUAL ELECTRICAL CKD - DATE ATHR J.Lansley COPYRIGHT 2011 ENERGEX LV JOINTS AND TERMINATIONS REC D This drawing must not be reproduced Added P10 connectors for SELECTION MATRIX in part or whole without written CKD repairs. permission from ENERGEX AUTHR APP D R.English D.Taylor D.Taylor G. Treagle WORD 6229-A4 D SECTION SUB-SECT. E5 1.1 SHEET 5 OF 10 FILE udc-e5-1.1c.doc
8 LV PARALLEL BRANCH JOINTS (RESIN TYPE) Branch Cable Main Cable (may be joined) 120 mm 2 Al XLPE/PVC 240 mm 2 Al XLPE/PVC 185 mm 2 Cu PLYHDPE & SWS 185 mm 2 Cu XLPE/SWA/HDPE 300 mm 2 Cu XLPE/SWA/HDPE 16 mm 2 Cu XLPE or PLY x7.5L LVCAV5CAV x7.5L LVCAV5CAV x7.5L LVCAV5CAV x7.5L LVCAV5CAV 6 70 mm 2 Cu XLPE or PLY x7.5L LVCAV5CAV x7.5L LVCAV5CAV x7.5L LVCAV5CAV x7.5L LVCAV5CAV x7.5L LVC30CAV6 120 mm 2 Al XLPE/PVC x7.5L LVCAV5CAV x7.5L LVCAV5CAV6 185 mm 2 Cu PLYHDPE & SWS x7.5L LVCAV5CAV x7.5L LVCAV5CAV x7.5L LVCAV5CAV x7.5L LVC30CAV6 185 mm mm 2 Al Cu XLPE/PVC XLPE/SWA /HDPE x7.5L LVCAV5CAV x7.5L LVCAV5CAV x7.5L LVCAV5CAV x7.5L LVC30CAV x7.5L LVCAV5CAV x7.5L LVCAV5CAV x7.5L LVCAV5CAV x7.5L LVC30CAV6 300 mm 2 Cu XLPE/SWA /HDPE x7.5L LVC30CAV6 LEGEND XXXXX xxx xxxxxx xxxxxxxx STOCK CODE CONTRACT ITEM No. No. OF BUCKETS OF RESIN COMPATIBLE UNIT NON RE-ENTERABLE RESIN COMPOUND STOCK CODE 4.0 Litres Litres D DATE APP D A.Smith de Perez UNDERGROUND DISTRIBUTION CONSTRUCTION MANUAL ELECTRICAL CKD - DATE ATHR J.Lansley COPYRIGHT 2011 ENERGEX LV JOINTS AND TERMINATIONS REC D This drawing must not be reproduced Added P10 connectors for SELECTION MATRIX in part or whole without written CKD repairs. permission from ENERGEX AUTHR APP D R.English D.Taylor D.Taylor G. Treagle WORD 6229-A4 D SECTION SUB-SECT. E5 1.1 SHEET 6 OF 10 FILE udc-e5-1.1c.doc
9 LV PARALLEL JOINTS (BUTT JOINTS) - (RESIN TYPE) Uncontrolled document when printed Cable 1 Cable 2 Cable 1 Cable mm 2 Cu PLYHDPE or SWS 185 mm 2 Cu PLYHDPE or SWS 185 mm 2 Cu PLYHDPE or SWS 185 mm 2 Cu PLYHDPE or SWS 185 mm 2 Cu XLPE/SWA/HDPE 185 mm 2 Cu XLPE/SWA/HDPE 185 mm 2 Cu PLYHDPE or SWS 185 mm 2 Cu XLPE/SWA/HDPE 300 mm 2 Cu XLPE/SWA/HDPE x7.5L LJPCAV4PCAV x7.5L LJPCAV4PCAV x7.5L LJPCAV4PCAV4 240 mm 2 Al XLPE/PVC x7.5L LJPCAV4PCAV4 185 mm 2 Cu XLPE/SWA/HDPE 300 mm 2 Cu XLPE/SWA/HDPE x7.5L LJPCAV4PCAV x7.5L LJPCAV4PCAV4 185 mm 2 Cu XLPE/SWA/HDPE 300 mm 2 Cu XLPE/SWA/HDPE 300 mm 2 Cu XLPE/SWA/HDPE 240 mm 2 Al XLPE/PVC x7.5L LJPCAV4PCAV4 300 mm 2 Cu XLPE/SWA/HDPE x7.5L LJXCAV2XCAV2 240 mm 2 Al XLPE/PVC x7.5L LJXCAV2XCAV2 240 mm 2 Al XLPE/PVC 240 mm 2 Al XLPE/PVC x7.5L LJPCAV4PCAV4 300 mm 2 Cu XLPE/PVC 300 mm 2 Cu XLPE/PVC x4L LJQC30QC mm 2 Cu XLPE/PVC 300 mm 2 Cu XLPE/SWA/HDPE x7.5L LJXCAV2XCAV2 LEGEND XXXXX xxx xxxxxx xxxxxxxx STOCK CODE CONTRACT ITEM No. No. OF BUCKETS OF RESIN COMPATIBLE UNIT NON RE-ENTERABLE RESIN COMPOUND STOCK CODE 4.0 Litres Litres D DATE APP D A.Smith de Perez UNDERGROUND DISTRIBUTION CONSTRUCTION MANUAL ELECTRICAL CKD - DATE ATHR J.Lansley COPYRIGHT 2011 ENERGEX LV JOINTS AND TERMINATIONS REC D This drawing must not be reproduced Added P10 connectors for SELECTION MATRIX in part or whole without written CKD repairs. permission from ENERGEX AUTHR APP D R.English D.Taylor D.Taylor G. Treagle WORD 6229-A4 D SECTION SUB-SECT. E5 1.1 SHEET 7 OF 10 FILE udc-e5-1.1c.doc
10 LV STOP-END JOINTS (LIVE END SEALS - (HEAT-SHRINK) Cable To suit cable from 70 mm 2 up to 185 mm 2 Cu or Al PLYHDPE or PLYSWS, or XLPE/PVC/HDPE, or XLPE/SWA/HDPE To suit cable from 16 mm 2 up to 65 mm 2 Cu or Al PLYHDPE or PLYSWS, or XLPE/PVC/HDPE To suit cable from 240 mm 2 up to 300 mm 2 Cu or Al PLYHDPE or PLYSWS, or XLPE/PVC/HDPE or XLPE/SWA/HDPE LVDEJ185; LVEJ185; LVE LVDEJ16; LVDEJ25; LVDEJ70; LVEJ LSJPCAV2D LEGEND XXXXX xxx xxxxxx STOCK CODE CONTRACT ITEM No. COMPATIBLE UNIT D DATE APP D A.Smith de Perez UNDERGROUND DISTRIBUTION CONSTRUCTION MANUAL ELECTRICAL CKD - DATE ATHR J.Lansley COPYRIGHT 2011 ENERGEX LV JOINTS AND TERMINATIONS REC D This drawing must not be reproduced Added P10 connectors for SELECTION MATRIX in part or whole without written CKD repairs. permission from ENERGEX AUTHR APP D R.English D.Taylor D.Taylor G. Treagle WORD 6229-A4 D SECTION SUB-SECT. E5 1.1 SHEET 8 OF 10 FILE udc-e5-1.1c.doc
11 LV INDOOR & OUTDOOR TERMINATION TYPES Uncontrolled document when printed Conductor mm 2 & Type Cable Type Outdoor termination Indoor Termination 1c 300 stranded Cu XLPE/PVC LTSC30D LESC30D 3.5 c 300 stranded copper XLPE/SWA/HDPE LTQC30D 4c 240 stranded or solid Al XLPE/PVC LTSA24D 4c 185 stranded copper XLPE/PVC/HDPE EXTERM8MAT LEQC30D LTSA24D EXTERM8MAT 3.5c 185 stranded copper PLYHDPE & PLYSWS LTPC18D 120 stranded or solid Al XLPE/PVC LTSA12D 70 stranded copper PLYHDPE & PLYSWS LTPC70D 4c 70 stranded copper XLPE/PVC/HDPE LTWC70D 25 stranded copper PLYHDPE & PLYSWS LTPC70D 16 stranded copper PLYSWS LTPC16D 4c 16 stranded copper XLPE/PVC LTSC16D LEGEND LTPC18D LTSA12D LTPC70D LEWC70D LTPC70D LEPC16D LTSC16D D DATE APP D A.Smith de Perez UNDERGROUND DISTRIBUTION CONSTRUCTION MANUAL ELECTRICAL CKD - DATE ATHR J.Lansley COPYRIGHT 2011 ENERGEX LV JOINTS AND TERMINATIONS REC D This drawing must not be reproduced Added P10 connectors for SELECTION MATRIX in part or whole without written CKD repairs. permission from ENERGEX AUTHR APP D R.English D.Taylor D.Taylor G. Treagle WORD 6229-A4 D SECTION SUB-SECT. E5 1.1 SHEET 9 OF 10 FILE udc-e5-1.1c.doc
12 Cable Size Imperial Metric (mm 2 ) (sq in) Copper Compression Lug LUGS FOR CABLE TERMINATIONS Aluminium Compression Lug Bi-metallic Shear Bolt Lug N/A / / / sector (LV URD) / RANGE TAKING SHEAR BOLT FERRULES FOR JOINTING mm 2 Cu or Al mm 2 Cu or Al mm 2 Cu or Al Uncontrolled document when printed NOTES 1. Because of the significant increased cost for a mechanical bolted connector over a compression connector, the use of shear bolt connectors should be limited to staff who do not have suitable crimpers (eg Rapid Response staff attending a burnt off lug at pillar), or as an alternative for imperial cables where they can cover a range of sizes. 2. Conductor sizes are based on circular stranded conductors - sector type conductors will have a lower range of conductor sizes. D DATE APP D A.Smith de Perez UNDERGROUND DISTRIBUTION CONSTRUCTION MANUAL ELECTRICAL CKD - DATE ATHR J.Lansley COPYRIGHT 2011 ENERGEX LV JOINTS AND TERMINATIONS REC D This drawing must not be reproduced Added P10 connectors for SELECTION MATRIX in part or whole without written CKD repairs. permission from ENERGEX AUTHR APP D R.English D.Taylor D.Taylor G. Treagle WORD 6229-A4 D SECTION SUB-SECT. E5 1.1 SHEET 10 OF 10 FILE udc-e5-1.1c.doc
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