SINAMICS S120. Power units, booksize format Dimensioning the protective conductor. Product information 07/2016 A5E B AA
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1 SINAMICS S120 Power units, booksize format Dimensioning the protective conductor Product information 07/2016 A5E B AA 1
2 Table of contents Table of contents 1 General information Installation regulation in the area of validity of UL/CSA (NEC for USA / CEC for Canada) Basic regulation Overview minimum cross sections for UL/CSA Installation regulations in the area of validity of IEC/EN Basic regulation Alternative dimensioning Overview minimum cross sections for IEC/EN Product information, 07/2016, A5E B AA
3 General information 1 An S120 booksize drive system generally comprises a Line Module, several Motor Modules and supplementary power components. The protective conductor of the power modules is dimensioned based on the rated current of the Line Module being used and the line-side protective device being used (fuses or circuit breaker). The local installation regulations that must be complied with are explained in more detail in this document. Product information, 07/2016, A5E B AA 3
4 Installation regulation in the area of validity of UL/CSA (NEC for USA / CEC for Canada) 2.1 Basic regulation Installation regulation in the area of validity of 2 UL/CSA (NEC for USA / CEC for Canada) 2.1 Basic regulation The relevant National Electrical Code applies in the US and Canada. The minimum crosssection of the protective conductor should be dimensioned according to the rated current of the corresponding protective device. The protective devices that can be used are described in the "SINAMICS S120 Booksize Power Units (GH2) Manual" Rated current of the protective device [A] Table 1 Protective conductor cross-section [AWG Cu] Protective conductor cross-section [mm² Cu] Overview minimum cross sections for UL/CSA The following minimum cross-sections for the protective conductor are obtained from the previously mentioned installation regulation, taking into account the protective devices specified in the "SINAMICS S120 Booksize Power Units (GH2) Manual": Line Module MLFB Max. rated current of the protective device [A] S min [AWG Cu] S min [mm² Cu] SLM 5 kw 6SL313x-6AE15-0Axx SLM 10 kw 6SL313x-6AE21-0Axx ALM 16 kw SLM 16kW 6SL313x-7TE21-6AAx 6SL313x-6TE21-6Axx BLM 20kW 6SL313x-1TE22-0AA ALM 36kW 6SL313x-7TE23-6AAx SLM 36kW 6SL313x-6TE23-6Axx BLM 40kW 6SL313x-1TE24-0AA ALM 55kW SLM 55 kw 6SL313x-7TE25-5AAx 6SL313x-6TE25-5AAx ALM 80kW 6SL313x-7TE28-0AAx BLM 100kW 6SL313x-1TE31-0AA ALM 120kW 6SL313x-7TE31-2AAx Table 2 4 Product information, 07/2016, A5E B AA
5 Installation regulations in the area of validity of IEC/EN 3.1 Basic regulation Installation regulations in the area of validity of 3 IEC/EN 3.1 Basic regulation IEC , Chapter , Table 5 (see also IEC Table 54.2) is the basic regulation, which specifies the minimum cross-section depending on the cross-section of the line conductor of the line feeder cable to the Line Module being used: Cross-section of the line conductor of the PDS/CDM/BDM S mm² Cu S 16 Minimum cross-section of the corresponding protective conductor Sp mm² Cu 16 < S < S S/2 The values listed in this table are only applicable if the protective conductor is manufactured out of the same metal as the line conductors. If this is not the case, then the protective conductor crosssection must be determined so that a level of conductivity is obtained that is the same as the data listed in this table. Table 3 S 3.2 Alternative dimensioning Alternatively, the protective conductor can be dimensioned according to IEC , Chap Based on the main parameters of the protective device being used, the protective conductor can be dimensioned according to the procedure subsequently described: SS = II2 tt kk S: Protective conductor cross-section in mm² I: rms value of the short-circuit current in A, which causes the protective device to respond within time t t: Interrupt time of the protective device in s for current I k: Factor for the cable, depending on the cable material, insulating material and temperature The values for I 2 t can be determined from the main parameters of the corresponding protective device. For the protective devices specified in the "SINAMICS S120 Booksize Power Units (GH2) Manual", the corresponding values for LV HRC line fuses and 3VL and 3RV circuit breakers can be found in the Siemens Support Tool under Characteristics. Under the following assumptions, a value of 122 is obtained for factor k: Maximum cable temperature in operation: 60 C Maximum cable temperature under fault conditions: 160 C (PVC) Conductive material, copper Product information, 07/2016, A5E B AA 5
6 Installation regulations in the area of validity of IEC/EN 3.3 Overview minimum cross sections for IEC/EN 3.3 Overview minimum cross sections for IEC/EN The following minimum cross-sections for the protective conductor are obtained from the previously mentioned installation regulation, taking into account the specified protective devices: Line Module MLFB Protective device I 2 t PD Regulation S min S min [A²s] [mm² Cu] [AWG Cu] SLM 5 kw 6SL313x-6AE15-0Axx 3NA3805, 16A RV1021-4BA RV2021-4BA SLM 10 kw 6SL313x-6AE21-0Axx 3NA3814, 35A RV1031-4FA RV2031-4UA ALM 16 kw 6SL313x-7TE21-6AAx 3NA3814, 35A SLM 16kW 6SL313x-6TE21-6Axx 3RV1031-4FA RV2031-4UA BLM 20kW 6SL313x-1TE22-0AA0 3NA3822, 63A RV1041-4JA RV2031-4JA ALM 36kW 6SL313x-7TE23-6AAx 3NA3824, 80A SLM 36kW 6SL313x-6TE23-6Axx 3RV1041-4LA RV2031-4RA BLM 40kW 6SL313x-1TE24-0AA0 3NA3830, 100A RV1041-4MA VL2710-1DC ALM 55kW 6SL313x-7TE25-5AAx 3NA3132, 125A SLM 55 kw 6SL313x-6TE25-5AAx 3VL2712-1DC ALM 80kW 6SL313x-7TE28-0AAx 3NA3136, 160A VL3720-1DC BLM 100kW 6SL313x-1TE31-0AA0 3NA3144, 250A VL3725-1DC ALM 120kW 6SL313x-7TE31-2AAx 3NA3144, 250A VL3725-1DC Table 4 PD: Protective device S min: Minimum protective conductor cross-section When using protective devices other than those listed in Table 4, then the protective conductor must be dimensioned according to Chapter 3.1 (Page 5) or alternatively, according to 3.2 (Page 5). 6 Product information, 07/2016, A5E B AA
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