Form 11-45, 07-14b Supersedes Form 11-45, 02-14a Sheet 1 of 25 REVOLUTION TIRE CHANGER PARTS DRAWING Hunter Engineering Company

Transcription

1 Form 11-45, 07-14b Supersedes Form 11-45, 02-14a Sheet 1 of 25 REVOLUTION TIRE CHANGER PARTS DRAWING 2014 Hunter Engineering Company

2 SHEET 3 SHEET 4 SHEET 6 SHEET 7 SHEET 8 SHEET 10 & 11 SHEET 12 SHEET 13 SHEET 14 & 15 SHEET 16 SHEET 18 SHEET 21 REVOLUTION TIRE CHANGER REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

3 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 2 of 25 Sheet No. Description 3 BASE ASSEMBLY 4 SPINDLE ASSEMBLY 5 SPINDLE ASSEMBLY (continued) 6 FOOT PEDALS 7 TOWER ASSEMBLY 8 HYDRAULIC MANIFOLD 9 HYDRAULIC HOSES 10 UPPER AND LOWER BEAD BREAKER ARMS 11 UPPER AND LOWER BEAD BREAKER ARMS (continued) 12 MOUNT / DEMOUNT ARM 13 MOUNT / DEMOUNT ARM SUB-ASSEMBLY 14 PUSHER ASSEMBLY 15 PUSHER ASSEMBLY (continued) 16 TIRE CHANGER CONTROL CONSOLE 17 CONSOLE CABINET 18 PNEUMATICS 19 PNEUMATIC MANIFOLD AND BLASTER 20 ELECTRICAL 21 COVER, ACCESSORY KIT AND ETC. 22 COVER, ACCESSORY KIT AND ETC. (continued) 23 POWER UNIT 24 FLANGE PLATE 25 APPENDIX A WIRING SCHEMATIC HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

4 BASE ASSEMBLY REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

5 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 3 of 25 Index No. Part Number Description Qty (-BLK) BASE - TIRE CHANGER MAIN ASSEMBLY (Not Illus,) (Includes) 1 1a (-BLK) BASE AND TOWER ASSEMBLY (Not Illus.) (Includes) BASE ASSEMBLY - TIRE CHANGER 1 3* BEARING - FLANGE 3-BOLT 1-7/16 INCH LEVER FOOT PEDAL ASSEMBLY (See Sheet 6) FRAME - SPINDLE TILT CYLINDER - HYDRAULIC 63 MM BR X 30 RD X 215 STK FITTING SAE 37 DEGREE ELBOW PIN - CLEVIS 3/4 X INCH SNAP RING - TRUARC # HOUSING - LIMIT SWITCH ROD - EYE-BB PIN - SPLIT 3/ SPRING - DIE 1.5 OD.75 RD 3.5 INCHES LONG WASHER BB SPRING RETAINER SOCKET HEAD CAP SCREW 3/8-16X1.25 (FULL-THREAD) WASHER - LOCK HI-COLLAR 3/8 INCH SWITCH - HANGER SOCKET HEAD CAP SCREW 1/2-13 X 1.50 INCH (FULL-THREAD) WASHER - LOCK 1/2 INCH HELICAL SPRING NUT - HEX 1/ SOCKET HEAD CAP SCREW 6-32X.50 INCH (FULL-THREAD) SOCKET HEAD CAP SCREW 3/8-16X1.00 INCH (FULL-THREAD) NUT - KEPS 3/ BRACKET - COMPLIANCE SWITCH WASHER - FLAT 3/8 INCH CLAMP - AUTO TIRE CHANGER SPINDLE (Not Illustr.) (See Sheet 4) 1 or SPINDLE TCR1 FIELD REPLACEMENT (Not Illustr.) (See Sheet 4) BLOCK - TILT SLIDE AXLE - TILT BRACKET LEVER - SINGLE FOOT PEDAL TIRE CHANGER (See Sheet 6) SPACER - SINGLE FOOT PEDAL TIRE CHANGER SOCKET HEAD CAP SCREW 5/16-18 X 2.50 INCH (FULL-THREAD) HOSE - 1/4 INCH ID HYDRAULIC 36 INCH LONG (Not Ill.) (See Sheet 9) HOSE - 1/4 INCH ID HYDRAULIC 22 INCH LONG (Not Ill.) (See Sheet 9) HOSE - ASSEMBLY HYDRAULIC 1/4 X 76 INCH (Not Ill.) (See Sheet 9) CLAMP - HOSE 1/2 INCH DIAMETER (Not Illustrated) CABLE ASSEMBLY - DAQ TO TILT SW 1 * Bearings must be slid onto the pivot axles of the spindle (item 2, next sheet) before they can be bolted to the base HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

6 SPINDLE ASSEMBLY REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

7 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 4 of 25 Index No. Part Number Description Qty CLAMP - AUTO TIRE CHANGER SPINDLE (Continued on Following Sheet) 1 OR * SPINDLE TCR1 FIELD REPLACEMENT (Not Illustr.) (See Sheet Note Below) * HOUSING - PIVOT WELDMENT * SEAL - O-RING-233 BUNA-N * SHAFT - COLUMN ASSEMBLY (Includes) SNAP RING - EXTERNAL 75 MM DISK - ENCODER RING - TIRE CHANGER BEARING - BALL 75 MM X 130 MM SEAL - O-RING 412 SILICONE WASHER - FLAT 75 MM 2-31/ MOTOR - HYDRAULIC * SNAP RING - INTERNAL SPIRAL 130 MM SENSOR - RT ASSEMBLY (Consisting Of:) HOUSING - RT SENSOR CABLE ASSEMBLY - SPINDLE R/T SENSOR PAN HEAD SHEET METAL SCREW 6 X 5/16 INCH WINDOW - RT SENSOR P1 PCA - TIRE CHANGER ENCODER / TILT ROUND HEAD MACHINE SCREW X.50 INCH * VALVE - QUICK EXHAUST WITH MUFFLER Not Used Not Used * CAP - CLAMP CYLINDER END * SEAL - SHAFT 40 MM * SEAL - SHAFT WIPER 40 MM * SHAFT - PISTON ASSEMBLY (Includes:) SEAL - PISTON 7 INCH X.375 INCH SEAL - WEAR RING X.125 INCH * BEARING - 12DU HEX HEAD CAP SCREW 5/8-11 X 2.50 INCH (FULL-THREAD) NUT - JAM 5/ WASHER - LOCK HI-COLLAR 1/2 INCH SOCKET HEAD CAP SCREW 1/2-13 X 2.50 INCH * SOCKET HEAD CAP SCREW 5/16-18 X 1.00 INCH (FULL-THREAD) * SOCKET HEAD CAP SCREW 5/16-18 X 1.50 INCH (FULL-THREAD) FITTING - STRAIGHT THREAD CONNECTOR * SEAL - O-RING-140 BUNA-N PIN - CLEVIS 3/4 X INCH SNAP RING - TRUARC # * SPRING - SHAFT RETRACT * SEAL - O-RING-214 BUNA-N * CYLINDER - SPINDLE CLAMP WELDMENT FITTING - #6 SWIVEL NUT ELBOW * BEARING - ROLLER ID X.75 INCH WIDE * SNAP - RING INTERNAL 3-1/4 INCH 1 * NOTED ITEMS ARE INCLUDED WITH FIELD REPLACEMENT SPINDLE, HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

8 SPINDLE ASSEMBLY (CONTINUED) REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

9 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 5 of 25 Index No. Part Number Description Qty CLAMP - AUTO TIRE CHANGER SPINDLE (Continued from Previous Sheet) HUB - PLATEN ASSEMBLY (Includes:) RETAINER - ROUND WIRE 2.5 INCH DIAMETER WASHER - LOCK HI-COLLAR 3/8 INCH SOCKET HEAD CAP SCREW X.50 INCH SPINDLE - TIRE CHANGER QUICK RELEASE (Consisting Of:) SPINDLE - TIRE CHANGER REMOVABLE SHAFT SPINDLE - KNOB 1 - ASSEMBLY INSTR. LOCTITE PRIMER 7649, THEN LOCTITE 242 (MEDIUM) - - ASSEMBLY INSTR. TORQUE TO 15 FOOT-POUNDS BALL - STEEL 5/ SPINDLE - PLUNGER ROD SPINDLE - PLUNGER WASHER - FLAT 3/8 INCH TUBING - SHRINK 1/2 INCH OD GREEN 0.04 ft SPRING - COMPRESSION.54 OD X 2.75 X.048 INCH COLLAR INCH SHAFT 1 - ASSEMBLY INSTR. LOCTITE 290 (GREEN) TORQUE SETSCREW TO 7 INCH-POUNDS CLAMP - SPEED NUT ASSEMBLY (Consisting Of:) CLAMP - SPEED NUT BODY CAP - SPEED NUT CONE - SMALL QUICK NUT FLAT HEAD MACHINE SCREW 6-32 X.38 INCH (FULL-THREAD) CLAMP - QUICK NUT RELEASE SPRING - COMPRESSION.343 D X.75 X.038 INCH CONE - TIRE CHANGER WHEEL CLAMP (Includes:) RETAINER - ROUND WIRE 2.5 INCH DIAMETER PIN - ANTI ROTATE ASSEMBLY (Consisting Of:) BODY - ANTI ROTATE PIN - ANTI ROTATE SPRING - COMPRESSION.65 OD X 2.5 X.06 INCH SPRING - TORSION AR PIN SOCKET SET SCREW - HOLLOW LOCK 3/4-16 X 3/8 INCH LONG AXLE - ANTI ROTATE PIN SEAL - O-RING 111 BUNA-N SNAP RING - SPIROLOX EXTERNAL.625 INCH CONE MEDIUM CLAMPING (Included in Kit ) (Not Illus.) REF HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

10 FOOT PEDALS REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

11 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 6 of 25 Index No. Part Number Description Qty LEVER - SINGLE FOOT PEDAL TIRE CHANGER (Consisting Of:) BRACKET - TIRE CHANGER SINGLE FOOT PEDAL LEVER - FOOT PEDAL AXLE - SINGLE FOOT PEDAL TIRE CHANGER SNAP RING - # OR EQUAL ANGLE - SPRING ARM UPPER TIRE CHANGER PIN - SPLIT 3/16 X 7/8 INCH SOCKET SET SCREW X 3/16 INCH SPRING - FOOT PEDAL EXTENSION CABLE ASSEMBLY - PEDAL ANGLE SENSOR ANGLE - SPRING ARM LOWER TIRE CHANGER BRACKET - TIRE CHANGER FOOT PEDAL SENSOR SOCKET HEAD CAP SCREW X.38 INCH (FULL-THREAD) NUT - HEX 3/8-16 STEEL PLAIN SOCKET HEAD CAP SCREW 3/8-16X1.25 INCH (FULL-THREAD) 1 16 Field Purchase ADHESIVE - LOCTITE 242 A/R 17 Not used Not used BUSHING - TIRE CHANGER FOOT PEDAL SPACER NUT - CUSTOM POTENTIOMETER 1 20 Field Purchase ADHESIVE - THREAD LOCK STICK, LOCTITE 248 BLUE A/R ** LEVER - FOOT PEDAL ASSEMBLY (Consisting Of:) 1 22* * BRACKET - TIRE CHANGER FOOT PEDAL 1 23* * LEVER - BUTTERFLY FOOT PEDAL 1 24* * AXLE - BUTTERFLY PEDAL SOCKET HEAD CAP SCREW 1/4-20X1.50 INCH ANGLE - FOOT PEDAL SPRING ARM NUT - KEPS 1/ * * PIN - SPLIT 3/16 X 7/8 INCH SOCKET SET SCREW X 3/16 INCH SPRING FOOT PEDAL EXTENSION CABLE ASSEMBLY - PEDAL ANGLE SENSOR BRACKET - TIRE CHANGER FOOT PEDAL POTENTIOMETER 1 33 Field Purchase ADHESIVE - LOCTITE 242 A/R SOCKET HEAD CAP SCREW X.38 INCH (FULL-THREAD) NUT - CUSTOM POTENTIOMETER SNAP RING - # SPRING - WAVE SMALLEY SSR Field Purchase ADHESIVE - THREAD LOCK STICK, LOCTITE 248 BLUE A/R TIE, CABLE 1 * Disassembling noted components will be difficult. Individual component replacement may be impracticable. ** Previous pedal design had smaller diameter axle (0.50 in. verses in.) If replacing items 22, 23, 24, 26, 36 or 37, measure axle diameter before ordering parts. Refer to 11-45, for smaller-axle pedal assembly ( ) HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

12 TOWER ASSEMBLY REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

13 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 7 of 25 Index No. Part Number Description Qty PPP FRAME - TIRE CHANGER TOWER NUT - HEX INSERT 5/ NUT - HEX INSERT 5/ RACK - POSITION SENSOR 24 PITCH SCREW - SELF-TAPPING X.50 INCH GUIDE ASSEMBLY - LOWER HOSE (Includes:) GUIDE ASSEMBLY - UPPER HOSE (Includes:) NUT - HEX INSERT 1/ WASHER - FLAT ROUND HEAD MACHINE SCREW 10-32X.38 INCH CYLINDER - HYDRAULIC 38 MM BR X 20 RD X 660 STK CYLINDER - HYDRAULIC 38 MM X25 RD X 584 STK PIN - CLEVIS 3/4 X INCH SNAP RING - TRUARC # ARM ASSEMBLY - UPPER BEAD BREAKER (See Sheet 10 & 11) ARM ASSEMBLY - LOWER BEAD BREAKER (See Sheet 10 & 11) ARM ASSEMBLY MOUNT / DEMOUNT (See Sheet 12) ARM - TIRE CHANGER PUSHER ASSEMBLY (See Sheet 14 &15) SLEEVE INCH DIAMETER NYLON HOSE (Not Illustrated) 9 ft CABLE ASSEMBLY - DAQ BOARD TO ARM POTENTIOMETER CABLE - DAQ TO PIEZO AND ARM SWITCH CABLE - DAQ TO PIEZO CABLE - DAQ TO ARM POTENTIOMETERS BUSHING - CYLINDER PORT PLUG - 7/8 INCH DIAMETER HOLE SOCKET BUTTON HEAD CAP SCREW 1/4-20 X.50 INCH SENSOR, TIRE CHANGER VERTICAL POSITION (Consisting Of:) BRACKET - VERTICAL POSITION SPRING MOUNT - DATA SET RIVET - BLIND 1/8X1/ WIRE ASSEMBLY - POTENTIOMETERS TO INLINE CONNECTOR GEAR - SPUR 24 T 24 DIAMETRAL PITCH 1 33 Field Purchase ADHESIVE - THREAD LOCK STICK, LOCTITE 248 BLUE A/R TIE - CABLE NUT - CUSTOM POTENTIOMETER CLAMP - TUBE 1/2 INCH DOUBLE WASHER - FLAT 1/4 INCH SOCKET HEAD CAP SCREW 1/4-20 X 1.50 INCH NUT - KEPS 1/ FITTING - 7/16 INCH SWIVEL NUT ELBOW FITTING - STRAIGHT THREAD ADAPTOR VALVE - ASSEMBLY TIRE CHANGER MANIFOLD (See Sheet 8) HEX HEAD CAP SCREW 1/4-20 X.75 INCH (FULL-THREAD) HOLDER - UHMW BEARING BEARING - UHMW VERTICAL HEX HEAD CAP SCREW 3/8-16 X 1.25 INCH GRADE SOCKET SET SCREW 1/4-20 X 1 1/4 INCH 8 48 Field Purchase ADHESIVE - LOCTITE 242 A/R CABLE ASSEMBLY - HYDRAULIC VALVE CONROL CABLE ASSEMBLY - DAQ TO PROP VALVES HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

14 HYDRAULIC MANIFOLD AND PUMP PORTS IDENTIFIED FOR HOSE IDENTIFICATION (SEE FOLLOWING SHEET) HYDRAULIC MANIFOLD REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

15 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 8 of 25 Index No. Part Number Description Qty VALVE - ASSEMBLY TIRE CHANGER MANIFOLD MANIFOLD - HYDRAULIC VALVE - PROP 5 WAY 3 POSITION VALVE - COUNTERBALANCE VALVE - PRESSURE COMPENSATOR VALVE - LOAD SHUTTLE VALVE - PROP 2 WAY NORMALLY-CLOSED VALVE - DIRECTIONAL 4 WAY 3 POSITION CC VALVE - PRESSURE COMPENSATOR VALVE - CHECK FITTING - SAE 37 DEGREE STRAIGHT FITTING SAE STRAIGHT THREAD CONNECTOR FITTING - EXPANSION PLUG VALVE - ORIFICE DISK FITTING SAE 90 DEGREE ELBOW 1 16 OR PUMP, ASSEMBLY HYD. 4.2 GPM, 1700 PSI (60 HZ, NORTH AMERICA) Kit includes all necessary mounting hardware PUMP, ASSEMBLY HYD. 3.5 GPM, 1700 PSI (50 HZ, INTERNATIONAL) Kit includes all necessary mounting hardware FLUID - DEXRON III 5 GALLON BUCKET FITTING SAE 90 DEGREE ELBOW CONNECTOR - WIRE NUT HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

16 HYDRAULIC MANIFOLD PORTS IDENTIFIED LOWER ARM VERT. TOOL HOOK UPPER ARM HORZ. TOOL HEAD HORZ. LOWER ARM HORZ. TOOL HEAD VERT. PUSHER TILT ROTATION UPPER ARM VERT. HYDRAULIC CYLINDERS IDENTIFIED HYDRAULIC HOSES REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

17 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 9 of 25 Top Manifold Ports Port ID ID Color (# ties) Part Number Hose Description Lower Arm - Vertical Rod Port T1 Green (single) HOSE - 1/4 INCH ID HYDRAULIC 18 INCH LONG Cap Port T2 Green (double) HOSE-ASSEMBLY HYDRAULIC 1/4 X 44 INCH Upper Arm Horiz. Rod Port T3 Blue (single) HOSE-ASSEMBLY HYDRAULIC 1/4 X 80 INCH Cap Port T4 Blue (double) HOSE-ASSEMBLY HYDRAULIC 1/4 X 84 INCH Tool Head Horiz. Cap Port T5 White (single) HOSE-ASSEMBLY HYDRAULIC 1/4 X 80 INCH Rod Port T6 White (double) HOSE-ASSEMBLY HYDRAULIC 1/4 X 84 INCH Tool Hook Rod Port T7 Grey (single) HOSE-ASSEMBLY HYDRAULIC 1/4 X 76 INCH Cap Port T8 Grey (double) HOSE-ASSEMBLY HYDRAULIC 1/4 X 76 INCH Bottom Manifold Ports Port ID ID Color (# ties) Part Number Hose Description Upper Arm - Vertical Rod Port B1 Orange (single) HOSE - 1/4 INCH ID HYDRAULIC 36 INCH LONG Cap Port B2 Orange (double) HOSE - 1/4 INCH ID HYDRAULIC 22 INCH LONG Lower Arm Horiz. Rod Port B3 Red(single) HOSE - ASSEMBLY HYDRAULIC 1/4 X 56 INCH Cap Port B4 Red (double) HOSE - ASSEMBLY HYDRAULIC 1/4 X 60 INCH Pusher Rod Port B5 Purple (single) HOSE - 1/4 INCH ID HYDRAULIC 36 INCH LONG Cap Port B6 Purple (double) HOSE - 1/4 INCH ID HYDRAULIC 18 INCH LONG Tool Head - Vertical Rod Port B7 Yellow (single) HOSE - 1/4 INCH ID HYDRAULIC 36 INCH LONG Cap Port B8 Yellow (double) HOSE - 1/4 INCH ID HYDRAULIC 18 INCH LONG Spindle (lower) Cap Port B9 Blue HOSE - 1/4 INCH ID HYDRAULIC 22 INCH LONG Power Unit Pump (supply) P N/A HOSE - ASSEMBLY HYDRAULIC 3/8 X 30 INCH Tank (return) T N/A HOSE - ASSEMBLY HYDRAULIC 3/8 X 30 INCH Rear Manifold Ports Port ID ID Color (# ties) Part Number Hose Description Spindle (lower) Rod Port R1 Orange HOSE - 1/4 INCH ID HYDRAULIC 36 INCH LONG Spindle (rotation). Rod Port R3 White HOSE - ASSEMBLY HYDRAULIC 1/4 X 76 INCH Cap Port R4 Mauve HOSE - ASSEMBLY HYDRAULIC 1/4 X 76 INCH HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

18 UPPER AND LOWER BEAD BREAKER ARMS REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

19 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 10 of 25 Index No. Part Number Description Qty ARM ASSEMBLY - UPPER BB (Shown assembled and explodes) ARM ASSEMBLY - LOWER BB (Not shown exploded) CARRIER - CARRIAGE MACH SUPPORT - CYLINDER MOUNT EYE PIN - CLEVIS 3/4 X INCH SNAP RING - TRUARC # ARM ASSEMBLY - UPPER SUBASSEMBLY (Unique to upper arm) ARM ASSEMBLY - LOWER SUBASSEMBLY (Unique to lower arm) SLIDE - BEAD ROLLER * END - EFFECTOR BRACKET SHAFT - BEAD BREAKER END EFFECTOR AXLE ROLLER ASSEMBLY- BEAD (Includes:) BEARING SOCKET BUTTON HEAD CAP SCREW 3/8-16 X 1.0 IN (FULL-THREAD) RETAINER - BEAD BREAKER ROLLER FLAT HEAD SOCKET CAP SCREW 1/4-20 X.63 INCH SOCKET HEAD CAP SCREW 1/2-13X1.25 INCH * NUT LOCK 1/4-20 NYLON INSERT PIN - ROLL 3/16 X 1 1/4 INCH SENSOR, PIEZO FIELD SERVICE BRACKET - COMPLIANCE SWITCH ROD - EYE- BEAD BREAKER PIN - SPLIT 3/ SPRING - DIE 1.5 OD.75 RD 3.5 INCH LONG WASHER - BEAD BREAKER SPRING RETAINER SOCKET HEAD CAP SCREW 3/8-16 X 1.25 INCH (FULL-THREAD) WASHER - LOCK HI-COLLAR 3/8 INCH HOUSING - LIMIT-SWITCH SWITCH - HANGER RACK - POSITION SENSOR 24 PITCH SCREW - SELF-TAPPING X.50 INCH BOX - JUNCTION TIRE CHANGER COMPLIANCE CABLE ASSEMBLY - ARM INLINE COILED STRAIN RELIEF - RA HEYCO STRAIN RELIEF - HEYCO # * WIRE ASSEMBLY-PIEZO CURRENT LIMIT SOCKET HEAD CAP SCREW 6-32 X.50 INCH (FULL-THREAD) WIRE ASSEMBLY - COMPLIANCE SWITCHES 1 39 Field Purchase ADHESIVE - LOCTITE 242 A/R PIN - DOWEL 1/4 X 1/2 INCH LONG STEEL * SOCKET HEAD CAP SCREW 1/4 20 SPECIAL * SPRING ASSEMBLY BELLEVILLE (Includes:) SPRING BELLEVILLE.375 INCH ID TAPE-1 INCH DIAMETER DISC 1 * Noted items are contained within Piezo Field Service Kit Kit is used to retro fit current Piezo design. See following table for items 45 through HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

20 UPPER AND LOWER BEAD BREAKER ARMS (continued) REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

21 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 11 of 25 Index No. Part Number Description Qty ARM ASSEMBLY - UPPER BB (Continued from previous table) Ref ARM ASSEMBLY - LOWER BB (Continued from previous table) Ref COVER - CARRIAGE 2 MACH CYLINDER - HYDRAULIC 38 MM BR X 20 RD X 305 STK SOCKET HEAD CAP SCREW 3/8-16 X 1.00 INCH (FULL-THREAD) PIN - CLEVIS 1 X 2.75 INCH SNAP RING - TRUARC TUBE - 1/4 INCH ASSEMBLY (Unique upper arm component) TUBE ASSEMBLY - 1/4 INCH HYDRAULICRAULIC (Unique to lower arm) TUBE - 1/4 INCH ASSEMBLY (Unique upper arm component) TUBE ASSEMBLY - 1/4 INCH HYDRAULICRAULIC (Unique to lower arm) FITTING SAE 37 DEGREE ELBOW SENSOR - TIRE CHANGER HORIZONTAL POSITION (Consisting Of:) BRACKET - HORIZONTAL POSITION SPRING MOUNT - DATA SET RIVET - BLIND 1/8 X 1/8 INCH WIRE ASSEMBLY - POTENTIOMETERS TO INLINE CONN GEAR - SPUR 12 T 24 DIAMETRAL PITCH ADHESIVE - THREAD LOCK STICK, LOCTITE 248 BLUE A/R TIE - CABLE (Not Illustrated) NUT - CUSTOM POTENTIOMETER SOCKET BUTTON HEAD CAP SCREW X.38 INCH (FULL-THREAD) FITTING - 7/16 SWIVEL NUT ELBOW BEARING - UHMW HOR FITTING - BULKHEAD UNION NUT - BULKHEAD UNION STRAIN RELIEF - RSR TIE - HOLDER SNAP-IN.312 INCH HOLE 3 71 Field Purchase ADHESIVE - LOCTITE 242 A/R TIE-CABLE WIRE ASSEMBLY- GROUND ROUND HEAD MACHINE SCREW 8-32 X 3/8 INCH WASHER-LOCK 8 INTERNAL TOOTH SHIM-1.5 X 1.5 X.010 A/R See previous table for items 1 through HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

22 MOUNT / DEMOUNT ARM REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

23 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 12 of 25 Index No. Part Number Description Qty ARM ASSEMBLY - MOUNT / DEMOUNT (Consisting of:) CARRIER - CARRIAGE MACH ARM ASSEMBLY - MOUNT/DEMOUNT SUB (See sheet 13) PIN - CLEVIS 3/4 X INCH SNAP RING - TRUARC # SUPPORT - CYLINDER MOUNT EYE COVER - CARRIAGE 2 MACH CYLINDER - HYDRAULIC 38 MM BR X 20 RD X 305 STK SOCKET HEAD CAP SCREW 3/8-16 X 1.00 INCH (FULL-THREAD) PIN - CLEVIS 1 X 2.75 INCH SNAP RING - TRUARC TUBE - 1/4 INCH ASSEMBLY TUBE - 1/4 INCH ASSEMBLY FITTING - STRAIGHT THREAD ADAPTOR FITTING SAE 37 DEGREE ELBOW SENSOR - TIRE CHANGER HORIZONTAL POSITION (Consisting Of:) BRACKET - HORIZONTAL POSITION SPRING MOUNT - DATA SET RIVET - BLIND 1/8X1/8 INCH WIRE ASSEMBLY - POTENTIOMETERS TO INLINE CONN GEAR - SPUR 12 T 24 DIAMETRAL PITCH ADHESIVE - THREAD LOCK STICK, LOCTITE 248 BLUE A/R TIE-CABLE (Not Illustrated) NUT - CUSTOM POTENTIOMETER SOCKET BUTTON HEAD CAP SCREW X.38 INCH (FULL-THREAD) BEARING - UHMW HORIZONTAL FITTING - 7/16 INCH SWIVEL NUT ELBOW FITTING - BULKHEAD UNION NUT - BULKHEAD UNION TIE - HOLDER SNAP-IN.312 INCH HOLE 3 31 Field Purchase ADHESIVE - LOCTITE 242 A/R HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

24 MOUNT / DEMOUNT ARM SUB-ASSEMBLY REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

25 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 13 of 25 Index No. Part Number Description Qty ARM ASSEMBLY-MOUNT / DEMOUNT SUB (Consisting of:) SLIDE - TOOL HEAD BRACKET - TOOL HEAD HOSE BRACKET - TOOL HEAD CYLINDER SIDE - TOOLHEAD PIN - DOWEL 1/2 X 2.25 INCH STEEL ARM ASSEMBLY - TOOL MOUNT SOCKET BUTTON HEAD CAP SCREW X.38 INCH (FULL-THREAD) TOOL - MOUNT INSERT LINK - COMPLIANT PIN - CLEVIS 1/2 X 1.25 INCH CYLINDER - HYDRAULIC 60 MM BR X 25 RD X 48 STK DRAWBAR TCR EYEBOLT 1/2 X 1/2-13 X 2.5 INCH LONG NUT - JAM 1/ ARM - LIFT TIRE CHANGER TOOL PIN - COMPLIANCE HOOK - DEMOUNT TOOL ASSEMBLY PIN - CLEVIS 1/2 X 2.0 INCH RODEYE - COMPLIANT ASSEMBLY PIN - CLEVIS 1/2 X 1.5 INCH BLOCK - TOOL COMPLIANCE PLATE - TOOLHEAD LIMIT SWITCH PULL NUT - HEX 1/ HOUSING - ASSEMBLY TOOL LIMIT SWITCH (Consisting Of:) HOUSING - TOOLHEAD LIMIT SWITCHES SCREW - SELF-TAPPING PAN HEAD SHEET METAL SCREW 8-18 HI-LO SCREW - SELF-TAPPING 2-28 X 1/2 INCH TORX CABLE - ASSEMBLY TOOL HEAD LIMIT SWITCH (Includes:) SWITCH - HANGER CLAMP - HOSE 2-1/16 TO 3 X 1/2 INCH TOOL - MOUNT PLASTIC OUTER SOCKET SET SCREW 3/8-16 X 3/4 INCH SOCKET BUTTON HEAD CAP SCREW 1/4-20 X.75 INCH PIN - CLEVIS 5/16 X 1.25 INCH BLOCK - TOOL HEAD CLEVIS WASHER - FLAT 1/2 ID X 7/8 INCH OD SNAP RING - # OR EQUAL SNAP RING - # SNAP RING - # SNAP RING TRUARC SOCKET HEAD CAP SCREW 3/8-16 X.63 INCH (FULL-THREAD) SOCKET HEAD CAP SCREW-3/8-16 X 2.50 INCH LONG SOCKET HEAD CAP SCREW 3/8-16 X 2.25 INCH LONG RACK - POSITION SENSOR 24 PITCH SCREW - SELF-TAPPING X.50 INCH SOCKET HEAD CAP SCREW 1/2-13 X 2.00 INCH (FULL-THREAD) SPRING - DIE.50 OD X 1 INCH LONG SPRING - COMPRESSION.5 OD X 2.5 X.071 INCH ROD - LIMIT SWITCH ACTUATOR PIN - ROLL 5/16 X 5/8 INCH LONG PIN - CLEVIS BALL DETENT 1/2 X 1.5 INCH USABLE LENGHT SEAL-ORING-214 BUNA-N HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

26 PUSHER ASSEMBLY REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

27 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 14 of 25 Index No. Part Number Description Qty ARM - TIRE CHANGER PUSHER ASSEMBLY (Consisting Of:) CARRIER - TIRE CHANGER PUSHER BEAM - PUSHER SUPPORT ARM - PUSHER ROTATIONAL UPPER (Consisting Of:) ARM - PUSHER ROTATIONAL LOWER (Consisting Of:) ARM - UPPER PUSHER (UPPER ARM ONLY) ARM - LOWER PUSHER (LOWER ARM ONLY) CYLINDER -ELECTRIC ACTUATOR TIRE CHANGER PUSHER SOCKET HEAD CAP SCREW 1/4-20X1.75 INCH COVER - TIRE CHANGER PUSHER ARM SOCKET HEAD CAP SCREW 1/4-20X1.50 INCH FLAT HEAD SOCKET CAP SCREW 1/4-20X1.00 INCH NUT - KEPS 1/ BEARING - IGUS PUSHER ARM ARM - TIRE CHANGER PUSHER LONG (UPPER ARM ONLY) FOOT - TIRE CHANGER PUSHER (UPPER ARM ONLY) PIN - CLEVIS 3/8 X 2.5 INCH (UPPER ARM ONLY) SNAP RING # OR EQUAL ARM - TIRE CHANGER PUSHER SHORT (LOWER ARM ONLY) SLEEVE - TIRE CHANGER PUSHER BP ROLLER (LOWER ARM ONLY) ROLLER - TIRE CHANGER PUSHER (LOWER ARM ONLY) SHC SCREW 1/2-13 X 3.50 INCH GRADE 8 (LOWER ARM ONLY) WASHER - FLAT 1/2 INCH SPECIAL (LOWER ARM ONLY) SENSOR - PUSHER VERTICAL POSITION (Consisting Of:) BRACKET - HORIZONTAL POSITION SPRING MOUNT - DATA SET RIVET - BLIND 1/8X1/8 INCH WIRE ASSEMBLY - POTENTIOMETERS TO INLINE CONN GEAR - SPUR 24 T 24 DIAMETRAL PITCH 1 30 Field Purchase ADHESIVE - LOCTITE 248 BLUE A/R NUT - CUSTOM POTENTIOMETER 1 See following table for items 32 through HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

28 PUSHER ASSEMBLY (continued) REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

29 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 15 of 25 Index No. Part Number Description Qty ARM - TIRE CHANGER PUSHER ASSEMBLY (Consisting Of:) Ref CYLINDER - PNEUMATIC 3 INCH X 10 INCH ADAPTOR - TIRE CHANGER PUSHER CYLINDER ROD PLATE - TIRE CHANGER PUSHER HUB RETAINER BRACKET - PUSHER POTENTIOMETER SOCKET HEAD CAP SCREW 1/2-13 X 1.00 INCH (FULL-THREAD) SOCKET BUTTON HEAD CAP SCREW X.38 IN (FULL-THREAD) SOCKET SET SCREW 1/4-20 X 3/4 INCH SOCKET HEAD CAP SCREW 1/2-13 X 2.00 INCH (FULL-THREAD) SOCKET HEAD CAP SCREW - 5/8-18 X 1.25 INCH LONG SOCKET HEAD CAP SCREW 5/16-18 X 1.50 INCH (FULL-THREAD) PLATE - PUSHER DRIVE PLATE - PUSHER ACTUATOR PIN - DOWEL 3/8 X 3/4 INCH GEAR - SPUR 12 T 24 DIAMETRAL PITCH GEAR - PUSHER RING COVER - TIRE CHANGER PUSHER DRIVE 1 48 Field Purchase ADHESIVE - LOCTITE #603 A/R BRACKET - PUSHER COVER MOUNTING SOCKET BUTTON HEAD CAP SCREW 1/4-20 X.50 INCH 2 51 Field Purchase ADHESIVE - MEDIUM THREAD LOCKER (Loctite 242) A/R NUT - CUSTOM POTENTIOMETER TIE - HOLDER SNAP-IN.312 INCH HOLE SLEEVE - PUSHER RING GEAR 4 55 Field Purchase ADHESIVE - THREAD LOCK STICK (Loctite 248 Blue) A/R WIRE ASSEMBLY - POTENTIOMETERS TO INLINE CONNECTOR TIE-CABLE TUBING - SPIRAL WRAP SOCKET HEAD CAP SCREW 3/8-16 X 1.00 INCH (FULL-THREAD) SPACER - TIRE CHANGER PUSHER DRIVE YOKE LEVER - FORGED PUSHER CAM SLEEVE - TIRE CHANGER PUSHER CAM CLAMP - 1 INCH DIAMETER HOSE CLAMP CABLE ASSEMBLY - PUSHER HORIZONTAL / CONTROL BOARD CABLE ASSEMBLY - CONTROL BOARD-PUSH SENSOR CABLE ASSEMBLY - PUSH ROT TO PUSH BOARD BRACKET - PUSHER WIRE ROUTING HEX HEAD CAP SCREW 7/16-20 X 1.25 INCH LONG GRADE WASHER - FLAT 7/16 INCH SOCKET HEAD CAP SCREW X.50 INCH 1 See previous table for items 1 through HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

30 TIRE CHANGER CONTROL CONSOLE REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

31 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 16 of 25 Index No. Part Number Description Qty PPP CONSOLE - TIRE CHANGER CONTROL (Consisting Of:) PPP SUPPORT - TIRE CHANGER CABINET / CONSOLE PPP CABINET - TIRE CHANGER (See Sheet 17) SOCKET HEAD CAP SCREW 5/16-18 X.75 INCH DECAL - 2X2 SQUARE BLANK YELLOW CONSOLE - TIRE CHANGER CONTROL (See Sheet 17) SCREW - SELF - TAPPING 8-16 X.50 INCH PLASTITE WASHER - FLAT ROUND HEAD MACHINE SCREW X.50 INCH BRACKET - TIRE CHANGER MONITOR SUPPORT WASHER - FLAT 1/4 INCH SOCKET HEAD CAP SCREW - 1/4-20 X.63 INCH LONG HEX HEAD CAP SCREW 1/2-13 X 2.00 INCH (FULL-THREAD) NUT - JAM 1/ NUT - KEPS 1/ ADVANTECH MOTHERBOARD FLEX ATX 150 WATT POWER SUPPLY ROUND HEAD MACHINE SCREW 6-32 X.38 INCH BRACKET - TIRE CHANGER POWER SUPPLY BRACKET - TIRE CHANGER CLAMP RETAINER NUT - KEPS SWITCH - EMERGENCY STOP, TIRE CHANGER CABLE - TC CONSOLE POWER (Power for LCD and power supply) BRACKET - TIRE CHANGER PASTE BUCKET BRACKET - TIRE CHANGER BLASTER NOZZLE BRACKET - TIRE CHANGER SPEAKER ASSEMBLY SWITCH ASSEMBLY - BAL MOTHER BOARD POWER HOUSING - POWER BUTTON, OUTER 1 29 Not Used Not Used MONO AUDIO AMP SPEAKER ASSEMBLY INCH W CABLE WIRE ASSEMBLY - TC AUDIO AMP PWR (Amp board to main board) BRACKET - TIRE CHANGER SPEAKER BOARD ASSEMBLY HOUSING - POWER BUTTON TIRE CHANGER CABLE - JOYSTICK TO DAQ, CAB SIDE (Not Illustrated) CABLE - POWER BOARD TO RELAY, CAB SIDE (Not Illustrated) CABLE - USB 2.0 A/B 4 METER (LCD to main board) WASHER, LOCK 10 HELICAL SPRING DISPLAY - 22 INCH LCD W/TOUCH HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

32 CONSOLE CABINET REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

33 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 17 of 25 Index No. Part Number Description Qty PPP CABINET - TIRE CHANGER (Consisting Of:) BASE - TIRE CHANGER CABINET SHELF - TIRE CHANGER CABINET SUPPORT ASSEMBLY - TIRE CHANGER CENTER (Includes:) SPACER - PRESS IN 632 X.562 INCH LONG (Not Shown) PPP SIDE ASSEMBLY - TIRE CHANGER CABINET LEFT-HAND PPP SIDE ASSEMBLY - TIRE CHANGER CABINET RIGHT-HAND PLATE - TIRE CHANGER CABINET TOP PANEL ASSEMBLY - TIRE CHANGER CABINET ELECTRIC (Includes:) SPACER - SNAP TOP STANDOFF (Not Shown) SPACER - PRESS IN 632 X.562 INCH LONG (Not Shown) ROUND HEAD MACHINE SCREW 6-32 X 1/2 INCH COVER - TIRE CHANGER CABINET ROUND HEAD MACHINE SCREW X.63 INCH 2 AND WASHER - LOCK 10 HELICAL SPRING 2 AND WASHER - FLAT RIVET - BLIND 3/16 X 1/4 INCH NUT - HEX INSERT HOUSING ASSEMBLY - TIRE CHANGER TIRE FILL (Consisting Of:) HOSE ASSEMBLY - TIRE CHANGER TIRE FILL FITTING - AIR CHUCK LOCK - ON OPEN FITTING - 1/4 INCH BRASS STREET ELBOW COUPLING - BULKHEAD HOUSING - TIRE CHANGER INFLATION HOLSTER CABLE - DAQ TO INFL, CAB SIDE SOCKET HEAD CAP SCREW X 1.00 INCH (FULL - THREAD) CONSOLE - TIRE CHANGER CONTRO (Consisting Of:) SUPPORT - TIRE CHANGER CONTROL CONSOLE GUIDE - GATED JOYSTICK GUIDE - OPEN JOYSTICK CAP - JOYSTICK TOP CARRIER - JOYSTICK SPRING CARRIER - JOYSTICK SPRNG NO GATE SPRING - JOYSTICK COMPRESSION SEAL - JOYSTICK BELLOWS NAMEPLATE - TIRE CHANGER HUNTER PLATE - TIRE CHANGER STORAGE POCKET SCREW - SELF - TAPPING 8-16 X.50 INCH PLASTITE PCA - TIRE CHANGER JOYSTICKS DECAL - TIRE CHANGER JOYSTICKS 1 39 Field Purchase ADHESIVE - LOCTITE 380 A/R ROUND HEAD MACHINE SCREW 4-40 X 1/2 INCH WASHER - FLAT 4 SPECIAL WIRE - YELLOW / GREEN 15 INCH GROUND PAN HEAD MACHINE SCREW - NYLON 4-40 X 1/4 INCH LONG HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

34 PNEUMATICS REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

35 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 18 of 25 Index No. Part Number Description Qty MANIFOLD ASSEMBLY - TIRE CHANGER (See sheet 19) NOZZLE - TIRE CHANGER BLASTER (See sheet 19) FITTING - 3/8 INCH MALE ELBOW TUBING - NYLON 3/8 INCH OD 15 ft FITTING - 5/16 INCH TO 1/4 UNION PTC TUBING - AIR.17 ID.25 INCH OD POLYURETHANE 7 ft FITTING - 1/4 INCH TUBE - 1/4 NPT 90 ELBOW TEE - MALE RUN 1/4 INCH NPT VALVE - PRESSURE RELEASE PSI PLUG - 1/4 NPT HEX HEAD ROUND HEAD MACHINE SCREW 10-32X1 3/4 INCH NUT - KEPS PIPE NIPPLE - 1 INCH NPT X 2.5 INCH VALVE - MODIFIED DUMP FITTING - HOSE END - 1 INCH HOSE - 1 INCH ID PSI (See following sheet for details) 5 ft HOSE ASSEMBLY - PNEUMATIC SUPPLY TUBE - 5/16 INCH O.D. 19 ft VALVE - QUICK EXHAUST WITH MUFFLER VALVE - QUICK EXHAUST, 1/4 INCH FITTING - 1/4 INCH NPT HEX NIPPLE FITTING - 1/4 INCH NPT EXHAUST SILENCER FITTING - 1/4 INCH NPT ADAPTOR FITTING - ELBOW 1/4 NPT TO 3/8 INCH FITTING - 1/4 TUBE - 3 /8 INCH PLUG IN /8 X 1/4 INCH REDUCER BUSHING (N/A to SN AY### and greater)* CLAMP - HOSE INCH ID ROUND HEAD MACHINE SCREW 1/4-20 X.63 INCH NUT - KEPS 1/ TUBE - WIRE LOOM TIRE CHANGER PUSHER 3 ft FILTER REGULATOR WITH GAGE FITTING - STREET ELBOW 3/8-1/4 INCH 1 * Reducer bushing was only used during early production of TCR1 tire changers HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

36 PNEUMATIC MANIFOLD AND BLASTER REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

37 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 19 of 25 Index No. Part Number Description Qty MANIFOLD ASSEMBLY - TIRE CHANGER (Consisting Of:) MANIFOLD - AIR - TIRE CHANGER VALVE - 3 PORT NORMALLY CLOSED VALVE - 3 PORT NORMALLY CLOSED VALVE - 3 PORT NORMALLY CLOSED VALVE - 3 PORT NORMALLY CLOSED O - RING - BUNA - N - 9/16 INCH ID SWITCH - PRESSURE - 65 PSI FITTING - 3/8 INCH RUN TEE GASKET KIT - SMC VALVE SILENCER - 1/4 INCH PTC FITTING - 1/8 INCH NPT EXHAUST SILENCER FITTING - EXPANSION PLUG SENSOR - PRESSURE FITTING - 1/8 NPT TO 1/4 INCH TUBE VALVE - BLANK OFF PLATE FITTING - 3/8 INCH MALE ELBOW WIRE ASSEMBLY - DAQ BOARD TO INFLATION VALVE WIRE ASSEMBLY - OUTPUT BOARD - AIR VALVE CABLE ASSEMBLY - DAQ TO INFLATION PRESS SWITCH CABLE ASSEMBLY - TIRE CHANGER PRESS / TEMP SENSOR NOZZLE - TIRE CHANGER BLASTER (Consisting Of:) HANDLE - BEAD SEAT (Includes:) NOZZLE - BEAD SEAT (Includes:) PAN HEAD MACHINE SCREW X 7/16 - INCH NUT - UNDERSIZED HEX Field Purchase LOCTITE 242 A/R VALVE - 2 WAY POPPET FITTING - 1/4 TUBE - 1/8 INCH NPT SPRING - COMPRESSION SPACER - BEAD SEAT CAP - END - BEAD SEAT FITTING - HOSE - BEAD SEAT PAN HEAD SHEET METAL SCREW 6 X 3/4 INCH BLACK HOSE - 1 INCH ID PSI Ref CLAMP - HOSE INCH ID Ref TUBING - AIR.17 ID.25 INCH OD POLYURETHANE Ref HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

38 ELECTRICAL REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

39 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 20 of 25 Index No. Part Number Description Qty ELECTRICAL SUBASSEMBLY - TIRE CHANGER (Consisting Of:) BOX - ASSEMBLY TIRE CHANGER ELECTRICAL Not Used Not Used PCA - TIRE CHANGER USB DAQ PCA - TIRE CHANGER PUSHER CONTROL PCA - TIRE CHANGER POWER / OUTPUTS POWER SUPPLY CABLE - DAQ TO OUTPUTS CABLE - PUSHER CONTROL TO DAQ WIRE ASSEMBLY - POWER TO DAQ WIRE ASSEMBLY - TIRE CHANGER POWER BOARD TO BOARD 1 21 Not Used Not Used WIRE ASSEMBLY - TRANSFORMER TO POWER SUPPLY BOARD NUT - KEPS BUSHING - HEYCO Not Used Not Used CLAMP - CABLE 1/2 INCH CABLE ASSEMBLY - TIRE CHANGER CONSOLE POWER CABLE - RELAY TO MOTOR WIRE ASSEMBLY - RELAY TO TERM BLACK WIRE ASSEMBLY - TERM BLACK TO TRANSFORMER CABLE ASSEMBLY - POWER TIRE CHANGER DC CONTACTOR / NOISE SUPPRESSOR BUSHING - HEYCO X.625 INCH TIE - CABLE CLIP ADJUSTABLE CONN AC JUNCTION BLOCK ROUND HEAD MACHINE SCREW 4-40 X 7/8 INCH ROUND HEAD MACHINE SCREW 6-32 X 1/2 INCH PAN HEAD MACHINE SCREW M4 X.7 X 10 MM TRANSFORMER ASSEMBLY - TIRE CHANGER CURRENT SENSOR WIRE ASSEMBLY - POWER SUPPLY GROUND FUSE HOLDER VOLT 30 AMP FUSE VOLT, 20 AMP WIRE ASSEMBLY - FUSE COVER - ASSEMBLY POWER BOX Ref TRUSS HEAD MACHINE SCREW 8-32 X 1/4 INCH Ref CABLE - JOYSTCK TO DAQ, TOWER SIDE (Not Illus.) CABLE -POWER BOARD TO RELAY, TOWER SIDE (Not Illus.) CABLE - DAQ TO INFLATION, TOWER SIDE (Not Illus.) TERMINAL-HEAVY DUTY RING (Not Illus.) HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

40 COVERS, ACCESSORY KIT AND ETC. REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

41 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 21 of 25 Index No. Part Number Description Qty WASHER - LOCK 1/2 INCH HELICAL SPRING SOCKET HEAD CAP SCREW 1/2-13 X 1.25 INCH PPP SUPPORT - ASSEMBLY HPU MOUNT NUT - HEX INSERT 5/ NUT - HEX INSERT 1/ HEX HEAD CAP SCREW 5/16-18 X 1.50 INCH 4 OR HHCS 7/16-14 x NUT - KEPS 5/ OR NUT-JAM 7/ HEX HEAD CAP SCREW 5/16-18 X.75 INCH FLANGED PPP COVER - TIRE CHANGER REAR ELECTRICAL PPP COVER - TIRE CHANGER REAR RIGHT-HAND PPP COVER - TIRE CHANGER REAR LEFT-HAND PPP COVER - TIRE CHANGER FRONT NUT - HEX 1/ COVER - TIRE CHANGER BASE (Decals included:) DECAL - TIRE CHANGER ROTATE PEDAL (Not Illustrated) DECAL - TIRE CHANGER TILT PEDAL (Not Illustrated) DECAL - TIRE CHANGER BASE COVER HUNTER (Not Illustrated) BRACKET ASSEMBLY - TIRE CHANGER BASE COVER PUMP, ASSY HYDRAULIC 4.2 GPM, 1700 PSI (NORTH AMERICA) (Replacement kit includes all necessary hardware listed below) 1 OR PUMP, ASSEMBLY HYD. 3.5 GPM, 1700 PSI (50 HZ, INTERNATIONAL) (Replacement kit includes all necessary hardware listed below) HHCS 7/16-14 x NUT-JAM 7/ WASHER-FLAT 7/ NUT-HEX 7/ TERMINAL-HEAVY DUTY RING HHCS 5/16-18 x NUT-KEPS 5/ WASHER-FLAT 5/ CONNECTOR-WIRE NUT NUT - KEPS 5/16 18 (NEMA Style Motors) 4 OR NUT, HEX 7/16-14 (IEC Style Motors) WASHER - FLAT 5/16 INCH (NEMA Style Motors) 8 OR WASHER, FLAT 7/16 INCH (IEC Style Motors) FITTING SAE 90 DEGREE ELBOW CONNECTOR - WIRE NUT (NEMA Style Motors) * DECALS - WHEEL BALANCER SAFETY (Not Illus.) DECAL - TCR1 FRONT L/R WARNING (Not Illustr.) DECAL-ETL LISTING MARK (Not Illustrated) 1 See following table for items 24 through HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

42 COVERS, ACCESSORY KIT AND ETC. (continued) REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

43 Index No. Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 22 of 25 Part Number Description Qty DECAL - TCR1 WIRING DECAL - WARNING TIRE CHANGER AIR BLAST (Not Illustrated) HEX HEAD CAP SCREW - 1/4-20 X 1 INCH GRADE 2 BLACK WASHER - 1/4 INCH BLACK (SS) NUT - U NUT 1/ DECAL - REMOVE CLIP - ON WEIGHTS (Not Illustrated) DECAL - TIRE CHANGER MAIN TOWER FRONT DECAL TC LEFT TOWER FRONT ("HUNTER TCR1") (Not Illus.) DECAL TC RIGHT TOWER FRONT ("REVOLUTION") (Not Illus.) COVER - ASSEMBLY POWER BOX TRUSS HEAD MACHINE SCREW 8-32 X 1/4 INCH DECAL - CABINET LOCATION WARNING (Not Illustrated) DECAL - NOT SERVICEABLE - WARNING (Not Illustrated) DECAL - GROUND (EARTH) (Not Illustrated) DECAL - 20A/230V FUSE REPLACEMENT (Not Illustrated) DECAL - FLUID FLASH POINT (Not Illustrated) GASKET - TIRE CHANGER REAR PANEL TIE - CABLE (Not Illustrated) BUSHING - HEYCO X.625 INCH KIT - ACCESSORY KIT TCR1 TIRE CHANGER (Not Illus.) (Includes:) 1 46 RP HUNTER TIRE MOUNTING PASTE (Not Illustrated) 1 47 RP BRUSH - ANGLED PASTE APPLICATOR (Not Illustrated) 1 48 RP VALVE PULLER (Not Illustrated) 1 49 RP VALVE INSTALLER (Not Illustrated) SHIELD - SAFETY GOGGLES (Not Illustrated) TOOL - ADHESIVE WEIGHT REMOVER (Not Illustrated) COVER - ANTI ROTATE PIN (Not Illustrated) COVER - PLATEN RUBBER (Not Illustrated) CONE MEDIUM CLAMPING (Not Illustrated) ROLLER ASSEMBLY, BEAD (Not Illustrated) TOOL - MOUNT PLASTIC OUTER (Not Illustrated) HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

44 POWER UNIT REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

45 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 23 of 25 Index No. Part Number Description Qty MOTOR, 60 HZ (IEC TYPE) 3.6 HP, 230V, 1PH 1 OR* MOTOR, 50 HZ (IEC TYPE) 3.0 KW, 220/240V, 1 PH FILTER-HPU RETURN PUMP-RESERVOIR PLASTIC CAPACITOR-START, 80 µf, for & CAPACITOR-RUN, 60 µf, for & MOTOR, 60 HZ (NEMA TYPE) 4 HP, V, 1 PH 1 OR* MOTOR, 50 HZ (NEMA TYPE) 4 HP, V, 1 PH FILTER-HYDRAULIC, 40 MICRON PUMP-RESERVOIR PLASTIC, 2.5 GAL CAPACITOR-START (60 HZ MOTORS), µf, 250 VAC, for OR* CAPACITOR-START (50 HZ MOTORS), 297 µf, 250 VAC, for CAPACITOR-RUN (60 HZ MOTORS), 30 µf, 370 VAC, for OR* CAPACITOR-RUN, 50 µf, 370 VAC, for * Denotes 50 Hz application HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

46 FLANGE PLATE KIT REFER TO NEXT SHEET FOR PARTS DESCRIPTION LISTING

47 Form 11-45, 07-14b PARTS DESCRIPTION LISTING Sheet 24 of 25 Index No. Part Number Description Qty KIT-TCR1 FLANGE PLATE (Consisting Of:) 1 RP TCR Flange Base 1 2 RP TCR Flange Ring 1 3 RP TCR Flange Finger Studs 6 4 RP TCR Flange Slvr Shldr Blt 6 5 RP TCR Flange Blk Shldr Blt 6 6 RP TCR Flange Std Finger 6 7 RP TCR Flange Tool SHCS FL-HEAD M12 X 1.75 X RP TCR Flange Thin Finger HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference

48 208/230 VAC (30A) Power Motor WIRING DIAGRAM (POWER CONNECTIONS) BLK or BRN * Motor Current Sensor E Stop Switch J30 WHT or BLU * L1 L2 T1 Contactor T2 A1 RED Monitor DAQ Board A2 WHT J BLK BLK L1 WHT N WHT Power Supply Rockhopper2 Board On/Off Switch BLK WHT L N Power Supply V -V Red Black J11 J1 Power/Outputs Board J12 J J2 Pusher Control APPENDIX A WIRING SCHEMATICS

49 Form 11-45, 07-14b APPENDIX A Sheet 25 of 25 WIRING DIAGRAM (SIGNAL CONNECTIONS) Upper Force Sensor Compliance Switches Tilt Pedal Rotate Pedal Upper Roller Pots Lower Roller Pots Tool Head Pots Horizontal Actuators Lower Force Sens Compliance Switches J39 J19 J23 J24 J25 J10 J DAQ Board J J5 J1 Vertical Pot Pusher Control J4 J3 Tool Hook Switches Inflation Holster Switch J33 J27 J28 J31 J12 J J26 J9 J J Rotation Pot Spindle Encoder/Tilt Spindle Tilt Switch Air Pressure Switch Air Pressure Sensor J1 Joystick Board Power/Outputs Board Rockhopper2 Board HUNTER DRIVE BRIDGETON, MO PPP-Paint Code Required A/R-As Required REF-Reference