SECTION 3. PARTS INFORMATION
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1 /592 SECTION 3. PARTS INFORMATION 3-1. INTRODUCTION This section lists the replaceable parts of the Henny Penny Model 590 fryer GENUINE PARTS Use only genuine Henny Penny parts in your fryer. Using a part of lesser quality or substitute design may result in damage to the unit or personal injury WHEN ORDERING PARTS Once the parts that you want to order have been found in the parts list, write down the following information: Item Number 2 Part Number Example: Description High Limit From the data plate, list the following information: Product Number Serial Number 0001 Example: Voltage PRICES Your distributor has a price parts list and will be glad to inform you of the cost of your parts order DELIVERY Commonly replaced items are stocked by your distributor and will be sent out when your order is received. Other parts will be ordered, by your distributor, from Henny Penny Corporation. Normally, these will be sent to your distributor within three working days WARRANTY All replacement parts (except lamps and fuses) are warranted for 90 days against manufacturing defects and workmanship. If damage occurs during shipping, notify the carrier at once so that a claim may be properly filed. Refer to warranty in the front of this manual for other rights and limitations RECOMMENDED SPARE PARTS FOR DISTRIBUTORS Recommended replacement parts, stocked by your distributor, are indicated with in the parts lists. Please use care when ordering recommended parts, because all voltages and variations are marked. Distributors should order parts based upon common voltages and equipment sold in their territory
2 / INDEX OF PARTS LIST ILLUSTRATIONS Title Fig. No. Page No. FRAME AND COVER ASSEMBLY ELEMENT ASSEMBLY COUNTERWEIGHT SYSTEM LID AND COVER ASSEMBLY STEAM BOX AND HOSE ASSEMBLY DEADWEIGHT AND SOLENOID ASSEMBLY SOLENOID VALVE ASSEMBLY FAST READY PARTS CONTROL PANEL ASSEMBLY BEHIND CONTROL PANEL COMPONENTS FILTER PUMP ASSEMBLY (SN: LG012JC & BELOW) A 3-18 FILTER PUMP ASSEMBLY (SN: LG013JC & ABOVE) B 3-20 DRAIN VALVE & DRAIN SWITCH ASSEMBLIES DRAIN PAN AND FILTER ASSEMBLY CARRIER, RACKS & JUNCTION BOX ASSY
3 Figure 3-1. Frame and Cover Assembly
4 3-1 FRAME & COVER ASSEMBLY WELDMENT CONTROL PANEL FRONT GUARD POWER SWITCH SWITCH POWER " INSERT LEG MACHINED CASTER, SWIVEL 4" CASTER W/BRAKE & SWIVEL LOCK SC SCREW - - #8 x 1/2 PH PHD SIDE PANEL RIGHT SC SCREW - 5/16-18 x 2.5 HEX HD BOLT REAR SHROUD ACCESS ASSEMBLY TOP COVER REAR SHROUD SIDE PANEL LEFT KIT - SOUND DEADENING DOOR ACCESS SC SCREW - #8-B x 3/8 PH THD SS... 5 recommended parts
5 3-2 ELEMENT ASSEMBLY 1 SC SCREW, (#10-32 x 1/2 PH FHD)... As Required SUPPORT, ELEMENT - LONG SUPPORT, ELEMENT - SHORT SC SCREW, (#10-32 x 1/2 PH THD S)... As Required BRACKET, HI LIMIT PROBE BRACKET, HI LIMIT PROBE HEAT ELEMENT ASSEMBLY, 8.5 KW 208V HEAT ELEMENT, 8.5 KW 240V HEAT ELEMENT, 230 V(Int l Only) HEAT ELEMENT, 220 V(Int l Only) SEAL, O-RING WA WASHER, (5/8 DIA. TYPE A - SERIES N) NS NUT, (5/8-18 B HEX)... 4 recommend. parts
6 3-3 COUNTERWEIGHT SYSTEM ARM, LID SUPPORT CABLE NS NUT, HEX 5/16-18 SS LW WASHER, 3/8 SPLIT RING SS CARRIAGE SC SCREW, 3/8-16 X 1-1/2 HEX HD S2P SLIDE SC SCREW, 3/8-16 X 1 HEX C WELD ASSEMBLY, C/W CARRIAGE COUNTERWEIGHT BAR SPACER, C/W FRAME WHEEL, CARRIAGE SPACER, CARRIAGE WHEEL SPINDLE SC SCREW, 3/8-24 X 3/4 HEX HD SS... 4 recommended parts
7 3-4. LID & COVER ASSEMBLY
8 3-4 LID AND COVER ASSEMBLY LID INSTRUCTION LABEL FILLER-LID COVER-MAIN LID PLATE-TRIP PRESSURE PAD ASSY BUSHING-PRESSURE PAD SC SCREW 1/4-20X1.00 SOCK BUTT PLATE, SHIM ASSY. (L.H.) PLATE, CAM GUIDE (L.H.) SLIDE (6 ) RR RING, RETAINING ½ WA WASHER, LID STOP CAST, LID STOP SC SCREW, #10-32 x ½ PH THD SS WASHER, SPECIAL ROLLER, LINKAGE SHAFT GUIDE, HANDLE SIDE SC SCREW, #6-32 x 3/8 PH FH SC SCREW, 5/16-18 x 1.00 HEX HD C WELDMENT, HANDLE TAP PLATE GASKET, LID PIN, LID SUPPORT LATCH ASSEMBLY, COATED LATCH SPRING LATCH BRACKET, LID (MACHINED) LATCH BRACKET, LID LW LOCKWASHER, LATCH SC SCREW, LATCH, x 1.25 PH THD SS PIN, LID SUPPORT RR RING, RET. 3/4 SHAFT SS WASHER, LID HINGE PIN, LID HINGE PLATE, CAM GUIDE (R.H.) PLATE SHIM ASSEMBLY (R.H.) SC SCREW, 1/4-20 x 3/4 HEX HD SS LIFT, LID CAM SLIDE FILLER * SHIM, LID LIFT SC SCREW, 8-32 x 1-7/16 PH FHD S OR O-RING, 5/16 x 1/16 DIA LW LOCKWASHER, SPLIT RING 1/4 S NS NUT, 8-32 HEX ASSY REBUILT LID... 1 recommended parts *not shown
9 3-5 STEAM BOX AND HOSE ASSY TUBE, DW TO EXHAUST STACK SS MS HOSE CLAMP, SS DID TUBE, EXHAUST CONNECT WELDMENT, STEAM EXHAUST BOX LID SC SCREW, #8-18 X 7/16 PH IND XTRNL TRX WELDMENT, STEAM EXHAUST BOX TUBE, CONDENSATE (SN: IG048JC & ABOVE) TUBE, CONDENSATE (SN: IG047JC & BELOW) RESTRICTOR MS HOSE CLAMP, ½ X 1-3/4 SS NS NUT, (#10-32 HEX) BRACKET, HOSE TUBING, STEAM EXHAUST CONDENSATE PAN WELDMENT * EF HOLE CONDUIT CLAMP 1 EMT (cond. hose)... 1 *not shown
10 3-6. DEADWEIGHT AND SOLENOID ASSEMBLY
11 3-6 DEADWEIGHT AND SOLENOID ASSY PRESSURE GAUGE RELIEF VALVE ASSY FP ELBOW, STREET, ½ X ½, 90 DEGREE FP REDUCER, ½ NPT M TO ¼ NPT F FP PIPE TEE, ½ NPT 304 SS FP NIPPLE, CLOSE ½ NPT CONNECTOR, ½ MALE ELBOW FITTING, SLEEVE TEFLON... As Required NUT FITTING... As Required CAP, DEAD WEIGHT SEAL O RING DEAD WEIGHT - 12 PSI DEAD WEIGHT - 3 PSI ORIFICE, 12 PSI BODY, VALVE TUBE, DW TO EXHAUST STACK PIPE NIPPLE, ½ X 2 ¼ SS UMBRELLA GROMMET UMBRELLA GRAMMET PIPE NIPPLE, ½ X FP COUPLING, ½ NPT SS FITTING CONNECTOR, MALE TUBE, STEAM EXHAUST - UP VALVE, SOLENOID FITTING SLEEVE, STEEL... 1 recommended parts
12 3-7. SOLENOID VALVE ASSEMBLY
13 3-7 SOLENOID VALVE ASSEMBLY VALVE, SOLENOID 120V, 60 Hz VALVE, SOLENOID V, 60 Hz VALVE, SOLENOID V, 50 Hz * KIT, SOLENOID VALVE REPAIR CLIP, RETAINER RETAINER, SPRING SPRING, CORE CORE, DISC ASSEMBLY GASKET, BONNET SEAT, TEFLON GUIDE, DISC SPRING SPRING, DISC RING, SPRING RETAINER SEAT, O-RING SEAL PLATE, SOLENOID NAME COVER, COIL HOUSING WASHER, COIL YOKE, COIL COIL, 120V, 60 Hz COIL, V, 60 Hz COIL, V, 50 Hz HOUSING, COIL BONNET, SOLENOID BODY, SOLENOID VALVE ADAPTER, PIPE SC SCREW, ADAPTER... 2 recommended parts * not shown
14 FAST READY PARTS
15 3-8 FAST READY PARTS ASSY - CONTROL PANEL CE ASSY - STUD-CONTROL DECAL - FAST CONTROL LIGHT - CE INDICATOR, GREEN LIGHT - INDICATOR, RED SWITCH MAIN ASSY - 4 PDT SWITCH COVER GUARD - SWITCH FRYER NS NUT - 3/4-32 JAM NS NUT HEX KEPS #8-32 C EF BUSHING 33/64 P TRANSFORMER - 208/240V PRI-24 VS RELAY - 15A-125VAC, 10A-250VAC SC SCREW #8-32 X 3/8 PH THD S BOX - SHIELD ASSY - PROBE FAST ELECTRIC... 1 recommended parts
16 3-9 CONTROL PANEL ASSEMBLY RB CONTROL ASSY 590 SMS-W/O SETPOINTS RB CONTROL ASSY KFC 590 SMS CONTROL DECAL 8 HEAD KFC MENU CARD NS NUT WIRE/SPEAKER ASSY SC SCREW NS NUT ASSY CONTROL COVER STUD * KIT - CONTROL RETRO TO recommended part
17 BEHIND CONTROL PANEL COMPONENTS CONTACTOR - MERCURY 208/240 VAC * ASSY.-240V E/M HEAT CONTACTOR-CE-240V (UK) 1 1* ASSY.-240V E/M HEAT CONTACTOR-CE-230V CAPACITOR-RESISTOR ASSY CONTACTOR KIT - 208/240 VAC BRACKET ASSY- HIGH LIMIT F HIGH LIMIT F HIGH LIMIT - CE EF BREAKER-PUSH BUTTON RESET-15 AMP... 2 SN: AC & ABOVE FUSE HOLDER ASSY - 15 AMP... 2 SN: AC & BELOW 6 EF FUSE HOLDER EF FUSE - 15 AMP EF FUSE HOLDER - 20A-250V EF FUSE - 15 AMP - CE PROBE KIT... 1 recommended parts * not shown
18 Pump Interior 3-11A. FILTER PUMP ASSEMBLY (SN: LG012JC & BELOW)
19 3-11A FILTER PUMP ASSEMBLY CONDUIT CONNECTOR 3/8 X BLOWER/PUMP FLEXIBLE CONDUIT PUMP SEAL KIT ANTI SHORT 3/8 INCH CONDUIT CONNECTOR 3/8 X PUMP CONDUIT BRACKET ASSY OIL RETURN LINE SLEEVE, FITTING NUT, FITTING CONNECTOR, 1/2 MALE ELBOW MOTOR FILTER PUMP - 1/2 HP KIT - FILTER PUMP RETURN LINE ASSY - TUBE - PUMP TO DISCON (use69289) UNION, MALE FITTING FITTING, CONNECTOR MALE FP REDUCER, 3/8 TO 1/ FP NIPPLE, CLOSE 3/ CHECK VALVE - PRESSURE FP NIPPLE 3/8 X 1-1/ PUMP SUBASSY 5 GPM BODY - PUMP PUMP SHIELD COVER - PUMP SC PLUG 1/4 HEX COUNTERSUNK SC SCREW 5/16-18 X 3/4 HEX HD C SC /4-20 X 5/8 SOC HD CAP SCREW ROTOR - PUMP ROLLER - TEFLON SET PUMP O RING GASKET * KIT - 1/2 PUMP & MOTOR... 1 recommended part * not shown
20 3-11B. FILTER PUMP ASSEMBLY (SN: LG013JC & ABOVE) Pump Interior
21 3-11B FILTER PUMP ASSEMBLY CONDUIT CONNECTOR 3/8 X BLOWER/PUMP FLEXIBLE CONDUIT PUMP SEAL KIT ANTI SHORT 3/8 INCH CONDUIT CONNECTOR 3/8 X PUMP CONDUIT BRACKET ASSY OIL RETURN LINE N/A SLEEVE, FITTING N/A NUT, FITTING FP CON-90 MALE 3/4 TUBE 3/4 NPT MOTOR FILTER PUMP - 1/2 HP FP BUSHING - REDUCING 3/4M TO 1/2F CONNECTOR, 1/2 MALE ELBOW ASSY - TUBE - PUMP TO DISCON (use69289) UNION, MALE FITTING VALVE - 3/4 CHECK FP NIPPLE - 3/4 NPT X 3 IN LG BL PUMP SUBASSY 8GPM SC /4-20 X 5/8 SOC HD CAP SCREW ROLLER - 8 GPM PUMP ROTOR - 8 GPM PUMP BODY - 8 GPM PUMP PUMP SHIELD CAP - 8 GPM PUMP FP PLUG 1/4-18 HEX LEVEL SEAL SC SCREW 5/16-18 X 3/4 HEX HD C PUMP O RING GASKET * ASSY - 3/4 PUMP & MOTOR... 1 recommended part * not shown
22 3-12 DRAIN VALVE & DRAIN SWITCH ASSEMBLIES DRAIN VALVE ASSEMBLY (SN: LG012JC & BELOW) DRAIN VALVE ASSEMBLY (SN: LG013JC & ABOVE). 1 2 SC SCREW #6-32 X 1 PH. PAN HD WA WASHER #6 TYPE A DRAIN SWITCH W/BOOT NS NUT #6-32 HEX CORD ASSY., DRAIN INTERLOCK BRACKET, SWITCH (SN:AC & BELOW) BRACKET, SWITCH (SN:AC & ABOVE) EF STRAIN RELIEF BRACKET - MICROSWITCH TRIGGERING... 1 recommended part
23 3-13. DRAIN PAN AND FILTER ASSEMBLY
24 3-13 DRAIN PAN AND FILTER ASSEMBLY CRUMB CATCHER (OPTIONAL) CRUMB CATCHER BASKET W/HANDLE (OPTIONAL) COLD ZONE CRUMB CATCHER BASKET ASSY HANDLE - CRUMB BASKET FILTER DRAIN PAN ASSEMBLY CASTER SC SCREW 1/4-20 X 1/ NS NUT 1/ FILTER CLIPS (use 14674) BOTTOM FILTER SCREEN (SN:AC AND BELOW) BOTTOM FILTER SCREEN-SS (SN: AC AND ABOVE) (use 14674) TOP FILTER SCREEN (SN:AC AND BELOW) WASHER & STANDPIPE STANDPIPE ASSEMBLY (SN:AC AND BELOW) KIT, 8 HEAD PICK-UP TUBE (SN AC & ABOVE) (use 69289) UNION - MALE FITTING (use 69289) UNION - HANDLE FITTING WELDMENT, FILTER TUBE AND WASHER HANDLE, STANDPIPE 8 HEAD SC SCREW X 1/ INSERT, FILTER NUT OR O-RING, FILTER NUT INSERT FILTER NUT (SN:AC AND BELOW) FILTER NUT (SN AC & ABOVE) FILTER DRAIN PAN COVER ASSEMBLY FILTER ENVELOPE PAPER (100 PER CARTON) ROD - LONG CLEAN OUT BRUSH STIRRER BLACK L-BRUSH CRUMB CATCHER - SS * KIT-SPCL. SHORT FILTER-KFC/FALCON... 1 recommended parts
25 3-14 CARRIER, RACKS & JUNCTION BOX ASSY CARRIER ASSY RACK HALF SIZE 8 HEAD FRYER JUNCTION BOX ASSY JUNCTION BOX ASSY - CE ASSY - 5-POLE TERMINAL BLOCK - CE ASSY - EMC FILTER - CE SC SCREW #6-32 X 1/4 PH RHD C ASSY - MAIN POWER CORD CORD - 291/591 POWER * PLUG-90, 60A, 3PH, 250V, #15-60P * RECEPTACLE #15-60R * ASSY - CE GROUNDING LUG... 1 recommended parts/* not shown
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