PARTS MANUAL MODEL 500 MODEL 561

Transcription

1 4-Head Electric Pressure Fryers PARTS MANUAL MODEL 500 MODEL 56 FM06-084A

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3 Table of Contents Chapter.... Introduction....2 Genuine Parts....3 How To Find Parts....4 Sub-Assemblies How To Order Parts Prices Delivery Warranty Recommended Spare Parts For Distributors Parts and Illustrations...5 Chapter 2 Pressure Assist Hardware Components Fast Control C8000 Control...85 Contents i

4 List of Tables Table - KFC SMS-20 Controls & Spare Parts...9 Table -2 FASTron Control Panel (Asian Market Only)...7 Table -3 Filter Screen Kits...69 Table 2- Pressure Assist Replacement Parts...83 Table 2-2 Pressure Assist Replacement Parts...85 List of Figures Contents Figure - Computron C000 Control (General Market)...5 Figure -2 Computron C2000 Control (Wendy s Only)...7 Figure -3 KFC SMS-20 Control...9 Figure -4 FASTron Control Panel (Asian Market Only)... Figure -5 Standard Control Panel (General Market)...4 Figure -6 Automatic Reset Timer Assembly...8 Figure -7 CFA Original Panel...9 Figure -8 CFA Hybrid Panel...2 Figure -9 Electric Conduit Assembly...22 Figure -0 Frame & Cabinet Assembly...25 Figure - Lid Components...29 Figure -2 Complete Lid w/ Crossbar Assembly (with Language Specific Labels)...32 Figure -3 Fry Basket...35 Figure -4 4 Tier Wire Basket...37 Figure -5 CFA Half-Quarter Size Funnels...38 Figure -6 CFA Double Hinged Basket...40 Figure -7 Exhaust Stack Assembly...4 Figure -8 Deadweight Valve Assembly...46 Figure -9 Solenoid Valve Assembly...48 Figure -20 Drain Valve Assembly...5 Figure -2 Lower Filter Plumbing Components...54 Figure -22 Upper Filter Plumbing Components...58 Figure -23 Rinse Hose...6 Figure -24 Filter Motor & Pump...62 Figure -25 Direct-Connect Assembly - Model Figure -26 Filter Drain Pan & Filter Screen Assembly...66 Figure -27 Supersorb Filter Assembly (Before 3 02)...70 Figure -28 Supersorb Filter Assembly (3 02 & After)...73 Figure -29 Contactor & Frame Assembly (Single Phase Electric Model)...75 Figure -30 Contactor & Frame Assembly (Three Phase Electric Model)...77 Figure -3 Heating Element & High Limit Assembly...79 Figure 2- Pressure Assist Hardware...83 ii

5 Chapter. Introduction This section lists and illustrates the replaceable parts of Henny Penny Model 500, 56 and 600 pressure fryers built after November 6, If your unit was built prior to that date, some differences may exist. If you have any doubts, please contact your distributor. As with all contacts to your distributor, include the model number and serial number from the nameplate on your unit..2 Genuine Parts Use only genuine Henny Penny parts in your fryer. Using a part of lesser quality or substitute design may result in fryer damage or personal injury..3 How To Find Parts To find the items you want to order, proceed as follows: ) Use the index of illustrations,.0 Parts and Illustrations, page 5, to find the page number of the proper illustrations. 2) Referring to illustration, find the part desired and its item number.

6 3) Find the item number in the corresponding parts list, which shows the Henny Penny part number, a description of the part, any model or usage limitations, and the quantity of parts used on that illustration. Part Description Qty KIT, PROBE - 3 INCH (ELEC) 2* NS NUT, HEX KEPS - #6 32 C ASSY., TRANSFORMER - 24V/230V.4 Sub-Assemblies In some cases, items in the parts list can be purchased in groups (called subassemblies) instead of purchasing individual parts. The parts list shows these 2

7 subassemblies by indenting the description of the parts included within the subassembly. For example: TIMER, Automatic Reset -SWITCH, Timer -LIGHT, Timer Indicator -COIL, Timer Buzzer The items can be ordered separately (switch, light, or coil), or order the timer, and all three parts are included..5 How To Order Parts Once you have found the parts to be ordered, write down the following information: ) From the parts list: Example: Figure Number 3-3 Number 6 Part Number 698 Description DEADWEIGHT ORIFICE 2) From the data plate on your unit: Example: Model Number 500 Serial Number 033 3) The following table has been provided as a sample format for you to use in preparing your spare parts orders. By providing all the entries, your distributor will be able to send you the correct parts. Also, prepayment expedites your order. Figure & From Parts List Part Description Quantity Ordered Your Order Price Each Total Price KNOB, THERMOSTAT KNOB, SPINDLE - RED MODEL NO.: 500 SERIAL NUMBER: 033 Total Price: Prices Your distributor has a priced parts list and will be glad to inform you of the cost of your parts order. 3

8 .7 Delivery Commonly replaced items are stocked by your distributor and are shipped when your order is received. Other parts are ordered, by your distributor, from Henny Penny Corporation. Normally, these are sent to your distributor within 3 working days..8 Warranty All replacement parts (except lamps and fuses) are warranted for 90 days against manufacturing defects and workmanship. If damage occurs during shipping, notify the sender and the carrier at once, so that a claim is properly filed, see the warranty for other rights and limitations..9 Recommended Spare Parts For Distributors Recommended replacement parts, stocked by your distributor, are indicated with in the parts lists. Please use care when ordering recommended parts, because all voltages and variations are marked. Distributors should order parts based upon common voltages and equipment sold in their territory. 4

9 .0 Parts and Illustrations Figure - Computron C000 Control (General Market) Part Description Qty KIT, 500/56 E/M TO C000 RETROFIT KIT, 500/56 E/M TO C000 RETROFIT - CANADA KIT, PROBE - 3 IN. 2 NS NUT, HEX KEPS - #6-32 C ASSY., TRANSFORMER - 24V/230V ASSY., TRANSFORMER - 24V/20V ASSY., CONTROL - C000 Recommended Parts * Not Shown 5

10 Part Description Qty ASSY., CONTROL - C000 - CANADA 5 ME SPEAKER, 6 OHM - 2 INCH COVER, PCB DECAL, C000 - CONTROL - GM SWITCH, POWER 9* GUARD, POWER SWITCH Recommended Parts * Not Shown 6

11 Figure -2 Computron C2000 Control (Wendy s Only) Part Description Qty. Starting SNs: Electric - AA Recommended Parts * Not Shown 4992 ASSY., PROBE - 3 INCH 7

12 Part Description Qty ASSY., TRANSFORMER - 24V/230V ASSY., TRANSFORMER - 24V/20V KIT, CONTROL C2000 WENDY S FRYER KIT, CONTROL C2000 WENDY S - CANADA 4 ME SPEAKER, 6 OHM - 2 INCH 5 NS NUT, HEX KEPS - #6-32 C COVER, PCB DECAL, C WENDY S DECAL, C WENDY S - FRENCH SWITCH, POWER 9* GUARD, POWER SWITCH 0* MENU CARD, WENDY S - C2000 * 4896 KIT, 500 E/M TO C2000 WENDY S RETROFIT * 4934 KIT, 500 E/M TO C2000 WENDY S RETROFIT - CANADA 8

13 Figure -3 KFC SMS-20 Control Table - KFC SMS-20 Controls & Spare Parts Part Description Qty. * Not Shown * CONTROL, SMS DECAL, KFC SMS CARD, MENU GM CARD, MENU KFC SMS-20 4* CABLE, W/ USB PORT 5* CAP, USB PORT 6* 5877 SPEAKER, W/ WIRE 7* 4789 KIT, SMS-20 CONVERSION DOM. (KA020JJ & BELOW) (UNITS W/ WIRING DIAGRAM 24853, 2478 OR 632) 7* 4792 KIT, SMS-20 CONVERSION DOM. (KA020JJ & BELOW) (UNIT W/ WIRING DIAGRAM 72860, 7283, OR 789) 7* 4795 KIT, SMS-20 CONVERSION DOM. (KA02JJ TO BA026- JA) (UNITS W/ WIRING DIAGRAM 24853, 2478 OR 632) 7* 4799 KIT, SMS-20 CONVERSION DOM. (KA02JJ TO BA026- JA) (UNITS W/ WIRING DIAGRAM 72860, 7283, OR 789) 9

14 Part Description Qty. 7* 480 KIT, SMS-20 CONVERSION DOM. (BA026JA TO GA085JB) (UNITS W/ WIRING DIAGRAM 24853, 2478 OR 632) 7* 4804 KIT, SMS-20 CONVERSION DOM. (BA026JA TO GA085JB) (UNITS W/ WIRING DIAGRAM 72860, 7283, OR 789) 7* 489 KIT, SMS-20 CONVERSION INT L (KA020JJ & BELOW) (UNITS W/ WIRING DIAGRAM 24853, 2478 OR 632) 7* 4822 KIT, SMS-20 CONVERSION INT'L (KA020JJ & BELOW) (UNITS W/ WIRING DIAGRAM 72860, 7283, OR 789) 7* 4825 KIT, SMS-20 CONVERSION INT'L (KA02JJ TO BA026- JA) (UNITS W/ WIRING DIAGRAM 24853, 2478 OR 632) 7* 4828 KIT, SMS-20 CONVERSION INT'L (KA02JJ TO BA026- JA) (UNITS W/ WIRING DIAGRAM 72860, 7283, OR 789) 7* 483 KIT, SMS-20 CONVERSION INT'L (BA026JA TO GA085JB) (UNITS W/ WIRING DIAGRAM 24853, 2478 OR 632) 7* 4834 KIT, SMS-20 CONVERSION INT'L (BA026JA TO GA085JB) (UNITS W/ WIRING DIAGRAM 72860, 7283, OR 789) 0

15 Recommended Parts * Not Shown Figure -4 FASTron Control Panel (Asian Market Only) Part Description Qty. 567 FAST CONTROL PANEL, V (KB020JJ & BELOW)

16 Part Description Qty FAST CONTROL PANEL, V (KB020JJ & BELOW) FAST CONTROL PANEL, V (KB02JJ TO HB03JB) (KA02JJ TO GA085JB) FAST CONTROL PANEL, 500 (KB02JJ TO HB03JB) (KA02JJ TO GA085JB) (CE) FAST CONTROL PANEL, V (HB04JB & ABOVE) (GA086JB & ABOVE) FAST CONTROL PANEL, 500 (HB04JB & ABOVE) (GA086JB & ABOVE) (CE) DECAL, FAST CONTROL (KB020JJ & BELOW) DECAL, FAST CONTROL (KB02JJ & ABOVE) (KA02JJ & ABOVE) LIGHT, INDICATOR - GREEN (CE) LIGHT, INDICATOR - RED SWITCH MAIN ASSY., 4 PDT (KB020JJ & BELOW) SWITCH, POWER (KB02JJ & ABOVE) (KA02JJ & ABOVE) SWITCH, COVER (CE) GUARD, SWITCH FRYER 7 NS NUT, 3/4-32 JAM 2 8 NS NUT, HEX KEPS #6-32 C 0 9 EF BUSHING, 33/64 P TRANSFORMER, 208/240V PRI-24 VS TRANSFORMER, 20V - 50/60 Hz RELAY, 24V COIL - 5A@20V, 0A@240V (SHOWN) * RELAY, 24V COIL - 0A@20V, 2A@240V 2 SC SCREW, #6-32 X 3/8 PH PHD C BOX, SHIELD (KB020JJ & BELOW) 2

17 Part Description Qty COVER, CONTROL PANEL FAST (KB02JJ & ABOVE) (KA02JJ & ABOVE) ASSY., PROBE FAST - ELECTRIC 3

18 Figure -5 Standard Control Panel (General Market) Part Description Recommended Parts * Not Shown ASSY., CONTROL PANEL COMPLETE - BENT PANEL ASSY., CONTROL PANEL COMPLETE - BENT PANEL TIMER ASSY., AUTOMATIC RESET - 5 VOLT - 60 Hz 6596 TIMER ASSY., AUTOMATIC RESET - 5 VOLT - 50 Hz 830 TIMER ASSY., AUTOMATIC RESET VOLT - 60 Hz 8304 TIMER ASSY., AUTOMATIC RESET VOLT - 50 Hz 7366 TIMER ASSY., AUTOMATIC RESET VOLT - 50 Hz (CE) SWITCH, TIMER 4

19 Part Description LIGHT, TIMER INDICATOR COIL, TIMER BUZZER, 5 VOLT COIL, TIMER BUZZER, 220 VOLT KIT, CONT. 230 EM BUZZER KIT, CONT. 24 EM BUZZER 5 SC0-073 SCREW, TIMER LIGHT, INDICATOR NS NUT, TIMER CONTROL DECAL (KB020JJ & BELOW) CONTROL DECAL, WENDY S (KB020JJ & BELOW) CONTROL DECAL, POLLO CAMPERO (KB020JJ & BELOW) CONTROL DECAL (KB029JJ & BELOW) CONTROL DECAL (KA020JJ & BELOW) CONTROL DECAL, WENDY S (KA020JJ & BELOW) CONTROL DECAL, POLLO CAMPERO (KA020JJ & BELOW) CONTROL DECAL, POLLO CAMPERO - CE (KA020JJ & BELOW) CONTROL DECAL (KB02JJ TO HB03JB) CONTROL DECAL, WENDY S (KB02JJ TO HB03JB) CONTROL DECAL, POLLO CAMPERO (KB02JJ TO HB03JB) CONTROL DECAL (KB030JJ TO HB06JB) CONTROL DECAL (KA02JJ TO GA085JB) CONTROL DECAL, WENDY S (KA02JJ TO GA085JB) CONTROL DECAL, POLLO CAMPERO (KA02JJ TO GA085JB)

20 Part Description CONTROL DECAL, POLLO CAMPERO - CE (KA02JJ TO GA085JB) CONTROL DECAL (HB04JB & ABOVE) CONTROL DECAL, WENDY S (HB04JB & ABOVE) CONTROL DECAL, POLLO CAMPERO (HB04JB & ABOVE) CONTROL DECAL (HB07JB & ABOVE) CONTROL DECAL (GA086JB & ABOVE) CONTROL DECAL, WENDY S (GA086JB & ABOVE) CONTROL DECAL, POLLO CAMPERO (GA086JB & ABOVE) CONTROL DECAL, POLLO CAMPERO - CE (GA086JB & ABOVE) SWITCH, MAIN 0 NS03-08 NUT, MAIN SWITCH PLATE, THERMOSTAT PANEL, CONTROL (KB020JJ & BELOW) PANEL, CONTROL (KB029JJ & BELOW) PANEL, CONTROL (KA020JJ & BELOW) PANEL, CONTROL (KB02JJ TO HB03JB) PANEL, CONTROL (KB030JJ TO HB06JB) PANEL, CONTROL (KA02JJ TO GA085JB) PANEL, CONTROL (HB04JB & ABOVE) PANEL, CONTROL (HB07JB & ABOVE) PANEL, CONTROL (GA086JB & ABOVE) SC SCREW, CONTROL PANEL 2 2 4A 8382 THERMOSTAT ONLY, RS KX 365F MAX. - CE B 4648 KIT, THERMOSTAT CONTROL - 500/56 (IN- CLUDES ITEMS 5, 6, 7, & 8) 6

21 Part Description KNOB, THERMOSTAT (INCLUDED IN ITEM 4B) BEZEL, THERMOSTAT (INCLUDED IN ITEM 4B) 7 SC SCREW, THERMOSTAT (INCLUDED IN ITEM 4B) ASSY., POT CAPILLARY GUARD - 500/56 (IN- CLUDED IN ITEM 4B) 2 2 9* WRAP, THERMOSTAT CAPILLARY Table -2 FASTron Control Panel (Asian Market Only) Part Description Qty. Recommended Parts * Not Shown SEE Figure -4 FASTron Control Panel (Asian Market Only), page FOR EX- PLODED VIEW & DETAILS) 20* 6088 RELAY, 24V COIL (20V) 2* 6722 DECAL, FAST CONTROLS 22* SWITCH, POWER 23* 8450 GUARD, POWER SWITCH 24* RELAY, 5A-25VAC - 0A-250VAC 25* 3064 TRANSFORMER, 208/240 V - PRI 24 VS 26* INDICATOR LIGHT, GREEN (CE) 3 27* CONTROL PANEL ASSY., FAST V 28* TEMPERATURE PROBE, FAST

22 Figure -6 Automatic Reset Timer Assembly Part Description Qty. Recommended Parts 6659 BUZZER COIL ASSY., 20V 8302 BUZZER COIL ASSY., V TIMER MOTOR, 20V TIMER MOTOR, V TIMER MICROSWITCH MICROSWITCH MOUNTING PLATE MICROSWITCH ACTUATOR ARM ON/OFF SWITCH (INCLUDES NUT) INDICATOR LIGHT KNOB & POINTER ASSY BEZEL 8

23 Figure -7 CFA Original Panel Part Description Qty. Recommended Parts * Not Shown CONTROL PANEL COMPLETE - Bent Panel SN: KB020JJ & Below 67544RB CONTROL PANEL COMPLETE - Flat Panel SN: KB02JJ to HB03JB 67830RB CONTROL PANEL COMPLETE - Flat Panel SN: HB04JB & Above DECAL, CFA - Bent Panel - SN: 500-KB020JJ & Below DECAL, CFA - Flat Panel - SN: 500-KB02JJ to HB03JB DECAL, CFA - Flat Panel 02 - SN: 500-HB04JB & Above SWITCH, COOK/PUMP MENU CARD, CFA COMPUTRON ASSEMBLY, SPEAKER 9

24 Part Description Qty. 6* ME90-0 RELAY, 24VAC COIL (DPST) 7* GUARD, POWER SWITCH 20

25 Figure -8 CFA Hybrid Panel Part Description Qty. Recommended Parts * Not Shown CFA HYBRID CONTROL W/O WIFI CFA HYBRID CONTROL WITH WIFI KIT, HYBRID WIFI DC POWER SUPPLY, 2V DC ASSY.., HARNESS & SLEEVE WIFI HYBRID ASSY.., WIFI ENCLOSURE CONTROL ONLY, HYBRID 2

26 Figure -9 Electric Conduit Assembly 22

27 Part Description Qty. Recommended Parts * Not Shown 8527 CONDUIT, FLEXIBLE BUSHING, ANTI SHORT CONNECTOR, CONDUIT 2 4 FP0-08 COUPLING, PIPE 5 83 CONNECTOR, CONDUIT TUBE, CONDUIT - SOLENOID GROMMET, UMBRELLA CONNECTOR, CONDUIT CONDUIT, FLEXIBLE CONDUIT, FLEXIBLE (CE & AUSTRALIA) CONDUIT, FLEXIBLE 804 CONNECTOR, CONDUIT BUSHING, ANTI SHORT CONDUIT, FLEXIBLE 4 80 COVER, JUNCTION BOX BOX, JUNCTION BOX, JUNCTION W/ COVER - SPLASH PROOF (CE & AUSTRALIA) CONNECTOR, POWER CORD CONNECTOR, CONDUIT SLEEVE, TEFLON NUT, FITTING CONDUIT, FLEXIBLE NUT, LOCK - 3/4 INCH COVER, JUNCTION BOX COVER, JUNCTION BOX - WATER TIGHT (CE & AUS- TRALIA) (500) NIPPLE, 3/4 INCH CHASE 23

28 Part Description Qty BOX, MAIN POWER JUNCTION BOX, JUNCTION - WATER TIGHT (CE) (500) 26* 5390 ASSY., EMC FILTER (CE & AUSTRALIA) 27* 9923 TRANSFORMER, LARGE VOLT 28* 7287 SERVICE PACK, 480V SPACER 29* 676 ASSY., 6 IN. 6 GA. CORD AND PLUG (CFA) 24

29 Figure -0 Frame & Cabinet Assembly * Not Shown Part Description ASSY., FRAME (SHORT) (KB020JJ & BELOW) ASSY., FRAME (LONG) (KB020JJ & BELOW) ASSY., FRAME (SHORT) (KB029JJ & BELOW) ASSY., FRAME (LONG) (KB029JJ & BELOW) ASSY., FRAME (SHORT) (KA020JJ & BELOW) ASSY., FRAME (LONG) (KA020JJ & BELOW)

30 Part Description ASSY., FRAME (LONG) (KB02JJ TO HB03JB) ASSY., FRAME (SHORT) (KB02JJ TO HB03JB) ASSY., FRAME (LONG) (KB030JJ TO HB06JB) ASSY., FRAME (SHORT) (KB030JJ TO HB06JB) ASSY., FRAME (LONG) (KA02JJ TO GA085JB) ASSY., FRAME (SHORT) (KA02JJ TO GA085JB) ASSY., FRAME (SHORT) (HB04JB & ABOVE) ASSY., FRAME (LONG) (HB04JB & ABOVE) ASSY., FRAME (SHORT) (HB07JB & ABOVE) ASSY., FRAME (LONG) (HB07JB & ABOVE) ASSY., FRAME (SHORT) (GA086JB & ABOVE) ASSY., FRAME (LONG) (GA086JB & ABOVE) COVER. BACK SHROUD (KA020JJ & BELOW) COVER, BACK SHROUD (KB02JJ TO HB03JB) COVER, BACK SHROUD (KB030JJ TO HB06JB) COVER, BACK SHROUD (KA02JJ TO GA085JB) COVER, BACK SHROUD (HB04JB & ABOVE) COVER, BACK SHROUD (HB07JB & ABOVE) COVER, BACK SHROUD (GA086JB & ABOVE) SC COVER, SCREW, PANELS & BRACKET - SHEET METAL COVER, SHROUD ASSY. (KA020JJ & BELOW) ASSY., SHROUD (KB030JJ TO HB06JB) ASSY., SHROUD (HB07JB & ABOVE) ASSY., SHROUD (AA4055 & BELOW) ASSY., SHROUD (AA4056 & ABOVE) - 26

31 Part Description ASSY., SHROUD (KA020JJ TO AN404) ASSY., SHROUD (AN405 & ABOVE) RIGHT SIDE PANEL (KB020JJ & BELOW) RIGHT SIDE PANEL (KB029JJ & BELOW) RIGHT SIDE PANEL (KA020JJ & BELOW) RIGHT SIDE PANEL (KB02JJ TO HB03JB) RIGHT SIDE PANEL (KB030JJ TO HB06JB) RIGHT SIDE PANEL (KA02JJ TO GA085JB) RIGHT SIDE PANEL (HB04JB & ABOVE) RIGHT SIDE PANEL (HB07JB & ABOVE) RIGHT SIDE PANEL (GA086JB & ABOVE) INSERT, ALUMINUM FEET - IN. X IN INSERT, ALUMINUM FEET - IN. X /2 IN BRACKET, MAGNETIC CATCH MAGNET CASTER, ASSEMBLY CASTER, LESS BRAKE CASTER, W/ BRAKE CASTER, 3 IN. SWIVEL STEM HD (RED) CASTER, 3 IN. SWIVEL W/ BRAKE HD (RED) DOOR ASSY., COMPLETE (KB020JJ & BELOW - ELEC) DOOR ASSY., COMPLETE (KB02JJ & ABOVE - ELEC) HINGE, BOTTOM DOOR HINGE, TOP DOOR 5 SC SCREW, DOOR HINGE HANDLE, DOOR PANEL, FRONT (KB020JJ & BELOW) - 27

32 Part Description PANEL, FRONT (KB029JJ & BELOW) PANEL, FRONT (KA020JJ & BELOW) PANEL, FRONT (KB02JJ TOHB03JB) PANEL, FRONT (KB030JJ TO HB06JB) PANEL, FRONT (KA02JJ TO GA085JB) PANEL, FRONT (HB04JB & ABOVE) PANEL, FRONT (HB07JB & ABOVE) PANEL, FRONT (GA086JB & ABOVE) SC SCREW, BACK SHROUD PANEL, LEFT SIDE (KB020JJ & BELOW) PANEL, LEFT SIDE (KB029JJ & BELOW) PANEL, LEFT SIDE (KA020JJ & BELOW) PANEL, LEFT SIDE (KB02JJ TO HB03JB) PANEL, LEFT SIDE (KB030JJ TO HB06JB) PANEL, LEFT SIDE (KA02JJ TO GA085JB) PANEL, LEFT SIDE (HB04JB & ABOVE) PANEL, LEFT SIDE (HB07JB & ABOVE) PANEL, LEFT SIDE (GA086JB & ABOVE) LUG, GROUNDING 2 76 SCREW, GROUNDING LUG 22 SC0-43 SCREW, 5/8-8 X 4 HEX HD (BRIGHT FINISH) (ADJUST. LEGS) 22 SC-067 SCREW, 5/8-8 X 3-/4 HEX HD (BLACK FINISH) (ADJUST. LEGS) 23* NS NUTSERT, #8-32 STEEL CAD PLATED (HINGE NUTSERTS) 24* SC0-234 SCREW, #8-32 X /2 PH FLAT HD (DOOR TO FRAME)

33 Figure - Lid Components Part Description Qty. Recommended Parts 670 ASSEMBLY, LID ASSEMBLY, COVER COVER, LID 4 SC0-083 SCREW, LID COVER HOOK, COVER RETAINING 2 6 SC SCREW, RETAINING HOOK RETAINER 8 SC06-0 SCREW, RETAINING HOOK (ALLEN HEAD) SPRING, RETURN PIN, LOCKING 663 BALL, SEAT 2 69 LINER, INNER LID (Use on units older than 03/0) 29

34 Part Description Qty GASKET, REVERSIBLE - INNER LID LINER KIT, LATCH SPRING SPRING SPACER PIN, LATCH 8 66 LATCH, LID KNOB, LATCH RING, TRU-ARC LATCH KNOB, RETAINING PIN PIN, KNOB ROLL COLLAR, LOCKING COLLAR, LOCKING (CE) PIN, LOCKING COLLAR PIN, LOCKING COLLAR (CE) BALL, THRUST NUT, IDLE NUT, ACME PIN, ACME NUT HINGE, LID ASSEMBLY 30 SC SCREW, LID HINGE 4 3 LW WASHER, LOCK - LID HINGE PIN, LID HINGE HINGE, LID SPRING 34 6 RING, RETAINER - TRU-ARC - HINGE BAR, CENTER CROSS BAR, CENTER CROSS - CE DECAL, DANGER SPRING, RETAINING PIN COVER, RETAINING PIN 30

35 Part Description Qty STOP, LIMIT ASSEMBLY STOP, LIMIT SCREW, SET - LIMIT STOP COLLAR COLLAR, LIMIT STOP SPINDLE, ASSEMBLY SPINDLE, ASSEMBLY (CE) KNOB, SPINDLE - RED KNOB, SPINDLE - BLACK COVER, SPRING KIT, SPRING LOADING TOOL 48* 6240 GAUGE, LATCH CATCH 3

36 A B C Figure -2 Complete Lid w/ Crossbar Assembly (with Language Specific Labels) NOTE: A, B, C columns below are labels only as reflected in the Figure -2 Complete Lid w/ Crossbar Assembly (with Language Specific Labels), page 32. PART (A) PART (B) PART (C) PART NUMBER DESCRIP- TION LANGUAGE Center Bar Assembly Lid Operating Instructions Danger ASSY., LID W/ LABELS ASSY., LID W/ LABELS ASSY., LID W/ LABELS ASSY., LID W/ LABELS ENGLISH - UL ENGLISH/ FRENCH - UL ENGLISH/ SPANISH - UL ENGLISH - CE & &

37 PART (A) PART (B) PART (C) PART NUMBER DESCRIP- TION LANGUAGE Center Bar Assembly Lid Operating Instructions Danger ASSY., LID W/ LABELS ARABIC - CE ASSY., LID W/ LABELS BULGARIAN - CE ASSY., LID W/ LABELS CROATION - CE ASSY., LID W/ LABELS CZECH - CE ASSY., LID W/ LABELS DANISH - CE ASSY., LID W/ LABELS DUTCH - CE ASSY., LID W/ LABELS ESTONIAN - CE ASSY., LID W/ LABELS FINNISH - CE ASSY., LID W/ LABELS FRENCH - CE ASSY., LID W/ LABELS GERMAN - CE ASSY., LID W/ LABELS GREEK - CE ASSY., LID W/ LABELS HUNGARI- AN - CE ASSY., LID W/ LABELS ITALIAN - CE ASSY., LID W/ LABELS ASSY., LID W/ LABELS ASSY., LID W/ LABELS ASSY., LID W/ LABELS ASSY., LID W/ LABELS LATVIAN - CE LITHUANIAN - CE NORWE- GIAN - CE POLISH - CE PORTU- GUESE - CE

38 PART NUMBER DESCRIP- TION ASSY., LID W/ LABELS ASSY., LID W/ LABELS ASSY., LID W/ LABELS ASSY., LID W/ LABELS LANGUAGE PART (A) PART (B) PART (C) Center Bar Assembly Lid Operating Instructions Danger SCHI - CE SLOVAK - CE SPANISH - CE SWEDISH - CE

39 Figure -3 Fry Basket * Not Shown Part Description Qty BASKET, MODEL BASKET, FULL BASKET W/ BAIL HANDLE - MODEL BASKET, W/ LEGS 9507 BASKET, EXPANDED - PFE HANDLE HANDLE, BASKET - MODEL 56 35

40 Part Description Qty ASSY., WELD-CRUMB BASKET HANDLE ASSY., WELD-CRUMB PAN/TUBE - PFE-500 W/ HANDLE ASSY., WELD-CRUMB PAN/TUBE - PFE-56 W/ HANDLE HANDLE, LOCKING ASSEMBLY 7* 9535 SUPPORT, /2 SIZE BASKET- MODEL 500 7* SUPPORT, /2 SIZE BASKET - MODEL 500 8* 9509 BASKET, /2 SIZE - MODEL * BASKET, /2 SIZE - MODEL * 737 BASKET, CHICKEN FILET (McDs) - MODEL 500 9* INSERT, DROP-IN FILLET BASKET (McDs) 0* 9546 BASKET, BIG BIRD (KFC) - MODEL

41 * Not Shown Figure -4 4 Tier Wire Basket Part Description Qty BASKET, STAINLESS STEEL 37

42 Part Description Qty SHELF - 2ND SHELF - 3RD SHELF - 4TH COVER ROD, PIVOT 6 PN PIN, COTTER 7* BASKET, TIER HOOK HEIGHT (MALAYSIA) Figure -5 CFA Half-Quarter Size Funnels Part Description Qty ASSY., FUNNEL CFA HALF SIZE (NARROW) FUNNEL, CFA HALF SIZE (NARROW) ASSY., FUNNEL CFA QUARTER 38

43 Part Description Qty FUNNEL, CFA QUARTER SIZE HANDLE, CFA FUNNEL 39

44 Figure -6 CFA Double Hinged Basket Part Description Qty BASKET, TIERED 4HD DOUBLE HINGED 40

45 Figure -7 Exhaust Stack Assembly 4

46 Part Description PAN, CONDENSATE DRAIN PAN, CONDENSATE DRAIN - SHORT (CFA - JB095JA TO HB03JB) FITTING, TEFLON SLEEVE NUT, FITTING GROMMET, UMBRELLA USE CONDENSATE BOX, BOTTOM (EB06JB TO HB03JB (EXCEPT EB08JB & EB09HB)) 5 USE CONDENSATE BOX, BOTTOM (EB020JB TO HB06JB) 5 USE CONDENSATE BOX, BOTTOM (EA05JB TO GA085JB) SC02-06 SCREW, #8-32-AB X /2 PH PHD S FP0-22 REDUCER, 3/8 TO /2 BI ASSY., CONDENSATION LINE (KB020JJ & BELOW) ASSY., CONDENSATION LINE (KB029JJ & BELOW) ASSY., CONDENSATION LINE (KA020JJ & BELOW) ASSY., CONDENSATION LINE (KB02JJ TO BB06JA) ASSY., CONDENSATION LINE (KB030JJ TO BB055JA) ASSY., CONDENSATION LINE (KA02JJ TO BA026JA) ASSY., CONDENSATION LINE (BB07JA TO EB05JB) ASSY., CONDENSATION LINE (BB056JA TO EB09JB) ASSY., CONDENSATION LINE (BA027JA TO EA04JB) ASSY., CONDENSATION LINE (EB06JB TO HB03JB (EXCEPT EB08JB & EB09HB))

47 Part Description ASSY., CONDENSATION LINE (EB020JB TO HB06JB) ASSY., CONDENSATION LINE (EA05JB TO GA085JB) ASSY., CONDENSATION LINE (HB04JB & ABOVE) ASSY., CONDENSATION LINE (HB07JB & ABOVE) ASSY., CONDENSATION LINE (GA086JB & ABOVE) BRACKET, CONDENSATION HOSE CONDENSATE BOX, TOP (KB02JJ TO BB06JA) CONDENSATE BOX, TOP (KB030JJ TO BB055JA) CONDENSATE BOX, TOP (KA02JJ TO BA026JA) CONDENSATE BOX, TOP (BB07JA TO EB05JB) CONDENSATE BOX, TOP (BB056JA TO EB09JB) CONDENSATE BOX, TOP (BA027JA TO EA04JB) USE CONDENSATE BOX, TOP (EB06JB TO HB03JB (EXCEPT EB08JB & EB09HB)) 0 USE CONDENSATE BOX, TOP (EB020JB TO HB06JB) 0 USE CONDENSATE BOX, TOP (EA05JB TO GA085JB) TUBE SS, DEAD WEIGHT (KA020JJ & BELOW) TUBE SS, DEAD WEIGHT (KB02JJ TO BB06JA) TUBE SS, DEAD WEIGHT (KB030JJ TO BB055JA) TUBE SS, DEAD WEIGHT (KA02JJ TO BA026JA) TUBE SS, DEAD WEIGHT (BB07JA TO EB05JB) TUBE SS, DEAD WEIGHT (BB056JA TO EB09JB) TUBE SS, DEAD WEIGHT (BA027JA TO EA04JB) TUBE SS, DEAD WEIGHT (EB06JB TO HB03JB (EXCEPT EB08JB & EB09HB)) - 43

48 Part Description TUBE SS, DEAD WEIGHT (EB020JB TO HB06JB) TUBE SS, DEAD WEIGHT (EA05JB TO GA085JB) TUBE SS, DEAD WEIGHT (HB04JB & ABOVE) TUBE SS, DEAD WEIGHT (HB07JB & ABOVE) TUBE SS, DEAD WEIGHT (GA086JB & ABOVE) FLEX HOSE TO CONDUIT BOX (KB02JJ TO BB06JA) FLEX HOSE TO CONDUIT BOX (KB030JJ TO BB055JA) FLEX HOSE, TO CONDUIT BOX (KA02JJ TO BA026JA) FLEX HOSE, TO CONDUIT BOX (BB07JA TO EB05JB) FLEX HOSE, TO CONDUIT BOX (BB056JA TO EB09JB) FLEX HOSE, TO CONDUIT BOX (BA027JA TO EA04JB) FLEX HOSE, TO CONDUIT BOX (EB06JB TO HB03JB (EXCEPT EB08JB & EB09HB)) FLEX HOSE, TO CONDUIT BOX (EB020JB TO HB06JB) FLEX HOSE, TO CONDUIT BOX (EA05JB TO GA085JB) FLEX HOSE, TO CONDUIT BOX (HB04JB & ABOVE) FLEX HOSE, TO CONDUIT BOX (HB07JB & ABOVE) FLEX HOSE, TO CONDUIT BOX (GA086JB & ABOVE) CONNECTOR, MALE BOX, CONDENSATE (KB02JJ TO BB06JA) BOX, CONDENSATE (KB030JJ TO BB055JA) BOX, CONDENSATE (KA02JJ TO BA026JA)

49 Part Description BOX, CONDENSATE (BB07JA TO EB05JB) BOX, CONDENSATE (BB056JA TO EB09JB) BOX, CONDENSATE (BA027JA TO EA04JB) USE BOX, CONDENSATE (EB06JB TO HB03JB (EX- CEPT EB08JB & EB09HB)) - 4 USE BOX, CONDENSATE (EB020JB TO HB06JB) - 4 USE BOX, CONDENSATE (EA05JB TO GA085JB) BOX, CONDENSATE (HB04JB & ABOVE) BOX, CONDENSATE (HB07JB & ABOVE) BOX, CONDENSATE (GA086JB & ABOVE) WELD ASSY., STEAM BOX - OUTER WELD ASSY., STEAM BOX - INNER 7 SC SCREW, #8-32 X 3/8 PH PHD S ASSY., EXHAUST STACK - 500/56 - KB020JJ & BELOW 45

50 Figure -8 Deadweight Valve Assembly Recommended Parts * Not Shown Part Description Qty VALVE ASSEMBLY, DEADWEIGHT BODY, DEADWEIGHT VALVE DECAL, DEADWEIGHT VALVE 4 FP /2 X /2 90 DEGREE STREET L 46

51 Part Description Qty VALVE ASSEMBLY, RELIEF ORIFICE, DEADWEIGHT ORIFICE, DEADWEIGHT - 3 LB. (USE W/ 28922) DEADWEIGHT - 3 LB. (USE W/ 2790) DEADWEIGHT - 2 LB DEADWEIGHT - LB. (MALAYSIA) DEADWEIGHT - 7 LB RING, CAP CAP, DEADWEIGHT VALVE GAUGE, PRESSURE 694 GLASS, PRESSURE GAUGE ELBOW NIPPLE DEADWEIGHT - 3 LB. 5* KIT, PRESSURE TEST GAUGE 47

52 Figure -9 Solenoid Valve Assembly 48

53 Part Description Qty. Recommended Parts * Not Shown 72 VALVE, SOLENOID - 20 VOLT - 60 CYCLE 8724 VALVE, SOLENOID VOLT - 50 CYCLE 872 VALVE, SOLENOID - 208/240 VOLT - 60 CYCLE 2955 VALVE, SOLENOID - 24 VOLT - 60 CYCLE VALVE, SOLENOID - 24 VOLT - 50 CYCLE VALVE, SOLENOID VOLT - 50 CYCLE (CE) 5497 VALVE, SOLENOID - 24 VOLT - 50 CYCLE (CE) KIT, SOLENOID VALVE REPAIR 3 70 CLIP, RETAINING RETAINER, SPRING 5 70 SPRING, CORE 6 7 CORE, DISC ASSEMBLY 7 72 GASKET, BONNET 8 74 SEAT, TEFLON 9 75 GUIDE, DISC SPRING 0 76 SPRING, DISC 77 RING, SPRING RETAINER SEAT, O-RING SEAL PLATE, SOLENOID NAME COVER, COIL HOUSING WASHER, COIL YOKE, COIL COIL, 20 VOLT - 60 CYCLE COIL, 208/240 VOLT - 60 CYCLE COIL, VOLT - 50 CYCLE COIL, 24 VOLT - 60 CYCLE COIL, 24 VOLT - 50 CYCLE 49

54 Part Description Qty HOUSING, COIL BONNET, SOLENOID BODY, SOLENOID VALVE 2 78 ADAPTER, PIPE 22 SC0-32 SCREW, ADAPTER 2 50

55 Figure -20 Drain Valve Assembly Recommended Parts * Not Shown Part Description POT & COUNTERTOP (KB020JJ & BELOW) POT & COUNTERTOP (KB029JJ & BELOW) POT & COUNTERTOP W/ FIREBAR (KB029JJ & BELOW) POT & COUNTERTOP (KB02JJ TO HB03JB) - 5

56 Part Description POT & COUNTERTOP (POLLO CAMPERO) (KB02JJ TO HB03JB) POT & COUNTERTOP (KB030JJ TO HB06JB) POT & COUNTERTOP (HB04JB & ABOVE) POT & COUNTERTOP (POLLO CAMPERO) (HB04JB & ABOVE) POT & COUNTERTOP (HB07JB & ABOVE) NIPPLE, PIPE ELBOW NIPPLE, PIPE DRAIN EXTENSION (KB020JJ & BELOW) DRAIN EXTENSION (KB02JJ TO HB03JB) DRAIN EXTENSION & DEFLECTOR (HB04JB & ABOVE) DRAIN EXTENSION & DEFLECTOR (HB07JB & ABOVE) BODY, DRAIN VALVE (FB099H AND ABOVE) ASSY., DRAIN VALVE & COUPLING (FB098H & BELOW) ROD, DRAIN VALVE EXTENSION - NORMALLY CLOSED ROD, DRAIN VALVE EXTENSION - NORMALLY OPEN ROD, DRAIN VALVE EXTENSION - 56 (BEFORE 2 02) COVER, VALVE HANDLE 849 BRACKET, DRAIN ROD (KB020JJ & BELOW) BRACKET, DRAIN ROD (KB029JJ & BELOW) BRACKET, DRAIN ROD (KB02JJ TO HB03JB) BRACKET, DRAIN ROD (KB030JJ TO HB06JB) BRACKET, DRAIN ROD (HB04JB & ABOVE) BRACKET, DRAIN ROD (HB07JB & ABOVE) - 52

57 Part Description SC SCREW, DRAIN VALVE BRACKET MICROSWITCH 4 SC0-058 SCREW, MICROSWITCH NS NUT, MICROSWITCH COVER, MICROSWITCH COVER, DRAIN SWITCH (KB029JJ & BELOW) COVER, DRAIN SWITCH (KB030JJ TO HB06JB) COVER, DRAIN SWITCH (HB07JB & ABOVE) - 7 EF BUSHING, SNAP PIN, COTTER 2 2 9* INSULATION, FRONT PANEL - 56 (500 ELEMENTS) 20* INSULATION, RIGHT SIDE PANEL - 56 (500 ELEMENTS) 2* 5542 INSULATION, REAR PANEL - 56 (500 ELEMENTS) 22* SHROUD, CONTROL PANEL - REAR - 56 (500 ELEMENTS) 23* 5547 INSULATION, REAR PANEL - 56 (500 ELEMENTS) 24* INSULATION, SIDE PANEL - 56 (500 ELEMENTS) 25* INSULATION, FRONT PANEL - 56 (500 ELEMENTS) * 4653 KIT, PFE-500 NORM OPEN DRAIN SWITCH 27* KIT, VAT (FRYPOT) INSULATION KIT 53

58 Figure -2 Lower Filter Plumbing Components Part Description Recommended Parts * Not Shown PUMP, FILTER MOTOR * MOTOR ONLY, /2 HORSE POWER * PUMP (ONLY) * KIT, PUMP SEAL 2 SC0-022 SCREW, MOTOR WA0-002 WASHER CONNECTOR, MALE ELBOW FITTING, SLEEVE NUT, FITTING (IN- CLUDES 6808 & 6809) TUBE ASSY., PUMP RETURN (KB020JJ & BELOW) - 54

59 Part Description (USE IF PAN HAS COVER) (IN- CLUDES 6808 & 6809) TUBE ASSY., PUMP RETURN (KB020JJ & BELOW) TUBE ASSY., PUMP RETURN (KB029JJ & BELOW) (USE IF PAN HAS COVER) TUBE ASSY., PAN RETURN (KB029JJ & BELOW) (IN- CLUDES 6808 & 6809) (USE IF PAN HAS COVER) TUBE ASSY., PUMP RETURN (KA020JJ & BELOW) TUBE ASSY., PUMP RETURN (KA020JJ & BELOW) TUBE ASSY., PUMP RETURN (KB02JJ TO HB03JB) TUBE ASSY., PUMP RETURN (KB030JJ TO HB06JB) TUBE ASSY., PUMP RETURN (KA02JJ TO GA085JB) (IN- CLUDES 6808 & 6809) TUBE ASSY., PUMP RETURN (HB04JB & ABOVE) (IN- CLUDES 6808 & 6809) (IN- CLUDES 6808 & 6809) (USE 69289) (USE 69289) TUBE ASSY., PUMP RETURN (HB07JB & ABOVE) TUBE ASSY., PUMP RETURN (GA086JB & ABOVE) FITTING, UNION HANDLE FITTING, MALE UNION 55

60 Part Description (USE 69289) FITTING, FEMALE UNION (ALSO INCLUDED WITH ITEM ) 902 ASSY., STANDPIPE (KB020JJ & BELOW) ASSY., STANDPIPE (KB029JJ & BELOW) ASSY., STANDPIPE (KA020JJ & BELOW) ASSY., STANDPIPE (KB02JJ TO HB03JB) ASSY., STANDPIPE (KB030JJ TO HB06JB) ASSY., STANDPIPE (KA02JJ TO GA085JB) ASSY., STANDPIPE (HB04JB & ABOVE) ASSY., STANDPIPE (HB07JB & ABOVE) ASSY., STANDPIPE (GA086JB & ABOVE) NUT, FILTER SCREEN TUBE, STANDPIPE (KB020JJ & BELOW) TUBE, STANDPIPE (KB029JJ & BELOW) TUBE, STANDPIPE (KA020JJ & BELOW) TUBE, STANDPIPE (KB02JJ TO HB03JB) TUBE, STANDPIPE (KB030JJ TO HB03JB) TUBE, STANDPIPE (KA02JJ TO GA085JB) TUBE, STANDPIPE (HB04JB & ABOVE) TUBE, STANDPIPE (HB07JB & ABOVE) TUBE, STANDPIPE (GA086JB & ABOVE) NS NUT, MOTOR SHIELD, MOTOR SPLASH (KB020JJ & BELOW) (CE) SHIELD, MOTOR SPLASH (KA020JJ & BELOW) (CE) SHIELD, MOTOR SPLASH (KB02JJ TO HB03JB) (CE) SHIELD, MOTOR SPLASH (KA02JJ TO GA085JB) (CE)

61 Part Description SHIELD, MOTOR SPLASH (HB04JB & ABOVE) (CE) SHIELD, MOTOR SPLASH (GA086JB & ABOVE) (CE) * 4064 KIT, KFC FILTER 7* GIRD, KFC FILTER 8* CLIP, FILTER 9* FITTING, MALE FILTER 20* FITTING, FEMALE FILTER 57

62 Figure -22 Upper Filter Plumbing Components Part Description Recommended Parts * Not Shown 7407 CONNECTOR, MALE ELBOW PIN, COTTER - VALVE TUBE, PUMP TO VALVE (KB020JJ & BELOW) TUBE, PUMP TO VALVE (KB029JJ & BELOW) TUBE, PUMP TO VALVE (KA020JJ & BELOW) TUBE, PUMP TO VALVE (KB02JJ TO HB03JB) TUBE, PUMP TO VALVE (KB030JJ TO HB06JB) TUBE, PUMP TO VALVE (KA02JJ TO GA085JB) TUBE, PUMP TO VALVE (HB04JB & ABOVE) - 58

63 Part Description TUBE, PUMP TO VALVE (HB07JB & ABOVE) TUBE, PUMP TO VALVE (GA086JB & ABOVE) FITTING, SLEEVE NUT, FITTING VALVE ASSEMBLY, FILTER 7 FP02-00 NIPPLE, CLOSE TEE, PIPE 9 FP0-05 PLUG, PIPE HOSE ASSY., FILTER RINSE OPTIONAL (MOD- ELS 500/56) FP NIPPLE, PIPE ELBOW, PIPE RINSE HOSE PIPE NIPPLE (KB020JJ & BELOW) RINSE HOSE PIPE NIPPLE (KB029JJ & BELOW) RINSE HOSE PIPE NIPPLE (KA020JJ & BELOW) RINSE HOSE PIPE NIPPLE (KB02JJ TO HB03JB) RINSE HOSE PIPE NIPPLE (KB030JJ TO HB06JB) RINSE HOSE PIPE NIPPLE (KA02JJ TO GA085JB) RINSE HOSE PIPE NIPPLE (HB04JB & ABOVE) RINSE HOSE PIPE NIPPLE (HB07JB & ABOVE) RINSE HOSE PIPE NIPPLE (GA086JB & ABOVE) FITTING, RINSE HOSE DISCONNECT - MALE HOSE, FILTER RINSE FITTING, RINSE HOSE DISCONNECT - FEMALE BRKT, FILTER VALVE & RINSE HOSE (KB020JJ & BELOW) BRKT, FILTER VALVE & RINSE HOSE (KB029JJ & BELOW)

64 Part Description BRKT, FILTER VALVE & RINSE HOSE (KA020JJ & BELOW) BRKT, FILTER VALVE & RINSE HOSE (KB02JJ TO HB03JB) BRKT, FILTER VALVE & RINSE HOSE (KB030JJ TO HB06JB) BRKT, FILTER VALVE & RINSE HOSE (KA02JJ TO GA085JB) BRKT, FILTER VALVE & RINSE HOSE (HB04JB & ABOVE) BRKT, FILTER VALVE & RINSE HOSE (HB07JB & ABOVE) BRKT, FILTER VALVE & RINSE HOSE (GA086JB & ABOVE) SC SCREW, RINSE HOSE BRACKET COVER, VALVE ROD ROD, FILTER VALVE EXTENSION (MODELS 500/ 56) ROD, FILTER VALVE EXTENSION (MODEL 56) (HB03JB & BELOW) 2* 0360 KIT, SHUTTLE CONVERSION - MODEL

65 Figure -23 Rinse Hose Part Description Recommended Parts * Not Shown HOSE, FILTER RINSE W/ STRAIGHT MALE QUICK DISCONNECT HOSE, FILTER RINSE W/ 90 DEGREE MALE QUICK DISCONNECT HOSE, FILTER RINSE W/ 90 DEGREE DUAL GEN- DER QUICK DISCONNECT 6

66 Recommended Parts Figure -24 Filter Motor & Pump Part Description Qty MOTOR, /2 HP - 50/60 Hz KIT, SEAL ASSY., PUMP 62

67 Part Description Qty. 4 SC0-32 SCREW, PUMP COVER COVER, PUMP ROTOR, PUMP ROLLER, PUMP O-RING BODY, PUMP SHIELD, PUMP 2 SC0-026 SCREW, PUMP SHIELD 63

68 Figure -25 Direct-Connect Assembly - Model 500 Part Description Qty. Recommended Parts * Not Shown 6539 ASSY., DIRECT-CONNECT ASSEMBLY - MODEL PIN, COTTER ELBOW, PIPE 2 4 FP NIPPLE, 3/8 NPT CLOSE BI VALVE, FILTER 6 SC SCREW, SD #8 X /2 PH PHD ASSY., SHORTENING MGT. BRKT 8 26 DISCONNECT, MALE 9 FP0-4 ELBOW, STREET - 3/8 NPT BI 0 FP NIPPLE, 3/8 X 8 LG BI 2874 SPRING, SHORTENING MGT ROD, DIRECT-CONNECT

69 Part Description Qty GRIP, FRYER HANDLE BRACKET, DRAIN ROD WA0-002 WASHER, /4 TYPE A-SERIES 6 SC0-057 SCREW, /4-20 X /2 HEX HD 7* 4369 KIT, DIRECT-CONNECT (KB020JJ & BELOW) 7* 4365 KIT, DIRECT-CONNECT (KB02JJ TO HB03JB) KIT, DIRECT-CONNECT (HB04JB & ABOVE) 7* 4696 KIT, DIRECT-CONNECT - NO HOSE (HB04JB & ABOVE) 65

70 Figure -26 Filter Drain Pan & Filter Screen Assembly Recommended Parts * Not Shown Part Description KIT, GM FILTER SCREEN - SEE Table -3 Filter Screen Kits, page KIT, WENDY S FILTER SCREENS - SEE Table -3 Filter Screen Kits, page 69 66

71 Part Description CATCHER, CRUMB - SS 3 NLA - SCREEN, TOP FILTER 4 USE 467 OR SCREEN, BOTTOM FILTER (AA & BE- LOW - 500/56) SCREEN, BOTTOM FILTER (AA & ABOVE - 500/56) (ALSO SEE #6) CLIPS, FILTER ENVELOPE FILTER, ENVELOPE PAPER (00 PER CARTON) CARBON PAD, FILTER ENVELOPE (30 PER CARTON) CARBON PAD, FILTER ENVELOPE (30 PER CARTON) PAN, FILTER DRAIN ASSEMBLY (KB020JJ & BELOW) PAN, FILTER DRAIN ASSEMBLY (KB029JJ & BELOW) PAN, FILTER DRAIN ASSEMBLY (KA020JJ & BELOW) PAN, FILTER DRAIN ASSEMBLY (KB02JJ TO BB06JA) PAN, FILTER DRAIN ASSEMBLY (KB030JJ TO BB055JA) PAN, FILTER DRAIN ASSEMBLY (KA02JJ TO BA026JA) PAN, FILTER DRAIN ASSEMBLY (BB07JA TO HB03JB) PAN, FILTER DRAIN ASSEMBLY (BB056JA TO HB06JB) PAN, FILTER DRAIN ASSEMBLY (BA027JA TO GA085JB) PAN, FILTER DRAIN ASSEMBLY (HB04JB & ABOVE) PAN, FILTER DRAIN ASSEMBLY (HB07JB & ABOVE)

72 Part Description PAN, FILTER DRAIN ASSEMBLY (GA086JB & ABOVE) PAN, FILTER DRAIN ASSY.. (CFA - JB095JA TO HB03JB) COVER, FILTER DRAIN PAN (KB020JJ & BELOW) COVER, FILTER DRAIN PAN (KB029JJ & BELOW) COVER, FILTER DRAIN PAN (KA020JJ & BELOW) COVER, FILTER DRAIN PAN (KB02JJ TO BB06JA) COVER, FILTER DRAIN PAN (KB030JJ TO BB055JA) COVER, FILTER DRAIN PAN (KA02JJ TO BA026JA) COVER, FILTER DRAIN PAN (BB07JA TO HB03JB) COVER, FILTER DRAIN PAN (BB056JA TO HB06JB) COVER, FILTER DRAIN PAN (BA027JA TO GA085JB) COVER, FILTER DRAIN PAN (HB04JB & ABOVE) COVER, FILTER DRAIN PAN (HB07JB & ABOVE) COVER, FILTER DRAIN PAN (GA086JB & ABOVE) COVER, FILTER DRAIN PAN - MALAYSIA COVER, STORAGE - PFE KIT, COVER/DRAIN EXTENSION (KB02JJ TO BB06JA) KIT, COVER/DRAIN EXTENSION (KB030JJ TO BB055JA) KIT, COVER/DRAIN EXTENSION (BB07JA TO HB03JB) KIT, COVER/DRAIN EXTENSION (BB056JA TO HB06JB) KIT, BRUSH SET 68

73 Part Description BRUSH, STRAIGHT WHITE 26 - BRUSH, FRYER - GONG - LONG HANDLE BRUSH, BLACK L TIPPED SEALER BAR, WENDY S SEALER BAR, GENERAL MARKET 4* FILTER, PAN DOLLY (KB020JJ & BELOW) - 4* FILTER, PAN DOLLY (KB029JJ & BELOW) - 4* FILTER, PAN DOLLY (KA020JJ & BELOW) - - 4* FILTER, PAN DOLLY (KB02JJ TO BB06JA) - 4* FILTER, PAN DOLLY (KB030JJ TO BB055JA) - 4* FILTER, PAN DOLLY (KA02JJ TO BA026JA) - - 4* 0339 FILTER, PAN DOLLY (BB07JA TO HB03JB) - 4* FILTER, PAN DOLLY (BB056JA TO HB06JB) - 4* 0339 FILTER, PAN DOLLY (BA027JA TO GA085JB) - - 4* FILTER, PAN DOLLY (HB04JB & ABOVE) - 4* FILTER, PAN DOLLY (HB07JB & ABOVE) - 4* FILTER, PAN DOLLY (GA086JB & ABOVE) - - 5* 4895 KIT, SPCL SHORT FLTR KFC/FALCON 6* NUT, FILTER - FEMALE (USE WITH #4 ABOVE) Table -3 Filter Screen Kits GM WENDY S

74 Figure -27 Supersorb Filter Assembly (Before 3 02) 70

75 Part Description Recommended Parts * Not Shown 7430 (USE 69289) UNION, FEMALE FITTING ASSY., FILTER PAN (KB020JJ & BELOW) ASSY., FILTER PAN (KB029JJ & BELOW) ASSY., FILTER PAN (KA020JJ & BELOW) ASSY., FILTER PAN (HB04JB & ABOVE) ASSY., FILTER PAN (HB07JB & ABOVE) ASSY., FILTER PAN (GA086JB & ABOVE) FILTER CLAMP RING, W/ SCREW HANDLE, FILTER LOCK NS NUT, /4-20 ACORN CAP SUPPORT, FILTER PAD FILTER PAD, CHARCOAL COVER, FILTER PAN ASSY. (KB020JJ & BELOW) COVER, FILTER PAN ASSY. (KB029JJ & BELOW) COVER, FILTER PAN ASSY. (KA020JJ & BELOW) COVER, FILTER PAN ASSY. (HB04JB & ABOVE) COVER, FILTER PAN ASSY. (HB07JB & ABOVE) COVER, FILTER PAN ASSY. (GA086JB & ABOVE) - - 9* DOLLY, FILTER PAN (4 & 6 HD) (KB020JJ & BELOW) 9* DOLLY, FILTER PAN (4 & 6 HD) (KB029JJ & BELOW) 9* DOLLY, FILTER PAN (4 & 6 HD) (KA020JJ & BELOW) 9* DOLLY, FILTER PAN (4 & 6 HD) (HB04JB & ABOVE) 9* DOLLY, FILTER PAN (4 & 6 HD) (HB07JB & ABOVE)

76 Part Description * DOLLY, FILTER PAN (4 & 6 HD) (GA086JB & ABOVE) - - 0* 9004 CASTERS 4 4 * PAN, W/O CASTERS (KB030JJ TO BB055JA) - * PAN, W/O CASTERS (KA02JJ TO BA026JA) - - * PAN, W/O CASTERS (BB07JA TO HB03JB) - * PAN, W/O CASTERS (BB056JA TO HB06JB) - * PAN, W/O CASTERS (BA027JA TO GA085JB)

77 Figure -28 Supersorb Filter Assembly (3 02 & After) Part Description Qty. Recommended Parts: A = Truck Stock; B = Dist. Stock * Not Shown ASSY., FILTER UNION TUBE, D.U. TO FILTER - ELECTRIC 3 SC0-249 SCREW, 8-32 X 3/6 TH SHOULDER WELD ASSY., DRAIN FILTER WELD ASSY., FILTER SECTION FILTER PAD, CHARCOAL (CARTON OF 30) FILTER CLAMP RING, W/O SCREW CLIP, SHORT DRAIN FILTER (AA05075 & BELOW - 500/56 - BELOW AB050800) CLIP, SHORT DRAIN FILTER (AA05076 & ABOVE - 500/56 - AB & ABOVE)

78 Part Description Qty RING, FILTER RETAINER WHOLE (AA05076 & ABOVE - 500/56 - AB & ABOVE) 0* 4423 KIT, 500/56 SUPERSORB ASSY. (INCLUDES, 2A, 3-7, 8B, & 9) 74

79 Figure -29 Contactor & Frame Assembly (Single Phase Electric Model) Part Description Qty. Recommended Parts * Not Shown SC SCREW CONTACTOR CONTACTOR, MERCURY v (BEFORE AA OR AB ) CONTACTOR (KFC), E/M HEAT - NON-CE - 240V (AFTER AA OR AB ) CONTACTOR, 230 VOLT - CE BRACKET, CONTACTOR 4 NS0-04 NUT, HEX 6 5 WA0-007 WASHER 6 6 LW LOCKWASHER BREAKER, CIRCUIT 50 AMP 75

80 Part Description Qty. 8 SC SCREW SHROUD, SINGLE PHASE (KB0202JJ & BELOW) SHROUD, SINGLE PHASE (KB02JJ TO HB03JB) SHROUD, SINGLE PHASE (HB04JB & ABOVE) 0 SC0-072 SCREW 4 SC SCREW 4 2 SC0-00 SCREW 3 EF CAPILLARY CLAMP 4 NS NUT 5 EF02-25 BREAKER, PUSH-BUTTON RESET ( & AFTER) ASSY., FUSE HOLDER - 5 AMP (BEFORE ) 2 5 EF FUSE, 5 AMP 2 5 EF HOLDER, FUSE 2 6* 4033 KIT, 3 PHASE TO PHASE CONVERSION (KB020JJ & BELOW) 6* 4677 KIT, 3 PHASE TO PHASE CONVERSION (KB02JJ TO HB03JB) 6* 4882 KIT, 3 PHASE TO PHASE CONVERSION (HB04JB TO AA06084) 6* 4678 KIT, 3 PHASE TO PHASE CONVERSION (AA06085 & ABOVE) 76

81 Figure -30 Contactor & Frame Assembly (Three Phase Electric Model) Part Description Qty. Recommended Parts * Not Shown 854 SHROUD, THREE PHASE (KB020JJ & BELOW) SHROUD, THREE PHASE (KB02JJ TO HB03JB) SHROUD, THREE PHASE (HB04JB & ABOVE) SHROUD, THREE PHASE (HB04JB & ABOVE) (CE) SHROUD, THREE PHASE (AA & ABOVE) SHROUD, THREE PHASE - 56 (HB04JB & ABOVE) 2 SC SCREW, SHROUD CONTACTOR, VOLT CONTACTOR, MERCURY v (BEFORE AA OR AB ) CONTACTOR, E/M HEAT - NON-CE V (AFTER AA OR AB ) 77

82 Part Description Qty CONTACTOR, 230 VOLT (CE) 2 4 SC SCREW, CONTACTOR 4 5 SC0-052 SCREW, /4-20 X 3/8 HEX HD C BRACKET, DOUBLE CONTACTOR (KB02JJ & ABOVE) 7 EF02-25 BREAKER, PUSH-BUTTON RESET ( & AFTER - DOMESTIC) (AA & AFTER - CE) ASSY., FUSE HOLDER - 5 AMP (BEFORE ) 2 7 EF FUSE, 5 AMP 2 7 EF HOLDER, FUSE 2 7 EF02-05 FUSE, 5 AMP (AA TO AA080948) (CE) 2 7 EF02-04 HOLDER, FUSE (AA TO AA080948) (CE) 2 8* 4034 KIT, PHASE TO 3 PHASE CONVERSION (KB020JJ & BELOW) 8* 4679 KIT, PHASE TO 3 PHASE CONVERSION (KB02JJ TO HB03JB) 8* 4883 KIT, PHASE TO 3 PHASE W/ FUSES (HB04JB TO AA06084) 8* 4680 KIT, PHASE TO 3 PHASE CONVERSION (AA06085 & ABOVE) 8* KIT, 500 C PHASE TO PHASE CONVERSION 78

83 Figure -3 Heating Element & High Limit Assembly Part Description Qty. Recommended Parts * Not Shown ELEMENT, COMPLETE - HEATING VOLTS WATTS ELEMENT, 208V kw - 56 (UNITS W/ FIREBARS ONLY) ELEMENT, COMPLETE - HEATING VOLTS WATTS ELEMENT, COMPLETE - HEATING VOLTS WATTS

84 Part Description Qty ELEMENT, COMPLETE - HEATING VOLTS WATTS ELEMENT, 240V kw (UNITS W/ FIREBARS ONLY) 4869 ELEMENT, 20V kw (UNITS W/ FIREBARS ONLY) ELEMENT, COMPLETE - HEATING VOLTS WATTS 4859 ELEMENT, 480V kw - 56 (UNITS W/ FIREBARS ONLY) ELEMENT COMPLETE, HEATING VOLTS WATTS SEAL, O-RING 6 3 WA0-005 WASHER, HEATING ELEMENT - METAL 6 4 NS0-07 NUT, HEATING ELEMENT - BRASS 6 5 NS0-04 NUT, HEATING ELEMENT 2 6 WA0-007 WASHER, HEATING ELEMENT 2 7 LW0-008 WASHER, LOCK - HEATING ELEMENT HI LIMIT BRACKET, REAR - 56 (UNITS W/ FIREBARS ONLY) CLAMP, REAR - HI LIMIT HI LIMIT BRACKET, FRONT - 56 (UNITS W/ FIREBARS ONLY) CLAMP, FRONT - HIGH LIMIT KIT, SPREADER MODULE SPREADER, ELEMENT BAR, SPREADER LOCK 4 3 SC0-055 SCREW, ELEMENT SPREADER (UNITS W/ FIREBARS ONLY) 4 LW WASHER, LOCK - ELEMENT SPREADER 8 5* 4494 SPREADER, ELEMENT (INNER) - 56 (UNITS W/ FIRE- BARS ONLY) 6* 4495 SPREADER, ELEMENT (OUTER) - 56 (UNITS W/ FIRE- BARS ONLY)

85 Part Description Qty. 7* SC0-20 SCREW, ELEMENT SPREADER - 56 (UNITS W/ FIRE- BARS ONLY) 8 8 SC0-053 SCREW, 8-32 X /2 PH RD SS 2 9 SC02-08 SCREW, THREAD FORMING # CONTROL, HI LIMIT TEMPERATURE (US) CONTROL, HI LIMIT TEMPERATURE (CE) (AU) 2 NS02-00 NUT, #0-32 HEX KEPS BRACKET ASSY., HI LIMIT THERMOSTAT HOLDER, THERMOSTAT BULB BUSS BAR, 2-HOLE 2 25* INSULATION, POT FRONT

86 82

87 Chapter 2 Pressure Assist 2. Hardware Components 2.. Fast Control () (30) (5) (6) EC (3) (29) (2) (4) (7) (8) (28) (3) (9) (27) (0) (25) (26) () (24) (3) (2) () (4) (23) (22) (2) (20) (9) (8) (5) (7) (6) Figure 2- Pressure Assist Hardware Table 2- Pressure Assist Replacement Parts * Not Shown Part Description Qty STUD ASSY., SHROUD REAR COUNTER TOP 2 FP0-028 NIPPLE, CLOSE /2 NPT ANTI, SHORT 3/8 INCH CONNECTOR,.375 FLEX CONDUIT 5 ME90-09 RELAY, 24 VDC 30A Pressure Assist 83

88 Part Description Qty. 6 EC TERMINAL, /4 2 BLADE ADAPTER 7 NS NUT, HEX KEPS STUD ASSY., RELAY BRACKET 9 EC0-074 CONNECTOR, 3-PIN FEMALE 0 EF02-06 STRAIN RELIEF, 3/8 INCH NIPPLE, /2 X 3SS PIPE 2 FP0-0 PIPE TEE, 0.5 NPT GROMMET, UMBRELLA -7/8 ID HI TEMP 4 FP02-0 NIPPLE, /2 NPT X 6 INCH 5 NS NUT, HEX KEPS / STUD ASSY., PUMP MOUNT BRACKET 7 SC0-235 BOLT, /4-20 X-/2 HEX HD GR ASSY., PUMP/MOTOR PRESSURE ASSIST 8* CAPACITOR, PUMP MOTOR 8* FILTER, PUMP MOTOR AIR GUARD, HI VOLTAGE LABEL, WARNING DISC. POWER 2 FP0-039 CONNECTOR, MALE 3/8 TUBE /4 NPT BOX, JUNCTION COVER, JUNCTION BOX CONNECTOR, 3/8 X 90 FLEX CONDUIT ASSY., PRESSURE ASSIST TUBE Pressure Assist VALVE, /2 CHECK VITON POPPET 27 FP0-082 CONNECTOR, 3/8 TUBE TO /2 NPT 28 FP0-063 REDUCER, /2 NPT M TO /4 NPT TRANSDUCER, PRESSURE 30 PSI HARNESS, PRESSURE TRANSDUCER 3 FP0-27 ELBOW, /2 X /2 X 90 32* 7454 HARN-PRESSURE, ASSIST RELAY 84