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1 Rev
2 Table of Contents EST PARTS MANUAL Initial Parts Kit Exploded View Drawings Cabinet Assembly Control Box Assembly V Control Box Assembly (480V machines only) Curtain and Optional Vent System Old Wash Temperature Control System (Square Flange) New Wash Temperature Control System (Triangular Flange) Rinse Temperature Control System Wash Pump Assembly Power Rinse Pump Assembly Drain System Assembly Plumbing System Assembly (Auto-Fill) Plumbing System Assembly (Final Rinse) Wash System Assembly Rocker Arm Assembly Start Switch and Rinse Switch Assembly (Effective May 2014) Right-to-Left Assembly Left-to-Right Assembly Start Switch and Rinse Switch Assembly Door Switch Assembly (Effective August, 2014) Optional E-Temp Heater Unique Parts For EST-44 Tall machines TABLE LIMIT SWITCH ( ) DRAIN WATER TEMPERING KIT (OPTIONAL)
3 Initial Parts Kit Qty Bi Metal Thermometer Pump Motor, 1HP, 3Ph, 60 Hz, 220V Pump Seal Kit Slip Joint Nut Friction Ring Plastic Slip Joint Nut Gasket Power Rocker Switch, Red Door Roller Switch Ice Cube Relay 220V 12Amp ½ Water Solenoid Repair Kit JE Solenoid Coil JE 220V Thermometer (Capillary) Pump O-Ring Gasket ½ Vac Breaker Repair Kit Watts Contactor, 60-Amp Contactor, 30-Amp Toggle Switch SPDT 20AMP Motor Contactor, 220V Conveyor Motor Overload Relay Power Rinse Overload Relay Fuse, 3-Amp/250V Slow Blow Table Limit Switch Bracket Spring Heater 3kW (GL-C & EST-66) Heater Thermostat Dip Switch Timer 230V Immersion Heater, 3Ph/1Ph, 208, 13kW Table Limit Switch Dual Float Switch, SS Power Rinse Pump - 1ph v 60HZ EST-44 Gear Motor Assy Cam Bearing Assy (New Dec 2007) Heavy Duty Clutch Spring 1 MODEL EST-44 rev Page 3
4 1.2. Exploded View Drawings Cabinet Assembly Universal CMA-44/EST Stand Strainer Basket EST44 (3" deep) EST-44 Pan L-R 16A Strainer Basket, Wash/Rinse EST44/ EST-44 Pan R-L Drip Chute EST-44 Wrapper L-R Drip Chute Gasket EST-44 Wrapper R/L Foam Tape Door Drain Valve Handle Support Wrapper Shield Door Latch Door Guide Scrap Trap Body (Univ) Door Guide Plastic EST Scrap Trap Holder Door Latch Bracket Scrap Trap Drawer (Univ) 8A Door Latch Bracket W/Nut CMA 44 Splash Shield (09) Door Handle Reed Switch Magnet -ISI /4-20 x 1/2 Trusshead Bolt Reed Switch-ISI /4 Washer, SS Splash Shield Clip /4-20 Nylon Lock Nut Scrap Trap Cover SS (Hi Temp) Tray Track Rail x1-1/2 Panhead Screw /4-20 x 5/8 Hex Head Bolt Nylon Lock Nut EST-44 Heater Cover Door Latch Bracket Spacer MODEL EST-44 rev Page 4
5 Control Box Assembly Lock, Keyless Thermometer Fuse, 3-Amp/250V Slow Blow Overload Relay 1.6 to 2.5 Power Rinse EST-44 Control Box Body Toggle Switch Rubber Boot ¼-20x3 ¼ SS Hexhead Bolt Toggle Switch SPDT 20AMP ¼ SS Washer Pole Terminal Block EST-44 Control Box Legs Power Block 12-Position Contactor 60 Amp 3 Pole Power Rocker Switch, Red Contactor 30 Amp Starter DIN Rail EST-44 Conv Motor Overload EST-44 Control box lid Motor Contactor, 220V ¼-20 Nylon Lock Nut Ground Block Din Rail Mounting Bracket Thermometer Bracket Dip Switch Timer 230 V Surge Absorber MODEL EST-44 rev Page 5
6 V Control Box Assembly (480V machines only) Transformer Box Transformer 480V - 240V Fuse Holder - Inline Fuse 1.25 Amp 230V Slow Blow Fuse 1.50 Amp 600V Slow Blow Fuse Clip 2-Poll, Pressure Plate Transformer Box Lid X 3/8 Truss Head Screw MODEL EST-44 rev Page 6
7 Curtain and Optional Vent System CMA 44 Splash Shield (09) Curtain Rod Long Curtain CMA-44( 20-5/8 x 15 ) /4-20 X 5/8 Hexhead Bolt Hood Adapter EST-44 (2 pc set) CMA 44 Wash Curtain Support ('07) Outer Wrap Shield Curtain Support /4-20 Nylon Lock Nut Curtain Rod Short Curtain CMA-44 (24 5/8" x 11-1/2 ) MODEL EST-44 rev Page 7
8 Old Wash Temperature Control System (Square Flange) Immersion Heater 3hp/1PH 380V 10kW Thermostat Bracket Immersion Heater 3Ph/1PH 240V 10kW Heater Gasket EST-44/66 Dual Float Switch /16 18 x 1 Hexhead Bolt Thermostat (EGO) /16 18 Nylon Nut Thermometer /16 SS washer MODEL EST-44 Part Manual rev Page 8
9 New Wash Temperature Control System (Triangular Flange) V 12KW Triangular Immersion Htr Thermometer V 10KW Triangular Immersion Htr.* Heater Gasket V 13KW Triangular Immersion Htr.** /4-20 X 3/4 Hexhead Bolt EST-44/66 Dual Float Switch /4-20 Nylon Lock Nut Thermostat (EGO) /4 SS washer * For single phase machines ** For three phase machines. MODEL EST-44 Part Manual rev Page 9
10 Rinse Temperature Control System Thermometer Heater 3kW (GL-C & EST-66) Immersion Heater 3kW 480V Float Switch EST-66 Heater Thermostat (EGO) O-Ring Gasket MODEL EST-44 rev Page 10
11 Wash Pump Assembly Pump Motor,1HP,60 Hz, 220/460V /4-20 x 1/2 Hex Bolt Pump Base Mount /4 Lock Star Washer Pump Seal Kit New /4-20 Nylon Lock Nut Pump O-Ring Gasket /8-16 x 3/4 SS Hex Head Bolt Impeller (Open) SS /16-20 Thin Nylon Lock Nut Pump Cover /8 Male Plug Slip Joint Nut Gasket ^35 Deg Elbow MIP X Barb SS Compression Nut, Motor Assembly, 1HP, 3Ph, 220V, 60 Hz** Motor Support Bracket Slip Joint Nut Friction Ring *For EST-44 R-L only. **Includes Items 1, 2, 3, 4, 5 and 14. MODEL EST-44 rev Page 11
12 Power Rinse Pump Assembly Pump Head Olympia Pump - 1ph v 60HZ Olympia Pump - 1ph 480v, 60HZ Impeller Hose Clamp # 16 1" Seal Kit Transfer Hose Pump O-Ring Transfer Hose 1 3-1/ Back Plate EST-44 Final Rinse Motor Bracket Motor ¼-20x1/2 Hex Bolt Capacitor ¼-20 Lock Star Washer Cover ¼-20 Nylon Nut MODEL EST-44 rev Page 12
13 Drain System Assembly Drain Manifold /4-20 Lock Nut Waste Drain Valve /4 Washer, SS /2 x 2 No Hub Dynamite Plug, Drain Support Bracket /4-20 x 1/2 Hex Head Bolt Hose Clamp MODEL EST-44 rev Page 13
14 Plumbing System Assembly (Auto-Fill) /2 Vacuum Breaker, Watts** /2 Strainer Ball Valve* 1A /2 Vacuum Breaker Bonnet /2 Water Solenoid Valve 220V, JE 1B /2 Vacuum Breaker Repair Kit Water Solenoid Valve Coil, 220V, ¾ &1/ x 1/4 SS Panhead Screw /2 Water Solenoid Valve Bonnet Vacuum Breaker Cap Water Solenoid Plunger with Spring /8 Comp x 1/2 MIP Adapter /2 Water Solenoid Valve Repair Kit EST-44 Water Inlet Tube SS Plumbing Support Bracket /2 90 Deg Ell Fx F Brass /2 90 Deg Street Elbow Nipple Brass 1/2 x 1 1/ /2 Ball Valve Strainer Nipple Brass 1/2 x 5 MODEL EST-44 rev Page 14
15 Plumbing System Assembly (Final Rinse) /2 Vacuum Breaker, Watts** Bi Metal Thermometer 1A /2 Vacuum Breaker Bonnet /2 Water Solenoid Valve 220V, JE* 1B /2 Vacuum Breaker Repair Kit /2 Water Solenoid Valve Repair Kit x 1/4 SS Panhead Screw Water Solenoid Plunger with Spring Vacuum Breaker Cap /2 Water Solenoid Valve Bonnet /8 Comp x 1/2 MIP Adapter Water Solenoid Valve Coil, 220V, ¾ &1/ Final Rinse Plibing Tube /2 x 1/4 Bushing Brass /8 Male Plug Pressure Gauge (CMA-180) Mixing Chamber SS Nipple Brass 1/2 x Nipple Brass 1/2 x 1 1/ /2 90 Deg Street Elbow Plumbing Connection Plug /2 Pressure Regulator /2 Tee, F x F x F Plumbing Support Bracket Final Rinse Tube, 23-1/ Nipple SS 1/2 x Close Mixing Chamber Plumbing Connect Tee 1/2 FxFxF SS MODEL EST-44 Part Manual rev Page 15
16 Wash System Assembly Spray Arm End Cap Wash Manifold 03/ Socket Bracket, Double Rinse Manifold Socket Bracket, Single Ford Adapter, MIP x PJ Tube** Spay Arm 13A Compression Gasket Square Manifold Gasket /4-20 x 5/8 Hexhead Bolt 304SS /2 Cap, Brass /4" SS Washer Final Rinse Spay Arm* /4-20 Nylon Lock Nut 7A Final Rinse Spray Jets, SS Long Support Bracket /2 Coupling Shoulder Bolt /2" Jamb Nut, Brass Upper Wash Arm Socket Left EST44/66 Final Rinse Tube Assy Upper Wash Arm Socket Right MODEL EST-44 rev Page 16
17 Rocker Arm Assembly EST Conveyor Drive Ass /2-13 Nylon Lock Nut EST-44 Gearbox Motor Ass /4-20 Nylon Lock Nut EST-44 Drive Cam Conveyor Bar (11 Dogs) Keyway (Cam) Conveyor Dog, SS Cam Bearing Only Left Conveyor Bar Bracket /16-18 Nylon Insert Lock Nut Right Conveyor Bar Bracket Cam Bearing Shaft Spacer Conveyor Bar Slide Bearing Cam Bearing Shaft Conveyor Dog Bearing /4-28 x 1/2" Brass Tip Set Screw /8 Nylon Lock Nut /16-18 X 1/2 Socket Set Screw /8-16 x 1-3/4 Hex Head Bolt CMA 44 Rocker Arm /4" SS Washer Rocker Arm Spacer /4-20 x 5/8 Hex Head Bolt /8 ID External Lock Ring /4-20 x 1-3/4 Hex Head Bolt ID Brass Washer Cam Guide CMA 44 Rocker Shaft Bearing /4-20 Nylon Lock Nut** Bearing Shaft Heavy Duty Clutch Spring /4" Lock Star Washer Rack Saver Clutch Bar /4-20 x 3/4" Hex Head Bolt Conveyor Bar Guide /2-13 x 3-1/ Cam Bearing Assy (12/07) MODEL EST-44 rev Page 17
18 Start Switch and Rinse Switch Assembly (Effective May 2014) Right-to-Left Assembly Switch Cord 18 AWG SOOW Final Rinse Rod Shield (final rinse only) Connector-#562 Door Roller Switch X 1 1/2 Panhead Screw Roller Door Switch /4-20 Nylon Lock Nut Table Limit Switch Bracket Spring /16 SS Washer Conveyor Switch Housing R-L Nylon Lock Nut Conveyor Switch Activator Brkt R-L /16-18 SS Nut Conveyor Switch Rod Sleeve /16 External Lock Washer Conveyor Switch Rod R-L /4-20 x 5/8 Hexhead Bolt 304SS Conveyor Switch Rod Block UHMW /4-20 x 1 1/2 SS Hexhead Bolt MODEL EST-44 rev Page 18
19 Left-to-Right Assembly Switch Cord 18 AWG SOOW Final Rinse Rod Shield (final rinse only) Connector-#562 Door Roller Switch X 1 1/2 Panhead Screw Roller Door Switch /4-20 Nylon Lock Nut Table Limit Switch Bracket Spring /16 SS Washer Conveyor Switch Housing L-R Nylon Lock Nut Conveyor Switch Activator Brkt L-R /16-18 SS Nut Conveyor Switch Rod Sleeve /16 External Lock Washer Conveyor Switch Rod L-R /4-20 x 5/8 Hexhead Bolt 304SS Conveyor Switch Rod Block UHMW /4-20 x 1 1/2 SS Hexhead Bolt MODEL EST-44 Part Manual rev Page 19
20 Start Switch and Rinse Switch Assembly Actuator Arm x 3/8 Pan Head Screw Reed Switch Magnet-ISI Actuator Bracket Reed Switch-ISI Reed Switch Bracket Nylon Lock Nut ¼ SS Washer ¼ 20 x ½ Hex Head Bolt ¼ 20 Nylon Lock Nut Actuator Arm Shaft /16 Nylon Lock Nut Actuator Assy. MODEL EST-44 Part Manual rev Page 20
21 Door Switch Assembly (Effective August, 2014) Est44/66 Door Safety Switch Brkt Table Limit Switch (Push Button) Est44/6 Door Switch Actuator Bracket MODEL EST-44 Part Manual rev Page 21
22 Optional E-Temp Heater Booster Heater 1/2 In/Out Adapter /4 SS Washer /2m x 1/2 Barb Straight /4-20 Nylon Lock Nut Hose Clamp # 16 1" Hi Limit Switch 250Deg 4 AR Flexible Black Hose 1/2" Horizon /4 Comp x 1/4 MIP Ftg E-Temp Booster Shroud - Zoppas Heater Thermostat E-Temp Booster Access Cover V 12KW Triangular Immersion Htr* Gasket for Triangular Flange Heater E-Temp Heater Tank E-Temp Tank Plug for 40F Rise. * Note : Use two heaters p/n and for 70 F Rise. MODEL EST-44 rev Page 22
23 Unique Parts For EST-44 Tall machines Conveyor Door Guide 6" Taller Conveyor Wash Manifold Tall 03/ EZ Glide Door Guide 32 1/4" Upper Wash Arm Socket Left Tall Conveyor Door 6" Taller Upper Wash Arm Socket Right Tall EST- 44 Wrapper L-R 6" Taller ^Spray Arm CMA-44P (Special ) EST- 44 Wrapper R-L 6" Taller Conveyor Switch Rod L-R Tall Conveyor Wrapper Shield 6" Taller Conveyor Switch Rod R-L Tall Curtain CMA /8" x Final Rinse Rod Shield Tall Curtain CMA-44/ /8 x Immersion Heater 15Kw 208V T-Flange ^EST-44/66 Final Rinse Tube Tall Contactor 60 Amp 3 Pole Conveyor Rinse Mani L-R 6" Taller Conveyor Rinse Mani R-L 6" Taller MODEL EST-44 Part Manual rev Page 23
24 2. Table Limit Switch ( ) 1 12 FT Conduit 3/8 sealtite ST-3/8 straight connector ST-90 deg.3/8 connector Fork tongue connector 5 24 FT Wire 18 gauge black Template kit Mounting bracket Actuator Bumper wing nut Lock star washer /4-20 x 5/8 hexhead bolt /4 split lock washer /4 ss washer /4-20 nylon lock nut Limit switch MODEL EST-44 Part Manual rev Page 24
25 3. Drain Water Tempering Kit (Optional) MODEL EST-44 rev Page 25
Rev.2.06A www.cmadishmachines.com Table of Contents EST-44 1. PARTS MANUAL... 3 1.1. Initial Parts Kit... 3 1.2. Exploded View Drawings... 4 1.2.1. Cabinet Assembly... 4 1.2.2. Control Box Assembly (3
www.cmadishmachines.com Table of Contents CMA-44 1. PARTS MANUAL... 4 1.1. Initial Parts Kit (P/N 13996.81)... 4 1.2. Initial Parts Kit (P/N 13996.80)... 5 1.3. Exploded View Drawings... 6 1.3.1. Cabinet
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