For cleaning machines, parts & supplies click/visit This parts list is for machines after seiral number

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1 PARTS LIST Advance MODELS , , , , , This parts list is for machines after seiral number /94 revised 3/04

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3 94-5 TABLE OF CONTENTS 1 DESCRIPTION PAGE UPPER HANDLE SYSTEM CONSOLE ASSEMBLY LOWER HANDLE SYSTEM CHASSIS SYSTEM BRUSH SYSTEM SOLUTION SYSTEM FLOW DIVERTER ASSEMBLY RECOVERY SYSTEM DECAL SYSTEM ELECTRICAL DIAGRAMS HARD FLOOR KITS SQUEEGEE MOUNT ASSEMBLY SQUEEGEE ASSEMBLY OPTIONAL HARD FLOOR BRUSHES & ACCESSORY TOOLS WHEN ORDERING PARTS * Use the 8 digit numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 2 UPPER HANDLE ASSEMBLY FRONT

5 94-5 UPPER HANDLE ASSEMBLY 3 Item Ref. No. Qty Description Nut, Acorn Handle, Upper Tube, Handle P-Clamp Scr, Pan Phil x Hook, Cord Scr, Pan Phil HP x Scr, Carriage 5/16-18 x Scr, Hex Hd Loc 1/4-20 x Ratchet Ratchet Nut, Thumb Clevis Cord Set 14/3 x 40' Blk 120V Support, Cable Support, Cable Scr, Pan Phil x Console Assembly 120V - see pages Console Assembly 230V - see pages Cable Assembly Push Cap Stud Wsh, Flt SAE 1/4

6 4 CONSOLE ASSEMBLY FRONT 7a 7b

7 94-5 CONSOLE ASSEMBLY 5 Item Ref. No. Qty Description Console Assembly 120V Console Assembly 230V Scr, Pan Phil Plastite #12 x Console, Bottom Nut, Conduit Lock Strain Relief Terminal Block 230V (double insulated) Terminal Block 230V (grounded) (120V before SN ) Scr, Pan Phil Plastite 4-20 x V 7a Cord Set 120V (after SN ) Cord Set 120V (before SN ) 7b Power Cord 230V (double insulated) Power Cord 230V (grounded) Switch, Membrane Switch, Rocker Console, Top Clamp, Power Cord 230V (double insulated) O-Ring Strain Relief 230V Scr, Pan Phil Plastite 8-15 x Clamp, Power Cord (2 on 120V) Clamp, Power Cord (1 on double insultated 230V / 2 on grounded 230V) Controller, 100/120V (used on 12" & 15" after SN ) Controller, 120V (used on 12" & 15" before SN and all 18 s) Controller, 230V

8 6 LOWER HANDLE ASSEMBLY FRONT

9 94-5 LOWER HANDLE ASSEMBLY 7 Item Ref. No. Qty Description Scr, Soc Set Loc x Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 3/ Wsh, Flt SAE 1/ Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 3/ Ring, Ret Ext Type E.38 Dia Wsh, Flt.26 x.75 x Nut, Push Cap 1/ Bearing, Flange Wheel Lever Weld t Axle Weld t Screw, Adjusting Latch Plate, Handle Support Linkage Weld t Nut Plate Weldment Lever Weldment Lock Pin Assy Spring Compression Spring Bushing Wsh, Flt Knob Isolator (230V)

10 8 CHASSIS ASSEMBLY a b c FRONT

11 94-5 CHASSIS ASSEMBLY 9 Item Ref. No. Qty Description Strain Relief Nut, Conduit Lock 1/ Chassis TSB Plate 5a Guard, Belt 12" 5b Guard, Belt 15" 5c Guard, Belt 18" Wsh, Flt SAE 1/4 (Qty of 11 on AquaClean 15 and 18) Scr, Hex Hd 1/4-20 x.5 (Qty of 5 on AquaClean 15 and 18) Cover, Bottom Scr, Hex Hd Loc 1/4-20 x Foam, Accoustical Filter, Cooling Air Cap Scr, Pan Phil x 2.00

12 10 BRUSH SYSTEM FRONT

13 94-5 BRUSH SYSTEM 11 Item Ref. No. Qty Description Wsh, Flt SAE 5/16 (8 on 18") Scr, Soc Set Loc 5/16-18 x Scr, Hex Thd to Hd 5/16-18 x Scr, Hex Hd 5/16-18 x.75 (4 on 18") Nut, Hex Nyl Loc 5/16-18 (4 on 18") Scr, Hex Hd SS 1/4-20 x Wsh, Flt SAE SS 1/ Scr, Hex Hd Loc 1/4-20 x Scr, Hex Thd Form 1/4-20 x Scr, Flt Phil Thd Form 1/4-20 x Sheave, Poly-V Bearing, Ball Washer, Bearing Bearing, Block (left side) Brush Housing 12" Brush Housing 15" Brush Housing 18" Cover End Cap, Brush Spindle, Drive Sheave, Poly-V 6J Plate, Retainer Motor Bracket Weld t Motor 120V, 1/4 HP (12" & 15" before SN ) Motor 100/115V, 1/4 HP (12" & 15" after SN ) Motor 115V, 1/3 HP 18" Motor V, 1/4 HP 12" & 15" Motor V, 1/3 HP 18" Carpet Brush Assy 12" (includes #28 & 34) NOTE # Carpet Brush Assy 15" (includes #28 & 34) NOTE # Carpet Brush Assy 18" (includes #28 & 34) NOTE # Isolator V Bracket Weld t Belt, Poly-V 200J Bearing, Ball Bearing, Block (right side) Spacer 18" Nut, Hex Nyl Loc 1/ V Wsh, Flt SAE 1/ V Scr, Hex Hd 1/4-20 x V Nut, Hex Hvy 5/ Bearing, Ball NOTE #1: These are the standard carpet brush assemblies that come with the machines. For the optional hard floor brushes, please see page 34.

14 12 SOLUTION SYSTEM Refer to point "A" page 13 for more components FRONT Refer to point "B" page 13 for more components Refer to point "D" page 13 for more components Refer to point "C" page 13 for more components.

15 94-5 SOLUTION SYSTEM 13 Item Ref. No. Qty Description Item Ref. No. Qty Description Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Scr, Hex Hd 1/4-20 x Scr, Hex Hd SS x Nut, Hex Nyl Loc-Thin SS 5/ Wsh, Flt SAE SS # Wsh, Flt SAE SS 5/ Scr, Hex Hd SS x Washer, Flt.51 x.93 x Nut, Hex Machine Bushing Clamp, Hose Hose, Solution Gauge Nozzle Coupling Tank, Solution 12" NOTE # Tank, Solution 15" NOTE # Tank, Solution 18" NOTE # Valve Screen Lever, Valve Adapter, Nozzle, 1/ Spring, Extension Hose Pump 115V NOTE # Pump 230V NOTE # Adapter, Barbed TSBUS Barb, 90 Elbow 35/64 x 3/4 NPT Bearing, Flange P Clamp Barb, Adapter 1/4 x 1/8 NPT Barb, Adapter 1/2 x 3/4 NPT Barb, 90 Elbow 19/64 x 1/4 NPT Tee 1/ Clamp, Hose SAE # Barb, Elbow 35/64 x 3/8 NPT Scr, Hex Thd Form x Bracket, Support TSBUS NOTE #1: This Solution Tank is shown without the flow diverter plumbing necessary for hard floor cleaning. Please see pages for all flow diverter parts. These parts now come standard on these models. NOTE #2: The repair kits shown below are available for both pumps listed in item 23.

16 14 FLOW DIVERTER ASSEMBLY 94-5

17 94-5 FLOW DIVERTER ASSEMBLY 15 Item Ref. No. Qty Description Flow Diverter Assy, 12" (#1-13) Flow Diverter Assy, 15" (#1-13) Flow Diverter Assy, 18" (#1-13) Nipple, Reducing 1/4 x 1/ Tee, 1/8 x 1/8 x 1/ Hose, 1/4 Braided Bushing, Reducing 1/4 x 3/ Elbow, Street 1/4 x 1/ Tee, Branch 1/4 x 1/4 x 1/ Barb, Elbow 1/4 x 1/ Hose, 1/2 Spiral Clamp, Hose Barb,.25 x.14 12" Barb,.25 x.12 15" Barb,.38 x.12 18" Valve Hose,.25 x " & 15" Hose,.38 x " Barb, 1/4 x 1/8 x 90BR Clamp, Hose SAE # Clamp, Hose SAE # Barb,.25 x.38 18"

18 RECOVERY SYSTEM AquaClean 12/15/ FRONT 20

19 94-5 RECOVERY SYSTEM Item Ref. No. Qty Description Tank, Recovery 4 Gallon 12" Tank, Recovery 6 Gallon 15" Tank, Recovery 8 Gallon 18" Wsh, Flt SAE SS # Cover Assembly TSB Clamp Scr, Pan Phil SS 8-32 x Recovery Hose Assembly Drain Hose Assembly Plug, Hose Vacuum Hose Assembly Hose Clamp Gasket, Vacuum Motor Nut, Hex Nyl Loc SS Wsh, Flt SAE # Vacuum Motor Assembly 120V TSB 653 / TSBUS Vacuum Motor Assembly 230V (double insulated) TSB 653 / TSBUS Vacuum Motor Assembly 230V (grounded) TSB 653 / TSBUS Foam, Accoustical Housing, Vac Motor TSB 653 / TSBUS Shoe Weldment 12" Shoe Weldment 15" Shoe Weldment 18" Ring Assembly Ring, Vac Motor Gasket, Vacuum Motor Gasket, Vacuum Outlet Scr, Hex Thd Form x Gasket, Vacuum Wall, Muffler 25 Intentionally Omitted Muffler Elbow, Float Cage, Float Ball, Float Cover, Tank Gasket Scr, Pan Phil SS Type B x Washer, Sealing 9/ Nut, Hex Nyl Loc SS 8-32

20 18 DECAL SYSTEM

21 94-5 DECAL SYSTEM 19 Item Ref. No. Qty Description Decal, Warning (15 & 18 ) Decal, Pressure Decal, Brush Pressure Decal, Direction Decal, Flow Diverter Decal, Wear Items (12 ) Decal, Wear Items (15 ) Decal, Wear Items (18 )

22 20 120V LADDER DIAGRAM - (before SN ) A Membrane Switch Pad A Controller PCB (120V) (used on 12" & 15" before SN / and all 18") Controller (100/120V) (used on 12" & 15" after SN ) M Pump Motor M Brush Motor 1/4 H.P. (100/120V-12" & 15") (after SN ) Brush Motor 1/4 H.P. (120V-12" & 15") (before SN ) Brush Motor 1/3 H.P. (120V-18 ) M Vacuum Motor TSB 653 / TSBUS R MOV S Main Switch X Terminal Block X Terminal Block X Terminal Block X6 Adjustment Knob Plate Grounding X7 Axle Assembly Grounding X8 Belt Adjuster Plate Grounding X9 Bracket Weldment Grounding X10 Pick-Up Lever Grounding X11 Vac Housing Grounding

23 V HARNESS - (before SN ) 21

24 22 120V LADDER DIAGRAM - (after SN ) A Membrane Switch Pad A Controller PCB (120V) (used on 12" & 15" before SN / and all 18") Controller (100/120V) (used on 12" & 15" after SN ) M Pump Motor M Brush Motor 1/4 H.P. (100/120V-12" & 15") (after SN ) Brush Motor 1/4 H.P. (120V-12" & 15") (before SN ) Brush Motor 1/3 H.P. (120V-18 ) M Vacuum Motor TSB 653 / TSBUS R MOV S Main Switch X1 Membrane Switch Connector X2 Controller Connector X3 Adjustment Knob Plate Grounding X4 Axle Assembly Grounding X5 Belt Adjuster Plate Grounding X6 Bracket Weldment Grounding X7 Pick-Up Lever Grounding

25 V HARNESS - (after SN ) 23

26 V LADDER DIAGRAM (GROUNDED) A Membrane Switch Pad A Controller PCB C Capacitor E RFI Filter (part of Solution Pump) L Choke Coil M Pump Motor M Brush Motor M Vacuum Motor TSB 653 / TSBUS R MOV S Main Switch X Terminal Block X Terminal Block X Terminal Block X6 Adjustment Knob Plate Grounding X7 Axle Assembly Grounding X8 Belt Adjuster Plate Grounding X9 Bracket Weldment Grounding X10 Pick-Up Lever Grounding X11 Vac Housing Grounding

27 V HARNESS (GROUNDED) 25

28 V LADDER DIAGRAM (DOUBLE INSULATED) A Membrane Switch Pad A Controller PCB C Capacitor E 1 RFI Filter (part of solution pump) L Choke Coil M Solution Pump M Motor V,1/4 HP 12" & 15" Motor V, 1/3 HP 18" M Vacuum Motor TSB 653 / TSBUS R Varistor S Main Switch X2 1 Controller PCB Connector X Terminal Block

29 V HARNESS (DOUBLE INSULATED) 27

30 28 OPTIONAL HARD FLOOR KITS 94-5

31 94-5 OPTIONAL HARD FLOOR KITS Item Ref. No. Qty Description Hard Floor Kit 12" Hard Floor Kit 15" Hard Floor Kit 18" * Instruction Sheet Channel Scr, Fl Hd Phl 1/4-20 x 3/ Carriage Assembly Channel Clip (current part looks different than pictured here) Squeegee Mount Assembly (pages 30-31) ** Spring Squeegee Ass y 12" (Kit ) ** Squeegee Cartridge only 12" ** Squeegee Blade only 12" Squeegee Ass y 15" (Kit ) ** Squeegee Catridge only 15" ** Squeegee Blade only 15" Squeegee Ass y 18" (Kit ) ** Squeegee Catridge only 18" ** Squeegee Blade only 18" ** Squeegee Roller Assembly * = not shown ** = replacement part

32 30 SQUEEGEE MOUNT ASSEMBLY FRONT 6 9 4

33 94-5 SQUEEGEE MOUNT ASSEMBLY 31 Item Ref. No. Qty Description Squeegee Mount Assembly (#1-10) Scr, Hex Hd SS 1/4-20 x Nut, Hex Nyl Loc-Thin SS 1/ Wsh, Flt SAE SS 1/ Scr, Hex Hd SS 1/4-20 x Mount, Squeegee Arm Bracket Bushing Bushing Spring

34 32 SQUEEGEE ASSEMBLY 94-5

35 94-5 SQUEEGEE ASSEMBLY 33 Item Ref. No. Qty Description Squeegee Assy 12" (#1-10) Squeegee Assy 15" (#1-10) Squeegee Assy 18" (#1-10) Wsh, Flt SAE SS 1/ Roller Assy Channel Weld t 12" Channel Weld t 15" Channel Weld t 18" Gasket Gasket Ring, Ret Ext. Type E Reinf Squeegee Cartridge 12" (#11-16) Squeegee Cartridge 15" (#11-16) Squeegee Cartridge 18" (#11-16) Nut, Thumb Wsh, Flt Wheel Channel 12" Channel 15" Channel 18" Blade, Squeegee 12" Blade, Squeegee 15" Blade, Squeegee 18" Retainer 12" Retainer 15" Retainer 18" Scr, Pan Phil SS 1/4-20 x Scr, Pan Hd SS 1/4-20 x Nut, Wing Loc 1/4-20

36 34 ACCESSORIES 94-5 OPTIONAL HARD FLOOR BRUSHES The AquaClean comes standard with a carpet brush assembly. Optional brushes for use on hard floors must be ordered separately. If you plan to clean hard floors, you should order the optional Hard Floor Kit (see page 28) for your machine and the optional brush(es) listed below. BRUSH ASSEMBLY Y DESCRIPTION Standard Carpet Brush (Black Bristles) Optional Smooth Hard Floor (Blue Bristles) Optional Light Grit Hard Floor (Gray 500) Optional Grout Grit Hard Floor (Gray 240) Optional MidLite Grit 180 Hard Floor OPTIONAL ACCESSORY TOOLS The AquaClean can be fitted with optional attachments which must be ordered separately. To use these accessory tools, attach the accessory vacuum hose to the left tube on the recovery tank cover. Attach the accessory solution hose to the fitting on the right rear side of the machine. Connect the other end of the vacuum and solution hoses to the accessory tool. When using accessory tools, turn the brush motor switch OFF. CARPET TOOLS REF.. NUMBER 4' Stainless Steel Drag Tool Stainless Steel Hand Tool Plastic Hand Tool Plastic & Stainless Drag Tool ' Scrub and Vac Hose PowerHead 12 W/Adapter Kit HARD FLOOR TOOLS REF.. NUMBER 4' Scrub and Vac Wand " Scrub and Vac Tool " Scrub and Vac Tool ' Scrub and Vac Hose CHEMICALS REF.. NUMBER Foam Buster (case of 6 gallon) Extraction Cleaner (case of 6 gallon) Spot Pre Spray (case of 6 gallon) HARD FLOOR CLEANING NOTE Brushes and chemicals made for use on hard floors should not be used on carpet!

37

38

39

40 Nilfisk-Advance, Inc st Avenue North Plymouth, MN, Phone: Fax: Nilfisk-Advance, Inc., Plymouth, MN Printed in the U.S.A.

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