BR 1100S SBG SPECIAL PARTS LIST MODEL: /09 revised 2/11 FORM NO

Transcription

1 PARTS LIST MODEL: /09 revised 2/11

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3 09-5 TABLE OF CONTENTS DESCRIPTION PAGE Chassis System Decal System Drive Wheel System Drive Wheel System (steering assembly) Electrical System Rear Wheel System Recovery System Scrub System-Cylindrical Scrub System-Cylindrical (scrub assembly) Before SN Scrub System-Cylindrical (scrub assembly) After SN Scrub System-Cylindrical (skirt/bumper assemblies) Solution System Solution System (chemical metering kit) Solution System (drive pedal/electrical panel assy s) Squeegee System Squeegee System (squeegee arm assembly) Squeegee System (squeegee assembly) Sweep System Sweep System (side broom assemblies) Wiring Diagram Optional Kit and Accessories Brush Selector Guide-Cylindrical...44 Squeegee Selector Guide...45 WHEN ORDERING PARTS * Use the numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 2 CHASSIS SYSTEM 09-5

5 09-5 CHASSIS SYSTEM Lug, Brush Driver Wsh, Flt SAE 5/ Wsh, Flt SAE 3/ Scr, Pan Phil 1/4-20 X Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Scr, Pan Phil 1/4-20 X Scr, Soc Shd.38 X.75 X 5/ Scr, Hex 3/8-16 X Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 3/8-16x Scr, Hex Thd Form 1/4-20 X Scr, Flt Phil Thd Form 1/4-20x Grommet Weld t, Chassis Support, Chassis Support Pin Plate Weldt Panel, Side Rear Bumper, Rubber Trim, Edge Side Panel Assy (#33-37) Plate, Latch Mount Latch, RH Lever Conduit Clamp, P Grommet Nut, Hex Nyl Loc M Scr, Hex Thd To Hd SS M6-1 X 20mm Panel, Side Front Hinge Plate

6 4 DECAL SYSTEM

7 09-5 DECAL SYSTEM Decal, Caution Decal, Tie Down Decal, Emergency Decal, Battery Wiring Diagram Decal, Logo Mat, Lower Floor Mat, Pedal Decal, Circuit Breaker Decal, Parking Brake Decal, Logo 2 Inch Decal, Nilfisk Decal-SBG Special Mat, Upper Floor

8 6 DRIVE WHEEL SYSTEM 09-5

9 09-5 DRIVE WHEEL SYSTEM Nut, Castle 7/ Insulator, Terminal Cap, Grease Bearing, Cup Bearing, Cone Bearing, Cone Bearing, Cup Seal, Radial Lip Nut, Retainer 1/ Scr, Hex 1/4-20 X Pin Cotter, 1/8 X 1 1/ Scr, Hex 7/16-14 X Wheel Drive Assy 14a Drive Motor Assy TSBUS * Kit Gear Driven * Kit Gear Pinion * Kit Retainer Seal * Kit Gear Internal 14b Motor, Traction (M1) * Carbon Brush Set 14c Poly Front Wheel 14d Wsh, High Collar Lock 5/16 14e Scr, Soc Hd 5/16-18 x Front Spindle Weld t Steering Assy Splash Guard Boot, Rubber Clamp, Hose Support Bushing * = Not Shown ** = Optional (Not Included)

10 8 DRIVE WHEEL SYSTEM (steering assembly) 09-5

11 09-5 DRIVE WHEEL SYSTEM (steering assembly) Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Scr, Soc Set Loc 3/8-16 x Wsh, Flt SAE 3/ Scr, Soc Set Loc 5/16-18 x Scr, Hex 1/4-20 x Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 1/4-20 x.38 (before serial number ) Scr, Hex Hd Loc 1/4-20 x.50 (after serial number ) Nut, Hex Jam SS 1/ Scr, Hex Thd To Hd M x 25mm Key, Wdf.75 x Ring, Ret Ext Type E 0.31 Dia Washer Flt.88 x 2.25 x Nut, Hex Nyl Loc M Scr, Hex SS M x 25mm Scr, Pan Phil Thd Form 1/4-20 x Bearing, Flange Spring, Extension Shroud, Lower Column Shroud, Upper Column Bushing.32 x.50 x Collar, Shaft Shaft, Lower Steering Chain, Roller #40 x Bearing, Flange.625 x.500 x Column, Upper Ratchet, Steering Column Lower Column Weldment Steering Pawl Weldment Rod Shaft, Upper Steering Knob Universal Joint Sprocket Steering Wheel Cup Cap Wheel Adapter Plug, Cap

12 10 ELECTRICAL SYSTEM 09-5

13 ELECTRICAL SYSTEM Wsh, Flt SAE 1/ Scr, Flt Phil X Scr, Hex Thd Form 1/4-20 X Fuse Block Fuse, 250 Amp (F4) Disconnect, Battery (#29-38) Electrical Component Assembly (#9-28) NOTE Electrical Component Assembly (#9-28) NOTE Horn 36v (H4) Stud, 1/ Electrical Mount Scr, Pan Phil 1/4-20 X Scr, Pan Phil Thd Form 8-32 X Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form X Controller, 36vdc (A1) Circuit Breaker, 3.0 Amp (Control / F1) Circuit Breaker, 15 Amp (Auxiliary / F2) Main PCB Box Assembly (A2) NOTE Main PCB Box Assembly (A2) NOTE Contactor, 36vdc 200a (Main / K7) Mount, Electrical Mount, Electrical Panel Mount, Electrical Edge Trim, Contactor, 36vdc 200a (Right Brush / K2) Contactor, 36vdc 200a (Vacuum / K1) TSBUS Contactor, 36vdc 200a (Auxiliary / K5) TSBUS Connector Assy Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin 1/ Scr, Pan Phil 1/4-20 X Wsh, Flt.266 X.906 X Spacer, Phenolic #NOTE 1: Used on machines built before SN #NOTE 2: Used on machines built after SN Spacer, Phenolic Bar, Disconnect Connector Assy Horn / Backup Alarm Scr, Pan Phil x Nut, Hex Nyl Loc Scr, Hex Type 1 3/8-16 x Sensor, Proximity Guide, Battery, Fwd Guide, Battery, Rear Plate Assy, Battery Stop, Wide 46a Bushing 46b Leveler 3/ c Wsh, Flt SAE #10 46d Scr, Pan Phil x e Nut, Hex Nyl Loc f Nut, Wing SS 3/ g Scr, Soc Shd.25 x.38 x h Spring, Torsion.38 x 2 46i Bearing, Flange.375 x.250 x j Plate, Battery Stop 46k Latch, Battery Stop 46l Washer, Teflon.21 x.88 x.045 * Cable, Battery * Main, Harness TSBUS * Ferrite Bead (Found on Main harness) * Ferrite Bead (Found on Main Harness) * Harness, Traction Motor * Cable Asm, Blk 4-1 * Cable Asm, Red 1-3 * Cable Asm, Red 6-1 * Cable Asm, Red 4-1 * Tie, Cable * Tie, Cable * Conduit * = Not Shown

14 12 REAR WHEEL SYSTEM 09-5

15 09-5 REAR WHEEL SYSTEM Bushing.26 x.37 x Wsh, Flt SAE 3/ Wsh, Flt SAE 1/ Pin, Cotter 1/16 x 3/ Nut, Hex M6-1 TSBUS / NOTE Nut, Hex Nyl Loc M6-1 TSBUS / NOTE Scr-Hex 3/8-16 x Wsh-Flt SAE 3/ Scr, Hex Loc M6-1 x 16mm Scr, Hex Loc M x 20mm Scr, Hex M x 40mm Scr, Hex M6-1 x 45mm TSBUS / NOTE Wsh, Flt.392 x 1.00 x Wsh, Flt.406 x 1.5 x Wheel, Rear * Ball Bearing for (2 per wheel) TSBUS Rotor Spacer,.390 x.500 x Equalizer Yoke Brake Pedal Assy (#26-48) Bushing.410 x.50 x Linkage, Brake Brake-CW TSBUS / TSBUS Brake-CCW TSBUS / TSBUS Spring, Extension TSBUS Bushing Bushing Yoke, Clevis Wsh, Flt SAE 5/ Wsh, Flt SAE 1/ Scr, Hex Hd Loc 5/16-18 x Nut, Hex M Nut, Hex Nyl Loc M Scr, Hex M x 60mm Nut, Hex Nyl Loc M Scr, Hex M6-1 x 35mm Scr, Hex SS M6-1 x 25mm Nut, Push Cap 3/ Nut, Hex Machine 1/ Spring, Extension Cable Assy Bearing, Flange.625 x.500 x Pulley Pawl Brake Pedal Weld t Bracket, Brake Pedal Spacer Spindle Bolt Weldt Spindle Weldt. NOTE 1: Machines built after serial number have a modified chassis which eliminates the need for these hardware items.

16 14 RECOVERY SYSTEM 09-5

17 09-5 RECOVERY SYSTEM Foam, Acoustical Wsh, Flt SAE 5/ Scr, Pan Phil 1/4-20 x Scr, Pan Phil 1/4-20 x Wsh, Flt SAE 1/ Scr, Soc Shd.38 x 1.25 x 5/ Nut, Hex Nyl Loc 1/ Scr, Pan Phil 1/4-20 x Scr, Pan Phil 1/4-20 x Wsh, Flt SAE SS 1/ Scr, Pan Phil SS x Wsh, Flt SAE SS 5/ Scr, Pan Phil SS 1/4-20 x Scr, Pan Phil 5/16-18 X Scr, Hex SS 5/16-18 X Scr, Pan Phil Ss 5/16-18 X Wsh, Flt SS.33 X 1.00 X Wsh, Fender.281x1.50x Clamp, Plastic Muffler, Vac Gasket, Vacuum Duct Mount, Vibration Bushing Vac Motor Assy (M5) Lid, Recovery Tank Tank, Recovery Drain Hose * Drain Hose Cap Kit Mount, Recovery Tank Hose, Vac 2.00 X X Gasket, Vac Fan Plate, Vac Fan Top Cover Assy (50-61) Harness, Recovery Tank Hose, Squeegee Vac Arm, Lid Hinge Hinge Plate, Right Panel, Exhaust Prop Bumper, Right Rear Bumper, Left Rear Gasket, Recovery Lid Plate, Cable Mount Cable Assembly Bushing.32x.50x Bushing.32x.50x Clamp, Hose SAE # Clamp, Hose SAE # Tie, Cable Tie, Cable Cage, Float Ball, Float Scr, Pan Phil Plastite X Scr, Pan Phil Type B 1/4-14 X Wire Rope, 9 Inch Vac Filter Lid NOTE Top, Recovery Tank Screen, Filter Filter Plate, Vac Cover Gasket, Vac Fan Top Gasket, RS Strip Wsh, Flt.266 x.906 x.060

18 16 SCRUB SYSTEM-CYLINDRICAL

19 09-5 SCRUB SYSTEM-CYLINDRICAL Pin, Cotter Hair Housing, Spring Scr, Hex Type 1 3/8-16 X Pin, Cotter Hair.0915 X Pin, Clevis.375 X Pin, Clevis.38 X Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form 1/4-20 X Mount Weldment Actuator (M2) Cyl Scrub Assembly Spring, Upper Housing Spring, Lower Housing Nut Retainer Nut Retainer

20 18 SCRUB SYSTEM-CYLINDRICAL (scrub assembly) BEFORE SN

21 09-5 SCRUB SYSTEM-CYLINDRICAL (scrub assembly) BEFORE SN Cyl Scrub Assembly Decal, No Step Bushing Wheel, Roller Knob TSBUS Knob Scr, Soc Set Loc 1/4-20 X Wsh, Flt SAE 1/ Wsh, Flt SAE 3/ Nut, Hex Nyl Loc 3/ # Scr-Hex Thd to Hd M x 20mm Scr, Hex M X 16mm Scr, Hex Thd To Hd M X 25mm Ring, Ret Ext Type E Reinf Dia Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M Scr, Hex M X 30mm Scr, Pan Phil M6-1 X 16mm Scr, Hex M X 40mm Scr, Hex Thd To Hd M X 110mm Wsh, Flt Harden.516x.938 X Scr, Hex Thd Form 1/4-20 X Wsh, Flt.754 X X Scr, Pan Phil Thd Form 1/4-20 X Scr, Pan Phil Loc 1/4-20 X Nut, Push Cap 1/ Nut, Hex Jam M Clamp, Hose SAE # Hose, Spiral.75 x Bearing.750 X.625 X Tee, Barb 3/4 X 1/2 X 1/2 32# No Longer Used Broom Idler Assy (58-63, 83) Broom Drive Lug Assy (64-72, 82) Sheave, Poly V Arm Parallel 6 In Arm, Adjustable Assy Idler Tensioner Weld t Resistor Assy, 10k Ohm Guard, Belt 42# Motor, 36vdc 1.5 Hp (M9 / M10) NOTE 2 *# Kit Brush Amer Motor (for ) *# Brush & Spring Kit (for obsolete motor ) Belt, 260j Cyl Scrub Deck Weld t Hopper Assembly-40 (73-79) Contactor, 36vdc 200A (K3) Left Skirt Assembly Right Guard Assy Pin 51# No Longer Used 52# No Longer Used Right Skirt Assembly Hose,.75 Clear Pvc Roller, Rear Pin Barb, 3/4 90 Deg. Elbow Nut, Thumb Wsh, Flt Brass.266 x x Scr, Pan Phil Loc 1/4-20 X Bearing- Ball NOTE Broom Hanger Weldt (Used before May 2010) Broom Hanger (Used after April 2010) Idler, Brush NOTE 1 (TSBUS ) Scr, Hex M6-1 X 12mm Key, Sq.19 X Wsh, Flt SS.260 X X Scr, Soc Set Loc 1/4-20 X Bearing, Ball Broom Hanger Weldt (Used before May 2010) Broom Hanger (Used after April 2010) Sheave, Poly V Shaft, Broom Drive Lug Drive Lug Nut, Hex Nyl Loc-Thin Ss 1/ Scr, Pan Phil SS X Scr, Pan Phil SS 1/4-20 X Wsh, Flt SS.260 X X Hopper, 40 In Screen, Hopper-40 In Threshold, Hopper-40 In Roll Bar Weld t Scr, Hex M x 35mm Spacer Ring, Retainer NOTE Clamp, Hose SAE # Insulator, Terminal Insulator, Terminal * = Not Shown # = Revised or new since last update NOTE 1: If you need to replace these items before SN please order Broom Idler Kit #NOTE 2: Brush motor is no longer used in production and replaced by The Water Shields & used on are also obsolete.

22 20 SCRUB SYSTEM-CYLINDRICAL (scrub assembly) AFTER SN

23 SCRUB SYSTEM-CYLINDRICAL (scrub assembly) AFTER SN Cyl Scrub Assembly Decal, No Step Bushing Cam Wheel, Roller Knob TSBUS Knob Scr, Soc Set Loc 1/4-20 X Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Nut, Hex Nyl Loc 3/ # Scr-Hex Thd to Hd M x 20mm Scr, Hex M X 16mm Scr-Flt Soc 5/16-18 x Ring, Ret Ext Type E Reinf Dia Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Nut, Hex Nyl Loc 5/ Scr, Hex M X 30mm Scr, Pan Phil M6-1 X 16mm Bushing, 1/2-20 x 3/4 Od Scr, Hex Thd To Hd M X 110mm Scr, Hex 1/2-20 x Scr, Hex Thd Form 1/4-20 X Wsh, Flt.754 X X Scr, Pan Phil Thd Form 1/4-20 X Scr, Pan Phil Loc 1/4-20 X Nut, Push Cap 1/ Nut, Hex Jam M Clamp, Hose SAE # Hose, Spiral.75 x Nut, Hex Jam 5/ Tee, Barb 3/4 X 1/2 X 1/2 32# DELETED Broom Idler Assy (58-63, 83) Broom Drive Lug Assy (64-72, 82) Sheave, Poly V TSBUS Arm Parallel 6 In TSBUS Bumper, Rubber Idler Tensioner Weld t Resistor Assy, 10k Ohm Guard, Belt 42# Motor, 36vdc 1.5 Hp (M9 / M10) NOTE 2 *# Kit Brush Amer Motor (for ) *# Brush & Spring Kit (for obsolete motor ) Belt, 260j Cyl Scrub Deck Weld t Hopper Assembly-40 (73-79) Contactor, 36vdc 200A (K3) Left Skirt Assembly Right Guard Assy Pin 51# DELETED 52# DELETED Right Skirt Assembly Hose,.75 Clear Pvc Roller, Rear Pin Barb, 3/4 90 Deg. Elbow Nut, Thumb Wsh, Flt Brass.266 x x Scr, Pan Phil Loc 1/4-20 X Bearing- Ball NOTE Broom Hanger Idler, Brush NOTE 1 (TSBUS / TSBUS ) Scr, Hex M6-1 X 12mm Key, Sq.19 X Wsh, Flt SS.260 X X Scr, Soc Set Loc 1/4-20 X Bearing, Ball Broom Hanger Sheave, Poly V TSBUS Shaft, Broom Drive Lug Drive Lug TSBUS Nut, Hex Nyl Loc-Thin Ss 1/ Scr, Pan Phil SS X Scr, Pan Phil SS 1/4-20 X Wsh, Flt SS.260 X X Hopper, 40 In Screen, Hopper-40 In Threshold, Hopper-40 In Roll Bar Weld t Scr, Hex M x 35mm Spacer Ring, Retainer NOTE Clamp, Hose SAE # Insulator, Terminal Insulator, Terminal Bearing.875 x.572 x.375 * = Not Shown # = Revised or new since last update NOTE 1: If you need to replace these items before SN please order Broom Idler Kit #NOTE 2: Brush motor is no longer used in production and replaced by The Water Shields & used on are also obsolete.

24 22 SCRUB SYSTEM-CYLINDRICAL (skirt / bumper assemblies) 09-5

25 09-5 SCRUB SYSTEM-CYLINDRICAL (skirt / bumper assemblies) Left Skirt Assembly (#7-11) Page Right Guard Assy (#1, 2, 4, 5, 6) Page Right Skirt Assembly (#9-13) Page Wheel, Roller Nut, Push cap 1/ Left guard Weld t Pin Grip Surface Right Guard Weld t Strap, Skirt-LT Left Bracket Weld t Skirt, Linatex ** Skirt, Gum Rubber ** Skirt, Polyurethane Thumb Nut Skirt Retainer Assy Right Bracket Weld t Strap, Skirt-RT ** = Optional, Not Included

26 24 SOLUTION SYSTEM

27 09-5 SOLUTION SYSTEM Cap, Pipe Ght Nylon Washer, Rubber Filter Barb Wsh, Flt SAE # Scr, Pan Phil X Scr, Hex 5/16-18 X Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin 5/ Scr, Pan Phil SS 1/4-20 X Scr, Pan Phil 5/16-18 X Scr, Hex Thd Form 1/4-20 X Wsh, Flt Harden.344x1.000x.120/ Wsh, Flt.354 X X Scr, Truss Phil-Blk 10-24x Clamp, Hose SAE #10 (qty of 4 on EDS models) Hose,.75 X Hose.75 X Tank, Solution Bumper, Front 21# Touch Pad Assy (A3) NOTE 3 # Touch Pad Assy (A3) NOTE Mount, Lid Pedal Assy TSBUS Clip Solenoid Valve Assy Valve, T Shutoff Panel, Elect. Cover Asm Seat Mounting Assembly (39-45) NOTE 1 * Scr, Hex Hd loc 1/2-13 x.75 NOTE 2 * Scr, Pan Phil SS 1/4-20 x.50 NOTE 2 *# Seat Assy NOTE 1 * Switch, Seat (S2) NOTE 2 * Strap NOTE 2 * Clamp, Hose Support NOTE 2 * Scr, Pan Phil 1/4-20 x.75 NOTE Floor Plate Mount Plate, Bumper Switch, Liquid Level (S5) Solution Lid Assembly *# Solution Lid Gasket Gasket,.62 X.62 X Clamp, Hose SAE # Clamp, P Barb, Adapter 3/4 X 3/4npt Key Switch (S1) * Key, Replacement Chemical Metering Assy NOTE Chemical Metering Assy NOTE Seat Scr, Pan Phil Thd Form 1/4-20 x Clamp, Hose Support Strap Switch Slide, Seat Arm Rest Option 46# Wsh, Flt.193 x.875 x.060 * = Not Shown # = Revised or new since last update NOTE 1: Starting in August 2007 Seat Assy will no longer be available. If you order part number you will automatically receive Seat Assy Kit When replacing with you will also need to order items (40, 41 & 42) above. Machines built after August 2007 will have the new seat assembly as pictured on the left. NOTE 2: These items are replacement parts for machines built prior to August If your seat assembly looks like the one pictured on the left these parts are not used on your machine. #NOTE 3: Only used before SN #NOTE 4: Only used after SN

28 26 SOLUTION SYSTEM (chemical metering kit ) 09-5

29 09-5 SOLUTION SYSTEM (chemical metering kit ) Chemical Metering Assy NOTE Chemical Metering Assy NOTE Scr, Pan Phil 8-32 X Nut, Hex Nyl Loc Clamp, Hose SAE # Clamp, Hose SAE # Elbow Hose, Spiral Hose, Spiral Tee Assembly 10# Pump-Detergent (M13 / M16) Chemical Sensor Assy (A4) NOTE Cap, Dry Break, 1/8 Barb, Hose, Chemical Resistant, Barb, Coupler 1/2 X 3/ Hose, Spiral.50 18# Bottle, Chemical Assy-EDS NOTE Bottle, Chemical Assy-EcoFlex NOTE Plate, Mount, Chemical Meter Fitting, Y, Barb Hose, Chemical Resistant, Hose, Chemical Resistant, Bracket, Pump Mount 25# Pump-Solution Control (M12) TSBUS Hose, Spiral Scr, Pan Phil 1/4-20 x Wsh, Flt SAE 1/ Nut, Nyl Loc 1/ Nut, Nyl Loc Wsh, Flt SAE # Scr, Flat Phil x Hose, Spiral.50 * Tie-Cable * = Not Shown # = Revised or new since last update #NOTE 3: Only used before SN #NOTE 4: Only used after SN

30 28 SOLUTION SYSTEM (drive pedal / electrical panel assy s) 09-5

31 09-5 SOLUTION SYSTEM (drive pedal / electrical panel assy s) Pedal Assy (#1-26) TSBUS Panel, Elect. Cover Assy (#27-35) Wsh, Flt Sae 1/ Scr, Pan Phil X Nut, Hex Nyl Loc Ring, Ret Ext Type E Reinf Dia Scr, Hex M6-1 X 25mm Nut, Hex Nyl Loc M Scr, Hex M6-1 X 75mm Wsh, Flt.266 X.750 X Scr, Pan Phil Thd Form X Wsh, Flt Ss.260 X X Spring, Torsion 12 NA 1 Bracket, Foot Pedal NOTE 1 13 NA 1 Foot Pedal NOTE Mat, Pedal Bearing, Flange Spacer, Spring Bushing Bushing, M6 X.375 X Lever, Throttle Link Weldment Housing, Potentiometer Wire Assy Potentiometer, 5k (R1) Bearing, Flange Scr-Hex 1/4-20 x Nut-Hex Nyl Loc 1/ Scr, Pan Phil Plastite 8-16 X Scr, Pan Phil Plastite 8-16 X Cover, Fan Gasket Board Holder Cover, Electrical Fan Assy (M14) Gasket, Panel Gasket, Circuit Breaker NOTE 1: If you need to replace either of these items please order Pedal Assembly

32 30 SQUEEGEE SYSTEM 09-5

33 09-5 SQUEEGEE SYSTEM Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc 1/ Scr, Hex 3/4-16 X 1.25 Grade Nut, Hex Nyl Loc Ss 5/ Nut, Hex Nyl Loc 3/ Pin, Cotter Hair Pin, Clevis.375 X Pin, Clevis.375 X Scr, Soc Shd.50 X.50 X 3/ Rod End Bracket Rear Sqg Weldment Spring, Extension Squeegee Assembly F Squeegee Arm Assembly Actuator 36v (M3) Bearing, Flange.625 X.500 X Squeegee Lift Arm Weldment Stop Plate, Medium

34 32 SQUEEGEE SYSTEM (squeegee arm assembly) 09-5

35 09-5 SQUEEGEE SYSTEM (squeegee arm assembly) Squeegee Arm Assembly Pin Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Wsh, Flt SAE 3/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc M Nut, Hex Nyl Loc Ss M Scr, Hex M X 35mm Scr, Hex Thd To Hd SS 5/16-18 X Scr, Hex SS M X 60mm Nut, Wing SS 5/ Nut, Hex Jam 1/ Nut, Hex Jam 5/ Scr, Pan Phil Loc X Washer, Fibre Bushing Bearing, Sleeve Bracket Caster Wheel Knob, 5/16-18 Nyl Loc Squeegee Mount Weldt TSBUS Bracket Knob Washer, Rubber Squeegee Arm Weldment Pad, Wear, Squeegee Arm

36 34 SQUEEGEE SYSTEM (squeegee assembly) 09-5

37 09-5 SQUEEGEE SYSTEM (squeegee assembly) Squeegee Assembly F Nut, Thumb Nut, Hex Nyl Loc-Thin Ss 5/ Nut, Hex Nyl Loc SS Scr, Pan Phil SS 6-32 X Scr, Hex Thd To Hd Ss 5/16-18 X Nut, Wing SS 1/ Squeegee, Cast F Kit, Linatex Squeegee Blade F ** Kit, Gum Rubber Squeegee Blade F ** Kit, Polyurethane Squeegee Blade F Strap, Front F Strap, Rear F Strap, Rear F Latch Assembly Wheel Bushing Wsh-Flt SAE 5/ Scr-Hex SS M x 40mm ** = Optional, Not Included NOTE: All squeegee blade kits include both front and rear squeegee blades.

38 36 SWEEP SYSTEM 09-5

39 09-5 SWEEP SYSTEM Chain Assembly Scr, Hex 1/4-20 X Scr, Hex 3/8-16 X Scr, Hex 1/4-20 X Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Scr, Hex 1/2-13 X Scr, Hex 5/16-18 X Scr, Hex 3/8-16 X Scr, Hex 1/2-13 X Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc-Thin 1/ Pin, Cotter Hair Pin, Clevis.375 X Pin, Clevis.375 X Wsh, Flt Harden.516x.938 X Nut, Hex Jam 1/ Wsh, Flt Harden.594x1.375x Wsh, Flt Brass.266x1.250x Bearing, Flange Bearing, Sleeve.625 X.750 X Bracket, Side Broom Lift Pillow Block Bushing.50x.62x Left Side Broom Assembly Right Side Broom Assembly Link Sidebroom Lift Arm Weldment Lift Arm Actuator, Motor 36V (M4) Clamp, Wide Sidebroom Brkt Weld t, Lt Sidebroom Brkt Weld t, Rt Actuator Mount Circuit Breaker, 20 Amp Spring, Die Contactor, 36vdc 200a (K6) TSBUS * = Not Shown NOTE: As of October 2008 machines are no longer being manufactured with the Narrow Sweep system.

40 38 SWEEP SYSTEM (side broom assemblies) 09-5

41 09-5 SWEEP SYSTEM (side broom assemblies) Left Side Broom Assembly Page Right Side Broom Assembly Page Scr, Hex 1/4-20 X Scr, Hex 1/2-13 X Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin 1/ Wsh, Flt Harden.516x.938 X Wsh, Flt Harden.594x1.375x Gearmotor Assembly, 36VDC (Left / M7) * Gearmotor Assembly, 36VDC (Right / M8) *# 52803A 2 Carbon Brush for / Sidebroom Bracket Weld t, Lt ( ) * Sidebroom Bracket Weld t, Rt ( ) Sidebroom (Standard) ** Sidebroom (Commercial Option) Sidebroom Spring Mt Weld t, Lt ( ) * Sidebroom Spring Mt Weld t, Rt ( ) Pin,.31 With Retainer Spring, Die ** = Optional, Not Included * = Not Shown # = Revised or new since last update

42 WIRING DIAGRAM RED F1 RED 1 2 CIRCUIT BREAKER, 3 AMP K7 1 2 CONTACT N.O. YEL/BRN S1 B1 3 SWITCH, KEY VIO VIO VIO VIO VIO VIO RED F2 K5 RED 1 2 GRN/BLU 1 2 CIRCUIT BREAKER, 15 AMP CONTACTOR, AUX. ORN VIO RED 4-A1 F1 A1 RED ORN RED/BLK WHT/YEL D1 S2 S3 ORN 1 2 GRA/ORN 1 2 DIODE SWITCH, SEAT SWITCH, BAT. INTERLOCK (FOR ROLL OUT BATTERY) YEL/BRN M1 M F2 A2 MOTOR, TRACTION K1 CONTACTOR, VACUUM K2 CONTACTOR, RIGHT BRUSH K3 CONTACTOR, CENTER BRUSH K4 CONTACTOR, LEFT BRUSH K6 CONTACTOR, SIDE BROOMS H4 1 2 HORN H1 - + K5 REV. CONTACTOR, AUX. F4 1 2 FUSE, 250 A. GRN GRN ORN BLK/ORN RED WHT/BLK BRN/RED 2 R1 1 3 VIO/BLK FOR. POT. 5 OHM BLK 4-A2 H2 1 2 LAMP, FLASHING (OPTIONAL) BACKUPALARM (OPTIONAL) M12 VIO + M - PUMP, SOLUTION CONTROL (OPTIONAL) L1 VIO 1 2 VALVE, SOLENOID M13 + M - PUMP, CHEMICAL METERING (OPTIONAL) M16 + M - PUMP, CHEMICAL METERING (OPTIONAL) A1 SPEED CONTROLLER VIO VIO GRA/RED BLU YEL/BLU WHT/VIO BRN/BLK BLU/RED ORN/BRN BLU/WHT BLU/ORN YEL/GRN BLK/GRA TAN/BRN BLU/GRA ORN/GRA VIO RED BLK J1-5 J1-8 J2-21 J1-15 J1-23 J2-22 J1-19 J1-16 J1-17 J2-15 J1-20 J2-18 J2-23 J1-21 J1-18 J1-7 J1-6 J1-1 J1-9 BT1 + - BATTERY, 36 Vdc + - X1 X2 + - BLK BLK S1 S B- RED MOTION J1:11 DIRECTION J1-12 FAULT J1-4 MODE 2J2-20 MODE 1 J2-19 A2 CONTROL BOARD ASSEMBLY D2 + M- B+ BLK ORN GRN BLU/BLK BLK/WHT ORN/RED YEL/RED BLK/YEL RED/WHT RED/WHT YEL/RED ORN/RED BLK/WHT BLU/BLK WHT/BRN +8V J1-22 GRA J3:1 B- J1-13 J3:2 CAN H J1-3 CAN L J1-2 +5V B- J2-10 J2-14 J1:10 J1-14 M14 M - FAN, COOLING X6 GRN/BLU BRN/BLU ORN BLK BLK BLK BLK M2 J2-6 RED/BLK M BRUSH ACTUATOR RED BLK J2:5 YEL/GRA M3 J2-1 WHT/GRN M SQUEEGEE ACTUATOR RED BLK J2-9 BLU/BRN M4 J2-8 GRA/VIO M SIDE BROOM ACTUATOR RED BLK J2-7 GRN/ORN S5 VIO/YEL 2 J2-17 BLK 1 (CLOSES WHEN EMPTY) SWITCH, SOLUTION EMPTY R2 J2-16 GRN/WHT 2 RESISTOR, SCRUB DECK SENSING 1 J2-4 ORN/BLK 1K OHM FOR 40" DISK J2-12 GRN/GRA J4-1 A4 10K OHM FOR 40" CYL. ORN/WHT 20K OHM FOR 45" & 48" DISK J2-13 J4-2 CHEMICAL GRA/WHT 40K OHM FOR 45" & 48" CYL. J2-11 J4-4 SENSING BOARD J2-2 BRN J2-3 ORN/BLU A4 NOT USED WITH ECOFLEX G BLK K7 COIL, MAIN CONTACTOR J3:3 J3:4 A3 SWITCH/DISPLAY PANEL ASSEMBLY BLK RED K1 1 2 BLU/GRN VIO VIO BLU/GRN ZENER TVS M15 (OPTIONAL) M - PUMP, ACCESSORY H3 (OPTIONAL) LAMP, HEAD 1 2 BLK BLK BLK ORN/BLU CONTACTOR, VACUUM M5 BLU/GRN M MOTOR, VACUUM 1 2 BLK M6 F3 RED 1 2 CIRCUIT BREAKER, 20 A. RED RED RED K6 1 2 WHT/RED CONTACTOR, SIDE BROOMS K2 1 2 CONTACTOR, RIGHT BRUSH K3 1 2 CONTACTOR, CENTER BRUSH K4 1 2 CONTACTOR, LEFT BRUSH WHT/ORN GRA/BLK BLU/YEL M MOTOR, VACUUM M7 WHT/RED M BLK BLK RED MOTOR, SIDE BROOM M8 WHT/RED M BLK BLK RED MOTOR, SIDE BROOM M9 (+ ON 40" DISK) (- ON 40" DISK) M BLK - + M10 MOTOR, RIGHT BRUSH M BLK - + M11 + M (LEFT MOTOR ON 2 MOTOR DECKS) MOTOR, CENTER BRUSH - BLK (ON 3 MOTOR DECKS) MOTOR, LEFT BRUSH BRN

43 WIRING DIAGRAM 41 A Speed Control A Control Board Assembly NOTE Control Board Assembly NOTE 2 A3# Touch Pad Assy NOTE 1 # Touch Pad Assy NOTE 2 A4# Chemical Sensing Board NOTE 1 BT1 N/A Battery D1 NA 1 Diode D2 NA 1 Diode (part of M15) F Circuit Breaker, 3 Amp (Control Circuit) F Circuit Breaker, 15 Amp (Auxiliary Circuit) F Circuit Breaker, 20 Amp (Side Brooms) F Fuse, 250 Amp H Backup Alarm (optional) H Strobe Light (optional) H Headlight (optional) H Horn K Contactor, Vacuum TSBUS K Contactor, Right Brush (all models) K Contactor, Center Brush K Contactor, Auxiliary TSBUS K Contactor, Side Brooms TSBUS K Contactor, Main M9# Motor, 36VDC 1.5HP (right motor) NOTE 3 *# Kit Brush Amer Motor (for ) *# Brush & Spring Kit (for obsolete motor ) M10# Motor, 36VDC 1.5HP (left motor) NOTE 3 *# Kit Brush Amer Motor (for ) *# Brush & Spring Kit (for obsolete motor ) M12# Pump, Solution Control (EDS / ECOFLEX) TSBUS M13# Pump-Detergent (EDS / ECOFLEX) M Fan Assy M Pump, Accessory (optional) ** Pump Head Assy (for ) ** Check Valve Assy (for ) M16# Pump-Detergent (EDS / ECOFLEX) R Potentiometer, 5K Ohm R Resistor Assy, 10k Ohm S Switch, Key * Key, Replacement S Switch, Seat S Switch, Battery Interlock (optional) S Switch, Solution Empty * = Not Shown # = Revised or new since last update L Solenoid Valve M Motor, Traction * Carbon Brush Set M Lift Actuator, Brush M Lift Actuator, Squeegee M Lift Actuator, Side Broom M Motor Assy, Vac * Carbon Brush Set M Motor Assy, Vac * Carbon Brush Set M Gearmotor Assy, 36VDC *# 52803A 2 Carbon Brush for M Gearmotor Assy, 36VDC *# 52803A 2 Carbon Brush for #NOTE 1: Used on machines built before SN #NOTE 2: Used on machines built after SN #NOTE 3: Brush motor is no longer used in production and replaced by

44 42 OPTIONAL KITS AND ACCESSORIES Optional Kits ** Kit-Warning Beacon (Standard) ** Kit-Vacuum Motor (Standard) ** Kit-Battery Roll Out (Standard) ** Kit, Battery Tray Only ** Kit, Heavy Front Bumper ** Kit, Weighted Bumper ** Kit, Deluxe Seat ** Kit, Spray Wand ** Kit, Back-Up Alarm ** Kit, Overhead Guard ** Kit, Seat Belt NOTE 2 ** Kit, Headlight ** Kit, Operator Foot Guard ** Kit, Solution Auto-Fill ** Kit, Battery Bracket Disconnect ** Cart, Battery Exchange ** Rack, Battery Storage ** Kit, Floor Mat **# DELETED ** Kit, Chemical Metering-EU-EcoFlex BR 1100S Cylindrical Scrub Brushes ** Soft Nylon ** Hard Nylon ** Prolene ** Grit ** Grit ** = Optional, Not Included # = Revised or new since last update NOTE 1: Replacement parts for the kits listed above can be found on each kit s associated instruction sheet. NOTE 2: This seat belt kit is for use on Seat

45 09-5 OPTIONAL KITS AND ACCESSORIES Squeegee Blade Kits ** Kit, Gum Rubber Squeegee Blade F NOTE Kit, Linatex Squeegee Blade F (Std) NOTE 1 ** Kit, Polyurethane Squeegee Blade F NOTE 1 Cylindrical Deck Blades ** Skirt, Gum Rubber Skirt, Linatex (Std) ** Skirt, Polyurethane Optional Battery Kits ** Kit, Battery 480 A/H (5hr) Roll Out ** Kit, Battery 480 A/H (5 Hr) Optional Batteries ** Battery, 36V, 480A/H ** Battery, 36V, 420A/H Optional Battery Chargers ** L Battery Charger-EU, 36VDC, Auto, 80Amp, 380VAC (used on ) ** Battery Charger-EU, 36VDC, Auto, 20Amp, 230VAC (used on ) Accessories ** Programmer, 1311 User ** Programmer Cable **# Literature Pack (before SN ) **# Literature Pack (after SN ) ** = Optional, Not Included # = Revised or new since last update NOTE 1: Squeegee Blade Kits include both front & rear squeegee blades.

46 44 BRUSH SELECTOR GUIDE-CYLINDRICAL We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. 80 Grit Brush: Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be used for general stripping operations. 180 Grit Brush: Least aggressive grit brush. Used for daily cleaning of hard-finished floors. Polypropylene Brush: Stiff Nylon Brush: Soft Nylon Brush: Standard equipment brush. Low cost, yet effective in cleaning many common floor surfaces. Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene. Least aggressive brush available. Used on soft-finish floors where a more aggressive brush would leave scratch marks, or in applications requiring very light cleaning. BR 1100S C BRUSHES Soft Nylon Hard Nylon Prolene Grit Grit CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Polypro- Stiff Soft Application Grit Grit pylene Nylon Nylon Stripping: Concrete X Terrazzo X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X X Vinyl tile X X X X Raised-rubber tile X X

47 Gum Rubber: SQUEEGEE BLADE SELECTOR GUIDE Provides superior wiping action on tile, terrazzo, and polished floors. 45 Red Gum Rubber: Polyurethane: Provides longest life on finished or unfinished concrete floors. Oil resistance provides superior life in applications with oily floors. SQUEEGEE BLADE APPLICATION GUIDE(SUGGESTION ONLY) Performance Traits Gum Rubber (Natural Rubber) Red Gum Rubber (Natural Rubber) Polyurethane/ Pentathane Resilience X X Tear Strength X X Abrasion Resistance X X X Wear Resistance X X Low Temp Flexibility X X High Temp Flexibility X X Ozone Resistance Chemical Resistance X Applications Oil Resistant Applications X General Purpose X X X Hot Water Applications X X Chemical Applications X Color Tan Red Translucent

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