BMW COMPACT CUP CHAMPIONSHIP
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1 BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE Specific details of dimensions, weights and photographic details are contained within the Compact Cup Championship Technical File. This file is to be used in conjunction with 2017 BMW COMPACT CUPTECHNICAL REGULATIONS (5.7: ENGINE) and is the definitive document in the comparison of standard unmodified engine parts. CCC 5.7.Engine BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 1 of 37
2 5.7: ENGINE The only permitted engine for use in the Compact Cup Championship is the BMW M44B19 16v. OEM Inlet cam showing part number and casting number. (Inlet/Einlass) Inlet cam must be genuine BMW OEM. A pattern cam is NOT permitted. BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 2 of 37
3 OEM Exhaust cam showing part number and casting number. (Exhaust/Auspuffanlage) Exhaust cam must be genuine BMW OEM. A pattern cam is NOT permitted. BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 3 of 37
4 Top of cylinder head casting showing specific model number. BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 4 of 37
5 139mm (minimum) Cylinder Head Minimum height Cylinder head minimum height only applies to the area within the red BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 5 of 37
6 Combustion chamber showing as cast OEM finish. As cast OEM finish & dimensions of chamber must remain as Combustion chamber showing OEM installation of valve seats. OEM or pattern valve seats must retain the original OEM dimensions and seat BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 6 of 37
7 Inlet port showing OEM machined area under valve seat & surface finish of remainder of port (typical). Inlet port detail BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 7 of 37
8 Exhaust port showing OEM machined area under valve seat & surface finish of remainder of port (typical). Exhaust port detail BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 8 of 37
9 BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 9 of 37
10 Piston crown showing size of STD BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 10 of 37
11 BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 11 of 37
12 Dowel Cap Rod C to C length: 140mm (nominal) BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 12 of 37
13 Crack Cap Rod C to C length: 140mm (nominal) BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 13 of 37
14 Crack Cap Rod (Left) & Dowel Cap rod (Right) BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 14 of 37
15 Casting number on M44 block. (Typical) BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 15 of 37
16 Piston protruding above the block deck by more than.254mm (.010 ) is not permitted. BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 16 of 37
17 Crankshaft showing casting number and stroke (Hub 83.5) BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 17 of 37
18 Dual Mass Flywheel: Gearbox Side Dual Mass Flywheel: Block Side BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 18 of 37
19 M40 Flywheel: Gearbox Side M40 Flywheel: Block Side BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 19 of 37
20 Valeo Flywheel Kit (gearbox side) showing included components Valeo Flywheel Kit (block side) showing included components BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 20 of 37
21 Standard RHD Exhaust Manifold is mandatory Closer view of Standard RHD Exhaust Manifold. BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 21 of 37
22 Throttle Body showing casting numbers & butterfly linkage which must remain unaltered. BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 22 of 37
23 Detail of throttle body spindle (primary) Detail of throttle body spindle (secondary) BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 23 of 37
24 Detail of throttle body spindles & locked screw fittings. BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 24 of 37
25 Position of primary butterfly at W.O.T Position of secondary butterfly at W.O.T. showing over centre rotation. This positioning must not be adjusted from the OEM setting. BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 25 of 37
26 Position of secondary butterfly at W.O.T. showing over centre rotation. This positioning must not be adjusted from the OEM setting. BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 26 of 37
27 Measuring installed head gasket thickness. (Minimum 1.68mm) Measuring installed head gasket thickness. (Minimum 1.68mm) BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 27 of 37
28 DD Cam Timing BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 28 of 37
29 1a. Exhaust cam sprocket alignment. The line passing through the centre of the cam vertically. BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 29 of 37
30 1b. Inlet cam sprocket alignment. The line passing through the centre of the cam vertically. BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 30 of 37
31 2. T.D.C. on Cyl #1 established with a degree wheel 3. Alignment tool(s) holding cams at rear. BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 31 of 37
32 4. Mechanical tensioning tool removing all chain slack The details in 1a, 1b, 2, 3 and 4. must be synchronized to establish the correct cam timing. This is the O.E.M. cam timing and is the mandatory cam timing for the Compact Cup Championship. NO OTHER CAM TIMING SETTINGS ARE PERMITTED BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 32 of 37
33 This is the only location permissible for the Cold Air Pickup to the air filter box. The fog lamp position on the O/S (RHD) of the bumper may be blanked. The aperture must remain. Some derivatives of the E36 Compact have the main air intake grill blanked from the rear of the bumper. It is therefore permissible to blank the main air grill from the rear of the bumper. The aperture must remain. BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 33 of 37
34 BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 34 of 37
35 Blah blah PISTONS - OVERSIZE PISTONS NOT PERMITTED Material of piston: Diameter of skirt: Number and Thickness of Rings Overall Piston Height Weight Cast Aluminium mm (nominal) Top: 1.2mm, Second: 1.5mm, Oil: 2.0mm 54.00mm (nominal) 321gm (minimum) PISTON PIN Diameter Length Weight 21.99mm 53.85mm (minimum) 100gm (minimum) CONNECTING RODS Dowel Cap Type Length Center to Center 140mm (nominal) Weight 548 Crack Cap Type Length Center to Center 140mm (nominal) Weight 536 CYLINDER HEAD Overall Height mm (minimum) VALVES Inlet Length Diameter of head Diameter of stem Weight mm (nominal) 32.90mm (minimum) 5.94mm (minimum) 47gm (minimum) BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 35 of 37
36 Exhaust Length Diameter of Head Diameter of stem Weight mm (nominal) 30.40mm (minimum) 5.94mm (minimum) 47gm (minimum) Valve Seats Inlet (Internal throat diameter) Exhaust (Internal throat diameter) 28.00mm (nominal) 24.70mm (nominal) Valve Seat Angles 3 angle: Valve Guide Inlet Guide Length Exhaust Guide Length Valve Guide Material 39.50mm (minimum) 43.50mm (minimum) Brass CAMSHAFTS Inlet: (Einlass) Base Circle Diameter. (BCD) Total Lobe Height Lobe Width 38mm (minimum) 43.85mm (maximum) 15mm (nominal) Exhaust: (Auspuffanlage) Base Circle Diameter. (BCD) Total Lobe Height Lobe Width 38mm (minimum) 43.85mm (maximum) 15mm (nominal) BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 36 of 37
37 CRANKSHAFT Stroke: (Hub) Main Bearing Journal Size Std:.25mm undersize Rod End Journal Size Std:.25mm undersize 83.5mm (nominal) 60mm (nominal) 59.75mm (nominal) 45mm (nominal) 44.75mm (nominal) THROTTLE BODY Primary throttle butterfly Secondary throttle butterfly 35.00mm (maximum) 54.00mm (maximum) HEAD GASKET OEM Gasket Thickness 1.74mm (uncompressed) The standard OEM head gasket has an as installed thickness of 1.68mm (nominal). It is not permitted to use any head gasket with an as installed thickness of less than 1.68mm. BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE - Page 37 of 37
1 of 33. Technical File Page. The only. Championship 5.7: ENGINE: s. CCC 5.7.Engine
Page 1 of 33 Compact Cup Championship Technical File 2018 Specific details are contained within the Compact Cup Championship Technical File. This file is to be used in conjunctionn with the 5.7: ENGINEE
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