Accessories G53. Catalog 9EM-TK-190-5

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1 ccessories Tank Valves & ir hucks...54 EM Series Exhaust Muffl ers...55 Muffl er / Flow ontrols...55 reather Vents...56 ES Series Silencer...56 SN ir Line Silencer...57 P6M ir Line Silencer...58 Muffl er-reclassifi er ES...59 utomatic Drip Leg Drain & Relief Valve...60 Relief Valves - Diaphragm Type...61 Shuttle Valves & Quick Exhaust iruard Protection System Drain Valves Safety low uns

2 Tank Valves & ir hucks Tank Valves For tanks, steel barrels, compressors and other pneumatic containers where a dependable automatic air valve is needed. Equipped with standard valve core and sealing cap. Maximum operating pressure is 185 PSI. Temperature range is -40 F to 220 F. ir hucks For regular airlines. Model No Has a 1/8" pipe thread at bottom for minimum protrusion. N/P fi nish, dome shaped cap. Packed 25 to a box. Model No all-foot air chuck, 1/4" female port. Packed 10 to a box. 7/16" HEX 23/32" 1-9/32" 1/8" Model No /8" pipe thread at bottom permits maximum protrusion. N/P fi nish, screwdriver type cap. Packed 25 to a box. Model No all-foot air chuck with clip. Fits standard valve mouth. Saves holding on by hand. Has 1/4" port for connecting to hose. Packed 10 to a box. 1-1/8" 7/16" HEX 1-3/4" 1/8" Model No Has a 1/8" pipe thread part way up the stem which allows for minimum protrusion. N/P fi nish, has screwdriver type cap. Packed 25 to a box. 7/16" HEX 1/8" 13/16" 1-3/4" 54

3 EM Series Sintered ronze Muffler / Filters EM Series & Muffl er Flow ontrols eneral Description Muffler / filters effectively reduce air exhaust noises to an industry accepted level with minimum flow restriction. They protect valves, impact wrenches, screw drivers and other air tools by preventing dirt and other foreign matter from entering the system. Non-corrosive. an be cleaned with many common solvents. Maximum Operating PSI (ir) Operating Temperature...0 to 300 F* * mbient temperatures below freezing require moisture-free air. mbient temperatures below freezing and above 180 require lubricants especially selected for suitability at these temperatures. Pneumatic valves should be used with fi ltered and lubricated air. Model Pipe Thread Overall Length Hex Size EM12 1/8" /16" EM25 1/4" /16" EM37 3/8" /16" EM50 " /8" EM75 3/4" /6" EM100 1" /16" EM /4" /16" EM150 1-" " Muffler / Flow ontrols eneral Description Muffl er / fl ow controls provide an acceptable exhaust noise level and effectively meter exhaust. Installed in valve exhaust ports, they control cylinder piston speeds throughout a wide range. The adjusting screw cannot be accidently blown out, can be locked to maintain setting. rass and bronze construction. lean with commonly used solvents. Maximum Operating PSI (ir) Operating Temperature...0 to 300 F* * mbient temperatures below freezing require moisture-free air. mbient temperatures below freezing and above 180 require lubricants especially selected for suitability at these temperatures. Pneumatic valves should be used with fi ltered and lubricated air. Model Pipe Thread Overall Length Hex Size /8" /16" /4" 1.42 " /8" /16" " /8" /4" /16" " /16" 55

4 reather Vents reather Vents & ES Series Maximum Operating PSI (ir) Operating Temperature... 0 to 300 F* * mbient temperatures below freezing require moisture-free air. mbient temperatures below freezing and above 180 require lubricants especially selected for suitability at these temperatures. Pneumatic valves should be used with fi ltered and lubricated air. eneral Description NOTE: reather vents should not be used as exhaust muffl ers. These low silhouette versions of the muffl er / fi lter are useful where space is a problem and / or to prevent contamination. Use for vacuum relief or pressure equalization in gear boxes, oil tanks, reservoirs, etc. Non-corrosive. Model Pipe Thread Overall Length Hex Size /8" /16" /4" /16" /8" /16" " /8" /4" /6" " /16" /4" /16" " " ES Series Silencer D eneral Description The silencer is designed to give superior performance in noise control with a minimum effect on air effi ciency. Trimline design allows location in the tightest places without extra plumbing and fi ttings. Fits directly into the exhaust port of more than 90% of present commercial valves. Slotted body permits rapid discharge of air without undesirable back pressure. Unique nylon screen element resists dirt buildup or clogging. Maximum Operating PSI (ir) Operating Temperature...0 to 300 F* * mbient temperatures below freezing require moisture-free air. mbient temperatures below freezing and above 180 require lubricants especially selected for suitability at these temperatures. Pneumatic valves should be used with fi ltered and lubricated air. Model s Flow Dimensions Pipe Thread NPTF SPT (R) 100 PSI D ES12M ES12M 1/8" ES25M ES25M 1/4" ES37M ES37M 3/8" ES50M ES50M " ES75M ES75M 3/4" ES100M ES100M 1" 1, ES125M ES125M 1-1/4" 1, ES150M ES150M 1-" 1,

5 SN Series ir Line Silencer SN Series ir Line Silencer Features ompact Lightweight Easy to Install Excellent Noise Reduction Protects omponents from ontamination NPT and SPT Threads vailable Part NPT SPT Thread Size (mm) (mm) Maximum Flow (SFM) 100 PSI Sound Level (d) 20 PSI 100 PSI S-5 M (11) 0.32 (8) SN-6 S-6 1/8" 1.57 (40) 0.63 (16) SN-8 S-8 1/4" 2.56 (65) 0.83 (21) SN-10 S-10 3/8" 3.35 (85) 0.98 (25) SN-15 S-15 " 3.74 (95) 1.18 (30) pplication The plastic silencer is designed to give excellent noise reduction with a minimum effect on air effi ciency. The Trimline design allows for locating the silencer in the tightest places without extra plumbing or fi ttings. Fits directly into the exhaust port of most commercial valves. Open surface area of element allows for rapid discharge of air without undesirable back pressure. Rating...0 to 150 PSI (0 to 10 bar, 0 to 1034 kpa) Temperature Rating...14 F to 140 F (-10 to 60 ) ody...cetal (Plastic) Element...Polyethylene 57

6 P6M Series ir Line Silencer P6M Series ir Line Silencer Features ll Plastic Ultra Light Weight Versions High Noise Level Reduction Part P6M-P5 Port Thread M (23) Diameter 0.26 (6,5) 0.16 (4) Weight (grams) 0.01 Low ack eneration P6M-P1 1/ (29) 0.55 (14) 0.24 (6) 0.02 pplication The plastic silencer is designed to give excellent noise reduction with a minimum effect on air effi ciency. The Trimline design allows for locating the silencer in the tightest places without extra plumbing or fi ttings. Fits directly into the exhaust port of most commercial valves. Open surface area of element allows for rapid discharge of air without undesirable back pressure. P6M-P2 1/4 P6M-P3 3/8 P6M-P4 P6M-P6 3/4 P6M-P (34) 2.36 (60) 2.52 (64) 5.51 (140) 6.30 (160) 0.67 (17) 0.98 (25) 0.98 (25) 1.50 (38) 1.89 (48) 0.24 (6) 0.35 (9) 0.43 (11) 0.55 (14) 0.79 (20) Rating...0 to 246 PSI (0 to 17 bar, 0 to 1700 kpa) Temperature Rating Plastic...14 F to 176 F (-10 to 80 ) Metal F to 165 F (-10 to 74 ) Efficiency...92% 58

7 ES Series ir Line Muffl er / Reclassifi er ES Series ir Line Muffler / Reclassifier Operation ompressor oils and lubricating oils are exhausted from valves, cylinders and air motors into the ES. Oil aerosols are coalesced into larger droplets and gravity pulls them into the attached drain sump. The sump can then be drained manually or by using a 1/4" ID plastic tube drain. The air fl owing into the ES is also muffl ed or silenced as it enters the inside of the ES and passes through the fi lter media into the atmosphere. Performance haracteristics da Flow vs. Noise Level " Open Pipe " Open Pipe ES5 ES SFM Features dm 3 /s n bar Dimensions: Model ES " 2.57 (135 mm) NPT (65 mm) ES " 2.57 (185mm) NPT (65mm) PSID Flow vs. ack 4 2 ES3 ack ES5 ack SFM dm 3 /s n The ES (Muffl er-reclassifi er) eliminates unwanted oil mist and reduces exhaust noise from pneumatic valves, cylinders and air motors % Oil Removal Effi ciencies 25 d Noise ttenuation " NPT and 1" NPT Disposable Units ontinuous or Plugged Drain Option Metal Retained onstruction Fast Exhaust Time Proven Technology The ES units are constructed from the same materials that go into our oil removal coalescing filter elements. The seamless design insures media uniformity and strength. This proven technology provides high coalescing effi ciency with low pressure drop. The filter media is supported by cylindrical perforated steel retainers both inside and out. These retainers, fully plated for excellent corrosion resistance, give the ES units high rupture strength in either flow direction. These filters can also be used as high efficiency inlet or bypass filters for vacuum pumps, or breather elements to protect the air above critical process liquids. ES3 / ES5 The ES solves two problems inherent in compressed air exhaust from valves, cylinders and air motors - oil mist removal and noise abatement. The ES will improve your industrial plant environment, thereby improving worker productivity. Maximum Operating Temperature F (52 ) Maximum Line PSI (6.8 bar) Improve Overall Plant Environment Exhaust oil mist and noise pollution have a direct impact on worker productivity. Oil aerosol mist from lubricators and compressors is pervasive and enters the industrial plant environment through the exhaust ports of valves, cylinders and air motors. This rapidly expanding exhaust also produces sudden and excessive noise. The ES (Muffler-Reclassifier) is 99.97% efficient at removing the oil aerosols. The ES also acts as a silencer to lower the d levels below O.S.H.. requirements. The result is a cleaner, quieter environment which equates to greater work productivity and safety. Ordering Information ES 3 * Size 3 inch 5 1 Inch Engineering Level * Will be entered at factory. 59

8 utomatic Drip Leg Drain Relief Valve utomatic Drip Leg Drain, Relief Valve mm 60 mm 22 mm F 0.75 Hex mm mm Features uto Drain Ported 1/8" to Pipe way Liquid. Drain has Manual Override Easily Serviced without Tool PSI Range ompact Size Housing & ap... luminum Port Threads...1/4" - " Top 1/8" Drain and Temperature Ratings: Metal owl...20 to 250 PSI (0 to 17.2 bar) 32 F to 175 F (0 to 80 ) Seals...una N Ordering Information onsists of Drip Leg Drain Housing WITH uto Drain. Model No. Size 06D1N 1/4" 06D3N " Features Large Relief apacity ( PSI when fully opened) in a ompact Size Lightweight luminum onstruction with Resilient Seat pplication The RV011N Pop Off Relief Valve is designed to protect against excessive pressure buildup in a pneumatic circuit or system. Operation* With the relief valve mounted in a reservoir or system, the force of system pressure at () is offset by the force of spring () acting on poppet seat (). t pressures lower than the setting, the poppet seat () is held against the body at () effecting a seal. s pressure approaches set point, the poppet begins to vent until set point is reached, at which time the poppet seat () lifts off the body at () allowing the excess pressure to vent to atmosphere at (F). When the excess pressure has been vented, the spring () acts on the poppet seat () forcing it to seat on the body at (), sealing off the fl ow of air. Specification ody & djusting Screw... luminum Locking Nut... Steel Seat... Nitrile Spring... Steel Poppet...Plastic Operating Temperature F to 200 F (0 to 93 ) Port Threads...1/4 Inch Male Relief Range...10 to 200 PSI (.7 to 14 bar) with standard spring. * Ref: 1RV100 Installation & Service Instructions Ordering Information RV011N XXX Seals PSI lank UN V Flurocarbon 60

9 130 Relief Valve 134 Relief Valve Relief Valves - Diaphragm Type Features ompact, Sensitive Diaphragm-type Relief Valve Push-pull, Locking Knob Knob and Top Work the Same as a Miniature Regulator 130 has Lightweight luminum onstruction 134 has a brass body, captured exhaust and is an Inline Type with 3 Ports and 1 Outlet Port pplications Designed to Protect gainst Excessive uildup in a Pneumatic ircuit or System For Use where radual Proportional Relief is Required Operation Turn relief valve knob clockwise for maximum pressure. Set pressure going into relief valve at desired pressure. Turn relief valve knob counter-clockwise until exhaust starts to bleed. Turn relief valve knob clockwise until exhaust stops bleeding. Push to lock knob. Ordering Information Relief Spring Range Valve 0-15 PSI 0-25 PSI 0-50 PSI PSI P* P* P* P* P* P* P* P* * Panel mount nut included. Dimensions.22 1/4" Pipe INLET mm mm mm mm mm Relief Valve Kits onnet ssembly Kit... PKR364Y Panel Mount Nut... PR05X51 1/4" Pipe INLET Relief Range... 0 to 100 PSI (0 to 6.9 bar) Maximum PSI (20.7 bar) Operating Temperature...40 F to 120 F (4 to 49 ) Port Threads: /4" Pipe Male Only Port Two 1/8" & One 1/4" Pipe Outlet Port 1/4" Pipe Materials of onstruction mm 1/8" Pipe INLET FRONT & K FLOW DIRETION mm mm mm mm 1/4" Pipe OUTLET djusting Knob...Polypropylene djusting Screw... Zinc-plated Steel ody...luminum (130); rass (134) Diaphragm / Disc... una-n Nut... hromated Steel Spring age...cetal Spring... Zinc-plated Steel 61

10 (Revised ) Quick Exhaust & Shuttle Valves Quick Exhaust & Shuttle Valves 1 3 Port 3 (Exh) eneral Information 2 Quick exhaust valves provide rapid exhaust of control air when placed between control valve and actuator. They can also be used as shuttle valves. Diaphragm materials are available in urethane, Nitrile, Fluorocarbon, and PTFE to meet a wide variety of operating conditions. 1 3 Port 1 (In) Port 2 (yl) Model Selection, Performance Data and Dimensions 2 Valve Operating (ir) Maximum: 150 PSI 200 PSI for Model No. 0R37T (PTFE diaphragm) Minimum: 3 PSI 50 PSI for Model No. 0R37T (PTFE diaphragm) Operating Temperature: Urethane: 0 F to 180 F* (-18 to 80 ) Nitrile: 0 F to 180 F* (-18 to 80 ) Fluorocarbon: 0 F to 400 F* (-18 to 205 ) PTFE: 0 F to 500 F* (-18 to 260 ) * mbient temperatures below freezing require moisture-free air. mbient temperatures below freezing and above 180 require lubricants especially selected for suitability at these temperatures. Pneumatic valves should be used with fi ltered and lubricated air. omponent Materials ody Material...Die cast aluminum Static Seals... Nitrile standard with urethane (Others see below) Diaphragm...Standard Urethane Optional Fluorocarbon, PTFE, or Nitrile (Depending on size) Mounting racket Kit No (Including body screws) For 0R12 and 0R25 sizes with 7/8" Dimension. Port Flow Model Service (SFM ) NPTF SPP Kit No. STNDRD URETHNE DIPHRMS (Nitrile static seals) 1/4" 1/4" 3/8" 150 0R25N 0R25N 1" Hex /8" 3/8" 240 0R25P 1" Hex /8" 3/8" 3/8" 240 0R37 0R37 1" Hex " " " 450 0R50 0R50 1-" Hex /4" 3/4" 3/4" 550 0R75 0R75 1-" Hex NITRILE DIPHRMS (Nitrile static seals) 1/8" 1/8" 1/8" 70 0R12 0R12 7/8" Sq /8" 1/4" 70 0R12N 0R12N 7/8" Sq /4" 1/4" 1/4" 90 0R25 0R25 7/8" Sq /4" 3/8" 90 0R25NF 0R25NF 1" Hex /8" 3/8" 3/8" 240 0R37F 0R37F 1" Hex /4" 3/4" 3/4" 550 0R75F 0R75F 1-" Hex FLUORORON DIPHRMS for extended temperature operation (Fluorocarbon static seals) 1/8" 1/8" 1/8" 70 0R12V 0R12V 7/8" Sq /8" 1/4" 70 0R12NV 0R12NV 7/8" Sq /4" 1/4" 1/4" 90 0R25V 0R25V 7/8" Sq /8" 3/8" 3/8" 240 0R37V 0R37V 1" Hex " " " 450 0R50V 0R50V 1-" Hex /4" 3/4" 3/4" 550 0R75V 0R75V 1-" Hex PTFE DIPHRMS for higher pressure and temperature (Fibre static seals) 3/8" 3/8" 3/8" 240 0R37T 0R37T 1" Hex t 100 PSI inlet pressure with full pressure drop. OLD ITEMS RE MOST POPULR. 62

11 Shuttle Valve Shuttle Valve eneral Information Shuttle valves determine a single pneumatic output from two separate inputs. If pressure is applied to both ports simultaneously, the valve will select the port with the higher pressure. Valve F E INLET 1 INLET J Maximum Operating PSI Maximum 3 PSI Minimum: Differential Operating Temperature... 0 to 160 F* * mbient temperatures below freezing require moisture-free air. mbient temperatures below freezing and above 180 require lubricants especially selected for suitability at these temperatures. Pneumatic valves should be used with fi ltered and lubricated air. D OUTLET K (3 Ports) H L (2 Holes) omponent Materials ody Material... luminum Internal omponents... luminum Seals...Nitrile Model Selection and Dimensions Model Port Dimensions Size 1 D E F H J K L N /8" N/ / N /4" / N /8" / Performance Data Flow Model Port Size Flow (v) N /8" 0.32 N /4" 1.65 N /8"

12 Quick Exhaust & Shuttle Valves Typical Quick Exhaust Valve pplications Man Reg Rapid Retraction Double cting ylinder In this circuit, air is exhausted through a Quick Exhaust Valve that is close coupled to the cap end of the cylinder. ecause the Quick Exhaust Valve has a greater exhaust capacity than the four-way ontrol Valve, increased cylinder speed can be accomplished with a smaller and less expensive control valve. Dual ctuation of Double cting ylinder This circuit utilizes a Quick Exhaust Valve and a three-way ontrol Valve to permit rapid extension of the cylinder at a high pressure. nder life. NOTE: Line pressure must be 3 or 4 times greater than rod end pressure. Effective working pressure is the differential between the cap and rod end. i-directional ontrol of Two Double cting ylinders This circuit provides maximum control with a minimum of valving. large four-way ontrol Valve is not needed to permit the rapid retraction of ylinder, as the Quick Exhaust Valve performs this function. The extension of ylinders and and retraction of ylinder are controlled by Speed ontrol Valves. Typical Shuttle Valve pplications Man M an Operation Man Operation 2 Operation 3 D Man M N Operation 1 Man Man OR ircuit The most common application of the Shuttle Valve is the OR ircuit. Here a cylinder or other work device can be actuated by either control valve. The valves can be manually or electrically actuated and located in any position. Memory ircuit This circuit enables continuous operation once initiated. is delivered to the circuit when Valve is actuated. This allows pressure to pass through the shuttle valve actuating Valve. then fl ows through Valve and also the other side of the shuttle valve which holds Valve open for continuous operation. To unlock the circuit, Valve must be opened to exhaust the circuit and allow Valve to return to its normally closed position. Interlock This circuit prevents the occurrence of a specifi c operation while one or another operation takes place. When either Valve or is actuated to perform operation 1 or 2, Valve D is shifted to the closed position and prevents operation 3 from occurring. 64

13 iruard Protection System iruard Protection System irfuse - protection of personnel, machinery and equipment Product Features: Maintenance Friendly: Repair possible while plant is still operating UTION! Economic: ompetitive pricing omplies with EU Standard: EN Reliable and Tamperproof: No adjustment necessary omplies with ISO Standard: omplies with MSH Regulation: 30FR , and Lightweight: ompact size. ompatible with all Pneumatic Systems an be used as a Flow locker Protect your most important assets: your employees and their equipment! The iruard offers simple but effi cient protection of a broken compressed-air hose. The air supply is immediately shut off by the iruard, should the volume of air exceed a set value. This value is factory preset and is set to allow normal air consumption when using air tools. Should the air consumption exceeds the set value, e.g. the air line is severed, then the internal piston instantly shuts off the main fl ow. n integral bleed hole allows some air to fl ow though. This enables the line pressure to automatically reset the iruard once the main line break is repaired. TUV pproval: No EU Registered Utility: Model No omplies with OSH Regulation Standard: 29FR (Partial) 65

14 iruard Protection System iruard Protection System Function: (P) is the inlet. ir passes the piston (1) and continues through the seat (3). The air fl ow, passing the piston, is slowed down by means of length wise grooves on the outer side of the piston. If the fl ow is too high, the air cannot pass the piston quickly enough, and the piston is forced against the spring (2) and towards the seat. The maximum flow is shown in the graph. If the value indicated is exceeded e.g. if the hose suddenly breaks - the air supply is automatically shut of. n integral bleed hole allows some air to fl ow though. This enables the line pressure to automatically reset the iruard once the main line break is repaired P SW SW SW * SW 1/4" - 3/8" - " 1/4" - 3/8" - " 3/4" - 1" - 2" Weight and Dimensions metric (imperial) Thread Dimensions mm (inch) Weight Max. P1 P2 Outlet Part Part Temp. Range Material onnection SW g (oz.) Thread Thread NPT SP 1/4" 48 (1.89) - 22 (.87) 30 (1.06) Female Female P492 P412* 1/4" 58 (2.28) 49 (1.93) 22 (.87) 36 (1.27) Male Female P492 P412* 3/8" 59 (2.32) - 28 (1.10) 58 (2.05) Housing: Female Female P493 P413* -20 to luminum 3/8" 71 (2.80) 28 (1.10) 62 (2.19) (18 bar) (-4 F to 176 F) Male Female P493 P413* (2.32) Piston: Polyacetal 255 PSI " 65 (2.56) - 31 (1.22) 78 (2.75) Female Female P494 P414* " 80 (3.15) 65 (2.56) 31 (1.22) 85 (3.00) Male Female P494 P414* 30/36* 3/4" 76 (2.99) (3.77) Female Female P496 P416* (1.18/1.42*) Housing: 41/50* -20 to 120 1" 100 (3.94) (10.58) luminum Piston: Female Female P498 P418* (1.61/1.97*) (35 bar) 500 (-4 F to 248 F) luminum 70/80* PSI 2" 130 (5.12) (27.34) Female Female P49 P41* (2.76/3.15*) * Note: SP Threads vailable Upon Request. How to Select the Optimal Size of an iruard Information based on an inlet pressure of 7 bar (100 PSI) Hose Length - Meters (Feet) 60 (2.11) 0 (0) 1 2 (6.56) 4 (13.12) 6 (19.68) 8 (26.25) 10 (32.80) 12 (39.37) 14 (45.93) 16 (52.49) 18 (59.05) 20 (65.62) 120 (4.24) 300 (10.59) Port Size 600 (21.19) ir Flow - l/min (SFM) 1200 (42.38) 3200 (113.01) 6000 (211.89) (423.78) Hose Internal Diameter - mm (in) 6 (0.24) 8 (0.31) 10 (0.39) 13 (0.51) 16 (0.63) 20 (0.79) 2 a. Determine the internal diameter of the hose, tube or pipe being used 1 (see specifi cation Hose-internal Diameter in yellow box, yellow diagonal line). b. Determine the length of the hose, tube or pipe 2 (Hose length in meters). c. Defi ne the intersection of point a and b, and mark a vertical line downwards. 3-4 (In the example the red/green dot and the green dashed line). d. The next vertical black line, left of the intersection line 4 (example: green dashed) tells the correct iruard size (in inches). e. Important: Every fl ow value to the right of the respective vertical line (black) would activate the iruard in case of a bursting hose, pipe or tube. ll iruard sizes right of the intersection line (green) are too big and will not close up. f. Example: Which air fuse should be used for a hose, pipe or tube bearing 8 mm inner diameter and 10 meters of length - follow the 10 meter line (red 2 ) to the intersection point (red/green dot 3 ). Now the next left black line marks the correct size. g. Result: The correct size in our example is the iruard 3/8"

15 utomatic Electrical Drain Valve WDV3 utomatic Electrical Drain Valve WDV3 WDV3- Operating PSI (15,9 bar) mbient Operating Range Temperature to 130 F (1.1 to 54 ) oil Insulation lass H F (171.1 ) Voltages...115, 230/50-60 Timer: Open Time...5 to 10 sec., djustable ycle Time...5 sec. to 45 min., djustable Maximum urrent Rating...4m Max. Port Size... 1/4, 3/8, NPT Weight lb. (0.8 kg) The WDV3 Electrical Drain is designed to remove condensate from compressors, compressed air dryers and receivers up to any size, type or manufacturer. The WDV3 offers true installation simplicity and it is recognized as the most reliable and best performing condensate drain worldwide. The large orifi ce in the direct acting valve, combined with its sophisticated timer module ensure many years of troublefree draining of condensate. Materials of onstruction Valve ody...rass / Stainless Steel Enclosure (NEM 4)... S Plastic Internal Parts...rass / Stainless Steel Sealing Material...FPM (Fluorocarbon) enefits Does Not ir-lock During Operation ompressed ir Systems Up to ny Size lso vailable In Stainless Steel The Direct cting Valve Is Serviceable Suitable for ll Types of ompressors TEST (Micro-Switch) Feature High Time ycle ccuracy Large (4.5mm) Valve Orifi ce Ordering Information Pipe Valve Family Voltage Size Material WDV3 1 2 L ON TEST OFF ohm 45 Family eneral Voltage 1 120V 2 230V 3* 24VD * vailable in " Only Pipe Size 2 1/4" eneral 3 3/8" eneral 4 " eneral L 230 PSI (16 bar) Valve Material rass Model Selection and Dimensions Model WDV3-**L 1.73 (44) 4.53 (115) 3.46 (88) 67

16 Zero ir Loss ondensate Drain ED Zero ir Loss ondensate Drain ED Zero air loss condensate drains are designed for economical removal of unwanted water, oil emulsions, and other liquids. These drains will only open when liquid is present and will not allow any compressed air to escape from the system. Zero ir Loss ondensate Drains Operating PSI (16 bar) mbient Operating Range Temperature...35 to 140 F (1.6 to 60 ) Voltages NPT...115/50-60Hz Standard SPP /50-60Hz & 24VD Optional Port Size (NPT) ompressor ftercooler (SFM)* apacity Refrigeration Dryer (SFM)** Where are condensate drains used? Filter (SFM) Drain apacity Per Day (al/liter) Model Service Kit 3/ (22.7) ED3002N115-K SKED3000N115 1 x, 1/ , (49.2) ED3004N115-K SKED3000N115 2 x, 1/ , (87.1) ED3007N115-K SKED3000N115 2 x, 1/8 1,059 2,119 10, (378.5) ED3030N115-K SKED3000N115 2 x, 1/8 3,532 7,063 35, (1,249.2) ED3100N115-K SKED3000N115 * ased on 100 PSI working pressure, air compressor inlet at 77 F (25 ) at 60% RH, air discharge temperature od 95 F (35 ) following the aftercooler, pressure dewpoint of 37 F (2.8 ) after the refrigerated dryer. ** ondensate from aftercooler or refrigerated dryer to be drained upstream only for residual oil content or small quantities of condensate. Note: 6 ft. line cord will be included with each drain. ompressor with ftercooler Receiver Tank Filter ir Dryer Drip Leg Removes the condensate that is collected after the air cools in the aftercooler Removes the condensate that is collected when the air cools inside of the receiver tank Removes the condensate that is collected in the filter bowl Removes the condensate that is collected in the air dryer Point-of-use applications: removes the condensate from compressed air pipes in a plant Dimensions ED3002N115-K 4.33 (110mm) 3/ ED3004N115-K 4.37 (111mm) 3.98 (101mm) ED3007N115-K 4.80 (122mm) ED3030N115-K 5.39 (137mm) ED3100N115-K 7.75 (197mm) /8 3/8 3/8 3/8 3/ (67mm) 2.64 (67mm) 2.64 (67mm) 2.64 (67mm) 2.64 (67mm) 5.75 (146mm) 5.47 (139mm) 6.14 (156mm) 6.14 (156mm) 6.14 (156mm) 68

17 rass Nozzle & Vortec FLO-IN low uns O.S.H.. ertification ll safety blow guns conform to the requirements of ompressed ir Standards as currently described in the U.S. ureau of Labor Standards, paragraph , when pressurized at the inlet to a maximum of 100 PSI. onform to current O.S.H.. Directive No rass Nozzle low uns ontoured lever or button control both provide a natural, comfortable grip even when used with gloves. Finger guard and hang-up hook for fi nger protection and quick safe storage. Die cast zinc body, painted fi nish. Lever Operated Part Port SFM Rating* /4" 20 utton Operated Part *ased on 100 PSI inlet pressure. Port SFM Rating* /4" 20 Vortec FLO-IN low uns quiet Vortec FLO-IN nozzle is combined with a high performance blow gun. ompressed air attains sonic velocity through an adjustable slot and attaches to the exterior surface of the cone shaped nozzle. Settings are shown on a micrometer dial. Sound level of 80 d with 80 PSI inlet. Finger guard and hang-up hook offers desirable fi nger protection and quick secure storage. Die cast zinc body, painted fi nish. Lever Operated Part Port SFM Rating* /4" 70+ utton Operated Part Port SFM Rating* /4" 70+ *ased on 100 PSI inlet pressure. 69

18 Self Regulating uns &Pistol rip low uns Self-Regulating low un Designed with integral self-regulating pressure reducing valve for automatic shut-off when nozzle is blocked. Prevents air pressure buildup over 30 PSI in compliance with U.S. Dept. of Labor standards. ir shield aids in protecting the operator against blow back of fl ying chips of dirt. Designed to operate at less than 90 d to comply with government regulations. Die cast zinc body, painted finish. May be used with nozzle extensions on page 69. Lever Operated Part Port SFM Rating* /4" 10 Performance Data locked Sound Level 70 PSI 17.0 PSI 79 d 100 PSI 21.0 PSI 83 d 175 PSI 28.0 PSI 87 d *ased on 100 PSI inlet pressure. Pistol rip low un Pistol grip is easy to aim for quick and effi cient cleaning. Ideal for all shop housekeeping purposes. Lightweight and easy to handle. Easy trigger action features instant spring adjustment for controlled air. et the amount of air where you want it with no restrictions, no cut-offs! Makes for a convenient connection for overhead or under bench fl oor air use. Part Port Rated Temperature Range OSH Rated 441-NL 1/4" 175 PSI 120 F No 70

19 470 and 475 Series low uns rass Nozzle Model No eneral purpose nozzles are supplied as standard on , and blow guns. onform to the requirements of the Williams Steiger Occupational Safety and Health ct of 1970, paragraph when fi tted with blow guns pressurized at the inlet to a maximum of 100 PSI. onform to O.S.H.. Directive and 475 Series low uns Plunger Unit (For utton Models) Plunger ssembly (For Lever Models) O-Ring Nut Defl ator *Washer *Spring * ontained in Service Kit No Nose

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