Pneumatic. Prep-Air II 05 Series Air Preparation Units Filter, Regulator, Lubricator, and Modular Accessories Catalog 0708/USA

Transcription

1 Prep-ir II 5 Series ir Preparation Units Filter, Regulator, Lubricator, and Modular ccessories atalog 78/US

2 WRNING FILUR OR IMPROPR SLTION OR IMPROPR US OF TH PROUTS N/OR SYSTMS SRI HRIN OR RLT ITMS N US TH, PRSONL INJURY N PROPRTY MG. This document and other information from, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application including consequences of any failure, and review the information concerning the product or system in the current product catalog. ue to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met. The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by and its subsidiaries at any time without notice. Offer of Sale The items described in this document are hereby offered for sale by, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by the provisions stated on the separate page of this document entitled Offer of Sale. opyright 1999,. ll Rights Reserved!

3 Table of ontents 5 Series, Prep-ir II ir Preparation Units 5 Series asic Features Filters oalescing Filters Regulators ir Pilot Regulators Piggybacks Micro-Mist Lubricators Modular ombinations lose Nippled ombinations ccessories Technical ata

4 asic Features 5 Series, Prep-ir II ir Preparation Units Features dvantages enefits Threaded ollar Insures a solid, positive, Provides safety to the user owl Retention leak-free connection. compared to competitive bowl retention methods which can compromise safety. llows for 6 degree sight gauge rotation. esign flexibility. Rolling iaphragm No diaphragm wear points Longer service life than flat disc with low hysteresis. diaphragms with accurate pressure regulation. Non-Rising Removable Standard tamper resistant feature. quipment settings can be ontrol Knob maintained, reducing the risk of tampering. xtended Year Warranty xtends the warranty to years Security in knowing Parker on Parker pneumatic components products are backed with the downstream of a Parker filter. best warranty in the industry. Modular esign llows units to be removed Saves maintenance time from installation without and money during service disturbing plumbing. and/or retrofit. Modular Port locks One size FRL body can be llows a smaller quantity of installed into a variety of components to be stocked. port sizes. esign flexibility. High fficiency 4 & 5 micron elements ssures maximum protection, epth Filtration available for the most extending the life of equipment. demanding applications. asy to detect dirty element. 4 owl Options Polycarbonate with guard, esign flexibility depending on polycarbonate, metal, and metal the application. with sight gauge offered for various applications. Multiple rain Options Manual or automatic drains Flexibility for custom applications. available for different uses. xcellent Water Provides pneumatic systems Promotes maximum performance, Removal fficiency with clean, dry air for extending the life of downstream trouble free service. components. Pressure ifferential Indicators Give a visual indication of a Tells when to service the element, 1 PSI pressure drop across promoting maximum performance. a filter or coalescer. Threaded ollar On Regulator No tools are required for ase of maintenance for users. servicing the regulator. 2

5 asic Features 5 Series, Prep-ir II ir Preparation Units Features dvantages enefits Two Grades Of llows for various stages of ssures clean, dry compressed air oalescing lements particulate and oil removal, for critical pneumatic applications. giving 99.97% efficiency. Reverse Flow Regulator llows for various pressures on Saves the user the cost of extend and retract cycles consuming higher air pressures. on cylinders. Preset / Tamperproof Keeps the regulator set at quipment settings can be Regulators customer requirements. maintained to operate machinery at optimal performance. Limited Pressure Regulators oes not allow a regulator s Provides security for critical secondary pressure to rise pneumatic applications. above a specified limit. Piloted Operated Regulators llow the regulator to be adjusted Flexibility in operation and from remote locations where machine design. space may be limited. Piggyback esign ombines the features of both Provides a space savings Filter / Regulators a filter and a regulator into and reduces potential leak points. one component. Micro-Mist esign reaks the oil into a very Flexibility in machine design. Lubricators fine mist allowing it to stay ssures oil delivery over long in suspension for long distances downstream, extending lengths of air lines. the service life of equipment. Proportional Oil elivery Oil delivery is proportional Gives the user dependable oil over a wide range of air delivery for all applications. flows for all applications. Modular Locking all Valve llows for venting and system ase of maintenance while shut-off while servicing complying with lockout procedures. pneumatic systems. Manifold locks Give additional outlet ports Flexibility for custom applications. for a modular FRL. -Way Modular locks llows for 9 degree component Flexibility for custom applications. orientation and common port regulator applications. Soft Start / Quick ump Valves Soft system start up and voids damaging machinery quick system air discharge. and user injuries.

6 atalog 78/US Features & Operation 5 Series, Filters 1/8", 1/4", /8" asic 1/4" ody Filters Manual rain utomatic rain Features xcellent water removal efficiency. Unique deflector plate and shroud creates a swirling of the air stream ensuring maximum water and dirt separation. Large filter element surface guarantees low pressure drop and increased element life. 4 micron filter element standard, 5 micron and adsorber available. High Flow 54 SFM F istance Required To Remove ll owls Regardless Of rain Option Pipe Port MNUL RIN (TWIST) UTOMTI FLOT RIN FILTR IMNSIONS Poly owl / Metal owl / Poly owl / Metal owl / Metal Guard Sight Gauge Metal Guard Sight Gauge F 1/8" 5F2* 5F4* 5F6* 5F8* /4" 5F12* 5F14* 5F16* 5F18* 51mm 52mm 14mm 16mm 15mm 45mm /8" 5F22* 5F24* 5F26* 5F28* For polycarbonate bowl see caution in technical data page 22. For other models, refer to matrix. SFM = Standard cubic feet per minute at 1 PSIG inlet and 5 PSIG pressure drop. * ngineering change designator will be entered at factory. Operation F G First Stage Filtration: ir enters at inlet port and flows through deflector plate () which causes a swirling action. Liquids and coarse particles are forced to the bowl interior wall () by the centrifugal action of the swirling air. They then carry down the bowl wall by the force of gravity. Shroud () assures that the proper swirling action occurs and that the air does not pass directly through the filter element () until the large particles and liquids are removed. The baffle () separates the lower portion of the bowl into a quiet zone where the removed liquids and particles collect, unaffected by the swirling air, and are therefore not reentrained into the flowing air. Second Stage Filtration: fter liquids and large particles are removed in the first stage of filtration, the air flows through element () where smaller particles are filtered out and retained. The filtered air then passes downstream. ollected liquids and particles in the quiet zone should be drained before their level reaches a height where they would be reentrained in the flowing air. This can be accomplished by the manual drain (F) which is actuated by twisting knob (G) counterclockwise. 4

7 Technical Specifications 5 Series, Filters 1/8", 1/4", /8" asic 1/4" ody Ordering Information 5F 1 2 * ngineering hange Port Size owl Options lements esignator Options. 1/8 Inch 1. 1/4 Inch 2. /8 Inch Polycarbonate owl 1. Twist rain 2. Metal owl Guard/ Twist rain 5. uto rain 6. Metal owl Guard/ uto rain NOT: Shaded items are standard. Metal owl. Twist rain 4. Sight Gauge/ Twist rain 7. uto rain 8. Sight Gauge/ uto rain. 4 Micron. 5 Micron Z. dsorber Will be entered at factory. lank. No Options P. With ifferential Pressure Indicator V.* Viton * Viton available with metal bowl only. Technical Information Primary Pressure - bar 2.4 bar 6.2 bar 1. bar 1 Primary Pressure - PSIG 5 PSIG 9 PSIG 15 PSIG Pressure rop (bar) Pressure rop (PSI) Flow haracteristics 5F Flow (SFM) Flow - dm /s Filter Kits rain Kit utomatic rain... PS96P Twist rain Kit... PS512P owl Guard Kit... PS95P owl Kits Poly owl Twist rain... PS92P Metal owl Sight Gauge/Twist rain... PS95P Filter lement Kits 4 Micron... PS91P 5 Micron... PS92P dsorber... PS91P PI Repair Kit... PS781P Sight Gauge Kit... PS914P 5 Specifications ody... Zinc owl apacity Ounces Sump apacity....9 Ounce owl Guards... Steel ollar... Plastic eflector, Shroud & affle... Plastic rain... Plastic Filter lements 4 Micron Standard... Plastic 5 Micron Optional... Plastic dsorber... ctivated harcoal Pressure & Temperature Rating Polycarbonate owl: to 15 PSIG ( to 1. bar) 2 F to 125 F ( to 52 ) Metal owl: to 25 PSIG ( to 17.2 bar) 2 F to 175 F ( to 8 ) utomatic rain: 1 to 15 PSIG (.7 to 1. bar) Seals... Nitrile Sight Gauge, PI... Polyamide (Nylon)

8 Features & Operation 5 Series, oalescing Filters 1/8", 1/4", /8" asic 1/4" ody oalescing Filters Features Removes liquid aerosols and sub-micron particles. Liquids gravitate to the bottom of the element and will not re-enter the airstream. Oil free air for critical applications, such as air gauging and pneumatic instrumentation and controls. Interchangeable manual and automatic drains. Pressure differential indicator standard. High Flow 7 SFM Grade 6 lement 51 SFM Grade 1 lement F istance Required To Remove ll owls Regardless Of rain Option Pipe Port MNUL RIN (TWIST) UTOMTI FLOT RIN OLSING FILTR IMNSIONS Poly owl / Metal owl / Poly owl / Metal owl / Metal Guard Sight Gauge Metal Guard Sight Gauge F 1/8" 15F2 * 15F4 * 15F6 * 15F8 * /4" 15F12 * 15F14 * 15F16 * 15F18 * 51mm 52mm 8mm 16mm 174mm 45mm /8" 15F22* 15F24* 15F26* 15F28* For Grade 1 lement: hange the 6th space from an to a H. xample: 15F2H. For polycarbonate bowl see caution in technical data page 22. For other models, refer to matrix section. SFM = Standard cubic feet per minute at 1 PSIG inlet and 5 PSIG pressure drop. ngineering change designator will be entered at factory. * Operation The contaminated air enters the element interior and is forced through a thick membrane of borosilicate glass fibers coated with epoxy (), at this stage, 99.97% + of the sub-micron particles evident in the contaminated air have been removed. These tiny droplets coalesce together and now begin a gravitational passage to the filter sump () where they can be manually or automatically drained. The clean, filtered air now passes into the pneumatic system. The ir Line oalescing Filter removes liquid aerosols and sub-micron particulate matter. ollected liquids and particles in the quiet zone should be drained before their level reaches a height where they would be reentrained in the flowing air. This can be accomplished by the manual drain () which is actuated by twisting knob () counterclockwise. 6

9 Technical Specifications 5 Series, oalescing Filters 1/8", 1/4", /8" asic 1/4" ody Ordering Information 15F 1 2 * ngineering hange Port Size owl Options lements esignator Options. 1/8 Inch 1. 1/4 Inch 2. /8 Inch Polycarbonate owl 1. Twist rain 2. Metal owl Guard/ Twist rain 5. uto rain 6. Metal owl Guard/ uto rain Metal owl. Twist rain 4. Sight Gauge/ Twist rain 7. uto rain 8. Sight Gauge/ uto rain. Grade 6 H. Grade 1 Will be entered at factory. lank. With ifferential Pressure Indicator N. Without ifferential Pressure Indicator Q. Viton with PI V. Viton without PI * Viton available with metal bowl only. NOT: Shaded items are standard. Technical Information 1 Grade 6 Primary Pressure - bar 2.4 bar 6.2 bar 1. bar Primary Pressure - PSIG 5 PSIG 9 PSIG 15 PSIG 1 Grade 1 Primary Pressure - bar 2.4 bar 6.2 bar 1. bar Primary Pressure - PSIG 5 PSIG 9 PSIG 15 PSIG Pressure rop (bar) Pressure rop (PSIG) Flow haracteristics 15F12 Pressure rop (bar) Pressure rop (PSIG) Flow haracteristics 15F12H Flow (SFM) Flow (SFM) Flow - dm /s Flow - dm /s oalescing Filter Kits rain Kit utomatic rain... PS96P Twist rain... PS512P owl Guard Kit... PS95P owl Kits Poly owl Twist rain... PS92P Metal owl Sight Gauge/Twist rain... PS95P Filter lement Kits Grade 6... PS924P Grade 1... PS9P PI Repair Kit... PS781P Sight Gauge Kit... PS914P 7 Specifications ody... Zinc owl apacity Ounces Sump apacity....9 Ounce owl Guards... Steel ollar... Plastic rain... Plastic Filter lements... orosilicate & Felt Glass Fibers Pressure & Temperature Rating Polycarbonate owl: to 15 PSIG ( to 1. bar) 2 F to 125 F ( to 52 ) Metal owl: to 25 PSIG ( to 17.2 bar) 2 F to 175 F ( to 8 ) utomatic rain: 1 to 15 PSIG (.7 to 1. bar) Seals... Nitrile Sight Gauge, PI... Polyamide (Nylon)

10 Features & Operation 5 Series, Regulators 1/8", 1/4", /8" asic 1/4" ody Regulators Features Secondary aspiration plus balanced poppet provides quick response and accurate pressure regulation. Rolling diaphragm for extended life. Removable non-rising knob for panel mounting and tamper resistance. High Flow 8 SFM asily serviced. Reverse Flow P U S H TO L O K Port WITHOUT GUG WITH GUG RGULTOR IMNSIONS Size 125 PSI Relieving 125 PSI Relieving 1/8" 5R1 * 5R18 * /4" 5R11 * 5R118 * 51mm 52mm 8mm 2mm 11mm /8" 5R21 * 5R218 * NOT: 1.5 ia. (9mm) hole required for panel mounting. For other models, refer to matrix section. SFM = Standard cubic feet per minute at 15 PSIG inlet, 9 PSIG setting and 1 PSIG pressure drop. * ngineering change designator will be entered at factory. WRNING o not connect regulator to bottled gas. o not exceed maximum primary pressure rating. Product rupture can cause serious injury. Operation F G H With the knob () turned fully counterclockwise (no spring load), and pressure supplied to the regulator inlet port, the valve poppet assembly () is closed. Turning the knob clockwise applies a load to control spring (). This load causes the diaphragm () and the valve poppet assembly () to move downward allowing flow across the seat area (H) created between the poppet assembly and the body. Pressure in the downstream line is sensed below the diaphragm () and offsets the load of spring (). s downstream pressure rises, poppet assembly () and diaphragm () move upward until the area (H) is closed and the load of the spring () and pressure under diaphragm () are in balance. reduced outlet pressure has now been obtained, depending on spring load. reating a demand downstream, such as opening a valve, results in a reduced pressure under the diaphragm (). The load of control spring () now causes the poppet assembly to move downward opening seat area (H) and allowing air to flow downstream. The flow of downstream air is metered by the amount of opening (H). uring low flow requirements, the amount of opening at the seat (H) is small, while at high flow it is large. The downstream pressure signal, which regulates the amount of opening, requires an adjustment over this range, in order to attempt a constant output. This adjustment is the orifice (G), which is sized and located in such a manner as to provide a compensation to the downstream pressure signal transmitted to the diaphragm. This effect is called aspiration and its effect is to maintain downstream pressure nearly constant over a wide range of flow demands. Should downstream pressure exceed the desired regulated pressure, the excess pressure will cause the diaphragm () to move upward against control spring (), open vent hole (F) and vent the excess pressure to atmosphere through the hole in the bonnet (). (This occurs in the standard relieving type regulator only.) Mounting racket PS96P F G F G imensions mm 66mm 1mm 26mm 47mm 15mm 7mm 8

11 Technical Specifications 5 Series, Regulators 1/8", 1/4", /8" asic 1/4" ody Ordering Information 5R 1 1 * ngineering hange Port Size Pressure Range djustment & Relieving esignator Options. 1/8 Inch 1. 1/4 Inch 2. /8 Inch Without Gauge 1. PSIG PSIG PSIG With Gauge 17. PSIG PSIG PSIG. Non-Rising Knob/ Relieving L. Non-Rising Knob/ Non-Relieving V. Non-djustable, Relieving Will be entered at factory. lank. No Options P. Preset S. Pressure Limiting djustable T. Pressure Limiting Tamperproof V. Viton NOT: Shaded items are standard. UTION: RGULTOR PRSSUR JUSTMNT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. Specify inlet and outlet (set) pressures. Specify inlet and outlet (set) pressures as well as maximum limited pressure. Technical Information Secondary Pressure (bar) Secondary Pressure (PSIG) Relief and Flow haracteristics 5R11 1/4 Inch Ports Primary Pressure 1 PSIG (6.9 bar) Secondary Pressure (bar) Secondary Pressure (PSIG) Relief and Flow haracteristics 5R11 1/4 Inch Ports Primary Pressure 15 PSIG (1. bar) Flow (SFM) Flow (SFM) Flow - dm /s Flow - dm /s Regulator Kits Gauges PSIG... P PSIG... P PSIG... P7741 Mounting racket Kit... PS96P Panel Mount Nut Metal... PS964P Springs 1- PSIG Range... P PSIG Range... P PSIG Range... P4425 Relieving Repair Kit... PS98P Non-Relieving Repair Kit... PS99P onnet ssembly Kit... PS915P 9 Specifications djusting Stem... Steel ody... Zinc onnet... Plastic ollar, Knob... Plastic iaphragm... Nitrile Gauge Ports... Two Ports 1/8" Poppet & ap... Plastic Port Threads... 1/8", 1/4", /8" Primary Pressure Rating Maximum Primary Pressure PSIG (17.2 bar) Max. For Secondary Pressure Ranges see above charts. Seals... Nitrile Springs Poppet & ontrol... Steel Temperature Rating... 2 F to 175 F ( to 8 )

12 Features & Operation 5 Series, ir Pilot Regulator 1/8", 1/4", /8" asic 1/4" ody ir Pilot Regulator Features Unique balanced poppet valve minimizes secondary pressure fluctuations. Solid control piston with resilient seat for service-free operation. High Flow 8 SFM asily serviced. 1/8" NPT Port WITHOUT GUG WITH GUG IR PILOT RGULTOR IMNSIONS Size -25 PSI Relieving -25 PSI Relieving 1/8" 1R15P * 1R21P * /4" 1R115P * 1R121P * 51mm 52mm 61mm 2mm 9mm /8" 1R215P * 1R221P * NOT: 1.5 ia. (9mm) hole required for panel mounting. For other models, refer to matrix section. SFM = Standard cubic feet per minute at 15 PSIG inlet, 9 PSIG setting and 5 PSIG pressure drop. * ngineering change designator will be entered at factory. WRNING o not connect regulator to bottled gas. o not exceed maximum primary pressure rating. Product rupture can cause serious injury. Operation F With pressure supplied to the regulator inlet port and no pilot signal, the valve poppet assembly () is closed. Pressurizing the pilot port applies a load to control piston (). This load causes the piston () and the valve poppet assembly () to move downward allowing flow across the seat area (F) created between the poppet assembly and the body. Pressure in the downstream line is sensed below the control piston () and offsets the load of piston (). s downstream pressure rises, poppet assembly () and control piston () move upward until the area (F) is closed and the load of the piston () and pressure under piston () are in balance. reduced outlet pressure has now been obtained. reating a demand downstream, such as opening a valve, results in a reduced pressure under the control piston (). The load of control piston () now causes the poppet assembly to move downward opening seat area (F) and allowing air to flow downstream. The flow of downstream air is metered by the amount of opening (F). uring low flow requirements, the amount of opening at the seat (F) is small, while at high flows it is large. The downstream pressure signal, which regulates the amount of opening, requires an adjustment over this range, in order to attempt a constant output. This adjustment is the orifice (), which is sized and located in such a manner as to provide a compensation to the downstream pressure signal transmitted to the piston. This effect is called aspiration and its effect is to maintain downstream pressure nearly constant over a wide range of flow demands. Should downstream pressure exceed the desired regulated pressure, the excess pressure will cause the control piston () to move upward against opening vent hole () and vent the excess pressure to atmosphere through the hole in the bonnet (). (This occurs in the relieving type regulator only.) 1

13 Technical Specifications 5 Series, ir Pilot Regulator 1/8", 1/4", /8" asic 1/4" ody Ordering Information 1R 1 15 P * ngineering hange Port Size Pressure Range esignator Options. 1/8 Inch 1. 1/4 Inch 2. /8 Inch Without Gauge 14. Non-Relieving 15. Relieving With Gauge 19. Non-Relieving 21. Relieving Will be entered at factory. lank. No Options V. Viton NOT: Shaded items are standard. Technical Information Secondary Pressure (bar) Secondary Pressure (PSIG) Relief and Flow haracteristics 1R ir Piloted Regulator 1/4 Inch Ports Primary Pressure 1 PSIG (6.9 bar) Secondary Pressure (bar) Secondary Pressure (PSIG) Relief and Flow haracteristics 1R ir Piloted Regulator 1/4 Inch Ports Primary Pressure 15 PSIG (6.9 bar) Flow (SFM) Flow (SFM) Flow - dm /s Flow - dm /s ir Pilot Regulator Kits Gauges PSIG... P PSIG... P PSIG... P7741 Mounting racket Kit... PS96P Panel Mount Nut Metal... PS964P Relieving Repair Kit... PS949P Non-Relieving Repair Kit... PS947P 11 Specifications ody... Zinc onnet... luminum Gauge Ports... 1/8" Piston & Poppet... Plastic Port Threads... 1/8", 1/4", /8" Pressure & Temperature Rating to 25 PSIG ( to 17.2 bar) 2 F to 175 F ( to 8 ) Seals... Nitrile Spring Poppet... Steel

14 Features & Operation 5 Series, Piggybacks 1/8", 1/4", /8" asic 1/4" ody Piggybacks Features Space saving package offers both filter and regulator features for optimal performance. xcellent water removal efficiency. Rolling diaphragm for extended life. Removable non-rising knob for tamper resistance. Quick response, and accurate pressure regulation regardless of changing flow or inlet pressure. 4 micron filter element standard, 5 micron and adsorber available. High Flow 7 SFM P U S H TO L O K F istance Required To Remove ll owls Regardless Of rain Option Pipe Port MNUL RIN (TWIST) UTOMTI FLOT RIN PIGGYK IMNSIONS Poly owl / Metal owl / Poly owl / Metal owl / Metal Guard Sight Gauge Metal Guard Sight Gauge 1/8" 521* 541* 561* 581* NOT: See Regulator Pressure djustment on page 22. For polycarbonate bowl see caution in technical data page 22. For other models, refer to matrix section. SFM = Standard cubic feet per minute at 15 PSIG inlet, 9 PSIG setting and 15 PSIG pressure drop. * ngineering change designator will be entered at factory. F /4" 5121* 5141* 5161* 5181* 51mm 52mm 8mm 16mm 216mm 45mm /8" 5221 * 5241 * 5261 * 5281 * Operation F G H I J Turning the knob () clockwise applies a load to control spring (F) which forces the diaphragm (H) and valve poppet assembly () to move downward allowing filtered air to flow through the seat area (I) created between the poppet assembly and the seat. First stage filtration begins when air pressure supplied to the inlet port is directed through the deflector plate () causing a swirling centrifugal action forcing liquids and coarse particles to the inner bowl wall () and down below the lower baffle to the quiet zone. fter liquids and large particles are removed in the first stage of filtration second stage filtration occurs as air flows through element (J) where smaller particles are filtered out and retained. The air flow now passes through seat area (I) to the outlet port of the unit. Pressure in the downstream line is sensed below the diaphragm (H) and offsets the load of spring (F). When downstream pressure reaches the set-point, poppet valve assembly () and diaphragm (H) move upward closing seat area (I). Should downstream pressure exceed the desired regulated pressure, the excess pressure will cause the diaphragm (H) to move upward opening vent hole () venting the excess pressure to atmosphere through the hole in the bonnet (G). (This occurs in the standard relieving type regulator only.) 12

15 Technical Specifications 5 Series, Piggybacks 1/8", 1/4", /8" asic 1/4" ody Ordering Information * * ngineering hange esignator. Will be entered at factory. djustments & Port Size owl Options lements Pressure Range Relieving Options. 1/8 Inch 1. 1/4 Inch 2. /8 Inch Polycarbonate owl 1. Twist rain 2. Metal owl Guard/ Twist rain 5. uto rain 6. Metal owl Guard/ uto rain Metal owl. Twist rain 4. Sight Gauge/Twist rain 7. uto rain 8. Sight Gauge/uto rain NOT: Shaded items are standard.. 4 Micron. 5 Micron Z. dsorber Without Gauge 1. PSIG PSIG PSIG With Gauge 17. PSIG PSIG PSIG. Non-Rising Knob/Relieving L. Non-Rising Knob/ Non-Relieving V. Non-djusting, Relieving lank. No Options P. Preset S. Pressure Limiting djustable T. Pressure Limiting Tamperproof V.* Viton * Viton available with metal bowl only. Specify inlet and outlet (set) pressures. Specify inlet and outlet (set) pressures as well as maximum limited pressure. Technical Information Secondary Pressure (bar) Secondary Pressure (PSIG) Relief and Flow haracteristics /4 Inch Ports Primary Pressure 1 PSIG (6.9 bar) Secondary Pressure (bar) Secondary Pressure (PSIG) Relief and Flow haracteristics /4 Inch Ports Primary Pressure 15 PSIG (1. bar) Flow (SFM) Flow (SFM) Flow - dm /s Piggyback Kits rain Kit utomatic rain... PS96P Twist rain... PS512P owl Guard Kit... PS95P owl Kits Poly owl Twist rain... PS92P Metal owl Sight Gauge/Twist rain... PS95P Filter lement Kits 4 Micron... PS91P 5 Micron... PS92P dsorber... PS91P PI Repair Kit... PS781P Sight Gauge Kit... PS914P Gauges PSIG... P PSIG... P PSIG... P7741 Mounting racket Kit... PS96P Panel Mount Nut Metal... PS964P Springs 1- PSIG Range... P PSIG Range... P PSIG Range... P4425 Relieving Repair Kit... PS98P Non-Relieving Repair Kit... PS99P onnet ssembly Kit... PS915P Flow - dm /s Specifications djusting Stem... Steel ody... Zinc onnet, Internal Parts... Plastic owl apacity Ounces Sump apacity....9 Ounce owl Guard... Steel ollar... Plastic iaphragm... Nitrile rain... Plastic Filter lements 4 Micron Standard... Plastic 5 Micron Optional... Plastic Knob... Plastic Port Threads... 1/8", 1/4", /8" Pressure & Temperature Rating Polycarbonate owl: to 15 PSIG ( to 1. bar) 2 F to 125 F ( to 52 ) Metal owl: to 25 PSIG ( to 17.2 bar) 2 F to 175 F ( to 8 ) utomatic rain: 1 to 15 PSIG (.7 to 1. bar) For Secondary Pressure Ranges see above charts. Seals... Nitrile Sight Gauge... Polyamide (Nylon) Springs Poppet & ontrol... Steel

16 atalog 78/US Features & Operation 5 Series, Micro-Mist Lubricators 1/8", 1/4", /8" asic 1/4" ody Micro-Mist Lubricators Features Proportional oil delivery over a wide range of air flows. Generates oil particles of 5 micron or smaller downstream to lubricate systems having complex piping arrangements. Precision needle valve assures repeatable oil delivery and provides simple adjustment of delivery rate. Ideal for low and high flow applications with changing air flow. Transparent sight dome for 6 visibility. Removable drip control knob for tamper resistance. High Flow 4 SFM istance Required To Remove Pressure Fill dapter F1 1 F istance Required To Remove ll owls Regardless Of rain Option Pipe Port NO RIN TWIST RIN MIRO-MIST LURITOR IMNSIONS Poly owl / Metal owl / Metal Guard Sight Gauge 1 w/metal owl w/metal owl F F1 & Twist rain & Twist rain 1/8" 15L2N* 15L4N* /4" 15L12N* 15L14N* 51mm 52mm 57mm 85mm 1.mm 16mm 187mm 19mm 45mm 1mm /8" 15L22N* 15L24N* For polycarbonate bowl see caution in technical data page 22. For other models, refer to matrix section. SFM = Standard cubic feet per minute at 9 PSIG inlet and 5 PSIG pressure drop. * ngineering change designator will be entered at factory. Operation F G H I J ir flowing through the unit goes through two paths. t low air flow rates, the majority of the air flows through venturi section (). The rest of the air slightly deflects and flows by the restrictor disc (). The velocity of the air flowing through venturi section () creates a pressure drop at throat section (). This lower pressure allows oil to be forced from the reservoir through the pickup tube () past the check ball (J), to the meter block assembly where the rate of oil delivery is controlled by metering screw (G). Rotation of the metering screw (G) in the counterclockwise direction increases the flow rate; in the clockwise direction decreases the flow rate. Oil then flows through the clearance between inner and outer sight domes (H) where drops are formed and drip into the nozzle tube (I). Here it is then broken into fine particles as it expands into the low pressure venturi. From there, the atomized oil flows through the precision orifice (). This action causes the larger particles of oil to fall back into the reservoir where it can recirculate through the system. The remaining mist of fine particles (5 micron or smaller about % which passed through the sight dome) is then carried through opening (F) where it joins and mixes with air that bypassed the restrictor disc (). s air flow rate increases, the restrictor disc () deflects, allowing most of the inlet air to bypass the venturi section (). However, a proportion of the inlet air passes through the venturi, assuring that oil delivery increases linearly with increased air flow rate. This proportioning method is advantageous at low inlet flows because the venturi design remains efficient. The check ball (J) prevents reverse oil flow down the pickup tube when air flow stops. Thus, oil delivery can resume immediately when air flow restarts. Micro-Mist Lubricators can only be filled when the air supply is shut off. 14

17 Technical Specifications 5 Series, Micro-Mist Lubricators 1/8", 1/4", /8" asic 1/4" ody Ordering Information 15L 1 2 N * ngineering hange Port Size owl Options Fill Options esignator Options. 1/8 Inch 1. 1/4 Inch 2. /8 Inch Polycarbonate owl 1. No rain 2. Metal owl Guard/ No rain 5. Pressure Fill 6. Metal owl Guard/ Pressure Fill Metal owl 4. Sight Gauge/ Twist rain 8. Sight Gauge/ Pressure Fill. With Fill Plug F. With ody Pressure Fill N. No Fill Plug Will be entered at factory. lank. No Options V.* Viton * Viton available with metal bowl only. NOT: Shaded items are standard. Technical Information 1 Primary Pressure - bar 2.4 bar 6.2 bar 1. bar Primary Pressure - PSIG 5 PSIG 9 PSIG 15 PSIG Pressure rop (bar) Pressure rop (PSI) Flow haracteristics 15L12N 1/4 Inch Ports Flow (SFM) Flow - dm /s Lubricator Kits owl Guard Kit... PS95P owl Kits Poly owl - without rain Kit... PS946P Metal owl - Sight Gauge/Twist rain... PS929P Twist rain Kit... PS512P Sight ome Kit... PS74P Sight Gauge Kit... PS914P Pressure Fill dapter Kit... PS916P Service Kit... PS948P 15 Specifications ody... Zinc owl apacity Ounces owl Guard... Steel ollar... Plastic rains... Plastic Polycarbonate owl: No rain (Standard) Manual Twist rain (Optional) Metal owl: Manual Twist rain (Standard) Injector Meter lock & ase ssembly... Plastic Pressure & Temperature Rating Polycarbonate owl: to 15 PSIG ( to 1. bar) 2 F to 125 F ( to 52 ) Metal owl: to 25 PSIG ( to 17.2 bar) 2 F to 175 F ( to 8 ) Seals... Nitrile Sight ome... Polycarbonate Sight Gauge... Polyamide (Nylon) Suggested Lubricant... F442 Oil

18 Model Numbers & imensions 5 Series, Modular 2 & -Unit ombinations Modular ombinations Regulator can be mounted with knob in up or down position. See individual component pages for details. Gauges, Port locks, Manifold locks and all Valve must be ordered separately. Two-Unit ombo 1 (Without Port locks) F K 1 H G J 1 Series Port Model Numbers 1/8" 15H212N * 15H 1/4" 15H1212N* /8" 15H2212N* NOT: See Regulator Pressure djustment on page 22. For other models, refer to matrix section mm 11mm 16mm 1mm 57mm 52mm 7mm F G H J (Slot) K x mm 66mm 29mm 7mm x 11mm 6mm ll dimensions nominal. Mounting brackets not included. Three-Unit ombo 1 (Without Port locks) F J K H G 1 Series Port Model Numbers 1/8" 15212N * 15 1/4" N * /8" N* NOT: See Regulator Pressure djustment on page 22. For other models, refer to matrix section mm 17mm 16mm 1mm 57mm 8mm 52mm F G H J (Slot) K x mm 6mm 66mm 29mm 7mm x 11mm 6mm ll dimensions nominal. Mounting brackets not included. 16

19 Model Number Matrix 5 Series, Prep-ir II Modular ombinations Ordering Information N * * ngineering hange esignator. Will be entered at factory. Series 15. -Unit 15H. 2-Unit Port Size. 1/8" 1. 1/4" 2. /8" Filter owl Options Poly owl 1. Twist rain 2. Metal owl Guard/ Twist rain 5. uto rain 6. Metal owl Guard/ uto rain Metal owl. Twist rain 4. Sight Gauge/ Twist rain 7. uto rain 8. Sight Gauge/ uto rain Filter lement. 4 Micron. 5 Micron NOT: Shaded items are standard. Regulator Pressure Without Gauge 1. PSIG PSIG PSIG With Gauge 17. PSIG PSIG PSIG Regulator djustment. Non-Rising Knob/Relieving L. Non-Rising Knob/ Non-Relieving Modular Options lank No Port locks G. With Port locks J. With Lockout (No Port locks) K. With Lockout and Port locks Lubricator ody Options. With Fill Plug F. With ody Pressure Fill N. No Fill Plug Lubricator owl Options Poly owl 1. No rain 2. Metal owl Guard/No rain 5. Pressure Fill 6. Metal owl Guard/Pressure Fill R. Twist rain N. Metal owl Guard/Twist rain Metal owl /Sight Gauge 4. Twist rain 8. Pressure Fill Technical Information Kits & ccesories ody onnector Kit... PS954P Lockout all Valve... PS9561P Manifold lock... PS9571P -Way Modular lock... PS9751P Right ngle Mounting rackets... PS959P Pressure Switches IN onnectors... PS787P Flying Leads... PS786P Wall Mounting Kit... PS955P Port lock Kits: 1/8" 1/4" /8" NPT... PS95P... PS951P... PS952P SPP... PS951P... PS9511P... PS9512P SPT... PS952P... PS9521P... PS9522P 17

20 Model Numbers & imensions 5 Series, lose Nippled 2 & -Unit ombinations lose Nippled ombinations See individual component pages for details. Gauges must be ordered separately. Two-Unit ombo 1 1 Series Port Model Numbers 1/8" 15G212N * 15G 1/4" 15G1212N* mm 16mm 1mm 57mm 8mm 52mm 26mm ll dimensions nominal. /8" 15G2212N * NOT: See Regulator Pressure djustment on page 22. For other models, refer to matrix section. Three-Unit ombo 1 Series Port Model Numbers 1/8" 15212N* 15 1/4" N* mm 16mm 1mm 57mm 52mm 26mm ll dimensions nominal. /8" N * NOT: See Regulator Pressure djustment on page 22. For other models, refer to matrix section. 18

21 Model Number Matrix 5 Series, Prep-ir II lose Nippled ombinations Ordering Information N * * ngineering hange esignator. Will be entered at factory. Series 15. -Unit 15G. 2-Unit Port Size Lubricator ody Options. 1/8" 1. 1/4" 2. /8". With Fill Plug F. With ody Pressure Fill N. No Fill Plug Filter owl Options Filter lement Poly owl 1. Twist rain 2. Metal owl Guard/ Twist rain 5. uto rain 6. Metal owl Guard/ uto rain Metal owl. Twist rain 4. Sight Gauge/ Twist rain 7. uto rain 8. Sight Gauge/ uto rain. 4 Micron. 5 Micron Regulator Pressure Without Gauge 1. PSIG PSIG PSIG With Gauge 17. PSIG PSIG PSIG Regulator djustment. Non-Rising Knob/ Relieving L. Non-Rising Knob/ Non-Relieving Lubricator owl Options Poly owl 1. No rain 2. Metal owl Guard/No rain 5. Pressure Fill 6. Metal owl Guard/Pressure Fill R. Twist rain N. Metal owl Guard/Twist rain Metal owl /Sight Gauge 4. Twist rain 8. Pressure Fill NOT: Shaded items are standard. Technical Information Regulator Kit Mounting racket Kit... PS96P 19

22 Modular ccessories ody onnectors PS954P Port lock onnectors ody onnectors allow for easy assembly and disassembly of Modular ombinations. ody onnectors are required to assemble two components together. ach Kit includes one set. 1/8" 1/4" /8" NPT... PS95P... PS951P... PS952P SPP... PS951P... PS9511P... PS9512P SPT... PS952P... PS9521P... PS9522P 5 Series, Prep-ir II ombo ccessories Modular Lockout all Valve PS9561P 1/4" Ports all Valves provide positive shutoff and exhaust capability to isolate Modular units so they can be easily removed from the line and can be locked in a closed position. NOT: ody onnectors are not supplied with all Valves. Modular Manifold lock 2.9 (5).8 (21) 1.65 (42) 1.6 (27) 1.9 (49).56 (14) PS9571P 1.65 (42) 1.17 () 2.9 (52).58 (15) 1.6 (27) Port lock onnectors allow threaded port connections to Modular units and are available in various port sizes to match system requirements. ach Kit includes all the necessary pieces to make two port connections. Soft Start / Quick ump Valves ir Pilot... 5S2XX * 24V... 5S249* 12V... 5S25* ombines Soft Start and Quick ump Valve in same body Large flow capacities Inline or Modular mounting ir Pilot or Solenoid operation Soft Start flow easily adjusted /8" Port Pressure Gauges - PSIG...P PSIG...P PSIG...P7741 Pressure Gauges allow accurate monitoring of system pressures. Three pressure ranges are available to better match system requirements (126) 1.65 (42) 1.42 (6).55 (9) IN /8" NPT PLS XH 2. (51) 2. (52) OUT 2 Modular Manifold lock can be used between any two Modular units to give additional outlet ports. The 1/4" Manifold lock provides three additional outlets. ny standard pipe plug can be used to close off unused ports. NOT: ody onnectors are not supplied with Manifold locks. Wall Mounting Kits PS955P.14 (4) Typ..28 (7) Typ (42) ia.thru 2 Places.4 (11) Typ. 1.1 (29).8 (21) 1/4" NPT.56 (14) Wall Mounting Kits are available for mounting Modular ssemblies and can be assembled and used with any standard body connector set. Wall Mounting Kits will fit Parker M12 IN rail. Modular ombinations are always identical in size, which allow predrilling for wall mounting on equipment. Oval mounting holes will accommodate competitive mounting patterns. Kit includes 1 assembly..6 (16) (7) 1.41 (6) 2.28 (58) 2.87 (7).22 (6) Typ..85 (22) 1.14 (29).6 (16) 1.8 (5).15 (8)

23 Modular ccessories 5 Series, Prep-ir II ombo ccessories -Way Modular lock PS9751P.54 (14) 2.17 (55) 1/4" NPT 1 Place.8 (21) 1.4 (4) 2. (51) 1.1 (29).66 (17).56 (14) NOT: ody onnectors are not supplied with -Way Modular locks. Right ngle Mounting rackets PS959P llows for 9 installation for flexibility. llows for common port regulation ().28 (7) 2.1 (59) 1.49 (8) 1.14 (29) 2.28 (58) 2.8 (72).4 (11).28 (7) NOT: ody onnectors are not supplied with Right ngle Mounting rackets. llows for modular panel mounting with inlet and outlet air lines coming in a 9 angle from behind the panel. Pressure Switches PS786P Ø1.1 (28) 2.8 (52.8) 1.5 (8) 1/4" NPT Features of PS786P 7 amp rated snap action micro switch Flying leads electrical connection Field adjustable 1-11 PSIG lectrical: 7 amp, 12/24V Standard lectrical ircuit: lack ommon Green Normally losed Red Normally Open PS787P 2.5 (59.7).75 (19) 1.48 (7.5) 1/4" NPT.75 (19) 1.52 (8.6) Features of PS787P ial indicator for easy pressure setting 5 amp rated snap action micro switch in 465 connector Field adjustable -15 PSIG lectrical: 5 amp, 12/24V 21 The pressure switch monitors the air pressure in pneumatic systems. When pressure in the system either drops below or exceeds the set point pressure, an electrical output is given. Inline Mounting Heavy uty Stainless Steel and luminum omponents ompact size +/- 2% Repeatability Temperature Range: -4 F to 18 F (-4 to 8 ) Maximum Inlet Pressure: PSIG (2 bar) Single Pole / ouble Throw Switch

24 Technical ata 5 Series, Prep-ir II ir Preparation Units UTION: Polycarbonate bowls, being transparent and tough, are ideal for use with Filters and Lubricators. They are suitable for use in normal industrial environments, but should not be located in areas where they could be subjected to direct sunlight, an impact blow, nor temperatures outside of the rated range. s with most plastics, some chemicals can cause damage. Polycarbonate bowls should not be exposed to chlorinated hydro-carbons, ketones, esters and certain alcohols. They should not be used in air systems where compressors are lubricated with fire-resistant fluids such as phosphate ester and di-ester types. Metal bowls are recommended where ambient and/or media conditions are not compatible with polycarbonate bowls. Metal bowls resist the action of most such solvents, but should not be used where strong acids or bases are present or in salt laden atmospheres. onsult the factory for specific recommendations where these conditions exist. TO LN POLYRONT OWLS US MIL SOP N WTR ONLY! O NOT use cleansing agents such as acetone, benzene, carbon tetrachloride, gasoline, toluene, etc., which are damaging to this plastic. Metal bowl guards are recommended for all applications. UTION: RGULTOR PRSSUR JUSTMNT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. 22

25 Notes 5 Series, Prep-ir II ir Preparation Units 2

26 Notes 5 Series, Prep-ir II ir Preparation Units 24

27 ParFrame Structural Framing System xtruded luminum Profiles onnectors and Fasteners nclosures and Guarding Floor ccessories ParGlide Linear Motion Machining Services and Kitting Phone: () atalog 1815 ylinders NFP luminum ody ISO luminum ody Stainless Steel Round ompact & Midget Rodless ir ylinders Phone: (847) atalog 9P M89 P.O. ox 91 Richland, MI 498 US Tel: (616) Fax: (616) atalog 78/US 5/99 2M IGS Printed in U.S.. ustomer/technical Service Tel: (616) Fax: (8) Fax: (8) Web site: -mail: