Approved to ISO 9001 I ISO I OHSAS I Part of the Chemring Group Issue 1 Apr 2016
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- Barbara Doyle
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2 Metron Actuators Metron Actuators are highly reliable, compact single shot devices which can push, pull, cut or shear with a power to weight ratio in excess of 10,000:1. They operate within milliseconds of receiving the appropriate electrical impulse, a rate which is almost impossible to achieve with a mechanical source of energy. The short reaction times and high power to weight ratios are achieved by sophisticated designs developed by Chemring Energetics UK Ltd over many years. Within the metal body of each device, rapid expansion of hot combustion products generates very high pressures which are used to do mechanical work, e.g. drive a piston or cutter. Electric initiation is achieved by the use of specifically developed fuzeheads which are sufficiently varied to offer a range of sensitivities. To take into account the wide range of uses to which these devices are subjected, Metron Actuators may be supplied with different fuzeheads e.g. when power supplies are limited a fuzehead with high sensitivity may be required whereas a low sensitivity may be preferred under circumstances where spurious electric current can be induced. Their ability to rapidly convert small electrical signals into high mechanical work output, their compact size, high reliability and good environmental resistance make Metron Actuators ideal for automatic or remote controlled applications in Fire Protection, Security, Defence and Aerospace industries. Nomenclature Each device in the Metron Actuators range is uniquely defined by a standard nomenclature. Actuators are grouped into five main types: Nomenclature Piston Protractors Retractors Gas Generators Guillotines Igniters DR2000 series DR3000 series DR4000 series DR5000 series DR9000 series Within each of these series a range of cable finishes may be supplied. The cable finish is defined by C(x) where x is a number corresponding to the type of finish e.g. DR2003/C1 corresponds to a piston protractor defined as DR2003 with cable finish C1. The electrical characteristics are defined by the DR number within each series e.g. DR2003 uniquely determines the physical dimensions and the electrical characteristics of that protractor. Numerous types of existing cable finishes and harnesses can be supplied with the actuators. Bespoke cable finishes can also be added to customer s requirements. Please contact the sales department for more information.
3 Metron Actuators Fusehead Examples Type 1 Type 2 Type 3 Nominal Energy 6 millijoules 30 millijoules 600 millijoules Resistance Range (ohms) (1) Maximum No Fire current (2): Minimum Single Firing : 30 sec pulse 0.15A 0.4A 0.03A 0.05 sec pulse 0.3A 0.95A 0.05A D.C. 0.6A 2.5A 0.14A 10 ms pulse 0.9A 0.95A 0.05A Recommended Single Firing 1A 5A 0.15A Recommended Series Firing 3A 10A 0.3A Maximum Monitoring 0.01A 0.01A 0.01A (1) The completed device resistance depends on cable type. (2) The fusehead may be desensitised by being subjected to currents between the maximum recommended monitoring test current and the No Fire (inclusive) and is not guaranteed to fire afterwards. Operating Characteristics Single Actuator Firing The required battery or power supply voltage may be calculated from the product of the recommended firing current (I) for the device in question and the total circuit resistance (R) i.e. V = IR Multiple Actuator Firing When more than one actuator is to be fired in a circuit, Chemring Energetics UK recommend series firing as being the simplest method. In multiple firing circuits all actuators must be of the same electrical sensitivity (eg Type 1). On no account must devices of different manufacture or electrical sensitivity be mixed in the same circuit. Where parallel firing is considered necessary, extreme care must be taken to ensure balanced resistances and the possibility of the actuator circuit remaining intact after firing must be borne in mind. Insulation Before firing, an insulation of not less than 100 megaohms at 100 V DC exists between the shunted leads and the body of the device. Electrostatic Sensitivity Metron Actuators will withstand a discharge of 300pf at 5kV minimum between the shunted leads and the body of the device. Metron Actuators can be designed to withstand higher levels of electrical sensitivity if required. Device Function Time The function times of the actuators vary with current applied and load to be moved. Typical values may be milliseconds. Hazardous Atmospheres 1. Incendivity tests in 9% methane/ air mixtures have been carried out in accordance with the M and Q Testing Memorandum No. 13 published by the UK Health and Safety Executive. The tests gave no ignition in 200 firings of Metron protractors. 2. Metron protractors have been fired by an I.S. low voltage electrical supply in an explosive gas mixture. The test mixture was 40% hydrogen, 20% oxygen and 40% nitrogen, as described in Appendix1, of BASEEFA. Certification Standard SFA 3007:1981. The tests (conducted in the gas mixture giving the most severe conditions specified in accepted standards for apparatus intended to be used in hydrogen/ air mixtures) gave no ignitions in 200 firings.
4 Metron Actuators in Series The current needed to operate a number of actuators in series is greater than that required for a single device. The reasons for this may be explained in the following manner. Consider a series of Metron Actuators to which a uniform direct current is suddenly applied. Before any one device can operate the fuzehead must be traversed by the current for a certain minimum period of time, usually the order of a few milliseconds, during which the wire heats up to the ignition temperature of the pyrotechnic mixture. The minimum time is termed the excitation time. In practice, the excitation time will vary slightly from one actuator to another because of inevitable small manufacturing variations. After the fuzehead has received this minimum dosage of current there will normally be a further lapse before the ignition has spread throughout the fuzehead and broken the electric circuit. The time from the first application of current to the rupture of the circuit is referred to as the lag time. For all Metron Actuators, in series, in an electric circuit to operate successfully the shortest lag time of any of them must exceed the longest excitation time of any of them. In other words, every one of the devices must receive the full quota of electric energy to cause its ignition before any single one of them has completed its lag time and broken the circuit. The operating characteristics of Metron Actuators can be represented on a diagram as in Figure 1. Here, the line A P B shows the relationship between current and lag time, while CPD shows the corresponding relationship between current and maximum excitation time. Now consider the current i. From the curve it will be seen that the most rapid actuator will break the circuit in T 3 milliseconds, where as the least sensitive actuator requires the current to flow for at least T 4 milliseconds to enable it to operate. At a higher current i 2, however, the excitation time T 1 is less than time T 2 which is allowed by the most rapid actuator and hence the least sensitive actuator in the circuit will have ample time to receive its full quota of current before the circuit is broken at T 2. Somewhere between the two current values i 1 and i 2 corresponding to the cross-over point P, there is a value i s which will be the minimum operating current for the series considered. In practice, i s is always higher than the minimum operating current i o for a single actuator of the same type. When more than one actuator is to be fired in a circuit, Chemring Energetics UK recommends series firing as being the simplest method. In a multiple firing circuit all actuators must be of the same electrical sensitivity. On no account must devices of different manufacture or electrical sensitivity be mixed in the same circuit. When parallel firing is considered necessary, extreme care must be taken to ensure balanced resistances and the possibility of the actuator circuit remaining intact after firing must be kept in mind. The principle of series and parallel firing of actuators and detonators is well established.
5 DR2003 Metron Actuator DR2003 Metron Actuator and example cable finish Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. The Chemring Energetics UK range of Actuators are well known in the Defence, Safety and Security markets. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. They are highly reliable, compact devices which can push, pull, cut or shear with a power to weight ratio in excess of 10,000:1. They operate within milliseconds of receiving the appropriate electrical impulse. The devices are hermetically sealed and are maintenance free. A monitoring current of maximum 0.01 Amps is sufficient to show that the device is still operational. Metron Actuators are approved by the Loss Prevention Certification Board and the Underwriters Laboratories. Specifications Minimum Work Output Typical Peak Thrust Minimum Piston Stroke Length Shelf Life (ambient) Operating Temperature Nominal Input Energy Resistance Range Max No Fire : Min Single Fire : Recommended Single Firing Recommended Series Firing 1.18 Joules 1100 Newtons 3.4 mm 10 years - 40 C to +70 C 6 millijoules 30 sec Pulse: 0.15A sec Pulse: 0.3A DC: 0.6A 10ms Pulse: 0.9A Ohms 1A 3A Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
6 DR2005 Metron Actuator DR2005 Metron Actuator and example cable finish Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. The Chemring Energetics UK range of Actuators are well known in the Defence, Safety and Security markets. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. They are highly reliable, compact devices which can push, pull, cut or shear with a power to weight ratio in excess of 10,000:1. They operate within milliseconds of receiving the appropriate electrical impulse. The devices are hermetically sealed and are maintenance free. A monitoring current of maximum 0.01 Amps is sufficient to show that the device is still operational. Metron Actuators are approved by the Loss Prevention Certification Board and the Underwriters Laboratories. Specifications Minimum Work Output Typical Peak Thrust Minimum Piston Stroke Length Shelf Life (ambient) Operating Temperature Nominal Input Energy Resistance Range Max No Fire : Min Single Fire : Recommended Single Firing Recommended Series Firing 3.43 Joules 2300 Newtons 9.5 mm 10 years - 40 C to +70 C 6 millijoules 30 sec Pulse: 0.15A sec Pulse: 0.3A DC: 0.6A 10ms Pulse: 0.9A Ohms 1A 3A Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
7 DR2006 Metron Actuator DR2006 Metron Actuator and typical force/time profile Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. The Chemring Energetics UK range of Actuators are well known in the Defence, Safety and Security markets. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. They are highly reliable, compact devices which can push, pull, cut or shear with a power to weight ratio in excess of 10,000:1. They operate within milliseconds of receiving the appropriate electrical impulse. The devices are hermetically sealed and are maintenance free. A monitoring current of maximum 0.01 Amps is sufficient to show that the device is still operational. Metron Actuators are approved by the Loss Prevention Certification Board and the Underwriters Laboratories. Specifications Minimum Work Output Typical Peak Thrust Minimum Piston Stroke Length Shelf Life (ambient) Operating Temperature Nominal Input Energy Resistance Range Max No Fire : Min Single Fire : 4.9 Joules 2300 Newtons 13.5 mm 10 years - 40 C to +70 C 6 millijoules 30 sec Pulse: 0.15A sec Pulse: 0.3A Recommended Single Firing Recommended Series Firing DC: 0.6A 10ms Pulse: 0.9A Ohms 1A 3A Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
8 DR2014 Metron Actuator DR2014 Metron Actuator and typical force/time profile Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. The Chemring Energetics UK range of Actuators are well known in the Defence, Safety and Security markets. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. They are highly reliable, compact devices which can push, pull, cut or shear with a power to weight ratio in excess of 10,000:1. They operate within milliseconds of receiving the appropriate electrical impulse. The devices are hermetically sealed and are maintenance free. A monitoring current of maximum 0.01 Amps is sufficient to show that the device is still operational. Metron Actuators are approved by the Loss Prevention Certification Board and the Underwriters Laboratories. Specifications Minimum Work Output Typical Peak Thrust Minimum Piston Stroke Length Shelf Life (ambient) Operating Temperature Nominal Input Energy Resistance Range Max No Fire : Min Single Fire : Recommended Single Firing Recommended Series Firing 4.9 Joules 1800 Newtons 9.5 mm 10 years - 40 C to +70 C 6 millijoules 30 sec Pulse: 0.15A sec Pulse: 0.3A DC: 0.6A 10ms Pulse: 0.9A Ohms 1A 3A Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
9 DR2024 Metron Actuator DR2024 Metron Actuator Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. The Chemring Energetics UK range of Actuators are well known in the Defence, Safety and Security markets. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. They are highly reliable, compact devices which can push, pull, cut or shear with a power to weight ratio in excess of 10,000:1. They operate within milliseconds of receiving the appropriate electrical impulse. The devices are hermetically sealed and are maintenance free. A monitoring current of maximum 0.01 Amps is sufficient to show that the device is still operational. Metron Actuators are approved by the Loss Prevention Certification Board and the Underwriters Laboratories. Specifications Minimum Work Output Typical Peak Thrust Minimum Piston Stroke Length Shelf Life (ambient) Operating Temperature Nominal Input Energy Resistance Range Max No Fire : Min Single Fire : Recommended Single Firing Recommended Series Firing 4.9 Joules 1800 Newtons 9.5 mm 10 years 30 sec Pulse: 0.4A sec Pulse: 0.9A DC: 2.5A 10ms Pulse: 4A - 40 C to +70 C 30 millijoules Ohms 5A 10A Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
10 DR2027 Metron Actuator DR2027 Metron Actuator and typical force/time profile Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. The Chemring Energetics UK range of Actuators are well known in the Defence, Safety and Security markets. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. They are highly reliable, compact devices which can push, pull, cut or shear with a power to weight ratio in excess of 10,000:1. They operate within milliseconds of receiving the appropriate electrical impulse. The devices are hermetically sealed and are maintenance free. A monitoring current of maximum 0.01 Amps is sufficient to show that the device is still operational. Metron Actuators are approved by the Loss Prevention Certification Board and the Underwriters Laboratories. Specifications Minimum Work Output Typical Peak Thrust Minimum Piston Stroke Length Shelf Life (ambient) Operating Temperature Nominal Input Energy Resistance Range Max No Fire : Min Single Fire : Recommended Single Firing Recommended Series Firing 3.43 Joules 2300 Newtons 9.5 mm 10 years 30 sec Pulse: 0.03A sec Pulse: 0.05A - 40 C to +70 C 600 microjoules Ohms DC: 0.14A 10ms Pulse: 0.145A 0.22A 0.7A Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
11 DR2028 Metron Actuator DR2028 Metron Actuator and typical force/time profile Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. The Chemring Energetics UK range of Actuators are well known in the Defence, Safety and Security markets. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. They are highly reliable, compact devices which can push, pull, cut or shear with a power to weight ratio in excess of 10,000:1. They operate within milliseconds of receiving the appropriate electrical impulse. The devices are hermetically sealed and are maintenance free. A monitoring current of maximum 0.01 Amps is sufficient to show that the device is still operational. Metron Actuators are approved by the Loss Prevention Certification Board and the Underwriters Laboratories. Specifications Minimum Work Output Typical Peak Thrust 3.43 Joules 2300 Newtons Minimum Piston Stroke Length 9.5 mm Shelf Life (ambient) Operating Temperature Nominal Input Energy Resistance Range Max No Fire : Min Single Fire : 10 years 30 sec Pulse: 0.4A sec Pulse: 0.9A Recommended Single Firing Recommended Series Firing DC: 2.5A 10ms Pulse: 4A - 40 C to +70 C 30 millijoules Ohms 5A 010A Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
12 DR2032 Metron Actuator DR2032 Metron Actuator Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. The DR2032 Miniature Actuator is designed to withstand high acceleration forces such as experienced in gun barrels. The Chemring Energetics UK range of Actuators are well known in the Defence, Safety and Security markets. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. They are highly reliable, compact devices which can push, pull, cut or shear with a power to weight ratio in excess of 10,000:1. They operate within milliseconds of receiving the appropriate electrical impulse. The devices are hermetically sealed and are maintenance free. A monitoring current of maximum 0.01 Amps is sufficient to show that the device is still operational. Metron Actuators are approved by the Loss Prevention Certification Board and the Underwriters Laboratories. Specifications Minimum Work Output Minimum Peak Thrust 0.02 Joules Minimum Piston Stroke Length 4 mm Shelf Life (ambient) Operating Temperature Resistance Range Max No Fire : Min Single Fire : Recommended Single Firing 160 Newtons 10 years sec Pulse: 0.06A Recommended Series Firing 10ms Pulse: 0.16A - 40 C to +70 C Ohms 0.24A 0.7A Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
13 DR2037 Metron Actuator 3D model of a DR2037 Metron Actuator Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. Metron Actuators are designed to produce mechanical work from an electrical impulse. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The piston can be stalled prior to this in the application if desired. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. The DR2037 Actuator incorporates an ignition system, designated as DR1000/SA/7, capable of withstanding, without firing, an applied pulse of one amp one watt for five minutes. The Igniter has been characterised according to an approved UK Defence Ordnance Safety Group method and reported in DMP Specification (values shown are representative) Resistance Range: Max No Fire : Min Single Fire : Recommended Single Firing Minimum Peak Thrust Minimum Output Energy 5 minutes: 1A/1W 10ms pulse: 5A 50ms pulse: 3.5A Ohms 5A 1600 Newtons 6.9 Joules Operating Temperature - 40 C to + 80 C No Fire Threshold 2.1 Watts Maximum Monitoring 0.01A M8 X STANLESS STEEL PISTON (FIRED POSTION SHOWN) 15 BRASS BODY 8 BRASS HEXAGONAL END CAP Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
14 DR2053 Metron Actuator DR2053 bottle opener Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. Metron bottle openers are designed to vent 8 gram CO2 bottles in under 5 seconds. This combination can provide a lightweight solution for pressurisation of fire suppression systems or inflation of flotation devices. The Chemring Energetics UK range of Actuators are well known in the Defence, Safety and Security markets. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. They are highly reliable, compact devices which can push, pull, cut or shear with a power to weight ratio in excess of 10,000:1. They operate within milliseconds of receiving the appropriate electrical impulse. The devices are hermetically sealed and are maintenance free. A monitoring current of maximum 0.01 Amps is sufficient to show that the device is still operational. Metron Actuators are approved by the Loss Prevention Certification Board and the Underwriters Laboratories. Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Specifications Minimum Piston Stroke Length Shelf Life (ambient) Operating Temperature Nominal Input Energy Resistance Range Max No Fire : Min Single Fire : Recommended Single Firing 3.5 mm 10 years sec Pulse: 0.06A Recommended Series Firing 10ms Pulse: 0.2A - 40 C to +70 C 600 microjoules Ohms 0.24A 0.7A Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
15 DR2057 Metron Actuator DR2057 Metron Actuator Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. The Chemring Energetics UK range of Actuators are well known in the Defence, Safety and Security markets. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. They are highly reliable, compact devices which can push, pull, cut or shear with a power to weight ratio in excess of 10,000:1. They operate within milliseconds of receiving the appropriate electrical impulse. The devices are hermetically sealed and are maintenance free. A monitoring current of maximum 0.01 Amps is sufficient to show that the device is still operational. Metron Actuators are approved by the Loss Prevention Certification Board and the Underwriters Laboratories. Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Specifications Minimum Work Output Minimum Piston Stroke Length Shelf Life (ambient) Operating Temperature Resistance Range Max No Fire : 4 Joules 12.5 mm 10 years 500 millisecond Pulse: 0.23A Min Single Fire : Recommended Single Firing Recommended Series Firing DC: 2.5A 10ms Pulse: 0.75A -40 C to +70 C Ohms Metron Actuator approved pack 1A 3A Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
16 DR2069 Metron Actuator DR2069 Metron Actuator and example cable finish Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. The Chemring Energetics UK range of Actuators are well known in the Defence, Safety and Security markets. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. They are highly reliable, compact devices which can push, pull, cut or shear with a power to weight ratio in excess of 10,000:1. They operate within milliseconds of receiving the appropriate electrical impulse. The devices are hermetically sealed and are maintenance free. A monitoring current of maximum 0.01 Amps is sufficient to show that the device is still operational. Metron Actuators are approved by the Loss Prevention Certification Board and the Underwriters Laboratories. Specifications Minimum Work Output Typical Peak Thrust Minimum Piston Stroke Length Shelf Life (ambient) Operating Temperature Nominal Input Energy Resistance Range Max No Fire : Min Single Fire : Recommended Single Firing Recommended Series Firing 3.43 Joules 2300 Newtons 9.5 mm 10 years 30 sec Pulse: 0.03A sec Pulse: 0.05A - 40 C to +70 C 600 microjoules Ohms DC: 0.14A 10ms Pulse: 0.145A 0.22A 0.7A Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
17 DR2075 Metron Actuator DR2075 bottle opener Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. Metron bottle openers are designed to vent 8 gram CO2 bottles in under 5 seconds. This combination can provide a lightweight solution for pressurisation of fire suppression systems or inflation of flotation devices. The Chemring Energetics UK range of Actuators are well known in the Defence, Safety and Security markets. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. They are highly reliable, compact devices which can push, pull, cut or shear with a power to weight ratio in excess of 10,000:1. They operate within milliseconds of receiving the appropriate electrical impulse. The devices are hermetically sealed and are maintenance free. A monitoring current of maximum 0.01 Amps is sufficient to show that the device is still operational. Metron Actuators are approved by the Loss Prevention Certification Board and the Underwriters Laboratories. Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Specifications Minimum Piston Stroke Length Shelf Life (ambient) Operating Temperature Resistance Range Max No Fire : Min Single Fire : Recommended Single Firing Recommended Series Firing 3.5 mm 10 years - 40 C to +70 C 500 ms Pulse: 0.25A 10ms Pulse: 1A Ohms 1A 3A Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
18 DR2076 Metron Actuator DR2076 Metron Actuator Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. The Chemring Energetics UK range of Actuators are well known in the Defence, Safety and Security markets. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. They are highly reliable, compact devices which can push, pull, cut or shear with a power to weight ratio in excess of 10,000:1. They operate within milliseconds of receiving the appropriate electrical impulse. The devices are hermetically sealed and are maintenance free. A monitoring current of maximum 0.01 Amps is sufficient to show that the device is still operational. Metron Actuators are approved by the Loss Prevention Certification Board and the Underwriters Laboratories. Specifications Minimum Work Output Typical Peak Thrust Minimum Piston Stroke Length Shelf Life (ambient) Operating Temperature Nominal Input Energy Resistance Range Max No Fire : Min Single Fire : Recommended Series Firing 4.9 Joules 1800 Newtons 9.5 mm 10 years - 40 C to +70 C 600 microjoules Ohms 5 sec Pulse: 0.045A 10ms Pulse: 0.16A 1A Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
19 DR2077 Metron Actuator DR2077 Metron Actuator Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. Metron Actuators are designed to produce mechanical work from an electrical impulse. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The piston can be stalled prior to this in the application if desired. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. The DR2077 Actuator incorporates an ignition system, designated as DR1000/SA/7, capable of withstanding, without firing, an applied pulse of one amp one watt for five minutes. The Igniter has been characterized according to an approved UK Defence Ordnance Safety Group method and reported in DMP Specification (values shown are representative) Resistance Range Max No Fire : Min Single Fire : Recommended Single Firing Minimum Output Energy 5 minutes : 1A/1W 10ms pulse: 5A 50ms pulse: 3.5A Ohms 5A 3 Joules Operating Temperature - 46 C to + 80 C No Fire Threshold 2.1 Watts Maximum Monitoring 0.01A Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Metron Actuator approved pack Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
20 DR2085 Metron Actuator DR2085 Metron Actuator Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. Metron Actuators are designed to produce mechanical work from an electrical impulse. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The piston can be stalled prior to this in the application if desired. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. The DR2085 Actuator incorporates an ignition system, designated as DR1000/SA/7, capable of withstanding, without firing, an applied pulse of one amp one watt for five minutes. The Igniter has been characterized according to an approved UK Defence Ordnance Safety Group method and reported in DMP Specification (values shown are representative) Resistance Range: Max No Fire : Min Single Fire : Recommended Single Firing : Minimum Output Energy 5 minutes : 1A/1W 10ms pulse 5A 50ms pulse: 3.5A Ohms 5A 3 Joules Operating Temperature - 40 C to + 70 C Can withstand short periods at - 46 C to C No Fire Threshold 2.1 Watts Maximum Monitoring 0.01A Life (at ambient temperature) 15 years Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
21 DR2094 Metron Actuator DR2094 Metron Actuator and a selection of High Power actuators. Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. High Power Actuators have been developed for applications where increased power and/ or increased temperature range is required. The Chemring Energetics UK range of Actuators are well known in the Defence, Safety and Security markets. The work output is produced by a stainless steel piston propelled through the base of the actuator by a small propellant charge. The force available is at a maximum initially and reduces as the piston extends. The piston is captive and will stop at the maximum travel. The design is such that the product is non explosive and can be stored and transported without recourse to explosive goods regulations. They are highly reliable, compact devices which can push, pull, cut or shear with a power to weight ratio in excess of 10,000:1. They operate within milliseconds of receiving the appropriate electrical impulse. The devices are hermetically sealed and are maintenance free. maintenance free. A monitoring current of maximum 0.01 Amps is sufficient to show that the device is still operational. Specifications Minimum Work Output Minimum Peak Thrust Minimum Piston Stroke Length Shelf Life (ambient) 10 Joules 2276 Newtons mm 10 years Operating Temperature - 40 C to 84 C Can withstand short periods at Nominal Input Energy Resistance Range Max No Fire : Min Single Fire : Recommended Single Firing Recommended Series Firing - 46 C to 125 C 6 millijoules 30 sec Pulse: 0.15A sec Pulse: 0.3A DC: 0.6A 10ms Pulse: 0.9A Ohms 1A 3A Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Actuator shown is a basic cable finish other cable finishes available on request. All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron actuator for their particular purpose. Additional safety information can be sought from Product Safety Data Sheet PSDS-67, and User Instruction Sheet Guide-39.
22 DR4000 Series Gas Generators Metron Gas Generators are single shot devices for generating very high pressure in small confined spaces. The hot gaseous products of the electrically initiated combustion reactions expand extremely rapidly and are vented, from the brass body of the generator, through end ports. By suitable design of the recipient chamber this expansion can be used to do mechanical work. The ability to operate from small electrical impulses, their compact size and high reliability make these devices suitable for automatic or controlled applications such as : -Driving cutter blades to burst sealing discs, etc. -Opening Valves -Pushing Loads -Wing Unfolding Mechanisms -Fin Lock Mechanisms Gas Generators Chemring Energetics UK Ltd has designed and manufactured several variations of the basic device with its specialised design and development facilities. Chemring Energetics UK Ltd is approved for designing to NATO Standard AQAP-1. It should be noted that ignition of fusehead composition does not necessarily result in the wire being broken and it is possible that after operation Metron Actuators may register a resistance. Insulation Before firing an insulation of not less than 100 megaohms at 100v DC exists between the shunted leads and body of the device. Electrostatic Sensitivity Metron Actuators will withstand a discharge of 300pf at 5kV minimum between the shunted leads and the body of the device. Device Function Time The function times of the actuators vary with current applied. Typical values may be milliseconds. Characteristics Some typical values are not necessarily minimum values. When designing applications, users should ensure that adequate safety margins on thrust etc. are applied as normal engineering practice. A Chemring Energetics UK Ltd technical representative should be consulted prior to using this data as a specification. Electric Characteristics Nominal Energy 6 millijoules Resistance Range (ohms)(1): Max No Fire (2) Min Single Fire (3) 30 sec pulse: 0.15A sec pulse: 0.3A DC: 0.6A 10ms pulse: 0.9A Recommended Single Firing Recommended Series Firing (4) 1A 3A Max Monitoring 0.01A (1) The completed device resistance depends on cable type. (2) The fusehead may be desensitised by being subjected to currents between the maximum recommended monitoring test current and the No Fire (inclusive) and is not guaranteed to fire afterwards (3) This is the recommended current to initiate one actuator in the circuit (4) This is the recommended current to initiate more than one actuator in series in a circuit. It should be applied for a minimum of 10milliseconds. When designing series firing systems a Chemring Energetics UK Ltd technical representative should be consulted.
23 High Power Actuators Metron Actuators are single shot devices which rapidly convert small electrical signals into useful mechanical work output. High Power Actuators have been developed for applications where increased power and/ or increased temperature range is required. Example Specifications Bridge Resistance: ohms All Fire: 3.5 amps (50ms pulse) No Fire: 1 amp 1 watt 5 mins Lead Length: 93mm max High Power Actuators can be designed to incorporate an ignition system, designated as DR1000/SA/7, capable of withstanding, without firing, an applied pulse of one amp one watt for five minutes. The Igniter has been characterized according to an approved UK Defence Ordnance Safety Group method and reported in DMP Our standard range of Metron Actuators are classified as non Explosive and are exempt from UN class 1. In the approved pack Metron Actuators can be shipped through normal parcel post. Piston Stroke: Output Energy: Peak Thrust: End Thrust: Monitoring/ Test : Ignition Material: Propellant: NEQ: Operating Time: 10mm (nominal) 12.0J min 4000N (typical) 1000N (typical) 10mA max Barium Styphnate Blackpowder <100mg 15ms max at 3.5 amps Operating Temperature: -40 o C to +125 o C Life: Reliability: 10 years at 21 o C at 95% confidence
24 Igniters & Fuzeheads Igniters Chemring Energetics UK Ltd has a long established expertise in the design, development and manufacture of igniters. The igniters are self-contained and are, most commonly, electrically activated. Igniters are developed to meet customer specific requirements with regards to the input activation characteristics and the output, together with the enclosing hardware. Most Igniters are supplied hermetically sealed. Fuzeheads Fuzeheads form the basis of many stores where reliable initiation of pyrotechnic compositions, propellant trains or explosive trains is required. A range of Fuzeheads is offered with varying operational characteristics and all Fuzeheads can be supplied with lead wires attached. Activation Igniters can be either electrically or percussion operated. A range of electrical sensitivities is offered up to the recognised 1A1W no fire condition pressures. Ballistic Outputs Igniters are fabricated from Chemring Energetics proven range of extruded propellants and MoD approved pyrotechnic pressed powders. Individual devices have operation times in the range 3msec to 10secs. Typical Application Igniters have a wide variety of uses which include, for example: - Ignition of liquid monofuels and fuel driven turbines in missile propulsion units - Igniting monofuel driven turbines in underwater applications - Ignition of solid propellants in gas generators, rocket motors and cartridges FH1 FH2 FH3 FH4 SA/25 Resistance (Ω) Typical all fire current (A) application time (m/s) Max no fire current (A) N/A Max monitoring current (ma) Body length (mm) TYP 6 TYP 6 TYP 6 TYP 6 TYP 6 Body width with GMS (mm) Specification GW MIL 364 GW MIL 364 GW MIL 364 GW MIL 364 N/A
25 User Instructions - Guide Instruction Scope 1.1 This user instruction document provides information on the product characteristics, handling, and installation of the following variants of Metron Actuators: DR2000 Series: Protractors; DR3000 Series: Retractors; and DR5000 Series: Guillotines. 1.2 All information is intended for guidance only. Recipients should satisfy themselves with the suitability of the Metron Actuator for their particular purpose. 2. Actuator Characteristics 2.1 Metron Actuators are category P1 pyrotechnic articles. 2.2 Metron Actuators are available with varying electrical sensitivity and performance characteristics such as force, energy, function time, and piston stroke length. The user must be satisfied that the correct part number, as recommended by the valve/system manufacturer, is fitted. 2.3 The method of ignition for Metron Actuators is by electrically initiation. The electrical characteristics of articles can be found in the relevant Product Specification Data Sheet. 2.4 Electrical initiation of a Metron Actuator will result in the movement of a piston to perform mechanical work. 2.5 Initiation of DR2000 series protractors will result in a small metal septum being ejected from the front of the device, and a piston will project at a high velocity up to a maximum of 20mm in length (Fig 1). The septum will decelerate quickly due to its weight, and will typically travel up to 30 centimeters if unobstructed. FIG 1 Protractor As Received Piston projected following initiation 2.6 Initiation of DR3000 series Retractors will result in the protruding piston retracting into the body at high velocity. 2.7 Initiation of DR5000 Guillotines will result in the piston cutting blade moving at a high velocity to shear Approved to ISO 9001 I ISO I OHSAS I Part of the Chemring Group Issue 1 Nov 2015
26 User Instructions - Guide Linking and Arrays of Metron Actuator 3.1 Metron Actuators may be linked to form an array for some applications. 3.2 CEUK recommend series firing as being the simplest and most reliability method to fire multiple Metron Actuators simultaneously. It is critical that only Metron Actuators of the same electrical sensitivity are linked in a multiple firing circuit. 3.3 It is recommended that users contact CEUK if planning on using a multiple firing circuit. Additional information on series firings may be sought from Guide Installation Guidelines Metron Actuators are used in a wide range of applications and, as such, installation procedures are largely governed by customers systems. The following installation, monitoring and handling guidance should be observed: 4.1 Metron Actuators must be fitted in strict compliance with the valve / system manufacturers instructions. 4.2 Some actuators are fitted with a hexagonal end cap, and care must be taken to ensure that no movement occurs at the end cap relative to the body. Actuators should be installed tight by hand force, and use of a wrench avoided during installation/removal. Movement of the end cap relative to the body may render the actuator inoperable. 4.3 Care must be taken to ensure that the actuator cable/lead wires do not twist or flex relative to the actuator during installation. The lead wires are fragile and can be easily damaged due to twisting/flexing. N.B. this does not refer to Metron Actuators which are supplied with twisted cables as part of the cable finish. 4.4 Electrical test meters and monitoring circuits must be limited to 0.01 Amps short circuit current to prevent inadvertent operation of the Metron Actuator. Unless otherwise stated by CEUK, this monitoring current level must not be exceeded. 5. Product Safety, Storage and Disposal 5.1 Users should refer to the Product Safety Data Sheet, PSDS-67, for relevant information on hazards, toxicity, storage, and disposal of Metron Actuators. 5.2 The actuator should be replaced at intervals as instructed by the valve/system manufacturer, depending on service conditions. Metron Actuators have a maximum total life of 11 years from date of manufacture, consisting of 1 year shelf life, and 10 years service life at standard ambient conditions. More arduous environments may require more frequent replacement. The date of manufacture can be found on the article and/or packing label. Approved to ISO 9001 I ISO I OHSAS I Part of the Chemring Group Issue 1 Nov 2015
27 User Instructions - Guide Additional Information Additional information on performance and safety can be sought from the relevant Product Specification Data Sheet, Product Safety Data Sheet, and other technical guidance documents referred to within this user instruction. Chemring Energetics UK Ltd should be contacted if additional information is required. 7. Contact Chemring Energetics UK Ltd. Ardeer Site, Stevenston, Ayrshire, Scotland KA20 3LN Phone Number: +44 (0) Fax Number: +44 (0) Emergency Phone Number (24 Hour): +44 (0) Approved to ISO 9001 I ISO I OHSAS I Part of the Chemring Group Issue 1 Nov 2015
28 Product Safety Datasheet Identification of Product and the Company Product: Intended Use: Manufacture: Metron Actuators DR3000 Series: Retractors DR5000 Series: Guillotines To provide mechanical movement from a small electrical impulse. Chemring Energetics UK Ltd. Ardeer Site, Stevenston, Ayrshire, Scotland KA20 3LN Phone Number: +44 (0) Fax Number: +44 (0) Emergency Phone Number (24 Hour): +44 (0) reachinfo@chemringenergetics.co.uk 2. Hazards Identification This product is classified as an Article under REACH [1] and is therefore not subject to the requirements for provision of safety information as defined in EU1907/2006, Article II. While this product may release hazardous substances, if damaged through improper use, this is not an intended release as defined under REACH. This data sheet does not provide information on user application but is intended to give suitable information on the hazards posed by the product in its packaged and unpackaged state. The dismantling of this article is prohibited. This article contains hazardous substances not intended to be released under normal or reasonably foreseeable conditions of use. The Metron Actuator (DR2000 Series) is classed as a P1 pyrotechnic article and is presented as a hermetically sealed unit with an energetic content of no greater than 100mg. 3. Composition/ information on Ingredients Product description: The Metron Actuator is a sealed device (cylindrical metal housing with protruding wires) with no exposure anticipated to the chemical compositions, sealed within, under normal storage, handling and use. Metron Actuators contain a single, or a mixture of energetic compositions. In all instances the maximum mass of composition within the device is 100mg. The following compositions may be found in a Metron Actuator, with a maximum mass offered for reference only: Black Powder (potassium Nitrate) 80mg Nitrocellulose 20mg Lead di-nitroresorcinate 30mg Barium Styphnate 22mg Lead Styphnate 15mg Red Lead 10mg Silicon 10mg Chemring energetics UK Ltd should be consulted for further information on the composition(s) contained within specific products where required Approved to ISO 9001 I ISO I OHSAS I Part of the Chemring Group Issue 1 May 2016
29 Product Safety Datasheet First Aid Measures Normal exposure: Product design (materials sealed inside the device) prevents contact with explosive materials in normal use. In the unlikely event of exposure to materials inside the device: Eye Contact: Rinse/flush eyes with water for at least 10 minutes. Remove contact lenses if worn. If irritation persists, repeat the flushing process. In all cases of eye contamination it is a sensible precaution to seek medical advice. If an eye is struck by the septum or piston seek immediate medical attention. Skin Contact: Inhalation: Ingestion: Wash affected area with mild soap and water. Remove any contaminated clothing. If irritation occurs seek medical advice. Remove to fresh air. Seek medical advice if symptoms persist. Do not induce vomiting or give anything by mouth. Seek medical advice. Medical attention and special treatment: Treat symptomatically. 5. Fire Fighting Measures If safe to do so, use large quantities of water to control/extinguish any fires. Fire fighters must be made aware of the potential of the device functioning following exposure to heat. Projectiles may result. Combustion products are toxic (oxides of lead, oxides of carbon and oxides of nitrogen) should they be released from the device. Self-contained breathing apparatus should be worn. 6. Accidental Release Measures (Spillages) All accidental spillages should be addressed after risk assessment and in accordance with a safe system of work. Any spillage of articles should involve careful recovery of the articles before placing them into an appropriately labelled and sealed container. Recovery personnel should wear safety glasses and ensure the device is angled away from the face and body. Electrostatic precautions are recommended. Spillage of substances from Metron Actuators is considered unlikely as the substances are enclosed within sealed units. In the unlikely event that explosive compositions do spill from the article evacuate the immediate area. Take care to cordon off the affected area and avoid walking on or dragging equipment across. Seek assistance on clean-up and disposal from suitably qualified and experienced personnel. 7. Handling and Storage Conditions for safe storage: CEUK recommends that devices should be stored in an appropriately licensed location and within the packaging supplied until required for use. Dry, temperate storage conditions (Min 5 o C, Max 25 o C), are recommended. When stored under the above conditions, the recommended life for the article is 10 years. It is recommended that the packaged devices should be securely stored and away from sources of heat. Local regulations may apply. Approved to ISO 9001 I ISO I OHSAS I Part of the Chemring Group Issue 1 May 2016
30 Product Safety Datasheet - 67 Precautions for safe handling: Not to be handled by persons under the age of 18 years. Do not handle until all installation and safety precautions are read and understood. Do not attempt to open or disassemble the device. Handle devices with care, avoiding exposure to heat, flame, impact and stray currents, including electrostatic discharge. Devices should be pointed away from personnel during handling operation. 8. Exposure Controls/ Personal Protection Exposure Limits: The following occupational exposure limits are provided for information only. No exposure to the components of the Metron Actuators should occur during normal use. Substance Black Powder (Potassium Nitrate) Nitrocellulose Lead Styphnate Lead Di-nitroresorcinate Red Lead Silicon Barium Styphnate Personal Protective Equipment: Respiratory Protection: Limit 4mg/m 3, 8 hour TWA (Respirable Dust) No Occupational Exposure Limit Values Available 0.15 mg/m 3 (8 hour TWA as Lead) 0.15 mg/m 3 (8 hour TWA as Lead) 0.15 mg/m 3 (8 hour TWA as Lead) 10mg/m 3, 8 hour TWA 0.5mg/m 3 (8 hour TWA as Ba) Not applicable for normal use. Work in well ventilated area. Should users be exposed to substances, post-combustion fumes will contain lead, carbon and oxides of carbon and nitrogen. Hand Protection: Eye Protection: Skin Protection: General: Not applicable in normal use. Safety glasses recommended. Not applicable, but take precautions to keep device pointed away from personnel during handling. Protective clothing and equipment compliant with local regulations for use with explosives are recommended. 9. Physical and Chemical Properties A cylindrical metallic housing typically brass or steel with protruding cables which may include connector terminals. Auto ignition temperature is 170 C. Approved to ISO 9001 I ISO I OHSAS I Part of the Chemring Group Issue 1 May 2016
31 Product Safety Datasheet Stability and Reactivity Stability: Materials to Avoid: Conditions to Avoid: Hazardous Decomposition Products: Stable under recommended storage and handling conditions. Avoid exposure to corrosive materials. Heat, fire, elevated temperatures, any source of electrical power, incendiary sparks, shock, impact, friction, electrostatic sparks and discharges. In normal operation the combustion gases are retained within the device. 11. Toxicity Data The following toxicological data is provided for information only. No exposure to the components of the Metron Actuators should occur during normal use. Substance CAS No LD 50 Warning Symbols Lead Styphnate No Data Available GHS01, GHS07, (RD1349) GHS08, GHS09. Lead No Data Available GHS01, GHS07, Dinitroresorcinate GHS08, GHS09. (RD1337) Potassium Nitrate ,750mg/kg (Oral Rat) Experience with humans suggests danger of methaemoglobinaemia Barium Styphnate No Data Available GHS01, GHS02, (RD1320) GHS07. Red Lead mg/kg GHS03, GHS07, (Rat, Intraperitoneal) GHS08, GHS09. GHS Hazard statement 'H' codes H201, H302, H332, H360Df, H373, H400, H410. H200, H302, H332, H360, H373, H400, H410. GHS03, GHS07. H272, H315, H319, H335. H201, H261, H315, H319, H335. H272, H302, H332, H351, H360, H372, H410 Silicon ,160 mg/kg (Rat, Oral) GHS02 H228 Nitrocellulose No Data Available GHS01, GHS02. H201, H228. See Section 17 for further explanation of warning symbols and hazard statements Approved to ISO 9001 I ISO I OHSAS I Part of the Chemring Group Issue 1 May 2016
32 Product Safety Datasheet Ecological Data The following ecological data is provided for information only. No exposure to the components of the Metron Actuators should occur during normal use. Substance CAS No Ecological Information Lead Styphnate No data available on this substance. Individual constituents are as follows: Lead: Very toxic to aquatic organisms. (The LC 50 of lead (48 hrs.) to bluegill (Lepomis macrochirus) is reported to be 2-5mg/l) Lead Di-nitroresorcinate No data available on this substance. Individual constituents are as follows: Lead: Very toxic to aquatic organisms. (The LC 50 of lead (48 hrs.) to bluegill (Lepomis macrochirus) is reported to be 2-5mg/l) Potassium Nitrate May cause Algae bloom. Do not allow to enter watercourse. LC50, 96 Hrs, Fish 1378 mg/l Barium Styphnate No data available. (RD1320) Red Lead Very toxic to aquatic life with long lasting effects. Silicon No data available. Nitrocellulose No known long term negative effects on the environment. LC50 >1000mg/l. 13. Disposal Product Disposal: Reference should be made to authoritative guidance for the disposal of explosives and explosives articles [1]. Local regulations may apply. This product should only be disposed of by competent persons following a prescribed safe method. Precautions should include protection of personnel against blast, heat, flame, fragmentation and noise. Further advice on the handling and disposal of damaged or unwanted product should be obtained from Chemring Energetics UK Ltd. Packaging Disposal: Ensure all packages and packing materials are free from explosives prior to disposal. 14. Transportation The Competent Authority of a Contracting Party to the European Agreement Concerning the International Carriage of Dangerous Goods by Road (ADR [3] ) has excluded Metron Actuators (DR2000, DR3000 and DR5000) from Class 1, for transport, and designated as not presenting a significant hazard from explosion. Metron Actuators are included by name in the UK List of Classified Explosives and Fireworks and listed as outside Class 1. There are no restrictions on transport by road, rail, sea, inland waterway or air. Approved to ISO 9001 I ISO I OHSAS I Part of the Chemring Group Issue 1 May 2016
33 Product Safety Datasheet Regulatory Information This product is subject to the provisions of the following legislation: The Explosives Regulations 2014 [4] ADR European Agreement Concerning the International Carriage by Dangerous Goods by Road [3] The following devices conform to the requirements of Directive 2013/29/EU, are categorised as type Pyromechanical devices, Actuator, are categorised as P1 and are marked with the CE mark [5] : DR2003 DR2004 DR2005 DR2006 DR2014 DR2024 DR2027 DR2028 DR2032 DR2053 DR2057 DR2069 DR2074 DR2075 DR2076 DR2077 DR2082 DR2084 DR2085 DR2089 DR Other Information Information for installation of Metron Actuators can be sought from CEUK Guide-39 [6]. Performance data on specific Metron Actuators can be sought from the relevant product specification data sheet. Guidance on hazard phrases: H Phrase H200 H201 H228 H261 H272 H302 H315 H319 H332 H335 H351 H360 H372 H373 H400 H410 Text Unstable explosive Explosive: mass explosion hazard Flammable solid In contact with water releases flammable gas May intensify fire: oxidizer Harmful if swallowed Causes skin irritation Causes serious eye irritation Harmful if inhaled May cause respiratory irritation Suspected of causing cancer May damage fertility or unborn child Causes damage to organs through prolonged or repeated exposure May cause damage to organs through prolonged or repeated exposure Very toxic to aquatic life Very toxic to aquatic life with long lasting effects Approved to ISO 9001 I ISO I OHSAS I Part of the Chemring Group Issue 1 May 2016
34 Product Safety Datasheet - 67 Guidance on hazard phrases Warning GHS Warning GHS Pictogram Warning Symbols Pictogram Symbols Symbols GHS01 GHS02 GHS03 GHS Pictogram Explosive Flammable Oxidising GHS07 GHS08 GHS09 Health hazard/ Hazardous to the ozone layer Serious health hazard Hazardous to the environment The technical information provided in this Product Safety Data Sheet should only be used for the purposes of identifying hazards with respect to safety of personnel and the environment in storage and handling. It should not be used as a technical specification or for engineering calculations. The information in this document is believed to be accurate and is given in good faith, but it is for the customer to satisfy itself of the suitability for its own particular purpose. The information provided is intended to describe the product for the purposes of health and safety and environmental requirements only. It is not intended and should not be construed as a warranty. Chemring Energetics UK Ltd should be consulted for further information. 17. References [1] Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH), European Regulation EC 1907/2006 [2] CBI-EIG, Guidance for the Safe Management of the Disposal of Explosives [3] ADR European Agreement Concerning the International Carriage by of Dangerous Goods by Road, IBSN [4] Explosives Regulations 2014, Statutory Instrument 2014 No.1638 [5] Directive 2013/29/EU on the harmonisation of the laws of the Member States relating to making available on the market of pyrotechnic articles (recast) [6] CEUK Guide-39, Use instructions for Metron Actuators Approved to ISO 9001 I ISO I OHSAS I Part of the Chemring Group Issue 1 May 2016
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