INSTALLATION, OPERATION AND MAINTENANCE MANUAL

Transcription

1 TW X-36 WDK Tyre fitting machine INSTALLATION, OPERATION AND MAINTENANCE MANUAL Read this entire manual carefully before installation or operation of the TW X-36 WDK. Follow the instructions strictly.

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4 TYRE CHANGER INSTRUCTION MANUAL INDEX PAGE 1. Introduction: Safety Warnings: Technical data... Fehler! Textmarke nicht definiert. 4. Transport: Unpacking & Inspection: Workplace requirements: Position and installation: Electricity and Pneumatic connections: Adjusting operation: Breaking the tyre bead: Demounting the tyre: Mounting the tyre: Help Arm Technical Data Safety Regulations Installation Transport Unpacking Workplace requirement Assembly Parts distribution Trial operation... Fehler! Textmarke nicht definiert Fixing the tyre... Fehler! Textmarke nicht definiert Demounting the tyre... Fehler! Textmarke nicht definiert Mounting the tyre... Fehler! Textmarke nicht definiert. 11. Inflating the tire : Rapid tyre inflation system : Wheel rim lock and tire inflation : Inflation for tire with inner tube : Inflation for tubeless tire : Moving machine: Maintenance: Trouble shooting table: Exploded drawing: Circuit diagram: Penumatic drawing:

5 Tyre Changer Warning This instruction manual is important for the machine, please read carefully before installation and use; also it is important for safe use and machine maintenance of machine. Please keep this manual properly in order to further maintenance of the machine. 1. Introduction: Application Range: The automatic tyre changer is especially designed for demounting / mounting tyres from wheel rims. Caution:Please use the machine only for purpose for which it is designed, don't use it for other purposes. Manufacturer shall not be liable for any damage or injury caused by failure to comply with these regulations. Safety regulation: Use of this machine is especially reserved to trained and qualified professional persons, those who already read the introduction manual carefully, or someone have the experience for operating similar machinery. Any changes and beyond the scope of use on this machine without manufacturer s permission or do not according to the manual, may cause the malfunction and damage to machine, manufacturer can cancel warranty coverage for above. If some parts are damaged due to some reason, please replace them according to the spare parts list. (Attention: warranty is one year after manufactures delivery date; warranty excludes the easy-broken parts) Safety Warnings: 01 Don t put hands under the Mounting head/demounting head during operation; 02 Don t put hands between the jaws during operation; 03 Don t put hands in the tyre bead when demounting the tyre; 04 Make sure and to check the system is equipped with a good grounding circuit; 05 Don t put feet between the Bead Breaker shovel and the body during operation; 06 Warning instruction Security warning labels Caution: When the security warning labels are defaced or off, please recovery them in time! Do not allow to operate when the security warning labels are missed or imperfect. Do not allow to set any objects to obscure the security warning labels. Clients can self-set the warning labels (as right picture show) at any necessary positions

6 3. Technical Data Type TW X-31 TW X-36 WDK Rim diameter (outer) Rim diameter (inner) Wheel (max.) 45 (1143 mm) 45 (1143 mm) Rim diameter (max.) 16 (406 mm) 16 (406 mm) Pressing weight 2500 kg 3000 kg Pneumatic connection 8-10 bar 8-10 bar Power input 380 V 380 V Motor output 0,75 kw 0,75 kw Noise level <70 db <70 db Net weight (ca.) 246 kg 360 kg Remark: Rim dimensions defined at above table are based on the iron wheel rims. Aluminum rims are thicker than the iron wheel rims, so here above rim dimensions are just for the reference. 4. Transport: When transporting, the machine should be with original package and placed according to the mark on the package. For the already packaged machine should be handled with a corresponding tonnage forklift for loading and unloading. The location to insert the fork feet shown as Fig 1 5. Unpacking & Inspection: Pull out the nail which is nailed on the plate with tip jaw; unpack the carton and plastic cover. Check and make sure all parts shown on the spare parts list are included. If any parts are missing or broken, please do not use the machine and contact the manufacturer or dealer ASAP. Fig 1 Fig 2 Fig 3 6. Workplace requirements: Choose workplace in compliance with safety regulations. Connect power supply and air source according to manual and workplace must have good air condition; in order to make the machine run well, its workplace requires at least clear space from each wall shown as Fig 2. If installing it outdoor, it must be protected by roof against rain and sunshine. Warning: the machine with motor must not be operated in explosive atmosphere

7 7. Position and installation: Install the column (accessories details refer to the exploded drawing) 1) Tools preparation 2) Place the tilting seat (3, Fig 3) on the body (1, Fig 3) with 4 bolts (M12), push air hose (2, Fig 3) through the hole of the column. Tighten 4 self-locking nut(8, Fig 3). 3) Insert screw (9, Fig 3) into the holes of both column and tilting cylinder shaft (11, Fig 3), tighten it with self-locking nut (10, Fig 3). 4) Unscrew the two bolts on the left cover and remove the cover, connect air hose (2, Fig 3) previously mentioned to the side holes which control the tilting 5-way valve. Fix the left cover. 5) Fix the plastic cover (7, Fig 3) with two bolts (4, Fig 3). 6) Mount the plastic back cover (5, Fig 3) on the column with screw (6, Fig 3). Fig 4 8. Electricity and Pneumatic connections: Warning: Before installation and connection, check to be sure that the electricity power supply corresponds to the machine technical data. All the installation of electric and pneumatic devices must be operated by a professional electrician. Connect the compressed air connector which is on the machine right side with compressed air system. The electric grid that the machine connects to must have fuses protection device and good outer cover grounding protection. Install the leakage automatic air switch on the maim power supply, leakage current is set at 30A Caution: No power plug for this machine, the user should self-connect one power plug no less than 16A as well as in line with the machine voltage. Or directly connect with the power supply according to the above requirements. 9. Adjusting operation: Titling pedal (H) Turntable Rotation pedal (Z) Jaws open and close pedal(v) Bead Breaker pedal(u) Please note: below operation refer to Fig 4 Tread the Turntable Rotation Pedal (Z), Turntable (Y) clockwise rotation; Lift up the Turntable Rotation Pedal (Z), Turntable (Y) counterclockwise rotation. Tread Bead Breaker Pedal (U), Bead Breaker shovel (R) compress; release Bead Breaker Pedal (U), Bead Breaker shovel (R) back to original position. Tread totally down Jaws open and close Pedal (V), four clamps (G) on the turntable open; Tread again, four clamps (G) close. When the pedal is in the middle position, the four clamps stop moving. Depress pneumatic locking button (K) to lock the Slide arm (N) and Vertical arm (M). Tread the Bead Breaker pedal (H), the tilting column (C) backwards down; depress again, the tilting column return. Tyre changer operation is consisted of three parts: 1)Breaking the tyre bead 2)Demounting the tyre 3)Mounting the tyre - 6 -

8 Caution: Before any operations, don t wear loose clothing and wear protective hat, gloves, and skid-proof shoes. Ensure to exhaust the air in the tyre completely, and remove all the wheel weights from the rim Breaking the tyre bead: Ensure to exhaust the air in the tyre completely, place the tyre against the rubber buffer (S). Bring the shovel (F) against the bead about 10mm from the edge of the rim shown as Fig 5. Depress Bead breaker Pedal (U) to push paddle into tyre. Repeat the above operations on different positions around the tyre and both sides of tyre until tyre bead is released completely. Fig Demounting the tyre : Ensure to remove all the weights on the wheel rim and to exhaust the air in the tyre completely before this operation. Apply lubricating grease (or similar lubricant) around the tyre bead. Without the lubricant may lead to badly wear and tear on tyre. Clamp the wheel methods shown as below regarded to the ruled dimension: a- to clamp the wheel from outside: Depress the Jaws open and close Pedal (V) halfway down to middle, positioning for the four clamps (G) by reference scale on the Turntable (Y); put the tyre on turntable, hold the rim, and depress the Jaws open and close Pedal (V) until the wheel is secured by the jaws. b- to clamp the wheel from inside: Positioning for the four clamps (G) and let them all closed. Put the tyre on the turntable and depress the Jaws open and close Pedal (V) to open the clamps thereby lock the wheel in place. Caution: Check to make sure the wheel firmly secured by the four clamps before next step. Lower the Vertical Arm (M) until the Mounting head/demounting head (I) rests next to the edge of the rim, flip pneumatic locking button (K) to lock the Vertical Arm (M) and Horizontal arm in position, and control the distance from Mounting head/demounting head to the edge of wheel rim about 2-3 mm.insert the Lifting Lever (T) between the tyre bead and the front section of the mounting head/demounting head (I), and move the tyre above the mounting head/demounting head as shown as Fig 6. Fig 6 Caution: Chains, bracelets, loose clothes and anything else close to the rotating parts will bring danger to the operator. With the Lifting Lever held in position, depress the Turntable Rotation Pedal (Z), rotate the Turntable (Y) in a clockwise direction until the tyre is completely separated from the wheel rim. For the other side tyre demounting, keep using the lifting lever to lift the tyre, make the other side tyre separated from the wheel rim. Depress the Titling pedal (H), the column backward down, take out the tyre Mounting the tyre : Caution: Check to make sure that the tyre and the wheel rim are of same size before mounting the tyre. To avoid any damage on type, lubricate the tyre bead and the wheel rim with the lubrication recommended by manufacturer. Put on the tyre and check the situation. Caution: When clamp the wheel rim, don't put your hands on the wheel rim to avoid injury during this operation. Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing Fig mistakes 7 are reserved

9 1400 TWIN BUSCH GmbH Lock the Hexagonal Vertical Mounting Arm, put the tyre on the rim, let the Rocker Arm back to place as demounting the tyre. And let one side of tyre down bead above the rear section of the Mounting head/demounting head, the other side under the front section of the Mounting head/demounting head. Suppress the trye with hands or help arm, and then spin the turntable for mounting the tyre down bead. Repeat the above operation for mounting the tyre up bead. (Fig 7) 10. Help Arm 056 The help arm 056 is an auxiliary device for tire changer, it is used to help to demount and mount tires. Before any operation of this machine, the operator is requested to read the manual carefully. Do not attempt any operations that are not stated in it. Manufacturer will not be responsible for any injury or damage caused by improper operation. Please keep the manual handy for consulting Technical Data Work Pressure Weight Package dimension Noise Level 8~10 bar 100kg 1550*310*550mm LpA<75dB Safety Regulations This device is especially reserved to trained professional personnel or somebody who has experiences on mechanical operation and read this manual carefully. This device must be used together with our tire changers, we are not sure it can work with others. Manufacturer won t be responsible for any unauthorized modification Fig Installation Notice! The installation of this auxiliary device should be done by professional personnel. Before assembly, disconnect the device from power supply and air source Transport Move the device with a forklift truck as illustrated in Fig Unpacking Fig 9 When unpacking, check and make sure all parts shown on the packing list are included. If any parts are missing or broken, please call the manufacturer or the dealer ASAP. Please keep the package out of children s reach Workplace Requirement Fig 9 shows the minimum distance (cm) from walls after assembly this auxiliary device. Please choose the right place to install it Assembly 1) Disconnect the tire changer from power supply and air source

10 2) Fix the column on the body with four screw1 and adjust the support2 to a suitable location; (Fig 10) 3) Connect the air hose to the corresponding joint through the rear hole of the body. 1 2 Fig 10 Fig 11 Fig Functional Parts Fig 11 shows functional parts to the 056 device: A. Little adjustable handle B. Hexagonal horizontal arm C. Tire lifting roller D. Large adjustable handle E. Tire lifting roller support F. Rise/fall switch H. Square tyre pressing head Operations Mounting and demounting big flat tire is difficult work. By the help of 056 help arm to mount/demount the tire from the tire bead will make the operation easier. It is a good helper for tire changer Fixing The Tire Loosen the bead according to the manual. Clamp the tire from outside, tread the corresponding pedal to open the jaws; Put the tire on the turntable; Tread the corresponding pedal to close the jaws until they near the rim Demounting The Tire -1. Generally speaking, tire is very tight. Loosen the beads with the tire pressing head first (or using the bead breaker if it too tight to loosen). Pull out the Hexagonal horizontal arm; let the tire pressing roller above the tire without collision. Lower the tire pressing roller lower with the switch handle to press the tire. Tread the pedal to rotate the turntable. Loosen the bead during this procedure. (Fig 12) Caution:Lubricate the tire pressing head (upper) and the bead before the operation. Fig 13 Fig 14 Fig

11 -2. Demounting the upper bead a- Move the mounting head near the edge of the rim, rotate the tire pressing arm to move the tire pressing block above the tire, press the switch handle to depress the tire, and insert the lifting lever in the clearance between the tire and the rim, then hang the bead on the mounting head. b- Raise the auxiliary arm, rotate the tire pressing head to the opposite. Press the tire with the switch handle to create enough space. c- Tread the power supply pedal to rotate the turntable. With the help of the tire pressing head, the upper tire bead is detached. d- Raise the help arm to move the tire pressing block to its non-working position. -3. Demounting the bottom bead Turn the roller support and move it under the tire, but don t touch it with the rim.;(fig 14) Tread the power supply pedal to rotate the turntable, meanwhile, lift help arm gradually to loosen tire and completely demount the bottom bead Mounting the tire Lubricate the tire bead and rotate the turntable, mount the bottom bead with the mounting head; Pull the hex rod out, press the upper bead under the mounting head 5mm with the tire pressing roller, rotate the rotating arm and move the tire pressing block above the tire; Don t touch with the rim in the operation, or it causes damage on the rim due to friction. 图 16 Tread the power supply pedal to rotate the turntable and the tire pressing block, lower the help arm to press the tire under the rim. Mount the tire with the mounting head. Please pay attention to the safety in the process of operation.(fig 16) Random accessories and use method: Steel ring protective sleeve(fig F1),V-shape tyre pressing block(fig F2),Tyre pressing device of help arm(fig F3) Fig F1 Use method: 1)Steel ring productive sleeve Fig F2 Fig F3 Fix the steel ring on the edge of the rim(fig T1),the edge location below the tyre demounting head tyre rim can product the steel ring(fig T2) Fig T1 Fig T2-10 -

12 2)V-shape tyre pressing block assembly During fixing the tyre, inserting the V-shape tyre pressing block into the rim when the rim rotates(fig T3), which can prevent tyres effectively from becoming warping and tighten. To achieve the purpose of good tyre installation (Fig T4). Fig T3 Fig T4 3)Tyre pressing device of help arm During fixing the tyre, inserting the tyre pressing device of help arm into the rim (Fig T6)when the square tyre pressing block press the tyre(fig T5), which can achieve the purpose of stable tyre installation. Fig T5 Fig T6 11. Inflating the tire : Importance: It is very dangerous during inflating operation, take carefully and comply with instruction. When inflating, it will turn to be extremely dangerous if problems happen to tyre or rim. The possible burst force tire goes upward and outward, the big power may cause injury or death of the operator or the people around. Tyre may burst caused by following: 1) The wheel rim and the tyre are not of the same size; Fig 17 2) The tyre or the wheel rim is damaged; 3) The pressure of tyre inflation is over the max. pressure recommended by manufacturer; 4) The operator fail to comply with the safety regulation; Fig 17 Please operate as follows: 1) Remove the valve cap from the valve stem; 2) Check to make sure the air nozzle is pressed down completely over the threads of the valve stem. 3) Check to make sure that the tyre and the wheel rim are of the same size;

13 4) Lubricate both the tyre bead and the wheel rim, additional lubrication is required if needed; 5) Inflate the tyre with break, while inflating, check the pressure listed on the pressure gauge, also check whether the bead is fixed or not. Repeat operation above until the bead is secured; you need take special steps when inflating convex rim or double convex rim; 6) Continue inflating and check the air pressure frequently until to reach the required pressure.(fig 17) Note:Never exceed the max. inflation pressure given by the tyre manufacturer. Keep hands and your body away from inflating tyres. Only specially trained persons are allowed to perform the operations, do not allow other to operate or be near the tyre changer. 12. Rapid tyre inflation system 1)Rapid Tire Inflation Device: 2)Note: before inflating operation, please make sure the pneumatic power supply connect Fig 18 well. 3)Before operation, must check the devices perform well as follow: a. Press Rapid Tire Inflation Pedal to the middle position (Fig 18, position 1), the inflating head should give air. b. Press Rapid Tire Inflation Pedal all the way down (Fig 18, position 2), a strong air blast should come from the holes in the four jaws locking sliders. (Fig 19) Wheel rim lock and Tire inflation: Note:A wheel can explode if: 1). the diameter of the rim is not exactly the same at the tyre s. 2). the rim or tyre are defective. 3). the tyre is inflated to a pressure higher than the maximum recommended by the manufacturer. 4). the operator does not observe the requisite safety regulations. Fig Inflation for tire with inner tube: 1). Remove the valve stem. 2). Check to be certain that tyre and rim diameter correspond. 3). Check to be certain that rim and beads are sufficiently lubricated. 4). Press the pedal down to the middle position to start inflation. 5). Release frequently the inflating pedal to check pressure on the manometer. If the air pressure is too high, press the button under the manometer for release the rest air until the correct pressure is reached Inflation for tubeless tire: Note: When inflating tubeless tire using a strong jet of air, the wheel must be clamped from the inside of the rim. 1). Remove the valve stem. 2). Check to be certain that tire and rim diameter correspond. 3). Check to be certain that rim and beads are sufficiently lubricated. 4). Press the pedal down to the middle position to start inflation. 5). If the bead of the tyre is not well seated, due to a strong bead, lift tyre manually until the upper bead seals against the rim, then press the pedal all the way down. A strong jet of air will be released through the nozzles in the slides and this will help the bead seal. 6). Release the tyre, set the pedal back to the middle position and continue to inflate the tyre to the required pressure. If the air pressure is too high, press the button under the manometer for release the rest air until the correct pressure is reached

14 Note: 1). Failure to follow all warnings and instructions may lead to serious personal injury or death to operator or bystander. NEVER exceed 3.5 bar (50 psi) when seating beads or inflating tyres. 2). If a higher tire inflation pressure is required, remove the wheel from the tyre changer and continue the inflation procedure with the wheel inside a special protection cage. NEVER exceed the maximum inflation pressure given by the tyre manufacturer. 3). Only specially trained persons are allowed to perform these operations. Do not allow others to operate or be near to the tyre changer. 13. Moving machine: Please use forklift to move the machine. Disconnect the tyre changer from the electricity power supply and pneumatic power supply, lift the base board and insert the feet of forklift. Then mount the tyre changer machine to a new position and fix it tightly. Note: the place chosen for fixing the tyre changer must meet the safety regulation. 14. Maintenance: Caution: only the professional persons can do the maintenance. To prolong the machine's life, maintain the machine timely according to the manual. Otherwise, it will impact the reliability of the machine or even cause injury to operator and others nearby. Caution: before performing any maintenance, disconnect the tyre changer from the electric power supply and pneumatic power supply, and depress the Jaws open and close Pedal or Fig 20 Turntable Rotation Pedal for 3~4 times to evacuate all compressed air from the machine. Damaged parts must be replaced by professional persons with the spare parts provided by manufacturer. - Clean the machine once every day after work. Clean the dirt on the turntable with diesel oil once per week and lubricate the slides and clamps. - Following maintenance must be done at least once per month: Check oil level in Oil Fog Maker, please be filled with SAE30# oil if need. Unscrew with hex wrench (E). Based on connection of compressed air, first to depress Jaws open and close Pedal or Turntable Rotation Pedal 5-6 times, and then check whether oil in Oil Fog Maker drops down a drip of oil. For continuous operation, depress twice every time, drop down a drip of oil, Fig 21 otherwise adjust the screw (D) that controlled oil enter with minus screwdriver. (Fig 20) Note: After the first 20 days of use, retighten the jaws with tightening screws (B) on the Turntable (Fig 21) Note: in the event of turntable lose power, check to see if the belt is tight as follow steps: Remove the left side cover by unscrewing the screws; adjust two screws located on the motor support, keep a suitable distance between motor support and motor base; tight the screws for the belt tension.(fig 22) Caution: please disconnect the machine from electric power supply and pneumatic power supply. Note: If Vertical Arm not be locked or not meet the requirement that 2-3mm from the bottom of Mounting head/demounting head to rim, please adjust Hexagonal Locking Plate, refer to Fig 23 and adjust the (X)

15 Note: In order to achieve the reliability of jaws and Bead Breaker shovel, operate as follows to keep their valves clean: 1. Remove the left side cover of the machine body by unscrewing the two screws; 2. Loosen the valve mufflers (A) which belong to Jaws open and close Pedal and Bead Breaker Pedal; 3. Clean the mufflers with compressed air, please replace it referring to the spare parts list if it is damaged. (Fig 24) Fig 23 Fig 22 Fig 23 Fig

16 15. Trouble shooting table: Problem Reason Solution The turntable rotate just in one direction or can t rotate. Demount or fix the wheel, the turntable can t lock (spin with wheel); The jaws delay to open/close; The turntable locks the rim incorrectly. Reverse Switch broken Belt broken The Motor s malfunction Leakage of Air network The clamping cylinder can t work. Worn jaws Broken washers of the chuck cylinder Replace the Reverse Switch Replace the belt Check the motor cable or terminal block wire; Replace the motor if it was broken. Check all the parts on the air network. Replace the cylinder piston. Replace the jaws. Replace it. The mounting head/demounting head always touch the rim during operation. The Bead Breaker Pedal and Jaw open and close Pedal can t turn back to the original position. The Bead Breaker shovel operates difficultly. The locking plate incorrectly adjust or unqualified. Screws on the chuck loose; the Vertical Arm can t be locked by Locking Plate pedal spring broken Jammed silencer The washer on the Bead Breaker cylinder is broken. Replace or adjust it. Tighten the screws; replace the Locking Plate. Replace it. Clean it or replace it. Replace it

17 16. Exploded drawing: A-1 CX Machine body CZ Pedal front cover CX Left cover 4 B Hex socket head bolt M B Flat washer Ø6*14*1.2 6 B Outer hex bolt M8x25 7 B Hex socket head bolt M C Rubber foot buffer C Bead breaker buffer 11 B Grounding screw M6x40 12 C Lifting lever C Bead breaker arm rubber C Oil-water box 16 B Hex socket head bolt M8x20 17 B Flat washer Ø8*17* CX Tilting seat C Tilting protect cover 22 B Self-locking nut M10 23 B Outer hex bolt M10*

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19 79 S Quick union 1/8-Ø C Tilting cylinder threaded 80 C Locking cylinder plate C Tilting cylinder piston rod 81 CX Horizontal arm locking plate 148 B Self-locking nut M8 82 B Flat washer Φ8*17* C Tilting cylinder cover without handle 83 C Horizontal arm locking spring 150 S V seal Ø20*28* CX Horizontal arm block C Tilting cylinder piston 85 B Outer hex bolt M8* B Nut ( silver ) M12*1.5*7 86 B Self-locking nut M C Tilting cylinder barrel 87 B Self-locking nut M S Straight union 1/8-Ø6 88 B Flat washer Φ 12*25* C Titling cylinder cover with handle 89 B Flat washer Φ 12*25* CX Tilting cylinder piston rod cover 90 C Locking spacer C Titling cylinder rubber sheath C Horizontal arm protection back cover 159 B Flat washer 10*40* B Hex socket head bolt M10* B Self-locking nut M B Hex socket head bolt M8* B Outer hex bolt M CX column side pulley CX Hex locking board C column side pulley pin C hose guide C Horizontal arm protection front cover CW Complete titling cylinder 119 B Hex socket head bolt M CX A Column C Vertical arm cap C Titling Column back cover C Vertical arm spring C Column protection cover 128 C Shock absorber 176 B Cross head screw 5* B Hex socket head bolt M CX Column shaft P guide pulley Complete locking cylinder 131 B Hex socket head bolt M CZ Complete locking cylinder piston 132 S T-union 1/8-2*O S V seal Ø60*50* CX Vertical arm S O seal Ø5.6X C Vertical arm washer 185 B Hex socket head bolt M Complete mount/demount head 7# 7# CX Locking cylinder cover Ø C Mount/demount head 7# S O seal Ø52X2 141 B Hex socket head bolt M12X C Pneumatic handle switch plate C Mount/demount head flat protector 191 C Pneumatic handle valve rod C Hex pin 192 C Pneumatic valve rod cap C Mount/demount head protector 193 C Pneumatic handle cover Mount/demount head protective C washer 194 C Pneumatic handle spacer 141 B Hex socket head bolt M12X S O seal 7.5* CW Complete Pneumatic locking switch 196 B Snap ring Ø8 143 B Hex socket head bolt M S Straight union 145 S O seal Ø68.26* C Hex locking board spring 199 B Hex socket head bolt M10X

20 CX Turntable CX Jaw sliding plate(optional) CX Jaw cap assembly 204 C Jaw 205 CX Big washer 206 B Spring washer Ø B Outer hex bolt M16 40x C Turntable cap CX Connection rod assembly CX Square turntable CX Square turntable washer 212 B Snap ring Ø65(shaft) 213 B Hex socket head bolt CX Jaw slide guide with pin double holes 215 B Flat washer Ø12X25X2 216 B Snap ring Ø12(shaft) 217 B Hex socket head bolt M B Teeth locking washer Ø B Flat washer Ø12X30X CX Connection rod nut CX Jaw slide guide without pin double holes C Threaded connection rod C Clamping cylinder piston rod C Clamping cylinder cover without handle 225 S Straight union 1/8"-Ø8 226 S V- seal 20*28* S O- seal 63* C Clamping cylinder piston Ø B Flat washer Ø12X25X2 230 B Nut M12X7X C Clamping cylinder barrel S O- seal Ø19.6X C Clamping cylinder cover with handle 234 S Union 1/8-Ø8 235 B Self-locking nut M CW Complete clamping cylinder CW Complete turntable

21 CX Enlarge bead breaker arm rotating C Bead breaker arm spring shaft 301 B Hex socket head boltm Complete bead breaker cylinder D S Union (90 ) 1/4-Ø8 344 B Self-locking nut CW B Nut M16* Bead breaker cylinder exhaust valve B Flat washer Ø16*28*2 351 S Union 1/8-Ø8 Bead breaker cylinder exhaust valve 306 S O-seal Ø 16* C cover 307 S O-seal Ø 19.6* C Seal washer C Bead breaker cylinder piston rod 354 C Bidirectional seal CX Bead breaker cylinder exhaust valve Bead breaker shovel assembly 355 C barrel 316 B Hex socket head bolt M S Muffler 317 B Self-locking nut M16* S Straight union 1/4- Ø8 CZ U Guide belt 358 Nylon sleeve B Spring washer Ø S V-ring Ø20*28*7.5 CX Bead breaker cylinder cover 320 B Snap ring Ø assembly CX Enlarge bead breaker arm S O-seal Ø198*3.1 0 U CX Bead breaker pin 363 S Y-seal D200*184*12 0 CX Bead breaker cylinder pull rod C Bead breaker cylinder piston 0 sleeve 325 B Flat washer Ø12*24* S O-seal Ø180*5 326 B Self-locking M C Threaded connection rod 327 B Flat washer Ø8*30* C Bead breaker cylinder barrel D B Spring washer Ø C Bead breaker cylinder back cover Bead breaker shovel protection 329 B Outer hex bolt M C cover(optional) CX B Self-locking nut M16* Location screw sleeve

22 CX Enlarge bead breaker arm rotating washer CX Location nut

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24 C Reverse switch pedal 429 B Flat washer Ø C way valve pedal(right) 430 B Cross head screw M4* C way valve pedal(left) C Reverse switch handle 405 B Snap ring Ø B Self-locking nut M6 406 B Flat washer Ø12*24*2 433 B Flat washer Ø3 407 B Cross head screw M4X B Cross head screw M3X B Flat washer Ø CX Pedal connection rod 409 B Self-locking nut M4 436 B Self-locking nut M8 410 B Self-locking nut M8 437 CX Pedal front shaft 411 B Flat washer Ø8*17* B Nut M C Cam connection rod 439 C Pedal twist spring C Pedal suport board 440 B C Pedal Spring 441 B Hex socket head bolt M8 50 Hex socket head bolt M C Cam 442 S Quick union1/8- Ø C Cam washer 443 S Quick union1/8- Ø B Hex socket head bolt Quick T-union1/8-2* Ø 445 S M B Flat washer Ø C way valve barrel (right) 420 B Cross head self tapping screw 2.9* C way valve cover CX Cam cover 452 B Cross head ST2.9* CW Complete 5-way valve for Bead breaker cylinder 453 S Muffler 1/8" CX way valve rod C Reverse switch cover C way valve rod spacer 425 B Nut M4 457 S O seal 12*20* S Reverse switch 462 S Throttle valve 427 B Hex socket head bolt M CW Complete tilting 5-way valve 428 B Flat washer Ø 6X12X1 465 CZ Power supply cable CW Complete 4-pedals assembly CZ Motor cable

25 C Gear box lower cover 502 S Bearing S Gear box seal φ 20*35* C Gear Belt pulley 505 B Outer hex bolt M B Key washer C Worm rod 508 S Bearing B Outer hex bolt M B Spring washer Ø B Pin 6X B Flat washer Ø10*20* B Hex socket head bolt M B Flat washer Ø 6*14* C Gear box upper cover 521 S O-seal Ø 27.8* C Oil resistant seal B Self-locking nut M6 524 B Spring washer Ø B Flat washer Ø 8*30*3 300A-526 CW A Complete gear box 527 S Bearing A-528 C Worm gear

26 SS SS SS C Gear Belt pulley 601-SS S Two-speed motor 380v CX Motor Belt pulley 603 B Hex socket head bolt M SS S Tyre changer belt B Outer hex bolt M8X B Flat washer Ø8X30X S Capacitor 80μf,110V S Capacitor 50μf,220V 608 B Flat washer Ø10X20X2 609 B Spring washer Ø B Outer hex bolt M10X B Outer hex bolt M8X B Nut M8 613 B Flat washer φ8x22x2 614 C Motor rubber washer CX Motor support 616 CZ Motor cable B Spring washer φ C Motor rubber buffer 620-SS S Speed switch

27 221A-A52 C A Pressure gauge box Φ A-A53 C A Button 221A-A54 C A Button spring 221A-A55 C A Button valve 221A-A56 B R Hex socket head bolt 1/8*8 A58 S O-seal 4*2 221A-A59 C A Button rod A60 S Pressure gauge 10kg 221A-A61 C A Seat with holes A62 S Quick stright union 1/8-Ø8 A63 B cross head screw M4*30 221A-A64 CX A Pressure gauge box support A65 B Hex socket head bolt M6*16 A37 CX Rubber hose 1.5 with clip 221A-A40 CW Complete pressure gauge box 814 C Oil fog maker surport 820 CW Complete oil fog maker

28 221A-A08 CX A Rotating valve casing (A ) A04 S T-union 3* Ø 8 A41 S Straight union 1/8-Ø8 A42 S O-seal Ø89*2 A43 S O-seal Ø62*2.8 A44 B Hex socket head bolt M6X20 A46 S T-union 1/8-2*Ø8 A48 B Hex socket head bolt M4*6 221A-A49 CX A Rotating valve mandrel (A) 221A-A71 CW A Complete Rotating valve (A)

29 A14 B Hex socket head bolt M6*30 A15 C A Exhaust valve barrel A16 C A Exhaust valve rubber washer A17 B Hex socket head bolt M6*30 A18 C A Exhaust valve cover A19 B Self-locking nut M6 A21 S Quick union 1/4-Ø8 A22 CX A Exhaust valve support A23 B Self-locking nut M6 A24 B Hex socket head bolt M6*16 S One way valve (EPCVB A )1/8-2*ø8 A66 B Self-locking nut M10 A67 B Flat washer Ø10*20*2 A68 CX A Limit spring plate A69 C A Limit spring A70 B Hex socket head bolt M10*60 A80 C A Rubber washer Ø18*34*2 A82 S O-seal Ø16*2.65 A83 C A Hose protector A84 C A Metal hose A86 S Water discharge valve A87 B Outer hex bolt M10*25 A88 CX A Air-tank assembly A89 S Safety valve 221A-A90 CW Complete exhaust valve 221A-A91 CX A Air-tank down union 221A-A92 CX A Air-tank up union

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31 F5603 B Hex socket head screw M8*25 F5638 CZ Counter vane locating pin F5604 B Locking nut M10 F5639 U Guidance tape F5605 B Hexagon bolt M10*60 F5640 CX Abrasion outer tabletting F5606 B Hexagon bolt M10*60 F5641 B Locking nut M10 F5607 CX Support assembly F5642 B F5608 F5609 B CX Cross round head screw M6*12 Junction plate of cylinder cover Hex socket head screw M8*20 F5643 B Gasket Ø8*22*2 F5644 S Bearing 6004-Z F5610 C Cylinder F5645 CZ Tire pressing cover F5611 CX Cylinder cover F5646 CX Tire pressing spindle F5612 B Hex socket head bolt M12*120 F5647 C Bolt handle F5613 B Hex nut M12 F5648 CX Bolt F5614 C Supporting leg F5649 CX Tire lifting rod assembly F5619 B Lock washer F5650 CX Tire pressing rod assembly F5620 B Round nut M27 F5651 B Big washer 8*30*3 F5622 CX Rotating arm assembly1 F5653 C Adjustable handle F5623 C Control valve cover F5654 F5624 B Cross sunk screw M4*30 F5655 C Tire lifting roller assembly(optional) Tire lifting roller (optional) F5625 B Nut M4 F5656 B Flat washer Ø10 (optional) F5626 S control valve F5657 B Hex socket head screw M10*25 (optional) F5627 CX Control panel assembly F5658 CZ Connecting board F5628 F5629 F5630 B B B Hex socket head screw M5*10 Hex socket head screw M10*25 Cross round head screw M4*16 F5659 CZ Tyre pressing sleeve 2 F5800 CX T F5801 B Screw F5631 CX Connecting pin F5802 CX T F5632 B Hex socket head screw M12*55 F5803 C F5633 C Axle F5804 B Rotating arm assembly 2 Rotated shaft of square tyre pressing block shaft Square tyre pressing block Hex socket head cap screw M10*525 F5634 C Pentagon handle M10 F5805 B Flat washer Ø 10*18*2 F5635 CX Arm seat assembly F5806 CZ Tyre pressing sleeve

32 16. Circuit diagram: C67 B Flat washer Ø8X17X1.2 C68 B Spring washer Ø8 C69 B Hex socket head bolt M8*25 C70 CX A 5th IT inflating pedal suport assembly 448 B R Hex socket head bolt 1/8*8 442 S Quick union 1/8-Ø8 C74 B Hex socket head bolt M5*20 C75 B Self-locking nut M5 C76 CX A Inflating 5-way valve rod C77 B Hex socket head bolt M6*25 C78 B Flat washer Ø6*12*1 C79 B Hex socket head bolt M6*25 C80 B Nut(black) M6 C81 B Self-locking nut M10 C82 C A Limit spring C83 CX A Positioning bolt M10X55 C84 B Splitpin 4X40 C85 C A Pedal rubber C86 CX A Inflating pedal rod C88 C Pedal Spring C89 B Hex socket head bolt M6*25 C90 B Nuta(sliver) M6 417 B Hex socket head bolt M6 20 C91 B Self-locking nut M6 C92 B Flat washer Ø6X12X C way valve barrel C way valve cover 452 B cross head screw ST2.9* C way valve rod spacer 457 S O-seal 12X20X4 221A-458 CX A 5-way valve rod A A101 CW A Complete inflating pedal Random accessories D001 D006 D005 D004 D002 D003 D007 D

33 D001 CW Complete V-shape tyre pressing block assembly D005 C D002 C Steel rope(with fur) D006 B D003 B Hex socket head cap screw M5*16 D007 CW D004 C Steel rope lock catch D008 CW V-shape tyre pressing block U056 Cross head cap screw M5*6 Complete tyre pressing device of help arm Steel RIM protective sleeve

34 17. Circuit diagram:

35 18. Pneumatic drawing:

36 Space for notes:

37 Space for notes:

38 Space for notes:

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