Service Manual for: NCL954 NCL954. Century 2. Series. Series. Public Use Wheelchair Lifts. Series FA. DOT Public Use Lift

Transcription

1 Manual Service Manual for: NCL NCL Century Series Series Public Use Wheelchair Lifts Series FA DOT Public Use Lift DOT Public Use Lift verifies that this platform lift meets the public use lift requirements of FMVSS No. 0. This lift may be installed on all vehicles appropriate for the size and weight of the lift, but must be installed on buses, school buses, and multipurpose passenger vehicles other than motor homes with a gross vehicle weight rating (GVWR) that exceeds, kg (0,000 lb). 0 WARNING "Providing Access to the World" International Corporate Hdqrs: P.O. Box 0 Winamac, IN USA -00-THE LIFT () - FAX: () -0 Rev. A April 0 Read manual before installing or servicing lift. Failure to do so may result in serious bodily injury and/or property damage. NCL Century Series

2 Congratulations We at The Braun Corporation wish to express our fullest appreciation on your new purchase. With you in mind, our skilled craftsmen have designed and assembled the finest lift available. This manual provides service-related material. Refer to the FMVSS No. 0 Quick Reference Installation Sheet for installation instructions, operating instructions and maintenance procedures. Braun Century Series lifts are built for dependability and will provide years of pleasure and independence as long as the lift is installed and serviced as specified by a Braun certified technician, and the lift is operated by an instructed person. Sincerely, THE BRAUN CORPORATION Ralph W. Braun Chief Executive Officer Warranty and Registration Instructions Immediately upon receiving the lift, examine the unit for any damage. Notify the carrier at once with any claims. Two warranty/registration cards (shown right) are located in the lift-mounted manual storage pouch. The sales representative must process one of the cards. The consumer must fill out the other card and mail it to The Braun Corporation. The warranty is provided in this manual. The warranty cards must be processed to activate the warranty. Model No. Serial No. OWNER'S WARRANTY REGISTRATION XXXXXXXXXX XX-XXXXX PURCHASED FROM OWNER DATE INSTALLED NAME ADDRESS CITY TELEPHONE STATE ZIP TO VALIDATE WARRANTY REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION. Sample Warranty/Registration Card Two Braun Serial No./Series No. identification tags (shown below) are posted on the lift. One I.D. tag is posted on the opposite pump side vertical arm. A second I.D. tag is located on the opposite pump side tower. Both I.D. tags provide the product identification information provided on the warranty/registration card. Record the information in the space provided (or document on a copy). This information must be provided when filing a warranty claim or ordering parts. The Braun Corporation TM -00-THE-LIFT BRAUNLIFT.COM DOT Public Use Lift MODEL# XXXXXXXXXX Max. Lifting Capacity - 00Lbs. SERIAL NUMBER XX-XXXXX MFG DATE XX/XX/XXXX TM Model No. Serial No. Dat

3 Contents Troubleshooting and Maintenance Lift Terminology... Switch and Sensor Locations Lift Electrical Schematic Hydraulics Repair Parts Pump Module Lift Exploded Views and Parts Lists Warranty Limited Warranty... - Page

4 UP DOWN 0 Lift Terminology (Rear) Hand-Held Pendant Control Threshold Warning Threshold Warning Lift-Tite Latches () Towers () Main Cylinders () Platform Lights () FOLD UNFOLD Threshold Warning Plate Handrails () Base Plate Bottom Parallel Inner Roll Stop Saddle () Platform Platform Side Plates () Right Left Page

5 FOLD UNFOLD UP DOWN 0 Switch and Sensor Locations Threshold Strip Switch A ( strips per) *Threshold Alarm Microswitch *Threshold Alarm & Partial Fold Microswitch Assy. -A *Partial Fold Microswitch *Up & Unfold Microswitch Assy. -A *Up Microswitch Inboard Left Right Outboard *Unfold Microswitch Stow Interlock Microswitch IB Occupied Microswitch IB Occupied & Stow Interlock Assy. NA Outer Barrier Occupied / Raised Microswitch A IB Raised Switch A *Note: Mirror image for right (front) pump lifts. Bridging Microswitch A Page

6 Certification Checklist Diagnostic Procedures -. Reinstall threshold warning plate. Page

7 Platform Fold Pressure Adjustment pressed. - platform. Platform Fold Do not adjust this valve. (located beside solenoid valves) screw and tighten hex Page

8 Platform Angle Adjustment The angle of the platform at the angle of the platform when platform. Heel Platform heel Figure A Barrier Figure B - Floor Wedges (option) Adjustment Procedure: of the platform (see photo at right and details on following page). - of the platform. When - - arms (see photo at right and details on following page). Floor Level Adjustment: Fol- - positioning as detailed in Tower Vertical Stop Page

9 Platform Angle Adjustment A B to lower end of platform to raise end of platform Platform Stop Blocks Right Gap not permitted. Wrong Stop Block Guideline All Lift Models Vertical Stop Vertical Stop C D Page

10 TOWER Figure TOWER TOWER TOWER Tower Microswitch Adjustment TOWER TOWER TOWER TOWER as needed only. B lift is a mirrored image. Tower (Unfold) Switch Adjustment Floor Position from Stow of the saddle and the lower parallel Tower (Up) Switch Adjustment Floor Position from Below Floor control. - pressing the pendant UP switch. - - A - B Tower (Alarm) Switch Adjustment dant control. - - Tower (Fold) Switch Adjustment Partial Fold Switch control.. View the Tower microswitch inside - Page

11 NOTES Page

12 UP DOWN 0 Maintenance and Lubrication Lubrication Diagram LO Lift-Tite Latches LO Lift-Tite ( springs - Points) LO LO Saddle Bearing () DE LO FOLD UNFOLD Bearings () LO Cam Followers () LO LG Bearings () LO Lift-Tite Latch Rollers () LO Bearings () LO Roller Pin Bearings () LO Inner Roll Stop and Slots () Inner Roll Stop LO LO LG Bearings () LO ( Springs - Places) LO LO LO LO Latch Roller Bearing () LO Bearings () LO Lubricant Type Lubricant Amount Part No. LO - Light Oil DE - Door-Ease LG - Light Grease Light Penetrating Oil Light Grease Penetrating Oil oz.. oz. oz. Can Page 0

13 Maintenance and Lubrication Schedule - - life of the lift. - - to the components. Platform components exposed to extra attention cycle maintenance - WARNING Maintenance and lubrication procedures must be performed as authorized service technician. Failure to do so may result in serious bodily injury and/or property damage. Cycle Counter: NCL- Series lift models are 0 Cycles Lift-Tite Lift-Tite points ( springs - points) Inspect Lift-Tite latches and gas (dampening) - snap rings) and proper operation Lift-Tite Correct or replace damaged parts. Page

14 Maintenance and Lubrication Schedule 0 Cycles spring(s) condition - Correct as needed. Inspect lift for rattles Correct as needed. 00 Cycles Perform all procedures listed in previous section also Inner fold arm cam followers () Inspect Lift-Tite Inspect inner roll stop for: and for proper operation springs () for wear or damage and for proper operation Replace damaged parts. correct as needed. Page

15 Maintenance and Lubrication Schedule 00 Cycles Inspect external snap rings: latch rollers () latch gas (dampening) springs () Perform all procedures listed in previous section also Cycles - Inspect gas springs (cylinders - ) for wear or dam- Replace if needed. Tighten or replace if needed. - Replace if needed. - Page

16 Maintenance and Lubrication Schedule 00 Cycles - Consecutive 0 Cycle Intervals - Page

17 Lift Electrical Schematic PLATFORM LIGHTS (OPTION) RD() IB RAISED SWITCH DESCRIPTION SYMBOL YL/LT. BU() GY/RD() YL/LT. BU() STOW INTERLOCK MICROSWITCH NO BK() BK() BK() BK() LIFT STOWED SIGNAL VEHICLE SECURE SIGNAL LIFT NOT STOWED SIGNAL (GROUND) (+V INPUT) (GROUND) BK(0) GN(0) WH(0) INTERLOCK RD() BK() RD() BK() DK. BU(0) GN() WH() GN() BK() WH() C WH() GN() FUSE GN(0) RD() GN(0) RD() CB BK() RD() LIFT POWER SWITCH RD() RD() OR() OR() LIGHT RELAY 0 BK() BK() RD() RD() A RD() LIFT READY LED + - RD() BK() POS.+ C RD() BK() COUNTER E GN() NEG. - LIFT SWITCH BOX OR(0) UP BK(0) DOWN GN(0) RD(0) FOLD UNFOLD OR(0) BK(0) GN(0) RD(0) BU(0) WH(0) BU(0) WH(0) WH(0) L G WH(0) RD() OUTER BARRIER OCCUPIED / RAISED MICROSWITCH C NO NC BRIDGING MICROSWITCH C NO NC IB OCCUPIED MICROSWITCH C NO NC BK(0) BU(0) BK() RD() BU(0) BK(0) VT(0) VT(0) BN(0) BU(0) BK(0) VT(0) VT(0) WH(0) CAPACITOR MICROSWITCH DIODE FLASHER COUNTER RELAY LIGHT BEEPER BATTERY CHASSIS GROUND CIRCUIT BREAKER/FUSE JUNCTION C NO NC A E 0 NC C PARTIAL FOLD MICROSWITCH BK() WH() BU() BK() WH() RD() WH() GN() GN() TN/OR() GN() RD() GN(0) TN/OR() WH() GN() RD() GN(0) BK(0) BK(0) BK() WH() RD() BK(0) VT(0) BU(0) BN(0) WH(0) BK(0) MOTOR SOLENOID SWITCH M C NO OR() CONNECTER THRESHOLD/ALARM MICROSWITCH C NC NO NC GN() WH() CB GN() BK() FOLD RELAY 0 A WH() LT. BU/GN() FOLD RELIEF SOLENOID ( N.O. Valve) GN(0) BK() NOTES: ) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS. WH() CB UP MICROSWITCH C C NO NC NO NC UNFOLD MICROSWITCH SILVER() GOLD() THRESHOLD STRIP SWITCHES SILVER() GOLD() RD/WH() BU() DK. BU() DK. BU() DK. BU() OR() TN/OR() GN() GN() WH() BK() RD() RD() BK() BN(0) RD/WH() FLASHER BN(0) DOWN SOLENOID (N.C. Valve) RD/WH() RD/WH() GN(0) GN(0) GN(0) THRESHOLD WARNING BEEPER GN(0) GN() THRESHOLD WARNING LIGHT CB GN(0) C WH() TO ALL CIRCUIT BREAKER (CB) GROUNDS TO ALL COMMON (C) GROUNDS PUMP GN() YL() BK() M CIRCUIT HYDRAULIC BREAKER CHASSIS (UP) GROUND BK(0) RD(0) REDUNDANT POWER RELAY GN(0) A GN(0) BK(0) WH() GN(0) 0 RD(0) UP/FOLD SOLENOID RD(0) GN(0) CB CB GN(0) RD() CB OR() OR() FUSE RD() POWER STUD CIRCUIT SENTRY (CIRCUIT BREAKER) RD() RD() CHASSIS GROUND Page

18 C-H COM NO NC B AT A UX COM NO NC COM NO NC COM NO NC COM NO NC + - LT. BU/GN() C-H COM NO NC Unfold for: Lift Electrical Schematic Platform Lights (Option) Light Relay Lift Wiring Diagram RD() RD() BK() BK() BK() BK() BK() RD() RD() 0 a BK() RD() NO. -COND WIRE CODE COLOR BLACK() NO. -COND WIRE CODE COLOR BLACK() RD() Counter + - E NO. GN(0) GN(0) NOT USED NOT USED NOT USED NOT USED LIFT NOT STOWED GROUND SIGNAL VEHICLE SECURE +V INPUT GY/RD() A VEHICLE SECURE SIGNAL +V INPUT -COND WIRE CODE COLOR NOT USED NOT USED LIFT STOWED GROUND SIGNAL YL/LT. BU() A LIFT STOWED / NOT STOWED GROUND SIGNAL (Located in cavity # or # - see chart above) Stow Interlock Microswitch COM. N.O. N.C. BK(0) GN(0) WH(0) -COND WIRE CODE NO. COLOR NOT USED NOT USED NOT USED NOT USED WHITE() FUSE HOLDER - BLACK() NOT USED NOT USED GREEN() BK() DK. BU() Interlock GN() WH() RA- - REAR PUMP FA- - FRONT PUMP RD() 0. 0A BK() Fuse BK() BK(0) GN(0) WH(0) RD(). 0A BK() BK() RD() BK() RD() RD() GN(0) RD() GN(0) Lift Power Switch Lift Ready LED OR() RD() RD() OR() RD() BK() RD() A RD() RD() RD() RD() RD() BK() BK() -COND WIRE CODE NO. COLOR BLUE - COND. (-) ORANGE - COND. (UP) GREEN - COND. (FOLD) RED - COND. (UNFOLD) BLACK - COND. (DOWN) NOT USED NO. WHITE - COND. (+) -COND WIRE CODE COLOR GREEN(0) TAN/ORANGE() GREEN() RED() WHITE() BLUE() WHITE() NOT USED Switch Box (As Viewed From Terminal Side of Switch) OR GN WH SOLID BUS G BU RED() WHITE() NOT USED L SOLID BUS BK RD A Up/Down Switch Fold/Unfold Switch GN() WH() GN() SILVER() SILVER() RD() -COND WIRE CODE NO. COLOR WHITE() BLACK() BLACK(0) BLACK(0) NOT USED RED() IB Occupied Microswitch COM. N.O. N.C. -COND WIRE CODE NO. COLOR BROWN(0) BLUE(0) BLACK(0) VIOLET(0) NOT USED WHITE(0) VT(0) VT(0) RA- - REAR PUMP FA- - FRONT PUMP RD(0) GN(0) Up/Fold Solenoid BK(0) WH() DK. BU() Connects to Vehicle Battery (+) Positive Post Lead Wire A RD() Fuse RD() or Note polarity of diode. It must be oriented as shown relative to the GN(0) wire above. Detail shows two different styles of diode identification. OR() OR() Circuit Sentry (Circuit Breaker) Bat. Pump Module Power Feed 0A- Aux. Partial Fold Microswitch Threshold / Alarm Microswitch Up Microswitch Unfold Microswitch RD() OR() Lift Power Cable A Power Stud COM. N.O. N.C. N.O. COM. N.C. COM. N.O. N.C. COM. N.O. N.C. WH() BK() WH() GN() BU() BU() OR() GN() BK() WH() RD() GN() WH() BK() A FOLD RELAY 0 a NO. GN() -COND WIRE CODE COLOR BLUE() RED() WHITE() ORANGE() GREEN() BLACK() DK. BU() REDUNDANT POWER RELAY BK(0) NO. RD(0) 0 RD(0) a -COND WIRE CODE COLOR DK. BLUE() RED() BLACK() TAN/ORANGE() GREEN() BROWN(0) GN(0) GN(0) GN(0) BN(0) RD() Ground Circuit Breaker NOT USED BLACK(0) and BLACK(0) GN() YL() A GN() RD(0) -00NA LT. BU / GN() Fold Relief Down BN(0) Hydraulic Pump BK() A Pump Ground GN(0) GN() Fold Relief GN(0) Down LT. BU / GN() BN(0) GN(0) (Side view of solenoids removed from pump.) GN(0) GN() + - IB Raised Switch Outer Barrier Occupied / Raised Microswitch Bridging Microswitch GN(0) Beeper GN(0) BK(0) COM BU(0) NO RD(0) NC NC NO COM RD/WH() A & RD(0) BU(0) BK(0) A A Threshold Warning Light RD/WH() Threshold Strip Switches BK() RD() BU(0) BK(0) BK(0) BU(0) 0 a Flasher A BK(0) VT(0) BN(0) BU(0) RD/WH() VT(0) VT(0) WH(0) SILVER() SILVER() GOLD() GOLD() BK(0) - + GN(0) BK(0) Back Plate NOTES: ) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS. Page

19 Hydraulic Schematic Orifice Down Valve Lifting Relief Valve Secondary Valve Orifice 00 PSI 00 PSI M Folding Relief Valve Opposite Pump Cylinder BACKUP PUMP PUMP 00 PSI Pump Side Cylinder Description Symbol Description Symbol Fixed Displacement Pump Pump Motor Backup Pump M Hydraulic Port Way Position Solenoid Valve Pressure Compensated Flow Control Single Acting Cylinder Relief Valve Check Valve Filter Screen Unfold Orifice Vented Reservoir Manual Shutoff Valve Page

20 Hydraulics Parts List Item Qty. Description Part # Pump Assembly (M--0) 0G / V / Dual Relief -V Solenoid, -Post Trombetta - Angle 0 Motor, Pump - Volt - Low RPM 0 Valve Assembly, Dual Relief" (complete) 0K Cartridge (only), Dual Relief" Valve - (shown below) Coil (only) - (shown below) Valve Assembly, Down (complete) K Cartridge (only), Down Valve - (shown below) 0 Screw, /-0 x -/", Allen Head 00 0 Hand Pump (Backup) with O-Rings (Item ) 0 O-Ring (only), Hand Pump Mounting Clamp, Reservoir - H- (M) 0 Reservoir, Hydraulic Fluid 00 Cap, Reservoir Filler - Screw On 0 Fitting, 0 - /" NPT x /" Barb - Plastic Clamp, Hose - Solenoid Mounting Hose, Thermal Plastic - Black, /" I.D. R* (") Handle with Grip 0A Fitting, Male --0 SAE O-Ring to Male /-0 JIC 0 0 Elbow, /-0 JIC Female Swivel () - /-0 JIC Male () Hose Assembly, /" (Opposite-Pump-Side) 00A-00 Hose Assembly, /" (Pump-Side) 00A-0 Cylinder C.-00 Elbow, 0, / NPT Male to /" Barbed 0 Hose, Thermal Plastic - Black, /" I.D. R* (") Hose, Thermal Plastic - Black, /" I.D. R* (0") Diode Assembly, Up Solenoid 0A Kit, Hydraulic Port Service Cap 0K 0 Connector, Plastic Y, / O.D. Seal Kits: If repairing a cylinder, order Seal Kit #00-000P. Dual Relief Valve (complete) Down Valve (complete) Hydraulic Fluid When adding or changing 0-QT (Exxon Univis not mix with Dextron III or Coil # Cartridge # Coil # Cartridge #0 Page

21 Hydraulics Diagram Hydraulic Repair For repair of a hydraulic hose or cylinder, read this. Service Bulletin 0 Hydraulic Pump Motor Opposite Pump Cylinder 0 Manual Backup Pump 0 0 Pump Side Cylinder Page

22 Pump Module Parts List Item Qty. Description NCLFIB- NCLIB- Pump Module (complete), Volt, Rear -FNA -RNA Pump Assembly (M-0) V-0G - Dual Relief (Includes Items, & 0) -V -V Solenoid, Up - -Post Trombetta - Angle 0 0 Housing, Pump (Complete Assembly -RNA (Rear) or -FNA (Front) Includes Items - ) -FN -RN Beeper, Constant - High Output Switch, Toggle w/ Gold Contacts Stud, Power Feed 0 0 Lens, Threshold Warning - Red Spacer, Lens - NHTSA Metal Ring Base - Lamp Socket, Lamp Screw, #- x /" Pan Head Phillips - Thread Cut 0 0 Bulb, Light Clamp, Spring - Pump Handle 0 0 Rivet, Pop, SDBS - /" -."/." Rivet, Pop, SDBS - /" -.0"/." Rivet, Snap, Black, 0.0" x./." Screw, T-Head, 0- x /", Thumb Diode, Green LED - Panel Mount Circuit Breaker, Manual Reset - Amps 0 Clamp, Hose - Solenoid Mounting Washer, #0 Flat Elbow, Female Swivel /-0 JIC to () Male /-0 JIC Rivet, Snap,." Dia " Thick Washer, /" External Tooth Bolt, /- x /", Nylock, Hex * See note below 0 0 Bolt, /- x /", Nylock, Hex * See note below Cover, Pump Module -FN -RN Pump Handle with Grip 0A 0A Cycle Counter, LCD w/o Reset Flasher, V Relay, 0/0A SPDT V with Internal Diode Diode Assembly, Up Solenoid 0A 0A Cable, Pump Module Power 0A- 0A- Harness, Main -00NA -00NA Fitting, Male /-0 O-Ring to Male /-0 JIC 0 0 Cable, Lift / Chassis Ground A A Wire Assembly, Lift Interlock Connection A A Wire Assembly, Lift Stowed Connection See note below A A Rubber Boot, Red See note below Control, Hand Pendant Assembly - Non Electronic / Non Shielded - Coiled See note below A A Harness, Lift Power See note below A A Harness, Tower / Opposite Platform (Not shown - see Wiring Diagram) 00A 00A Harness, Bridge Inputs - Platform (Not shown - see Wiring Diagram) FA- RA- Harness, Stow - Platform (Not shown - see Wiring Diagram) FA- RA- Harness, Tower / Pump - Platform (Not shown - see Wiring Diagram) 0A 0A Harness, Extension Lighting -." (Not shown - see Wiring Diagram) 0A. 0A. Harness, Extension Lighting - 0." (Not shown - see Wiring Diagram) 0A0. 0A0. Hose Assembly, 0" - /" Dia. - Swivel Ends (Not shown - see Hydraulic Diagram) 00A-00 00A-00 Hose Assembly, " - /" Dia. - Swivel Ends (Not shown - see Hydraulic Diagram) 00A-0 00A-0 0 Hose, /" Thermal Plastic (Not shown - see Hydraulic Diagram) R R Kit, Hydraulic Port Service Cap (Not shown - see Hydraulic Diagram) 0K 0K Decal, Warning / Pressure Relief Valve (Not shown - see Decal Section) See note below Decal, Lift Power - On/Off (Not shown - see Decal Section) See note below Decal, Dual Relief Valve Adjustment (Not shown - see Decal Section) See note below 0 0 Decal, Manual Instructions - Public (Not shown - see Decal Section) See note below 0 0 * Apply Loctite Threadlocker Red or equivalant to the three pump mounting bolts (items and ) if a blue Indicates items available for replacement part purposes only. These items are not included with replacement pump modules. Page 0

23 0 Pump Module Diagram Pump Mounting Bolts Apply Loctite Threadlocker Red or equivalant to the three pump mounting bolts (items and ) if a blue nylon patch is not present on the bolts sembly. 0 UP DOWN FOLD UNFOLD Note: Rear pump module shown, front pump module mirror image. Page

24 Exploded Views and Parts Lists NCLIB- Base Plate Assembly 0 DWG. NOTES ) LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE X. ) TRIM AND TUCK WIRE TIE CLASP INTO HOLE X. ) APPLY LOCTITE THREADLOCKER RED OR EQUIVALANT TO ALL # SCREWS. NOTE: 0 "A" ITEM QTY. PART NO. DESCRIPTION SCREW-/- X /" FHS/AUTO-BK WASHER-/" FLAT-BK -00 PIN-PIVOT PARALLEL ARM 0 0KS KIT-THRESHOLD TRANSITION-RUBBER NOSE RIV-POP-SDBS-/"-././AUTO-BK NOTE: 00 CLAMP-INSULATED- /" CABLE TIE-" SOLID NOTE: BOLT-SHOULDER, / X /-/-0 SS W/PC BOLT-/- X / W/NYLOCK PATCH WASHER-#0 FLAT/AUTO-BK 0 RING-/ EXT SNAP/ZINC PLATED WASHER-/" NYLON BK NUT-/- TOP LOCK/AUTO-BK NOTE: 0 O-RING / ID X / -A MICRO SWITCH ASSY DETAIL A (SCALE = X) A ASSY-THRESHOLD-STRIP SWITCH-NHTSA/ 00 WASHER-/ FLAT 0 BOLT-/- X /-BHSC/AUTO-BK SPRING-DAMP. E/. C,P=.N-RET 0RW WMT-LATCH-LIFT-TITE REAR-RETRO 0FW WMT-LATCH-LIFT-TITE FRONT-RETRO -KS-Y KIT-BASE COVER - " -0RNW WMT-BASE-REAR/" FTG Page

25 Exploded Views and Parts Lists NCLFIB- Base Plate Assembly 0 DWG. NOTES ) LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE X. ) TRIM AND TUCK WIRE TIE CLASP INTO HOLE X. ) APPLY LOCTITE THREADLOCKER RED OR EQUIVALANT TO ALL # SCREWS. NOTE: 0 "A" ITEM QTY. PART NO. DESCRIPTION SCREW-/- X /" FHS/AUTO-BK WASHER-/" FLAT-BK -00 PIN-PIVOT PARALLEL ARM 0 0KS KIT-THRESHOLD TRANSITION-RUBBER NOSE RIV-POP-SDBS-/"-././AUTO-BK NOTE: 00 CLAMP-INSULATED- /" CABLE TIE-" SOLID NOTE: BOLT-SHOULDER, / X /-/-0 SS W/PC BOLT-/- X / W/NYLOCK PATCH WASHER-#0 FLAT/AUTO-BK 0 RING-/ EXT SNAP/ZINC PLATED WASHER-/" NYLON BK NUT-/- TOP LOCK/AUTO-BK NOTE: 0 O-RING / ID X / -A MICRO SWITCH ASSY DETAIL A (SCALE = X) A ASSY-THRESHOLD-STRIP SWITCH-NHTSA/ 00 WASHER-/ FLAT 0 BOLT-/- X /-BHSC/AUTO-BK SPRING-DAMP. E/. C,P=.N-RET 0RW WMT-LATCH-LIFT-TITE REAR-RETRO 0FW WMT-LATCH-LIFT-TITE FRONT-RETRO -KS-Y KIT-BASE COVER - " -0FNW WMT-BASE-FRONT/" FTG Page

26 Exploded Views and Parts Lists Top Parallel Arm Assembly - Front 0 ITEM QTY. PART NO. DESCRIPTION 00 WASHER-/" FLAT/AUTO-BK 0BK NUT-/- ACORN 00 WASHER-/" LOCK/AUTO-BK BK BOLT-CARR /- X //AUTO-BK WASHER-/" EXTERNAL TOOTH 0 0 BOLT-/- X /-BHSC/AUTO-BK A ASSY-BLOCK-GUIDE-PLATFORM-STOW -CLXT BKT.-QUIET-RIDE MTG.- RIV-POP-SDBS-/"-././AUTO-BK -00 BRACKET-INNER SIDE PANEL GUIDE RIV-POP-SDBS-/"-././AUTO-BK -00 CAP-PARALLEL ARM WASHER-0.0"ID X."OD X.0"TH/ZINC 0 BEARING-FLANGE-/" X /"-FDU0-0FNA ASSY-PARALLEL ARM/TOP/"FTG (Incl. Items -) Top Parallel Arm Assembly - Rear 0 ITEM QTY. PART NO. DESCRIPTION 00 NUT-/- HEX/AUTO-BK 0BK NUT-/- ACORN 00 WASHER-/" LOCK/AUTO-BK BK BOLT-CARR /- X //AUTO-BK WASHER-/" EXTERNAL TOOTH 0 0 BOLT-/- X /-BHSC/AUTO-BK A ASSY-BLOCK-GUIDE-PLATFORM-STOW -CLXT BKT.-QUIET-RIDE MTG.- RIV-POP-SDBS-/"-././AUTO-BK -00 BRACKET-INNER SIDE PANEL GUIDE RIV-POP-SDBS-/"-././AUTO-BK -00 CAP-PARALLEL ARM WASHER-0.0"ID X."OD X.0"TH/ZINC 0 BEARING-FLANGE-/" X /"-FDU0-0RNA ASSY-PARALLEL ARM/TOP/" FTG/R (Incl. Items -) Page

27 Exploded Views and Parts Lists Bottom Parallel Arm Assembly - Rear ITEM QTY. PART NO. NA 0-0NA DESCRIPTION NUT-#0- W/LOCKWASHER/AUTO-BK ASSY-IB OCCUPIED WASHER-0.0"ID X."OD X.0"TH/ZINC BEARING-FLANGE-/" X /"-FDU0 ASSY-ARM-PARALLEL/BOTTOM/PUMP (Incl. Items -) Bottom Parallel Arm Assembly - Front ITEM QTY. PART NO. -0NA DESCRIPTION WASHER-0.0"ID X."OD X.0"TH/ZINC 0 BEARING-FLANGE-/" X /"-FDU0 ASSY ARM-PARALLEL/BOTTOM/L (Incl. Items -) Page

28 Exploded Views and Parts Lists Hydraulic Cylinder Assembly - Main RETRACTED. STROKE. EXTENDED. 0 ±0 ITEM QTY. PART NO. 0 C.-00 DESCRIPTION ELBOW-/ NPT 0 / BARB ELBOW-/-0 M/O-RNG/*/.0 ORFICE CYLINDER-."/. RETRACTED Page

29 Exploded Views and Parts Lists Vertical Arm Assembly - Front DWG. NOTES ) INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT. TIGHTEN SCREWS. NOTE: ) APPLY LOCTITE THREADLOCKER BLUE OR EQUIVALENT 0 ) APPLY LOCTITE THREADLOCKER RED OR EQUIVALENT TO ALL # SCREWS. 0 NOTE: 0 ITEM QTY. PART NO. DESCRIPTION 00 RIVET-PUSH IN-MM 0 SCREW-/- X /" FHS/AUTO-BK WASHER-/" FLAT/AUTO-BK -00 PIN-PIVOT PARALLEL ARM 0 RUBBER BUMPER-VERT CHAN SCREW-/-0 X BHCS SS - RETAINER-LIFT TITE ROLLER 000-A ROLLER-ASSY-ARM-TORQUE SHAFT 00 BULB-LIGHT-0W-HALOGEN REFLECTOR 0A ASSY-LIGHT-VERTICAL CHANNEL w/bulb NOTE: -0FNW WMT-VERTICAL CHANNEL-FRONT-" Vertical Arm Assembly - Rear DWG. NOTES ) INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT. TIGHTEN SCREWS. ) HARNESS TO BE TUCKED INSIDE CHANNEL. ) APPLY LOCTITE THREADLOCKER BLUE OR EQUIVALENT NOTE: 0 0 ) APPLY LOCTITE THREADLOCKER RED OR EQUIVALENT TO ALL # SCREWS. "A" 0 NOTE: ITEM QTY. 0 PART NO. 00 RIVET-PUSH IN-MM DESCRIPTION SCREW-/- X /" FHS/AUTO-BK WASHER-/" FLAT/AUTO-BK -00 PIN-PIVOT PARALLEL ARM NOTE: DETAIL A 0 SCREW-#-0 X /" THREAD FORM A ASSY-BRIDGE SWITCH W/ HARN/NL/NCL- 0 RUBBER BUMPER-VERT CHAN SCREW-/-0 X " BHCS SS - RETAINER-LIFT TITE ROLLER 000-A ROLLER ASSY-ARM-TORQUE SHAFT 00 BULB-LIGHT-0W-HALOGEN REFLECTOR 0A -0RNW ASSY-LIGHT-VERTICAL CHANNEL w/bulb WMT-VERTICAL CHANNEL-REAR-" NOTE: Page

30 Exploded Views and Parts Lists Arm Cover Assembly - Front SMOOTH SIDE SMOOTH SIDE ITEM QTY. PART NO. DESCRIPTION -00NA COVER-PLASTIC-PARALLEL ARM-OUTSIDE-FRONT -00NA COVER-PLASTIC-PARALLEL ARM-INSIDE-FRONT Arm Cover Assembly - Rear SMOOTH SIDE SMOOTH SIDE ITEM QTY. PART NO. DESCRIPTION -00NA -00NA COVER-PLASTIC-PARALLEL ARM-INSIDE-REAR COVER-PLASTIC-PARALLEL ARM-OUTSIDE-REAR Page

31 Exploded Views and Parts Lists Front Handrail Assembly ITEM QTY. PART NO. DESCRIPTION RIV-POP-SDBS-/"-././AUTO-BK 00 WASHER-/" LOCK A GAS SPRING ASSY-. EXT/. COMP 0 0 SPACER-UHMW 0. OD X 0. ID X 0. NUT-/- UNC HEX LOCK/AUTO-BK -00FNA ASSY-FOLD ARM- FTG-FRONT SLIDE-UHMW-PLATFORM SLIDE-X." -0N SLIDE-PLATFORM ROTATE N PIN-PIVOT LOWER ARM RING-/ EXT SNAP/AUTO-BK 00 BOLT-/- X " HEX HD. CAP BOLT-/- X /" FLBHSCS-GD -0NA HANDRAIL ASSY-NHTSA Rear Handrail Assembly ITEM QTY. PART NO. DESCRIPTION * A SWITCH ASSEMBLY (INCLUDED WITH ITEM ) 0 BOLT-/- X /" FLBHSCS-GD A GAS SPRING ASSY-. EXT/. COMP 0 SPACER-UHMW 0. OD X 0. ID X 0. 0 NUT-/- UNC HEX LOCK/AUTO-BK -00RNA ASSY-FOLD ARM- FTG-REAR RIV-POP-SDBS-/"-././AUTO-BK SLIDE-UHMW-PLATFORM SLIDE-X." -0N SLIDE-PLATFORM ROTATE 00-0N PIN-PIVOT LOWER ARM RING-/ EXT SNAP/AUTO-BK 00 BOLT-/- X " HEX HD. CAP 00 WASHER-/" LOCK -0NA HANDRAIL ASSY-NHTSA * INDICATES ITEMS NOT SHOWN Page

32 Exploded Views and Parts Lists NCLIB- & NCLFIB- Platform Assembly DWG. NOTES ) USE LOCTITE THREADLOCKER RED OR EQUIVALENT ON SCREWS (B.C. # AND B.C. ) USE LOCTITE THREADLOCKER GREEN 0 OR EQUIVALENT ON CLEVIS PINS (B.C. #BK) ) APPLY BOUNDARY DECAL (ITEM ) /" FROM FRONT EDGE OF PLATFORM TO LEADING EDGE OF DECAL. ) INBOARD EDGE OF DECAL (ITEM ) TO BEGIN AT /" NOTE: NOTE: NOTE: NOTE: 0 NOTE: 0 NOTE: ITEM QTY. SCREW-/-0 X. SET-LOCK/AUTO-BK 0-0 ADAPT-CYL/ROLL STOP LEVER-OUT 00 NUT-/- HEX/AUTO-BK 00 BOLT-/- X " HEX HD. CAP SCREW-0- X." SHCS STANDOFF-FOOT MOUNT 0 BEARING-PLASTIC-FLANGE-/IDX/" 0 PART NO NW- -0RN NAY -NW SCREW-/-0 X /" FHSC SCREW-#0-X/ FL HD-HX SKT/AUTO-BK 0 PIN-ROLLSTOP GAS SPRING BK PIN-CLEVIS / X " EFF LEN.-W/O HOLE/BK BRACKET ADJUST-SPLIT FOOT BEARING-FLANGE- X /-FDU0-0FN LATCH-ROLL STOP/FRONT 0-0RNA ASSY ROLL STOP LATCH/OCCUPIED SWITCH RING-/ RETAINING SNAP WASHER-THRUST-. OD/.0 ID/.0T ROLL STOP ACTIVATION FOOT BKT-LATCH/ROLL STOP/REAR -0FN BKT-LATCH/ROLL STOP/FRONT SCREW-/- X / SHCS BK ZINC STOP-PLATFORM DESCRIPTION ASSY-ROLL STOP w/rubber/- PLATFORM-NCLIB " FTG ITEM QTY. 00 0R0. 0R * 0 BK NUT-/- TOP LOCK/AUTO-BK -0NWY BRIDGE PLATE WELDMENT-/" FTG (-0NAY INCL., -) GAS-SPRING-0LB-.X. BOLT-/-0 X /" BUT HD SOC/AUTO-BK -N BEARING-PLATFORM SLIDE PART NO. -0FNW -0-0RNW BK BK Z 0 0R0 DESCRIPTION WMT-BKT-BRIDGE PLATE/FR BEARING-UHMW FLAT-THIN-BLK WMT-BKT-BRIDGE PLATE/RR BOLT-/-0 X " HEX BUMPER-" X /" LG NAT UHMW/BRIDGEPLATE NUT-/- HEX/AUTO-BK RUBBER BUMPER-VERT CHAN. WASHER-/" LOCK/AUTO-BK NUT-/-0 NYLOCK-ZINC BEARING-FLANGE-/" X /"-FDU0 BOLT-/- x /" FLBHSCS-GD DECAL-BOUNDARY YELLOW LEXAN " X " HAIRPIN COTTER-STAINLESS-.0 DECAL-BOUNDARY YELLOW LEXAN " x /" DECAL-BOUNDARY YELLOW LEXAN " x /" CABLE TIE /" BLACK 0 NUT-/-0 HEX LOCK/AUTO-BK * ITEMS NOT SHOWN Page 0

33 Braun Limited Warranty WARRANTY COVERAGE AND WARRANTY COVERAGE TIME PERIODS The Braun Corporation ( Braun ) warranty covers certain parts of this wheelchair lift for three () years or 0,000 cycles and the cost of labor to repair or replace those parts for one () year or,000 cycles. If The Braun Corporation receives the warranty registration card within 0 days after the lift is put into service, the warranty labor coverage will increase from one () year or,000 cycles to three () years or 0,000 cycles. In addition, providing the warranty registration card is returned as noted above, the following lift s power tor, Pump, Hydraulic Hose and Fittings. This limited warranty covers substantial defects in materials and workmanship of the lift, provided that the lift is operated and maintained properly and in conformity with purchaser by an independent, authorized dealer of Braun, or, if the dealer places the product into any type WHAT BRAUN WILL DO TO CORRECT PROBLEMS In the event that a substantial defect in material or workmanship, attributable to Braun, is found to exist for parts or labor to the owner, in accordance with the terms, conditions and limitations of this limited warranty. If the substantial defect in material or workmanship, attributable to Braun, is found to exist during the second or third year of warranty coverage, it will be repaired or replaced, at Braun s option, without charge to the owner for parts, only, in accordance with the terms, conditions and limitations of this limited warranty. Providing the warranty card is returned within 0 days as outlined above, the labor warranty period will be extended by two years of coverage in accordance with the terms, conditions, and limitations of this limited warranty. In addition, if a substantial defect in material or workmanship, attributable to Braun, is found Cylinder, Flow Control, Gear Box, Motor, Pump, Hydraulic Hose and Fittings, it will be repaired or replaced, at Braun s option, without charge to the owner for parts, only, in accordance with the terms, conditions and limitations of this limited warranty. The cost of labor for repair or replacement at any time after the warranty coverage detailed above is the sole responsibility of the owner. Braun s obligation to repair or replace defective materials or workmanship is the sole obligation of Braun under this limited warranty. Braun reserves the right to use new or remanufactured parts of similar quality to complete any work, and to make parts and design changes from time to time without notice to anyone. Braun reserves the right to make changes in the design or material of its products without incurring any obligation to incorporate such changes in any previously manufactured product. Braun makes no warranty as to the future performance of this product, and this limited warranty is not intended to extend to the future performance of the product. In addition, the owner s obligation to notify Braun, or one of its authorized, independent dealers, of a claimed defect does not modify any obligation placed on the owner to contact Braun directly when attempting to pursue remedies under state or federal law. LIMITATIONS, EXCLUSIONS AND DISCLAIMER OF IMPLIED WARRANTIES ANY IMPLIED WARRANTY THAT IS FOUND TO ARISE BY WAY OF STATE OR FEDERAL LAW, IN- CLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS, IS LIMITED IN DURATION TO THE TERMS OF THIS LIMITED WARRANTY AND IS LIMITED IN SCOPE OF COVERAGE TO THE SCOPE OF COVERAGE OF THIS LIMITED WARRANTY. Braun items excluded from coverage as set forth in this limited warranty. Braun makes no warranty of any nature beyond that contained in this limited warranty. No one has authority to enlarge, amend or modify this limited warranty, and Braun does not authorize anyone to create any other obligation for it regarding this product. Braun is not responsible for any representation, promise or warranty made by any independent dealer or other person beyond what is expressly stated in this limited warranty. Any selling or servicing dealer is not Braun s agent, but an independent entity. Page

34 Braun Limited Warranty BRAUN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT MAY RESULT FROM BREACH OF THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY. THIS EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES SHALL BE INDEPENDENT OF ANY FAILURE OF THE ESSENTIAL PURPOSE OF ANY WARRANTY, AND THIS EXCLUSION SHALL SUR- VIVE ANY DETERMINATION THAT THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY HAS FAILED OF ITS ESSENTIAL PURPOSE. This warranty does not cover, and in no event shall Braun be liable for towing charges, travel, lodging, or any other expense incurred due to the loss of use of the product or other reason. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. HOW TO GET SERVICE To obtain warranty service the owner must do all of the following:. Notify an authorized service center, of the claimed defect attributable to Braun, within the warranty coverage period designated above should have discovered, the claimed defect. Promptly schedule an appointment with and take the product to an authorized service center for service.. Pay any transportation costs and all expenses associated with obtaining warranty service. Since Braun does not control the scheduling of service work at the independent dealerships you may encounter some delay in scheduling or completion of work. If you need assistance you may contact Braun, at West th Street, Winamac, Indiana ; -00-THE-LIFT, (-). If two () or more service attempts have been made to correct any covered defect that you believe impairs the value, use or safety of the product, or if it has taken longer than thirty (0) days for repairs to be completed, you must, to the extent permitted by law, notify Braun directly, in writing, at the above address, of the unsuccessful repair(s) of the alleged defect(s) so that Braun can become directly involved in providing service pursuant to the terms of this limited warranty. WHAT IS NOT COVERED This Limited Warranty does not cover any of the following: defects in materials, components or parts of the product not attributable to Braun, any material, component or part of the product that is warranted by another entity (Note: the written warranty provided by the manufacturer of the material, component or part is the direct responsibility of that manufacturer); items that are added or changed after the product leaves Braun s possession; additional items installed at any dealership, or other place of business, or by any other party, other than Braun; normal wear, tear, usage, maintenance, service, periodic adjustments, the effects of condensation or moisture from condensation; mold or any damage caused by mold; imperfections that do not affect the product for its intended purpose; items that are working as designed but that you are unhappy with; problems related to mis-operation, misuse, mishandling, neglect or abuse, including failure to maintain the product in accordance with the owner s manual, or other routine maintenance such as inspections, lubricating, adjustments, tightening of screws, sealing, wheel alignments or rotating tires; damage due to accident or collision, including any acts of weather or damage or corrosion due to the environment; theft, failure; defacing, scratches, dents or chips on any interior or exterior surface of the product, including those caused by rocks or other road hazards, damage caused by off road use, overloading or alteration of the product, or any of its components or parts. Defects and/or damage to interior and exterior surfaces and other appearance items may occur at the factory or when the product is in transit. These items are usually detected and corrected at the factory or by Page

35 Braun Limited Warranty a dealer prior to delivery to the purchaser. You must inspect the product for this type of damage when you of delivery to have these items covered by this limited warranty and to have work performed on the items at no cost to you as provided by this limited warranty. EVENTS DISCHARGING BRAUN FROM OBLIGATION UNDER WARRANTY The following shall completely discharge Braun from any express or implied warranty obligation to repair or replace anything and void this warranty: misuse, neglect, collision, accidents, failure to provide routine maintenance (See Owner s Manual), unauthorized alteration, off road use, Acts of Nature, damage from odometer tampering. LEGAL REMEDIES Any action to enforce any portion of this limited warranty, or any implied warranty, must be commenced within six () months after expiration of the warranty coverage period designated above or the action will be barred because of the passage of time. Any performance of repairs shall not suspend this limitation period from expiring. Any performance of repairs after the warranty coverage period has expired, or performance of repairs regarding any thing excluded from coverage under this limited warranty shall be considered good will repairs, and they will not alter the terms of this limited warranty, or extend the warranty coverage period will need some service during the warranty period; this warranty does not extend to future performance. It only sets forth what Braun will do and does not guarantee anything about the product for any time period. Nothing in this warranty, or any action of Braun, or any agent of Braun, shall be interpreted as an extension in the statute of limitations, so this reduction may not apply to you. WARRANTY REGISTRATION and MISCELLANEOUS Your warranty registration records should be completed and delivered to the appropriate companies, including the Braun Delivery Checklist & Warranty form. That form must be returned to Braun within twenty (0) days of purchase. The Braun warranty will not be registered unless this warranty registration is completed this limited warranty as long as you can present proof of purchase, but it can cause delays in obtaining the the product by Braun. Braun agrees to repair or replace any of its factory installed parts found to have substantial defects within the appropriate warranty period designated above, provided that the repair is authorized by Braun and carried out by an authorized service center (a Braun labor schedule determines the cost allowance for repairs). Braun will not honor any warranty claim for repairs or replacement of parts unless the claim is submitted with the appropriate paperwork, and the work is completed by an independent, factory authorized service center. The appropriate paperwork can be obtained by written or phone contact with Braun at the contact information in this warranty. Braun reserves the right to designate where any warranty work can be performed. Braun also reserves the right to examine any defective workmanship or part prior to giving any authorization for warranty work. Braun s return authorization procedure must be adhered to in order to process any warranty claims. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE. Page

36 NOTES This page intentionally left blank. Page

37 "Providing Access to the World" Over 00 Braun Dealers Worldwide "Providing Access to the World" International Corporate Hdqrs: P.O. Box 0 Winamac, IN USA -00-THE LIFT () - FAX: () -0

38 0 Service Manual for: NCL NCL Century Series Series Public Use Wheelchair Lifts Series FA Patent #,, Patent #,,0 Patent #,,0 Patent #,, Patent #,, Patent #,, Patent #,, Patent #,, Patent #,0, Patent #,0, NCL Century Series Rev. A April 0 "Providing Access to the World" International Corporate Hdqrs: P.O. Box 0 Winamac, IN USA -00-THE LIFT () - FAX: () -0 All illustrations, descriptions and specifications in this manual are based on the latest product information available at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice. The Braun Corporation