Maintenance and Lubrication

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1 Maintenance and Lubrication Proper maintenance is necessary to ensure safe, trouble free operation. Inspecting the lift for any wear, damage or other abnormal conditions should be a part of the transit agency daily service program. Simple inspections can detect potential problems. The maintenance and lubrication procedures specified in the following schedule must be performed by a Braun authorized service representative at the scheduled intervals according to the number of cycles. NUVL Series lifts are equipped with a cycle counter (digital display built into the electronic control board). NUVL Series lifts are equipped with hardened pins and self-lubricating bushings to decrease wear, provide smooth operation and extend the service life of the lift. When servicing the lift at the recommended intervals, inspection and lubrication procedures specified in the previous sections should be repeated. Clean components and the surrounding area before applying lubricants. LPS2 General Purpose Penetrating Oil is recommended where Light Oil is called out. Use of improper lubricants can attract dirt or other contaminants which could result in wear or damage to the components. Platform components exposed to contaminants when lowered to the ground may require extra attention. WARNING Maintenance and lubrication procedures must be performed as specified by an authorized service technician. Failure to do so may result in serious bodily injury and/or property damage. Lift components requiring grease are lubricated during assembly procedures. When these components are replaced, grease must be applied during installation procedures. Specified lubricants are available from The Braun Corporation (part numbers provided). Page 44

2 All listed inspection, lubrication and maintenance procedures should be repeated at 750 cycle intervals following the scheduled 4500 cycle maintenance procedures. These intervals are a general guideline for scheduling maintenance procedures and will vary according to lift use and conditions. Lifts exposed to severe conditions (weather, environment, contamination, heavy usage, etc.) may require inspection and maintenance procedures to be performed more often than specified. Maintenance Indicator: The Lift Ready green LED, mounted on the hand-held pendant storage bracket, will change color to yellow after every 750 cycles. The yellow LED will not affect the Maintenance and Lubrication functions of the lift, but is a reminder to complete necessary maintenance and lubrication procedures. Once the lift has been serviced, press the CYCLE button (located below LCD display on the control board) until the Lift Ready LED changes back to green. The CYCLE button also clears the lift cycle count (since last service) but not the lifetime cycle count. Discontinue lift use immediately if maintenance and lubrication procedures are not properly performed, or if there is any sign of wear, damage or improper operation. Contact your sales representative or call The Braun Corporation at THE LIFT. One of our national Product Support representatives will direct you to an authorized service technician who will inspect your lift. See the Maintenance/Lubrication Schedule for recommended applications per number of cycles. Specified (recommended) Available Braun Lubricant Type Lubricant Amount Part No. Light Penetrating Oil LPS2, General Purpose 16 oz. - Light Oil (30 weight or equivalent) Penetrating Oil Aerosol Can Stainless Stick Door-Ease DE - Door-Ease Style (tube) Stick (tube) 1.68 oz SG - Synthetic Grease Synthetic Grease 12.5 oz. (Multipurpose) Mobiltemp SHC32 Tube Page 45

3 81819 must be up. Failure to follow these rules may result in serious bodily injury and/or property damage. Before stowing lift: After deploying lift: (Steps 1-3) (Reverse procedures) roll stop unfolds to floor level. TO UNAD PASSENGER: Latch Handle Detail c. a. 1. Load passenger onto platform, lock belt. b. b c. a. Latch Handle Detail The Braun Corporation THE LIFT BRAUNLIFT.COM DOT Public Use Lift MODEL# NUVL855RM24 SERIAL NUMBER A MFG DATE 03/26/08 U.S. PATENT Drive Chain and Drive Chain Release Latch SG Hydraulic Cylinder Pivot Points Carriage Eccentric Shaft Platform Cable-activated Manual Release System Hydraulic Cylinder Pivot Points Torque Tube Lifting Arm and Rolling Horizontial Carriage Tube Slot Area DE DANGER KEEP CLEAR OF MOVING PARTS Carriage KEEP CLEAR OF MOVING PARTS DANGER Carriage Torque Tube DANGER KEEP CLEAR OF MOVING PARTS WARNING Read manual before operating lift. Load and unload on level surface only. Engage vehicle parking brake before operating lift. Provide adequate clearance outside of vehicle to accommodate lift. Do not operate lift if you suspect lift damage, wear or any abnormal condition. Keep operator and bystanders clear of area in which lift operates. Handrail latch handles must be down except when stowing and deploying handrails. Whenever a wheelchair passenger is on the platform, the: Handrail belt must be latched. Passenger must be positioned fully inside yellow boundaries Wheelchair brakes must be locked Inner roll stop and outer barrier LIFT OPERATING INSTRUCTIONS TO DEPY PLATFORM: 1. Stand clear and press UP switch until platform extends fully. Release switch. 2. Lift handrail latch handles, deploy handrails up to vertical position and lower latch handles fully. 3. Lift outer barrier to vertical position. 4. Latch handrail belt. 5. Press UP switch until platform stops. 6. Open bus door fully. 7. Press UP switch until platform stops (raises to floor level), and inner TO AD PASSENGER: Outer Barrier (tall) Page 46 Lubrication Diagram Lifting Arm and Inner Roll Stop Linkage WARNING Before stowing lift: Lower outer barrier down to platform. Lower handrails down to platform. Lower latch handles down to platform. Failure to follow these precautions may result in serious bodily injury and/or property damage. DOT Public Use Lift 1. Fold outer barrier down. 1. Load passenger onto platform and lock wheelchair brakes. 2. Press DOWN switch until platform stops. 3. Close bus door fully. 4. Press DOWN switch until the entire platform reaches ground level and outer barrier unfolds fully. 5. Unlatch handrail belt, unlock wheelchair brakes and unload passenger from platform. HANDRAIL INSTRUCTIONS 2. a. Lift latch handle. b. Deploy / Stow handrail. c. Lower latch handle. wheelchair brakes and latch handrail 2. Press UP switch to fold outer barrier up and raise platform until platform stops. 3. Open bus door fully. 4. Press UP switch until platform stops (raises to floor level), and inner roll stop unfolds to floor level. 5. Unlock wheelchair brakes and unload passenger from platform. TO STOW PLATFORM: 1. Latch handrail belt. 2. Press STOW switch until platform stops at stow level. 3. Unlatch handrail belt. 4. Fold outer barrier down to platform (horizontal) position. 5. Lift handrail latch handles, stow handrails down to platform (horizontal) position and lower latch handles fully. 6. Press STOW switch until platform stops (retracts fully). 3. a. Lift latch handle. b. Deploy / Stow handrail. c. Lower latch handle. Inner Roll Stop Hinge and Inner Roll Stop Catch Carriage Outer Barrier Detent Pin Outer Barrier (short) and Lower Closure

4 750 Outer barrier and lower closure pivot points (2) Outer barrier detent pin pivot points (2) Inner roll stop hinge pivot points Inner roll stop linkage pivot points Lifting arm pivot points and rollers Inspect outer barrier and lower closure for proper operation Inspect outer barrier seal and lower closure gasket Inspect outer barrier detent pin hairpin cotter Inspect lift for wear, damage or any abnormal condition Inspect lift for rattles Check drive chain tension. Correct or replace damaged parts. Resecure, replace or correct as needed Ensure hairpin cotter is present and can be removed and inserted easily. Resecure, replace or correct as needed. Correct as needed. Correct as needed. Pull out and lock manual release cable. Adjust chain tension as needed. See Drive Chain Adjustment. Page 47

5 750 Inspect inner roll stop and linkage for: Proper operation. Positive securement Wear or damage Proper adjustment Check carriage ride height in housing Check stow height/lifting arm alignment Inspect wiring harnesses for securement, wear or other damage Check lower pan securement Torque tube pivot bearings (4 places) Verify NHTSA Operations Checklist Resecure, replace or correct as needed. See Floor Level and Inner Roll Stop Adjustment Instructions in Service Manual. Adjust as needed. See Carriage Ride Height Adjustment in Service Manual. Lifting arms should be horizontal, aligned with each other and aligned with carriage. Adjust as needed. See Switch Adjustment (Stow Switch) in Service Manual. Resecure, replace or correct as needed Resecure, replace damaged parts or correct as needed. See NHTSA Operations Checklist Page 48

6 Perform all procedures listed in previous section also 1500 Carriage rollers Eccentric shaft rollers Lifting arm slots in rolling horizontal carriage arm tubes Hydraulic cylinder pivot points (4 per cylinder) Drive chain and chain rollers Drive chain release latch mechanism Deploy lift, remove inboard and outboard lower pans and blow out housing. Blow off platform also. Deploy lift, remove inboard and outboard lower pans and clean housing tracks Check drive chain tensioner, jam nuts and connecting link for securement and/or misalignment. Apply Door Ease - See Lubrication Diagram. Apply to the surface area around both slots and wipe off excess Apply Synthetic Grease - See Lubrication Diagram Use compressor and nozzle to remove all debris from housing. Clean outboard lower pan slot and apply Antiseize to slot before reinstalling pan. Use clean cloth and solvent to clean tracks. Clean outboard lower pan slot and apply Antiseize to slot before reinstalling pan. Correct or replace damaged parts and/or relubricate. See Drive Chain Adjustment in Service Manual. Page 49

7 1500 Inspect drive chain release latch mechanism for proper operation, positive securement, wear or other damage Inspect platform cable-activated manual release system (T-handle/cable assembly and carriage movement) Inspect limit switches and cams for securement and proper adjustment Inspect carriage, lifting arm and eccentric shaft rollers for wear or damage, positive securement and proper operation Inspect external snap rings (e-clips): Carriage roller bearings (4) Lower lifting arm pins (5) Upper lifting arm pins (2) Outer race bearings (2) Inner roll stop shaft (2) Inspect lower lifting arm pins for wear or damage, positive securement and proper adjustment Correct or replace damaged parts and/or relubricate Ensure T-handle release and cable assembly operate properly (see Manual Operation). Ensure carriage can be manually extended and retracted freely. Resecure, replace or adjust as needed. See Adjustments and Calibration in Service Manual. Correct, replace damaged parts and/or relubricate. Resecure, replace or correct as needed. Resecure, replace damaged parts, lubricate or correct as needed. Page 50

8 1500 Inspect eccentric shaft pins, bearing mounting screw, washers and securement hardware for wear or damage, positive securement and proper operation Inspect torque tube cams for securement, wear or damage Inspect housing cam brackets for securement, wear or damage Inspect cylinder(s), hoses, fittings and hydraulic connections for wear, damage or leaks Inspect power cable Resecure, replace damaged parts, lubricate or correct as needed. See Carriage Ride Height Adjustment in Service Manual. Resecure, replace or correct as needed. Resecure, replace or correct as needed. Tighten, repair or replace if needed. Resecure, repair or replace if needed. Perform all procedures listed in previous section also 4500 Hydraulic Fluid (Pump) - Check level. Note: Fluid should be changed if there is visible contamination. Inspect the hydraulic system (cylinder, hoses, fittings, seals, etc.) for leaks if fluid level is low. Use Braun 87010R (5606 aviation fluid). Do not mix with Dextron III or other hydraulic fluids. Check fluid level with platform lowered fully. Fill to maximum fluid level indicated on reservoir (specified on decal). Do not overfill. If fluid level decal is not present - measure 7/8" from the bottom of fill tube to locate fluid level. Page 51

9 4500 Inspect lifting arm bushings and pivot pins for visible wear or damage Inspect outer barrier pivot pin mounting bolts (2) Mounting Decals and Antiskid Replace if needed. Tighten or replace if needed Check to see that the lift is securely anchored to the vehicle and there are no loose bolts, broken welds, or stress fractures. Replace decals if worn, missing or illegible. Replace antiskid if worn or missing. See Decals and Antiskid section. Consecutive 750 Cycle Intervals Repeat all previously listed inspection, lubrication and maintenance procedures at 750 cycle intervals. Page 52

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