Check The Engine Valve Timing AR05.10 P 6858V

Size: px
Start display at page:

Download "Check The Engine Valve Timing AR05.10 P 6858V"

Transcription

1 2003 Mercedes Benz C L Eng 4Matic Check The Engine Valve AR05.10 P 6858V ENGINE 112 ENGINE in MODEL /240 /241 /247 /248 /249 /254 ENGINE in MODEL /246 ENGINE 113 (except ) in MODEL 129, 163, 202, 203, 208, 209, 210, 211, 215, 220, 230 Fig 1: Checking Engine Valve Shown On Engine 112 Shown on engine 112 Inspect basic position of balancing shaft only engine /7

2 Fig 2: Inspecting Basic Position Of Balancing Shaft Remove/install 1 Remove cylinder head covers 2.1 Unbolt combination (on ) Checking Air filter located at vehicle side. Air filter located on engine side. Only for engines with air pump. Installation: Replace Gasket of combination. AR01.20 P 5014B AR01.20 P 5014BV *BA D 3 Inspect Engine /911/912/920/921/922/923/940/941/942/942/944/945/946/947/949, Engine /941/942/943944/960//961/962/963/965/967/968/980/981/982/984/987/990/991/992, Engine with cylinder shutoff code 479 see: Inlet Outlet * * 2/7

3 Camshaft code number assignment Engine 112, 113 AH05.20 N A 4 Position engine to 40 ignition of cylinder 1 Rotate engine at crankshaft in direction of rotation until 40 marking on belt pulley/vibration damper is aligned with marking on case cover. Slots at camshafts must be pointing in direction of inner V. The engine must not be turned back; otherwise the can get jaed. 5 Check basic position of camshafts Place locating plate for camshaft (2) flush onto the cylinder head insert into the groove in the camshaft (6). Proceed the same way with the left h camshaft in the lefth cylinder head. Fig 3 Fig 4 If both locating plates cannot be inserted into the grooves: Set the basic position of camshafts. AR05.20 P 6020AU 6.1 Inspect basic position of the balancing shaft 7 Install in the reverse order Only for Engine 112, see figure. The markings of the pin at front crankcase (A) the notch in the correctional weight (B) on the front end of the correctional weight point to each other. The two scribe marks can be seen through the left case duct at a depth of about 22 cm from the cylinder head cover joint surface /911 left h /911 h /913/920/921/922/923 on the left of inlet with 2 CA CA of exhaust CA CA /913/920/921/922/923 of inlet CA CA /941/942/943/944/945/946/947/948/949/951/976 left 3/7

4 of exhaust CA CA /941/942/943/944/945/946/947/948/949/951/ /941/942/943 left of inlet CA CA of exhaust CA CA /941/942/943 on the Engine /94 P 1001 of inlet CA CA P 1002 of exhaust CA CA /7

5 /961/962/963/964/965/967/968/971 left /961/962/963/964/965/967/968/ /9 of inlet of exhaust CA CA CA CA Number P 1001 Designation of inlet CA 25.7 CA / /990//991992/993/995 left P 1002 of exhaust CA 31.5 CA CA 11.3 Number Designation Engine with code 479 Engine with code 479 left P 1001 of inlet CA CA P 1002 of exhaust CA CA INTAKE MANIFOLD 5/7

6 112, 113 BA D Bolt, intake manifold to cylinder head M8 Nm 20 Fig 3: Identifying Locating Plate ( ) 6/7

7 Fig 4: Identifying Locating Plate ( ) 7/7

Shown on engine Locating plate for right camshaft 6 Slot in camshaft Inspect basic position of balancing shaft only engine 112

Shown on engine Locating plate for right camshaft 6 Slot in camshaft Inspect basic position of balancing shaft only engine 112 AR05.10-P-6858V Check the engine valve timing 7.12.05 ENGINE 112 ENGINE 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254 ENGINE 113.982 in MODEL 463.243 /246 ENGINE 113 (except 113.995) in MODEL

More information

AR05.20-P-6020AU Set the Basic Position of Camshafts

AR05.20-P-6020AU Set the Basic Position of Camshafts 1 of 6 4/9/2008 9:57 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1999 Mercedes Benz E 320 4MATIC Sedan (210.082) V6-3.2L

More information

AR01.30-P-5800PK Remove/install cylinder head

AR01.30-P-5800PK Remove/install cylinder head Page 1 of 10 AR01.30-P-5800PK Remove/install cylinder head 7.6.00 ENGINE 111.955 in MODEL 203.045 /245 /745 P01.30-2081-09 1 Air filter housing 2 Air recirculation flap actuator 3 Top engine trim panels

More information

3/6/2017 Timing Chain Service and Repair, Removal and Replacement: Valve Timing, Installing and Adjusting

3/6/2017 Timing Chain Service and Repair, Removal and Replacement: Valve Timing, Installing and Adjusting Valve timing, adjusting Special tools and equipment - T10068 Camshaft bar - T10069 Counter support - VAG 1331 Torque wrench (5-50 Nm) - VAG 1332 Torque wrench (40-200 Nm) - AMV 174 004 01 Sealing compound

More information

2006 MINI Cooper ENGINE Engine - Technical Data - Cooper (W10) & Cooper S (W11) Engine - Technical Data - Cooper (W10) & Cooper S (W11)

2006 MINI Cooper ENGINE Engine - Technical Data - Cooper (W10) & Cooper S (W11) Engine - Technical Data - Cooper (W10) & Cooper S (W11) ENGINE, GENERAL 11 00 ENGINE IN GENERAL 2002-08 ENGINE Engine - Technical Data - Cooper (W10) & Cooper S (W11) ENGINE IN GENERAL Cylinder 4 Bore mm 77 (3.03) Stroke mm 85.8 (3.377) Effective displacement

More information

2007 Ford Freestyle SEL

2007 Ford Freestyle SEL Fig. 279: Exploded View Of Engine Heads, Intake & Exhaust Components Item Part Number Description 1 9D475 Exhaust gas recirculation (EGR) system module 2 9D477 EGR module tube 3 9F485 RH exhaust manifold

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect

More information

TESTING & REPAIR > REMOVE/INSTALL FRONT SHOCK ABSORBER - AR32.25-P-0105RT

TESTING & REPAIR > REMOVE/INSTALL FRONT SHOCK ABSORBER - AR32.25-P-0105RT Page 1 of 8 Service Manual: SUSPENSION -- R500/R63 Print Date: TESTING & REPAIR > REMOVE/INSTALL FRONT SHOCK ABSORBER - AR32.25-P-0105RT 2006 Mercedes-Benz R500 5.0L Eng MODELS 251 except CODE (489) Airmatic

More information

Fig. 6: Assembling Piston & Rod. NOTE: Notch must face forward Toyota Starlet CRANKSHAFT MAIN BEARINGS

Fig. 6: Assembling Piston & Rod. NOTE: Notch must face forward Toyota Starlet CRANKSHAFT MAIN BEARINGS connecting rods are marked for reassembly. 3. Thoroughly clean and inspect all components. Coat pin with engine oil and heat piston to 158-176 F (70-80 C). Pin should push fit with thumb pressure through

More information

2004 Nissan/Datsun Truck Quest Mini Van 3.5L SFI DOHC 6cyl Repair Guides Engin...

2004 Nissan/Datsun Truck Quest Mini Van 3.5L SFI DOHC 6cyl Repair Guides Engin... Page 1 of 10 SAVE 20% ON ONLINE SHIP-TO-HOME ORDERS OF $100 OR MORE. Use Code: MOM20 See Details Nissan Quest 2001-02 and 2004-06 REMOVAL & INSTALLATION Timing Chain Cover Removal & Installation 3.5L Engine

More information

2006 Expedition/Navigator Workshop Manual

2006 Expedition/Navigator Workshop Manual 7. Remove the RH variable camshaft timing (VCT) oil control solenoid. For additional information, refer to Section 303-14. 8. Remove the RH ignition coils. For additional information, refer to Section

More information

NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary.

NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary. Fig. 2: Lower Intake Manifold Bolt Tightening Sequence INTAKE MANIFOLD (UPPER) NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary.

More information

CYLINDER HEAD > CAMSHAFT, ENGINE > REMOVAL > LEFT

CYLINDER HEAD > CAMSHAFT, ENGINE > REMOVAL > LEFT Page 1 of 12 2012 Dodge Grand Caravan 3.6L Eng Crew Service Manual: 3.6L ENGINE - SERVICE INFORMATION CYLINDER HEAD > CAMSHAFT, ENGINE > REMOVAL > LEFT Fig 1: Magnetic Timing Wheels The magnetic timing

More information

2013 Mercedes-Benz Sprinter 3500

2013 Mercedes-Benz Sprinter 3500 Fig. 23: Identifying Exhaust Collector Pipe Bolt & Exhaust Gas Turbocharger Flange Fig. 24: Replacing Seal Between Turbocharger & Exhaust Collector 4. Install new seal between exhaust collector and turbocharger.

More information

2006 Freestar/Monterey Workshop Manual. IN-VEHICLE REPAIR Procedure revision date: 12/01/2005

2006 Freestar/Monterey Workshop Manual. IN-VEHICLE REPAIR Procedure revision date: 12/01/2005 SECTION 303-01: Engine 3.9L and 4.2L IN-VEHICLE REPAIR Procedure revision date: 12/01/2005 Valve Cover LH Item Part Number Description 1 W708650 Oil level indicator tube bolt 2 6754 Oil level indicator

More information

TIMING BELT AND SPROCKET(S) REMOVAL - TIMING BELT

TIMING BELT AND SPROCKET(S) REMOVAL - TIMING BELT TIMING BELT AND SPROCKET(S) REMOVAL - TIMING BELT 1. Disconnect negative battery cable. 2. Raise vehicle on hoist. Remove right front wheel. 3. Remove belt splash shield. 4. Remove accessory drive belts.

More information

1998 Saab 900 SE ENGINES Saab 2.0L & 2.3L 4-Cylinder

1998 Saab 900 SE ENGINES Saab 2.0L & 2.3L 4-Cylinder Removal & Installation See VALVE SPRINGS under CYLINDER HEAD under OVERHAUL. CAMSHAFT Removal 1. Rotate crankshaft until "0" mark on flywheel aligns with timing mark on flywheel cover. Remove inspection

More information

IN-VEHICLE SERVICING > VALVE COVER - RH

IN-VEHICLE SERVICING > VALVE COVER - RH Page 1 of 20 Service Manual: ENGINE - 5.4L (3V)- F-150 & MARK LT IN-VEHICLE SERVICING > VALVE COVER - RH 2008 Ford Pickup 5.4L Eng F150 Material Item Specification Motorcraft Metal Surface Prep ZC-31 PAG

More information

2001 Ford FOCUS. Submodel: ZTS Engine Type: L4 Liters: 2.0 Fuel Delivery: FI Fuel: GAS. Timing Belt

2001 Ford FOCUS. Submodel: ZTS Engine Type: L4 Liters: 2.0 Fuel Delivery: FI Fuel: GAS. Timing Belt 2001 Ford FOCUS Submodel: ZTS Engine Type: L4 Liters: 2.0 Fuel Delivery: FI Fuel: GAS SECTION 303-01A: Engine??? 2.0L Zetec-E (Zetec) 2001 Focus Workshop Manual IN-VEHICLE REPAIR Procedure revision date:

More information

Adjusting valve clearance

Adjusting valve clearance Adjusting valve clearance Engines314, 352, 352 A 355, 355 A 360, 360 A 362 LA 364, 366, 366 A/ LA Adjustment values in mm Engine Intake valve Exhaust valve Tolerance range 1) 314, 352, 352 A.V 2) 0.20

More information

ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L >

ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L > Print 2003 Subaru Forester 2.5L Eng X ENGINE CONTROLS - ON-VEHICLE ADJUSTMENTS ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L > 1. Set the vehicle onto the lift. 2. Lift-up the vehicle. 3. Remove

More information

ALLDATA Online Ford Focus L4-2.0L DOHC VIN 5 - Service and Repair. Service and Repair

ALLDATA Online Ford Focus L4-2.0L DOHC VIN 5 - Service and Repair. Service and Repair Page 1 of 22 Service and Repair NOTE: Ford does not provide camshaft gear timing marks, or information to perform timing belt service without the special tools shown in this procedure. Timing Belt Special

More information

CAUTION: When aligning timing marks, always rotate engine by turning the crankshaft. Failure to do so will result in valve and/or piston damage.

CAUTION: When aligning timing marks, always rotate engine by turning the crankshaft. Failure to do so will result in valve and/or piston damage. REMOVAL Timing Chain 1. Disconnect negative battery cable. 2. Drain cooling system. 3. Remove upper intake manifold. 4. Remove cylinder head covers, crankshaft vibration damper, and timing chain cover.

More information

Vespa LX 50 4valvole. Refitting the valves. Inspecting the cam shaft. Characteristic. Engine

Vespa LX 50 4valvole. Refitting the valves. Inspecting the cam shaft. Characteristic. Engine Refitting the valves - Lubricate the valve guides with graphite grease. - Place the lower caps of the valve spring on the head. - Use the punch to fit the 4 sealing rings one at a time. - Fit the valves,

More information

Timing Drive Components Camshaft Timing

Timing Drive Components Camshaft Timing SECTION 303-01B: Engine 4.0L SOHC 1998 Explorer/Mountaineer Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/17/2002 Timing Drive Components Camshaft Timing Special Tool(s) Timing Chain Tensioner

More information

2. Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement.

2. Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement. VALVE COVER GASKET Valve Rocker Arm Cover Replacement - Left Side Removal Procedure 1. Partially drain the cooling system. Refer to Cooling System Draining and Filling (LZE, LZ4, LZG, 9C1, 9C3, GE47716

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect

More information

AR05.20-P-7201AMG Remove/install camshaft adjusters ENGINES 156.### ## as of

AR05.20-P-7201AMG Remove/install camshaft adjusters ENGINES 156.### ## as of AR05.20-P-7201AMG Remove/install camshaft adjusters 2.3.10 Shown on right cylinder head model 211 P05.20-2276-09 01 Holding device 1 Cylinder head covers 8 Cap Y49/5 Intake camshaft solenoid, right 2 Camshafts

More information

1999 Acura SLX. Fig. 6: Identifying Piston & Connecting Rod Size Courtesy of ISUZU MOTOR CO.

1999 Acura SLX. Fig. 6: Identifying Piston & Connecting Rod Size Courtesy of ISUZU MOTOR CO. 3. Check cylinder bore to determine piston-to-cylinder clearance. Clearance should be within specification. See PISTONS, PIN & RINGS table under ENGINE SPECIFICATIONS. Fig. 6: Identifying Piston & Connecting

More information

A: Removing/Installing Camshaft

A: Removing/Installing Camshaft 1 of 6 4/9/2008 9:39 PM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1995 Mercedes Benz E 320 Cabriolet (124 Chassis) L6-3199cc

More information

1999 Honda Accord DX

1999 Honda Accord DX Installation 1. Clean tensioner pulleys. Ensure cylinder No. 1 is at TDC by aligning dimple on timing belt drive pulley with pointer on oil pump housing. See Fig. 4. Ensure camshaft pulley TDC marks are

More information

TIMING BELT REPLACEMENT. Tools Required. J A (KM-421-A) Timing Belt Adjuster J Angle Meter KM-470-B Angular Torque Gage

TIMING BELT REPLACEMENT. Tools Required. J A (KM-421-A) Timing Belt Adjuster J Angle Meter KM-470-B Angular Torque Gage Page 1 of 20 TIMING BELT REPLACEMENT Tools Required J 42492-A (KM-421-A) Timing Belt Adjuster J 45059 Angle Meter KM-470-B Angular Torque Gage Removal Procedure Fig. 37: View Of Throttle Cable CAUTION:

More information

10 +/- 2 degrees before top dead center (BTDC)

10 +/- 2 degrees before top dead center (BTDC) 1996 Ford Contour L4-122 2.0L DOHC VIN 3 SFI Ignition Timing Adjustments Base ignition timing is referenced to the position of the crankshaft position sensor. It is set at 10 +/- 2 degrees before top dead

More information

Torque Guidelines (Z 22 SE)

Torque Guidelines (Z 22 SE) Page 1 of 14 Torque Guidelines (Z 22 SE) No. Designation Nm 1 Retaining bolts, coolant pump sprocket to coolant pump 2 Retaining bolts, balancer shaft timing chain guide rail to 3 Retaining bolts, balancer

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Noting position for installation reference, disconnect secondary wires from spark plugs. Remove spark plugs. 2. Disconnect negative battery cable. Remove air

More information

Timing Chain - Renew ( )

Timing Chain - Renew ( ) «Escort 1991/1996 Table of Contents» «Group 21: Basic Engine» «Section 21-09: 2.0l DOHC 16V Engine» «REMOVAL AND INSTALLATION» Timing Chain - Renew (21 314 0) Special Tools 15-030 AUniversal flange holding

More information

AR35.20-P-0115B Remove/install wheel carrier

AR35.20-P-0115B Remove/install wheel carrier AR35.20-P-0115B Remove/install wheel carrier 31.8.11 MODEL 129, 170, 202, 208 MODEL 210 except CODE (979) Special protection version except CODE (Z06) B6 armoring Version up to 12/97 or 01/98 P35.20-0231-09

More information

2001 Chrysler Truck PT Cruiser L4-2.4L VIN B Copyright 2013, ALLDATA Page 1

2001 Chrysler Truck PT Cruiser L4-2.4L VIN B Copyright 2013, ALLDATA Page 1 2001 Chrysler Truck PT Cruiser L4-2.4L VIN B Copyright 2013, ALLDATA 10.52 Page 1 Timing Belt: Service and Repair Timing Belt REMOVAL 1. Disconnect negative battery cable. 2. Raise vehicle on hoist. Remove

More information

The ignition coil for the vehicles covered by this guide is in the following locations:

The ignition coil for the vehicles covered by this guide is in the following locations: Dakota Trucks 1989-1996 Ignition Tests COIL The ignition coil for the vehicles covered by this guide is in the following locations: 1989-92 engines: mounted to the firewall 1993-96 2.5L engines: mounted

More information

SECTION C Engine 5.4L (4V)

SECTION C Engine 5.4L (4V) 303-01C-i Engine 5.4L (4V) 303-01C-i SECTION 303-01C Engine 5.4L (4V) CONTENTS PAGE IN-VEHICLE REPAIR Timing Drive Components... 303-01C-2 303-01C-2 Engine 5.4L (4V) 303-01C-2 IN-VEHICLE REPAIR Timing

More information

AJV8 Engine Assembly. AJV8 Engine Assembly

AJV8 Engine Assembly. AJV8 Engine Assembly AJV8 Engine Assembly Contents Cylinder Block Dowels, Plugs and Pipes 2 4 Crankshaft Bearing and Cylinder Bore Dimensions 5 9 Bearing Measuring 6 Engine Dimensions and Codes 6 7 Main Bearing Selection Chart

More information

Timing Chain Renew ( ) Remove. 2,0 DOHC-8V Engine. Special Tools Angle gauge A Universal flange-holding wrench

Timing Chain Renew ( ) Remove. 2,0 DOHC-8V Engine. Special Tools Angle gauge A Universal flange-holding wrench Timing Chain Renew ( 34 0) Special Tools 5-030A Universal flange-holding wrench 540-540 Angle gauge 5030A -47 Remover for vibration damper 68-68 Crankshaft immobilising tool 47 Remove. Standard preparatory

More information

ARTICLE BEGINNING INTRODUCTION IGNITION SYSTEM CAMSHAFT POSITION (CMP) SENSOR DISTRIBUTOR

ARTICLE BEGINNING INTRODUCTION IGNITION SYSTEM CAMSHAFT POSITION (CMP) SENSOR DISTRIBUTOR Article Text Thursday, August 19, 1999 11:40PM ARTICLE BEGINNING 1996 ENGINE PERFORMANCE Volkswagen Removal, Overhaul & Installation - Gasoline Cabrio, Golf III, GTI, Jetta III, Passat CAUTION: When battery

More information

9/24/2017 Camshaft Timing Chain Removal and Installation Engine Mechanical 2002 Audi A6/S6/Quattro/Allroad MotoLogic

9/24/2017 Camshaft Timing Chain Removal and Installation Engine Mechanical 2002 Audi A6/S6/Quattro/Allroad MotoLogic 2002 A6/S6/Quattro/Allroad The information in this article comes from a service manual containing information that applies to the following engine code: BAS. Section Info: Report a problem with this article

More information

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft. Lbs. (N.m) A/C Compressor Bracket Bolts Upper Vertical Bolt 16-21 (22-29) Horizontal Bolts 32-43 (43-58) A/C Compressor-To-Bracket Bolts 32-43

More information

TECHNICAL SERVICE BULLETIN

TECHNICAL SERVICE BULLETIN TSB No. 2-2418 ed. 4 Date April 2006-3 (400) Distr. all TECHNICAL SERVICE BULLETIN Oil leakage from engine Cars affected Saab -3 (400) M - M03 with engine variants B205 and B235 Background The flow through

More information

1990 Buick Electra Limited

1990 Buick Electra Limited 4. To install remaining components, reverse removal procedure. Coat rocker arm bolts with GM Threadlock (12345493) prior to installation. Fig. 3: Cylinder Head Bolt Tightening Sequence FRONT CRANKSHAFT

More information

Timing Belt: Service and Repair Installation

Timing Belt: Service and Repair Installation 1998 Mercury Mystique L4-122 2.0L DOHC VIN 3 SFI Copyright 2008, ALLDATA 9.50 Page 1 Timing Belt: Service and Repair Installation NOTE:Ford does not provide camshaft gear timing marks, or information to

More information

Volkswagen New Beetle 2.0 Liter 4-cyl General, Engine (Engine Code AEG) 13 Engine-Crankshaft, Cylinder block (Page GR-13)

Volkswagen New Beetle 2.0 Liter 4-cyl General, Engine (Engine Code AEG) 13 Engine-Crankshaft, Cylinder block (Page GR-13) 13 Engine-Crankshaft, Cylinder block (Page GR-13) Engine, disassembly and assembly 10-222 A/21 guide from 10-222 A support tool, modifying Ribbed belt, removing and installing Semi-automatic toothed belt

More information

13. INSTALL NO. 2 CHAIN VIBRATION DAMPER 14. INSTALL TIMING CHAIN COVER OIL SEAL

13. INSTALL NO. 2 CHAIN VIBRATION DAMPER 14. INSTALL TIMING CHAIN COVER OIL SEAL 13. INSTALL NO. 2 CHAIN VIBRATION DAMPER 14. INSTALL TIMING CHAIN COVER OIL SEAL (a) Using SST, tap in a new oil seal until its surface is flush with the timing chain cover edge. SST: 0922322010 Keep the

More information

Drawing A Crankcase. Drawing A Crankcase

Drawing A Crankcase. Drawing A Crankcase Drawing A Crankcase Drawing A Crankcase 1 1122 020 2101 1 Crankcase 2-18 2 9022 341 1300 2 Spline screw IS-M6x20 3 0000 988 5211 1 Connector 4 9371 470 2610 2 Cylindrical pin 5x18 5 0000 974 1200 1 Notched

More information

2000 Econoline Workshop Manual. 3. Install the upper intake manifold. 2. NOTE: Tighten the bolts in two stages.

2000 Econoline Workshop Manual. 3. Install the upper intake manifold. 2. NOTE: Tighten the bolts in two stages. 2. NOTE: Tighten the bolts in two stages. Tighten the bolts in the sequence shown. Stage 1: Tighten to 2 Nm (18 lb-in). Stage 2: Tighten to 10 Nm (89 lb-in). 3. Install the upper intake manifold. Position

More information

11A-1 ENGINE CONTENTS

11A-1 ENGINE CONTENTS 11A-1 ENGINE CONTENTS ENGINE ENGINE ... 11A... 11B 11A-2 ENGINE CONTENTS GENERAL... 3 Outline of Changes... 3 GENERAL INFORMATION... 3 SERVICE SPECIFICATIONS... 3 SEALANT... 3 SPECIAL

More information

5/30/2014 F2.5LMHA 0313 / SCHEDULED SERVICE PARTS Yamaha Motor Corporation, U.S.A. All rights reserved.

5/30/2014 F2.5LMHA 0313 / SCHEDULED SERVICE PARTS Yamaha Motor Corporation, U.S.A. All rights reserved. F.5LMHA 033 Page of 4 5/30/04 F.5LMHA 033 / SCHEDULED SERVICE PARTS 04 Yamaha Motor Corporation, U.S.A. All rights reserved. F.5LMHA 033 Page of 4 5/30/04 Part List F.5LMHA 033 / SCHEDULED SERVICE PARTS

More information

Intake Manifold Replacement

Intake Manifold Replacement ALLDATA Online - 2001 Cadillac DeVille V8-4.6L VIN 9 - Intake Manifold Replacement Page 1 of 15 Home Account Contact ALLDATA Log Out Help DAN GRIMWOOD DAN GRIMWOOD00002 Select Vehicle New TSBs Technician's

More information

3/13/ :32 AM. NOTICE: Do not disconnect the hose.

3/13/ :32 AM. NOTICE: Do not disconnect the hose. 1 of 25 REPLACEMENT 1. REMOVE HOOD SUB-ASSEMBLY 2. REMOVE FRONT WHEEL RH 3. REMOVE ENGINE UNDER COVER LH 4. REMOVE ENGINE UNDER COVER RH 5. REMOVE FRONT FENDER APRON SEAL RH 6. DRAIN ENGINE OIL a. Install

More information

ENGINE REMOVAL Install: Exhaust pipe 1 5. Tighten: Nuts (exhaust pipe) 2. Exhaust pipe nut 20 Nm (2.0 m kgf, 14 ft lbf) 6.

ENGINE REMOVAL Install: Exhaust pipe 1 5. Tighten: Nuts (exhaust pipe) 2. Exhaust pipe nut 20 Nm (2.0 m kgf, 14 ft lbf) 6. ENGINE REMOVAL 4. Install: Gasket New Exhaust pipe 1 5. Tighten: Nuts (exhaust pipe) 2 Exhaust pipe nut 20 Nm (2.0 m kgf, 14 ft lbf) 6. Install: Clamp Slide the clamp onto the end of the muffler and insert

More information

2012 Mercedes-Benz CL65

2012 Mercedes-Benz CL65 Fig. 34: Installing Rear Rubber Mount Of Rear Axle Center Assembly Suspension The hole (arrow) in the stop (06) must face downward. 5. Apply extraction and insertion tool using cylinder (07) to rubber

More information

TIMING CHAIN COMPONENTS

TIMING CHAIN COMPONENTS h Page 1 of 52 TIMING CHAIN COMPONENTS ht Page 2 of 52 Fig. 24: Displaying Timing Chain Components (1 Of 2) Page 3 of 52 Fig. 25: Displaying Timing Chain Components (2 Of 2) Page 4 of 52 REMOVAL NOTE:

More information

SECTION C Engine 6.0L Diesel

SECTION C Engine 6.0L Diesel 303-01C-i Engine 6.0L Diesel 303-01C-i SECTION 303-01C Engine 6.0L Diesel CONTENTS PAGE IN-VEHICLE REPAIR Cylinder Head RH... 303-01C-2 303-01C-2 Engine 6.0L Diesel 303-01C-2 IN-VEHICLE REPAIR Cylinder

More information

REMOVING CYLINDER HEAD COVER (VALVE COVER) - AS OF MY 2004 (CAYENNE TIP, CAYENNE MAN) > PRELIMINARY WORK > PRELIMINARY WORK

REMOVING CYLINDER HEAD COVER (VALVE COVER) - AS OF MY 2004 (CAYENNE TIP, CAYENNE MAN) > PRELIMINARY WORK > PRELIMINARY WORK Page 1 of 9 CYLINDER HEAD, VALVE DRIVE 15 82 21 REMOVING CYLINDER HEAD COVER (VALVE COVER) - AS OF MY 2004 (CAYENNE TIP, CAYENNE MAN) > PRELIMINARY WORK > PRELIMINARY WORK 1. Remove engine compartment

More information

DESCRIPTION AND OPERATION

DESCRIPTION AND OPERATION 303-01B-10 Engine 3.0L 303-01B-10 DESCRIPTION AND OPERATION Upper Engine Components G72932 en 303-01B-11 Engine 3.0L 303-01B-11 DESCRIPTION AND OPERATION (Continued) Item Part Number Description 1 9H589

More information

Intake Manifold Replacement

Intake Manifold Replacement Page 1 of 13 Your Current Vehicle: 2008 Cadillac STS Intake Manifold Replacement Intake Manifold Replacement Removal Procedure 1. Turn the ignition OFF. 2. Remove the fuel injector sight shield. Refer

More information

REMOVAL EM SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System) (a) Remove the bolt shown in the illustration.

REMOVAL EM SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System) (a) Remove the bolt shown in the illustration. 21 ROVAL 1. ROVE HOOD SUB-ASSBLY 2. DISCHARGE FUEL SYST PRESSURE (See page FU-1) 3. ROVE NO. 1 ENGINE UNDER COVER SUB- ASSBLY (for 4WD and Pre-Runner) (a) Remove the 4 bolts, then remove the No. 1 engine

More information

MODEL NUMBER AND IDENTIFICATION. Pag. 5 CHARACTERISTICS CHARACTERISTIC POWER, TORQUE AND SPECIFIC CONSUMPTION CURVES

MODEL NUMBER AND IDENTIFICATION. Pag. 5 CHARACTERISTICS CHARACTERISTIC POWER, TORQUE AND SPECIFIC CONSUMPTION CURVES MODEL NUMBER AND IDENTIFICATION CHARACTERISTICS CHARACTERISTIC POWER, TORQUE AND SPECIFIC CONSUMPTION CURVES MAINTENANCE - RECOMMENDED OIL TYPE - REFILLING POSSIBLE CAUSES AND TROUBLE SHOOTING OVERALL

More information

Page 1 of 5 Section 03-01C: Engine, 4.0L V-6 IN-VEHICLE SERVICE Workshop Manual Camshaft SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Sensor Adjusting Wrench T94T-12270-A Removal NOTE: It is

More information

Crankshaft, Remove and Install (Engine Removed) (Z 22 SE)

Crankshaft, Remove and Install (Engine Removed) (Z 22 SE) Page 1 of 36 Crankshaft, Remove and Install (Engine Removed) (Z 22 SE) Remove 1. Remove the engine Note: See operation "Engine, Remove and Install". 2. Separate the manual transmission from the engine.

More information

Pubert engine RV170 Part list Moteur Pubert RV170 Pièces détachées

Pubert engine RV170 Part list Moteur Pubert RV170 Pièces détachées Pubert engine RV170 Part list Moteur Pubert RV170 Pièces détachées ref du document : 0330091005 FIG.1 HEAD SUBASSEMBLY, CYLINDER / PLUG,SPARK (E04) E04-1 12411-Z030120-0000 COVER, CYLINDER HEAD 1 E04-2

More information

Recommended Installation Procedure (25 MAY 07) ATech Timing Belt Tensioner (979778) FIAT FIRE 8-valve 1.2/1.4L Engine

Recommended Installation Procedure (25 MAY 07) ATech Timing Belt Tensioner (979778) FIAT FIRE 8-valve 1.2/1.4L Engine Caution: The procedure to access the timing belt tensioner and all other timing driven components must be done according to the car manufacturer s guidelines. Engine temperature: 1. The tensioner must

More information

11. REMOVE OIL PAN SUB ASSY NO.2 (a) Remove the 18 bolts and 2 nuts.

11. REMOVE OIL PAN SUB ASSY NO.2 (a) Remove the 18 bolts and 2 nuts. 1444 ENGINE MECHANICAL REPLACEMENT 1. REMOVE ENGINE ASSEMBLY (SEE PAGE 1419) 2. REMOVE DRIVE PLATE & RING GEAR SUBASSY (AUTOMATIC TRANSMISSION) (SEE PAGE 1419) SST 0921354015 (9165160855), 0933000021 3.

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION NOTE: For reassembly reference, label all electrical connectors, vacuum hoses and fuel lines before removal. Also place mating marks on engine hood and other major assemblies before

More information

Timing Chain, Balancer Shaft, Replace (Z 22 SE)

Timing Chain, Balancer Shaft, Replace (Z 22 SE) Page 1 of 34 Timing Chain, Balancer Shaft, Replace (Z 22 SE) Remove 1. Open the bonnet. 2. Disconnect the battery. 3. Open the engine cover (1). 4. Detach the engine cover. 6 bolts (2) and (3) 5. Release

More information

Refer to procedure. Note: Engine; Tightening torque. Service and Repair; Disassembly and Assembly. 25 Nm. Note: Engine.

Refer to procedure. Note: Engine; Tightening torque. Service and Repair; Disassembly and Assembly. 25 Nm. Note: Engine. Engine Cylinder head Refer to procedure Note: Engine; Service and Repair; Disassembly and Assembly Refer to procedure Note: Engine; Service and Repair; Disassembly and Assembly Head bolt reuse/replace

More information

PARTS LIST CHAIN SAW G455AVS G500AVS. (for Australia)

PARTS LIST CHAIN SAW G455AVS G500AVS. (for Australia) 84818193B2-AUS (801) PARTS LIST CHAIN SAW (for Australia) : 1. Use ZENOAH genuine parts specified in the parts list for repair and/or replacement. 2. ZENOAH does not warrant the machines, those which have

More information

1GR-FE ENGINE MECHANICAL: TIMING CHAIN: INSTALLATION (2007 4Runner) Model Year: 2007 Model: 4Runner Doc ID: RM WS002X

1GR-FE ENGINE MECHANICAL: TIMING CHAIN: INSTALLATION (2007 4Runner) Model Year: 2007 Model: 4Runner Doc ID: RM WS002X Last Modified: 4-26-2007 Service Category: Engine/Hybrid System 1.6 A Section: Engine Mechanical Model Year: 2007 Model: 4Runner Doc ID: RM0000029WS002X Title: 1GR-FE ENGINE MECHANICAL: TIMING CHAIN: INSTALLATION

More information

Cylinder Head Assembly: Service and Repair Replacing the Cylinder Head and Gasket

Cylinder Head Assembly: Service and Repair Replacing the Cylinder Head and Gasket 2002 Volvo V40 L4-1.9L Turbo VIN 29 B4204T3 Copyright 2009, ALLDATA 10.10 Page 1 Cylinder Head Assembly: Service and Repair Replacing the Cylinder Head and Gasket Cylinder Head/Gasket, Replacing Special

More information

Cylinder head, removing and

Cylinder head, removing and Page 1 of 35 15-2 Cylinder head, removing and installing Note: Replace cylinder head bolts. Always replace self-locking nuts, bolts as well as gaskets and O-rings. After installing a replacement cylinder

More information

Cylinder Head, Remove and Install (Z 22 SE)

Cylinder Head, Remove and Install (Z 22 SE) Page 1 of 29 Cylinder Head, Remove and Install (Z 22 SE) Remove 1. Open the bonnet. 2. Disconnect the battery. 3. Open the engine cover (1). 4. Detach the engine cover. 6 bolts (2) and (3) 5. Release the

More information

2000 Nissan Altima SE

2000 Nissan Altima SE Removal 1. Release fuel pressure. See FUEL PRESSURE RELEASE. Drain coolant from radiator and cylinder block. Drain engine oil. Disconnect all necessary coolant hoses, electrical connectors, vacuum hoses,

More information

Cylinder Head. Special Tool(s) Compressor, Valve Spring (T93P-6565-AR) Heavy Duty Floor Crane or equivalent

Cylinder Head. Special Tool(s) Compressor, Valve Spring (T93P-6565-AR) Heavy Duty Floor Crane or equivalent SECTION 303-01C: Engine 5.4L (4V) 2009 Mustang Workshop Manual INSTALLATION Procedure revision date: 04/03/2009 Cylinder Head Special Tool(s) Compressor, Valve Spring 303-452 (T93P-6565-AR) Heavy Duty

More information

Pistons and Connecting Rods, Remove and Install

Pistons and Connecting Rods, Remove and Install Page 1 of 46 Pistons and Connecting Rods, Remove and Install Remove 1. Open the bonnet. 2. Disconnect the battery. 3. Open the engine cover (1). 4. Detach the engine cover. 6 bolts (2) and (3) 5. Release

More information

Chrysler 2.0L DOHC timing belt procedure REMOVAL

Chrysler 2.0L DOHC timing belt procedure REMOVAL Chrysler 2.0L DOHC timing belt procedure REMOVAL CAUTION: Camshaft or crankshaft should not be rotated after timing belt is removed. Damage to valve components may occur. Always align timing marks before

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect

More information

The Four Stroke Cycle

The Four Stroke Cycle 1 Induction As the piston travels down the cylinder it draws filtered air at atmospheric pressure and ambient temperature through an air filter and inlet valves into the cylinder. 2 Compression When the

More information

CAMSHAFT TIMING CHAIN, SPROCKET, AND TENSIONER REPLACEMENT

CAMSHAFT TIMING CHAIN, SPROCKET, AND TENSIONER REPLACEMENT Page 1 of 45 CAMSHAFT TIMING CHAIN, SPROCKET, AND TENSIONER REPLACEMENT Special Tools J 45027 Tensioner Tool J 45059 Angle Meter Page 2 of 45 Removal Procedure Page 3 of 45 Page 4 of 45 Page 5 of 45 Fig.

More information

Recommended Installation Procedure Timing Belt Tensioner (979597) 2.0L DOHC, RENAULT F4R Turbo, F4R L DOHC, RENAULT F4P720 (05/18/2004)

Recommended Installation Procedure Timing Belt Tensioner (979597) 2.0L DOHC, RENAULT F4R Turbo, F4R L DOHC, RENAULT F4P720 (05/18/2004) Caution: The procedure to access the timing belt tensioner and all other timing driven components must be done according to the car manufacturer s guidelines. Engine temperature: 1. The tensioner must

More information

Fig. 1: Remove the bolts which fasten the upper timing belt cover... Fig. 2:... and remove the cover

Fig. 1: Remove the bolts which fasten the upper timing belt cover... Fig. 2:... and remove the cover Show Timing Belt and Covers REMOVAL & INSTALLATION 1983 87 626 NOTE: For access, safely support the car, then remove the right front wheel and splash shield. 1. Loosen the alternator mounting bolts and

More information

1992 Toyota Cressida

1992 Toyota Cressida Monday, May 16, 2016 5:32:47 PM Page 13 2005 Mitchell Repair Information Company, LLC. Fig. 7: Exploded View Of Typical Cylinder Head & Components Fig. 8: Cylinder Head Bolt Removal Sequence Monday, May

More information

Service and Repair Note:

Service and Repair Note: Service and Repair Note: Ford does not provide camshaft gear timing marks, or information to perform timing belt service without the special tools shown in this procedure. Timing Drive Components - Timing

More information

https://www.hyundaitechinfo.com/viewer/content.asp?isprint=true&imgnum=1&print_titl...

https://www.hyundaitechinfo.com/viewer/content.asp?isprint=true&imgnum=1&print_titl... Page 1 of 7 VELOSTER(FS) >2013 > G 1.6 T-GDI > Engine Mechanical System > General Information > Specifications Specifications General Type Description Specifications Except Europe In-line, DOHC Number

More information

25. REMOVE OIL PIPE NO.1 (a) Remove the 2 oil pipe unions, and oil pipe No.1. (b) Remove the oil control valve filter LH and gaskets.

25. REMOVE OIL PIPE NO.1 (a) Remove the 2 oil pipe unions, and oil pipe No.1. (b) Remove the oil control valve filter LH and gaskets. CAMSHAFT (RH BANK) (2GRFE) REPLACEMENT 1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (SEE PAGE 1421) 2. REMOVE ENGINE WIRE 3. REMOVE FRONT FRAME ASSY (SEE PAGE 1421) 4. REMOVE STARTER ASSY (SEE PAGE 199). REMOVE

More information

CAMSHAFT (LH BANK) (2GR FE) ENGINE MECHANICAL 1424N 01 REPLACEMENT

CAMSHAFT (LH BANK) (2GR FE) ENGINE MECHANICAL 1424N 01 REPLACEMENT REPLACEMENT N0. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (SEE PAGE ). REMOVE ENGINE WIRE 3. REMOVE FRONT FRAME ASSY (SEE PAGE ). REMOVE STARTER ASSY (SEE PAGE 99). REMOVE AUTOMATIC TRANSAXLE ASSY (SEE PAGE

More information

2011 Mercury Grand Marquis LS

2011 Mercury Grand Marquis LS Fig. 6: Locating Intake Manifold Crash Bracket With Tie Strap 24. Remove the intake manifold crash bracket bolt. 25. Disconnect the fuel rail pressure and temperature sensor vacuum and electrical connectors.

More information

1998 Volkswagen Golf GL

1998 Volkswagen Golf GL Removal (Thermo Tensioner Roller - 1997 & Up) CAUTION: To prevent valves from contacting piston, DO NOT rotate camshaft or crankshaft with timing belt removed. Valve damage may result. 1. Remove air cleaner

More information

2005 Toyota Truck RAV4 2WD L4 2.4L (2AZ FE)

2005 Toyota Truck RAV4 2WD L4 2.4L (2AZ FE) 2005 Toyota Truck RAV4 2WD L4 2.4L (2AZ FE) Vehicle» Engine, Cooling and Exhaust» Engine» Timing Chain» Service and Repair TIMING CHAIN TIMING CHAIN http://alldatapro.com/alldata/pro~v440713400~c39519~r0~od~n/0/108596970/110859775/110859788/110859790/34853741/100411974/34853743/56492475

More information

1995 Aerostar/Ranger/Explorer

1995 Aerostar/Ranger/Explorer Page 1 of 13 Section 03-01C: Engine, 4.0L V-6 DISASSEMBLY AND ASSEMBLY 1995 Aerostar/Ranger/Explorer Workshop Manual Engine Disassembly 1. NOTE: Before starting disassembly, remove all wiring harnesses,

More information

1 of 12 11/20/2016 9:32 PM

1 of 12 11/20/2016 9:32 PM 1 of 12 11/20/2016 9:32 PM Caution: After removing timing chain, do not turn crankshaft and camshaft separately, or valves will strike piston heads. Apply new engine oil to the sliding surfaces when Installing

More information

5/30/2014 F2.5MSH 0407 / TOP COWLING Yamaha Motor Corporation, U.S.A. All rights reserved.

5/30/2014 F2.5MSH 0407 / TOP COWLING Yamaha Motor Corporation, U.S.A. All rights reserved. F.5MSH 0407 Page of 40 5/30/04 F.5MSH 0407 / TOP COWLING 04 Yamaha Motor Corporation, U.S.A. All rights reserved. F.5MSH 0407 Page of 40 5/30/04 Part List F.5MSH 0407 / TOP COWLING REF - NO PART NUMBER

More information

CYLINDER HEAD GASKET (2AZ-FE)

CYLINDER HEAD GASKET (2AZ-FE) 190 REPLACEMENT 1. WORK FOR PREVENTING GASOLINE FROM SPILLING OUT (See page 111 ) 2. REMOVE FRONT SUSPENSION UPPER BRACE CENTER (W/ FRONT SUSPENSION BRACE UPPER CENTER) 3. REMOVE CHAIN SUBASSY (See page

More information

Cylinder head/gasket, replacing

Cylinder head/gasket, replacing 1(16) Cylinder head/gasket, replacing Special tools: 951 2666, 951 2767, 999 5450, 999 5452, 999 5454, 999 5670, 999 5718, 999 5719, 999 5750, 999 5972 Removing the cylinder head gasket Note! As the illustrations

More information