10 +/- 2 degrees before top dead center (BTDC)

Size: px
Start display at page:

Download "10 +/- 2 degrees before top dead center (BTDC)"

Transcription

1 1996 Ford Contour L L DOHC VIN 3 SFI Ignition Timing Adjustments Base ignition timing is referenced to the position of the crankshaft position sensor. It is set at 10 +/- 2 degrees before top dead center (BTDC) and is not adjustable Ford Contour L L DOHC VIN 3 SFI Ignition Timing Specifications, Electrical Ignition timing is not adjustable Ford Contour L L DOHC VIN 3 SFI Timing Belt Service and Repair, Procedures NOTE: Ford does not provide camshaft gear timing marks, or information to perform timing belt service without the special tools shown in this procedure. NOTE: For additional information refer to TSB# Engine Timing Procedure - Service Tip. Removal 1. Disconnect negative battery cable.

2 2. Raise vehicle on hoist. 3. Remove right front wheel assembly. 4. Remove crankshaft pulley shield screws and shield. 5. Rotate drive belt tensioner clockwise and disengage drive belt from power steering pulley. 6. Using Strap Wrench to keep engine from turning, remove crankshaft pulley bolt and pulley. 7. Remove lower timing belt cover bolts. 8. Lower vehicle. 9. Remove two engine intake air resonator nuts and bolt, loosen hose clamp from inlet tube, disconnect sensor, and remove intake air resonator. 10. Remove two screws retaining coolant reservoir to fender and one screw at hose from inner fender. Position reservoir bottle aside. 11. Position floor jack under oil pan and raise it to release pressure from front insulator. 12. NOTE: Make a reference mark for installation reference. Remove six nuts retaining front engine support bracket to insulator and remove bracket. 13. Remove three front insulator bolts and insulator. 14. Remove power steering reservoir line nut and two bolts retaining pump line at engine lifting eye and steering pump bracket. 15. Disconnect ignition wires from spark plugs and position them aside. Remove 8mm upper timing belt cover bolts and cover. Remove 10mm valve cover bolts. Remove valve cover and discard gasket. 16. Remove idler pulley assembly. 17. Remove water pump pulley bolts and pulley. 18. Remove camshaft timing belt center cover bolts, center cover, and lower cover.

3 19. Turn the engine to top dead center. 20. Using Camshaft Alignment Tool and Camshaft Sprocket Holding Tool, align the camshafts by installing tool into slots on rear of camshafts. 21. Remove timing belt tensioner bolt, tensioner, and belt. Installation

4 1. Loosely install timing belt tensioner, bolt, and belt. Adjust belt tension. Tighten bolts to Nm (26-30 lb-ft). 2. Position lower timing belt cover. Install center cover and bolts. Tighten bolts to 6-8 Nm (53-71 lb-in). 3. Position water pump pulley, securely install the bolts. 4. Install idler pulley assembly. Tighten to 48 Nm (35 lb-ft). 5. Remove camshaft alignment tool. 6. Using a new gasket, position valve cover and install bolts. Tighten the bolts in two steps. Connect the spark plug wires. a. Tighten all bolts to 2 Nm (18 lb-in). b. Tighten to 6-8 Nm (53-71 lb-in). 7. Position upper timing belt cover arid install bolts. Tighten bolts to 3-5 Nm (27-44 lb-in).

5 8. Position the front insulator and power steering hose bracket. Install three bolts to Nm (52-70 lbft). 9. Position front engine support bracket and install six new nuts. Tighten the nuts to Nm (52-70 lbft). 10. Lower and remove floor jack. 11. Position coolant reservoir. Securely install two reservoir screws and one coolant hose clamp screw to inner fender. 12. Install power steering reservoir line nut and two bolts retaining pump line at engine lifting eye and steering pump bracket. Tighten the retainers to 6 Nm (53 lb-in). 13. Position engine intake air resonator. Install one bolt and two nuts. Connect sensor and securely tighten hose clamp to inlet tube. 14. Raise vehicle on hoist. 15. Install lower timing belt cover bolts. Tighten bolts to 6-8 Nm (53-71 lb-in). 16. Using Strap Wrench D85L-6000-A to keep engine from turning, install crankshaft pulley and bolt. Tighten bolt to Nm (81-89 lb-ft). 17. Position serpentine belt into place, rotate drive belt tensioner clockwise, and install belt to remaining pulleys. 18. Position crankshaft pulley shield and securely install screws. 19. Install right front wheel assembly. Tighten wheel nuts to 85 Nm (62-lb-ft). 20. Lower vehicle. 21. Connect battery negative cable. 22. Check operation of the engine.

6 1996 Ford Contour L L DOHC VIN 3 SFI Coolant Temperature Sensor/Switch (For Computer) Description and Operation, Components: Coolant Temperature Sensor Engine Coolant Temperature (ECT) Sensor PURPOSE The Engine Coolant Temperature (ECT) sensor measures varying engine coolant operating temperatures, providing the information to the Powertrain Control Module (PCM). The ECT signal is used to modify ignition timing, EGR flow and air/fuel mixture. OPERATION The varying temperature affects the voltage drop across the sensor terminals, providing electrical signals to the PCM. CONSTRUCTION The ECT is a thermistor device in which resistance decreases as the temperature increases, and increases as the temperature decreases.

7

8

9 1996 Ford Contour L L DOHC VIN 3 SFI Camshaft TSB Title: /02/1996 Engine - Camshaft Timing Procedure Article No /02/96 ENGINE - 2.0L - ENGINE TIMING PROCEDURE - SERVICE TIP FORD: CONTOUR LINCOLN-MERCURY: MYSTIQUE ISSUE: When setting camshaft timing on the 2.0L Zetec engine, there is the possibility of improperly setting the timing to the wrong mark on the crankshaft damper. ACTION: When setting camshaft timing on these vehicles refer to the following Service Procedure to correctly set engine timing. SERVICE PROCEDURE

10 1. Rotate the crankshaft clockwise so that the SECOND timing mark in rotation on the crankshaft damper is aligned with the raised mark on the oil pan as shown in Figure 1. The engine is now at Top Dead Center (TDC) No. 1 cylinder. 2. Using the Camshaft Alignment Timing Tool (T94P-6256-CH) align camshafts by installing the tool into the slots at the rear of the camshafts. Top dead center is now secured with the timing marks aligned and the camshaft alignment tool in position. 3. Follow the steps above and the procedures in Camshaft Timing Section, Page O3-O1A-17 of the 1995 Contour/Mystique Service Manual when setting engine timing.

11 OTHER APPLICABLE ARTICLES: NONE WARRANTY STATUS: INFORMATION ONLY OASIS CODES:

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Noting position for installation reference, disconnect secondary wires from spark plugs. Remove spark plugs. 2. Disconnect negative battery cable. Remove air

More information

1990 Buick Electra Limited

1990 Buick Electra Limited 4. To install remaining components, reverse removal procedure. Coat rocker arm bolts with GM Threadlock (12345493) prior to installation. Fig. 3: Cylinder Head Bolt Tightening Sequence FRONT CRANKSHAFT

More information

2002 Escape Workshop Manual

2002 Escape Workshop Manual SECTION 303-01A: Engine 2.0L Zetec 2002 Escape Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/25/2004 Timing Belt Special Tool(s) Crankshaft TDC Timing Peg 303-574 (T97P-6000-A) Camshaft

More information

Timing Belt: Service and Repair Installation

Timing Belt: Service and Repair Installation 1998 Mercury Mystique L4-122 2.0L DOHC VIN 3 SFI Copyright 2008, ALLDATA 9.50 Page 1 Timing Belt: Service and Repair Installation NOTE:Ford does not provide camshaft gear timing marks, or information to

More information

2002 Explorer Sport/Sport Trac Workshop Manual

2002 Explorer Sport/Sport Trac Workshop Manual Page 1 of 17 SECTION 303-01: Engine 4.0L Single Overhead Camshaft (SOHC) IN-VEHICLE REPAIR Procedure revision date: 07/13/2005 Cylinder Head Special Tool(s) Spark Plug Wire Remover 303-106 (T74P-6666-A)

More information

1 of 10 2/10/2017 5:20 PM

1 of 10 2/10/2017 5:20 PM 1 of 10 2/10/2017 5:20 PM Crankshaft Pulley Removal NOTICE: Do not loosen or remove the crankshaft pulley bolt without first installing the special tools as instructed in this procedure. The crankshaft

More information

Chrysler 2.0L DOHC timing belt procedure REMOVAL

Chrysler 2.0L DOHC timing belt procedure REMOVAL Chrysler 2.0L DOHC timing belt procedure REMOVAL CAUTION: Camshaft or crankshaft should not be rotated after timing belt is removed. Damage to valve components may occur. Always align timing marks before

More information

2/18/2017 Cylinder Head Assembly Service and Repair, Removal and Replacement: Cylinder Head

2/18/2017 Cylinder Head Assembly Service and Repair, Removal and Replacement: Cylinder Head Cylinder Head http://repair.alldata.com/alldata/article/display.action?componentid=65&itypeid=401&nonstandardid=2762152&vehicleid=47645&miles=&printfriendl 1/17 RH Splash Shield Accessory Drive Belt, Thermostat

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect

More information

IN-VEHICLE REPAIR. Timing Drive Components Camshaft Drive Cassette, LH. Special Tool(s) Holding Tool, Camshaft Sprocket (T97T-6256)

IN-VEHICLE REPAIR. Timing Drive Components Camshaft Drive Cassette, LH. Special Tool(s) Holding Tool, Camshaft Sprocket (T97T-6256) 303-01A-1 IN-VEHICLE REPAIR Timing Drive Components Camshaft Drive Cassette, LH 303-01A-1 Special Tool(s) Holding Tool, Camshaft Sprocket 303-564 (T97T-6256) Adapter for 303-564 303-578 (T97T-6256-A) Holding

More information

Timing Drive Components Camshaft Timing

Timing Drive Components Camshaft Timing SECTION 303-01B: Engine 4.0L SOHC 1998 Explorer/Mountaineer Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/17/2002 Timing Drive Components Camshaft Timing Special Tool(s) Timing Chain Tensioner

More information

2004 Nissan/Datsun Truck Quest Mini Van 3.5L SFI DOHC 6cyl Repair Guides Engin...

2004 Nissan/Datsun Truck Quest Mini Van 3.5L SFI DOHC 6cyl Repair Guides Engin... Page 1 of 10 SAVE 20% ON ONLINE SHIP-TO-HOME ORDERS OF $100 OR MORE. Use Code: MOM20 See Details Nissan Quest 2001-02 and 2004-06 REMOVAL & INSTALLATION Timing Chain Cover Removal & Installation 3.5L Engine

More information

IN-VEHICLE REPAIR. Cylinder Head. Special Tool(s) Timing Tool, Crankshaft TDC (T97T-6303-A) or. Special Tool(s) equivalent

IN-VEHICLE REPAIR. Cylinder Head. Special Tool(s) Timing Tool, Crankshaft TDC (T97T-6303-A) or. Special Tool(s) equivalent 303-01A-1 IN-VEHICLE REPAIR Cylinder Head Special Tool(s) Torque Wrench Extension 303-575 (T97T-6256-F) or equivalent Special Tool(s) 303-01A-1 Timing Tool, Crankshaft TDC 303-573 (T97T-6303-A) or equivalent

More information

IN-VEHICLE REPAIR. Engine Front Cover

IN-VEHICLE REPAIR. Engine Front Cover 303-01A-1 IN-VEHICLE REPAIR Engine Front Cover Material Item Specification 303-01A-1 Special Tool(s) SAE 5W-20 Premium WSS-M2C930-A Synthetic Blend Motor Oil Alignment Plate, Camshaft XO-5W20-QSP (in Canada

More information

2001 Chrysler Truck PT Cruiser L4-2.4L VIN B Copyright 2013, ALLDATA Page 1

2001 Chrysler Truck PT Cruiser L4-2.4L VIN B Copyright 2013, ALLDATA Page 1 2001 Chrysler Truck PT Cruiser L4-2.4L VIN B Copyright 2013, ALLDATA 10.52 Page 1 Timing Belt: Service and Repair Timing Belt REMOVAL 1. Disconnect negative battery cable. 2. Raise vehicle on hoist. Remove

More information

DISASSEMBLY Procedure revision date: 11/22/2001

DISASSEMBLY Procedure revision date: 11/22/2001 Page 1 of 31 Evan Groenke From: Daniel Lelovic [dlelovic@rogers.com] Sent: May 8, 2005 12:06 PM To: 'Evan Groenke' Subject: 2.5 L Engine Disassembly SECTION 303-01B: Engine 2.5L 2000 Contour/Mystique Workshop

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT CAUTION: DO NOT turn

More information

NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary.

NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary. Fig. 2: Lower Intake Manifold Bolt Tightening Sequence INTAKE MANIFOLD (UPPER) NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary.

More information

2001 Escort Workshop Manual

2001 Escort Workshop Manual Page 1 of 6 SECTION 303-01B: Engine 2.0L Zetec 2001 Escort Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/26/2004 Timing Drive Components Timing Belt Special Tool(s) Crankshaft TDC Timing

More information

Timing Belt: Service and Repair Timing Belt Replacement

Timing Belt: Service and Repair Timing Belt Replacement 2003 Saturn Truck VUE V6-3.0L VIN B Copyright 2007, ALLDATA 9.50 Page 1 Timing Belt: Service and Repair Timing Belt Replacement Removal Procedure 1. Remove the front timing belt cover. 2. Rotate the crankshaft

More information

Removal. All vehicles. Published: 11-Mar-2014 Engine - TDV6 2.7L Diesel - Timing Belt In-vehicle Repair. Special Tool(s) Check Pin - Camshaft Pulleys

Removal. All vehicles. Published: 11-Mar-2014 Engine - TDV6 2.7L Diesel - Timing Belt In-vehicle Repair. Special Tool(s) Check Pin - Camshaft Pulleys Published: 11-Mar-2014 Engine - TDV6 2.7L Diesel - Timing Belt In-vehicle Repair Special Tool(s) Check Pin - Camshaft Pulleys 303-1132 Timing Pin - Camshaft Pulleys 303-1126 Timing Pin - Automatic Transmission

More information

2001 Ford FOCUS. Submodel: ZTS Engine Type: L4 Liters: 2.0 Fuel Delivery: FI Fuel: GAS. Timing Belt

2001 Ford FOCUS. Submodel: ZTS Engine Type: L4 Liters: 2.0 Fuel Delivery: FI Fuel: GAS. Timing Belt 2001 Ford FOCUS Submodel: ZTS Engine Type: L4 Liters: 2.0 Fuel Delivery: FI Fuel: GAS SECTION 303-01A: Engine??? 2.0L Zetec-E (Zetec) 2001 Focus Workshop Manual IN-VEHICLE REPAIR Procedure revision date:

More information

2/25/2018 Engine, 4.0l Cylinder Head Removal 2008 Chrysler Town and Country (4.0L) - RT MotoLogic

2/25/2018 Engine, 4.0l Cylinder Head Removal 2008 Chrysler Town and Country (4.0L) - RT MotoLogic 2008 Town and Country (4.0L) - RT REMOVAL - CYLINDER HEAD(S) Labor Operations: Click to display a list of Labor Operations associated with this procedure Special Tools: Click to display a list of tools

More information

Service and Repair. Material. Timing chain

Service and Repair. Material. Timing chain ALLDATA Online - 1999 Mercury Cougar V6-153 2.5L DOHC VIN L SFI - Service and... Page 1 of 16 Service and Repair Notes Material Timing chain 1. Remove and discard the camshaft seal. 2. Remove the engine

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect

More information

ALLDATA Online Ford Focus L4-2.0L DOHC VIN 5 - Service and Repair. Service and Repair

ALLDATA Online Ford Focus L4-2.0L DOHC VIN 5 - Service and Repair. Service and Repair Page 1 of 22 Service and Repair NOTE: Ford does not provide camshaft gear timing marks, or information to perform timing belt service without the special tools shown in this procedure. Timing Belt Special

More information

TIMING BELT AND SPROCKET(S) REMOVAL - TIMING BELT

TIMING BELT AND SPROCKET(S) REMOVAL - TIMING BELT TIMING BELT AND SPROCKET(S) REMOVAL - TIMING BELT 1. Disconnect negative battery cable. 2. Raise vehicle on hoist. Remove right front wheel. 3. Remove belt splash shield. 4. Remove accessory drive belts.

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. On Millenia, raise and support vehicle. Remove right front wheel. Remove lower engine covers. 2. On all models, remove accessory

More information

Timing Belt: Service and Repair Removal and Installation Removal

Timing Belt: Service and Repair Removal and Installation Removal 2004 Acura Truck MDX V6-3471cc 3.5L Copyright 2009, ALLDATA 10.10 Page 1 Timing Belt: Service and Repair Removal and Installation Removal 1. Turn the crankshaft so its white mark (A) lines up with the

More information

Cylinder Head. Special Tool(s) Compressor, Valve Spring (T93P-6565-AR) Heavy Duty Floor Crane or equivalent

Cylinder Head. Special Tool(s) Compressor, Valve Spring (T93P-6565-AR) Heavy Duty Floor Crane or equivalent SECTION 303-01C: Engine 5.4L (4V) 2009 Mustang Workshop Manual INSTALLATION Procedure revision date: 04/03/2009 Cylinder Head Special Tool(s) Compressor, Valve Spring 303-452 (T93P-6565-AR) Heavy Duty

More information

Intake Components 1117

Intake Components 1117 Item Part Number Description 1 W705654 Bolt 2 N807309 Bolt (2 req'd) 3 9F460 Bracket 4 N807071 Bolt (5 req'd) 5 9A448 Intake manifold (upper) 6 9E498 Vacuum harness 7 9F792 Fuel injection supply manifold

More information

2002 Crown Victoria/Grand Marquis Workshop Manual

2002 Crown Victoria/Grand Marquis Workshop Manual Page 1 of 24 SECTION 303-01: Engine 2002 Crown Victoria/Grand Marquis Workshop Manual INSTALLATION Procedure revision date: 01/02/2003 Cylinder Heads Special Tool(s) Installer, Crankshaft Vibration Damper

More information

2014 RAM C/V Tradesman

2014 RAM C/V Tradesman Fig. 91: Suction Hose Ball Valve NOTE: View typical 14. Open the suction hose's ball valve to begin refilling the cooling system. 15. When the vacuum gauge reads zero, the system is filled. NOTE: On some

More information

Ford Focus Zetec SVT Timing Belt

Ford Focus Zetec SVT Timing Belt 2000-2004 Ford Focus Zetec SVT Timing Belt Replacement This guide will show you how to replace the timing belt on the 2.0L DOHC Zetec with VCT on a 2002 Ford Focus SVT. This is an interference motor. Written

More information

Engine. Special Tool(s) Adapter for (T97T-6256-A) Adapter for (T97T-6256-D)

Engine. Special Tool(s) Adapter for (T97T-6256-A) Adapter for (T97T-6256-D) SECTION 303-01A: Engine 4.0L SOHC 2009 Mustang Workshop Manual ASSEMBLY Procedure revision date: 05/10/2010 Engine Special Tool(s) Adapter for 303-564 303-578 (T97T-6256-A) Adapter for 303-577 303-576

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect

More information

IN-VEHICLE REPAIR. Engine Front Cover

IN-VEHICLE REPAIR. Engine Front Cover 303-01B-1 IN-VEHICLE REPAIR Engine Front Cover Material Item Specification 303-01B-1 Special Tool(s) Motorcraft SAE 5W-20 WSS-M2C930-A Premium Synthetic Blend 3-Jaw Puller Motor Oil 303-D121 XO-5W20-QSP

More information

GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions

GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions Set Includes: Locking Tool... 536594 Locking Tool... 536595 Crankshaft Holding Tool... 536596 Alignment Gauge... 536608 Belt Installation

More information

ASSEMBLY. Engine. Special Tool(s) Installer, Crankshaft Vibration Damper (T74P-6316-B) Special Tool(s)

ASSEMBLY. Engine. Special Tool(s) Installer, Crankshaft Vibration Damper (T74P-6316-B) Special Tool(s) 303-01A-1 ASSEMBLY Engine Special Tool(s) Tensioner, Timing Chain 303-571 (T97T-6K254-A) Special Tool(s) 303-01A-1 Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Holding Tool, Camshaft Sprocket

More information

REMOVAL AND INSTALLATION: CRA...

REMOVAL AND INSTALLATION: CRA... REMOVAL AND INSTALLATION: CRA... REMOVAL AND INSTALLATION: TIMING BELT (ENGINE - 1.6L ECOBOOST (132KW/180PS) - SIGMA) 303-01A Engine - 1.6L EcoBoost (132kW/180PS) - Sigma 2015 Escape Removal and Installation

More information

2007 Ford Freestyle SEL

2007 Ford Freestyle SEL Fig. 279: Exploded View Of Engine Heads, Intake & Exhaust Components Item Part Number Description 1 9D475 Exhaust gas recirculation (EGR) system module 2 9D477 EGR module tube 3 9F485 RH exhaust manifold

More information

Service and Repair Note:

Service and Repair Note: Service and Repair Note: Ford does not provide camshaft gear timing marks, or information to perform timing belt service without the special tools shown in this procedure. Timing Drive Components - Timing

More information

The following tools will be required to perform this new service procedure outlined in this bulletin:

The following tools will be required to perform this new service procedure outlined in this bulletin: The following new service information outlined in this bulletin will aid technicians in removal and installation of the cylinder head without the removal of the front engine cover. The new service procedure

More information

TIMING BELT REPLACEMENT. Tools Required. J A (KM-421-A) Timing Belt Adjuster J Angle Meter KM-470-B Angular Torque Gage

TIMING BELT REPLACEMENT. Tools Required. J A (KM-421-A) Timing Belt Adjuster J Angle Meter KM-470-B Angular Torque Gage Page 1 of 20 TIMING BELT REPLACEMENT Tools Required J 42492-A (KM-421-A) Timing Belt Adjuster J 45059 Angle Meter KM-470-B Angular Torque Gage Removal Procedure Fig. 37: View Of Throttle Cable CAUTION:

More information

Engine. Special Tool(s) Compressor, Piston Ring 303-D032 (D81L-6002-C) or equivalent. Compressor, Valve Spring (T93P-6565-AR)

Engine. Special Tool(s) Compressor, Piston Ring 303-D032 (D81L-6002-C) or equivalent. Compressor, Valve Spring (T93P-6565-AR) SECTION 303-01C: Engine 5.4L (4V) 2009 Mustang Workshop Manual ASSEMBLY Procedure revision date: 12/12/2008 Engine Special Tool(s) Compressor, Piston Ring 303-D032 (D81L-6002-C) or equivalent Compressor,

More information

Timing Chain: Service and Repair With 2 Piece Tensioner (TSB A) Precaution. Removal This article has been updated with bulletin No A.

Timing Chain: Service and Repair With 2 Piece Tensioner (TSB A) Precaution. Removal This article has been updated with bulletin No A. 1997 Chevrolet Cavalier L4-144 2.4L DOHC VIN T SFI Page 1 Timing Chain: Service and Repair With 2 Piece Tensioner (TSB 67-61-22A) Precaution Bulletin No.: 67-61-22A Date: July, 1998 TIMING CHAIN TENSIONER

More information

IN-VEHICLE SERVICE. Engine Components

IN-VEHICLE SERVICE. Engine Components file://c:\tso\tsocache\vdtom_5368\svk~us~en~file=svk31a14.htm~gen~ref.htm Page 1 of 10 Section 03-01A: Engine, 2.3L I-4 IN-VEHICLE SERVICE 1997 Ranger Workshop Manual Engine Components The views shown

More information

Service and Repair. a. Remove the 2 nuts and 2 upper radiator support. b. Lift out the radiator and cooling fan assembly.

Service and Repair. a. Remove the 2 nuts and 2 upper radiator support. b. Lift out the radiator and cooling fan assembly. Service and Repair REPLACEMENT 1. SEPARATE BATTERY NEGATIVE TERMINAL 2. REMOVE AIR CLEANER INLET NO.1 3. DRAIN ENGINE COOLANT 4. REMOVE V-BANK COVER 5. REMOVE INTAKE AIR CONNECTOR PIPE 6. REMOVE ENGINE

More information

Page 1 of 6 Section 03-01C: Engine, 7.5L MFI 1996 Bronco/F-Series Workshop Manual IN-VEHICLE SERVICE Procedure revision date: 06/19/2000 Cylinder Heads Removal SPECIAL SERVICE TOOL(S) REQUIRED Description

More information

TECHNICAL BULLETIN Engine Vibration/Noise Above 1000 RPM Oil Pump Resonance Install Revised Oil Pump SERVICE DATE MODEL 2002 MY.

TECHNICAL BULLETIN Engine Vibration/Noise Above 1000 RPM Oil Pump Resonance Install Revised Oil Pump SERVICE DATE MODEL 2002 MY. SERVICE V8 XJ Series DATE 12/02 TECHNICAL BULLETIN Engine Vibration/Noise Above 1000 RPM Oil Pump Resonance Install Revised Oil Pump 100-21 MODEL 2002 MY V8 XJ Series VIN F44114 - F55936 Issue: Some 2002

More information

SECTION C Engine 5.4L (3V)

SECTION C Engine 5.4L (3V) 303-01C-i Engine 5.4L (3V) 303-01C-i SECTION 303-01C Engine 5.4L (3V) CONTENTS PAGE IN-VEHICLE REPAIR Engine Front Cover... 303-01C-2 303-01C-2 Engine 5.4L (3V) 303-01C-2 IN-VEHICLE REPAIR Engine Front

More information

DESCRIPTION AND OPERATION

DESCRIPTION AND OPERATION 303-01B-10 Engine 3.0L 303-01B-10 DESCRIPTION AND OPERATION Upper Engine Components G72932 en 303-01B-11 Engine 3.0L 303-01B-11 DESCRIPTION AND OPERATION (Continued) Item Part Number Description 1 9H589

More information

2003 Saturn Vue. SATURN 3.0L V6 DOHC - L-Series After VIN & Vue

2003 Saturn Vue. SATURN 3.0L V6 DOHC - L-Series After VIN & Vue TIMING BELT Removal 1. Disconnect negative battery cable. Remove air cleaner assembly. 2. Raise and support vehicle. Remove right front wheel. Remove lower front splash shield. 3. Lower vehicle. Loosen,

More information

Timing Belt: Service and Repair 2002 Acura Truck MDX V6-3.5L

Timing Belt: Service and Repair 2002 Acura Truck MDX V6-3.5L Timing Belt: Service and Repair 2002 Acura Truck MDX V6-3.5L Timing Belt Removal Special Tools Required - Holder handle 07JAB-001020A - Holder attachment, 50 mm, offset 07MAB-PY3010A - Socket, 19 mm 07JAA-001020A

More information

TECHNICAL SERVICE BULLETIN

TECHNICAL SERVICE BULLETIN TECHNICAL SERVICE BULLETIN SUBJECT: NO.: 09-15-93 Camshaft Timing Belt Replacement/Adjustment GROUP: Engine Service Procedure DATE: Sep.17, 1993 This Bulletin Is Supplied As Technical Information Only

More information

REMOVAL AND INSTALLATION

REMOVAL AND INSTALLATION 303-08-1 Engine Emission Control 303-08-1 REMOVAL AND INSTALLATION Exhaust Gas Recirculation (EGR) Cooler 6.4L Diesel, Vertical Cooler Item Part Number Description 1 Fuel cooler tube 2 W701317 Power steering

More information

2003 Taurus/Sable Workshop Manual

2003 Taurus/Sable Workshop Manual Page 1 of 24 SECTION 303-01A: Engine 3.0L (2V) ASSEMBLY 2003 Taurus/Sable Workshop Manual Engine Special Tool(s) Piston Ring Compressor 303- D032 (D81L-6002-C) Camshaft Bearing Set 303-017 (T65L-6250-A)

More information

8/14/2016 8:12 PM. Bolt: Part No for Type B

8/14/2016 8:12 PM. Bolt: Part No for Type B 1 of 21 2 of 21 REMOVAL 1. DISCONNECT PS RESERVOIR AND REMOVE RESERVOIR BRACKET 2. DISCONNECT WIRE HARNESS BRACKET FOR DLC1 3. REMOVE GENERATOR 4. REMOVE GENERATOR BRACKET 5. w/ ABS: REMOVE NO.3 ABS ACTUATOR

More information

DISASSEMBLY. Engine. CAUTION: Remove the cylinder heads before removing the crankshaft. Failure to do so can result in engine damage.

DISASSEMBLY. Engine. CAUTION: Remove the cylinder heads before removing the crankshaft. Failure to do so can result in engine damage. 303-01A-1 DISASSEMBLY Engine Special Tool(s) Remover, Crankshaft Vibration Damper 303-101 (T74P-3616-A) Special Tool(s) Crankshaft Socket 303-674 303-01A-1 Remover, Crankshaft Vibration Damper 303-773

More information

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft. Lbs. (N.m) A/C Compressor Bracket Bolts Upper Vertical Bolt 16-21 (22-29) Horizontal Bolts 32-43 (43-58) A/C Compressor-To-Bracket Bolts 32-43

More information

2001 Toyota MR ENGINES' '1.8L 4-Cylinder

2001 Toyota MR ENGINES' '1.8L 4-Cylinder TIMING CHAIN Removal 1. Disconnect negative battery cable. Drain cooling system. On Corolla, remove windshield washer fluid reservoir. On Celica, remove upper front fender apron seal and upper radiator

More information

Timing Belt: Service and Repair Timing Belt Replacement

Timing Belt: Service and Repair Timing Belt Replacement 2000 Cadillac Catera V6-3.0L VIN R Copyright 2006, ALLDATA 8.80 Page 1 Timing Belt: Service and Repair Timing Belt Replacement TIMING BELT REPLACEMENT Removal Procedure ^ Tools Required - J 42069 Timing

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION NOTE: For reassembly reference, label all electrical connectors, vacuum hoses and fuel lines before removal. Also place mating marks on engine hood and other major assemblies before

More information

2001 Dodge Dakota ENGINES 4.7L V8

2001 Dodge Dakota ENGINES 4.7L V8 FRONT COVER Removal & Installation 1. Disconnect negative battery cable. Remove drive belt. Remove A/C compressor mounting bolts, and position compressor aside. Drain cooling system. Remove radiator hoses.

More information

VALVE TIMING CHECK-TIMING BELT COVER INSTALLED

VALVE TIMING CHECK-TIMING BELT COVER INSTALLED TIMING BELT SERVICE VALVE TIMING CHECK-TIMING BELT COVER INSTALLED 1. Remove number one spark plug. 2. Using a dial indicator; set number one cylinder to TDC on the compression stroke. 3. Remove the access

More information

2001 Chevrolet Metro LSi ENGINES 1.3L 4-Cylinder - Metro & Firefly (Canadian) Fig. 3: Exploded View Of Timing Belt & Components (Typical)

2001 Chevrolet Metro LSi ENGINES 1.3L 4-Cylinder - Metro & Firefly (Canadian) Fig. 3: Exploded View Of Timing Belt & Components (Typical) Fig. 3: Exploded View Of Timing Belt & Components (Typical) Fig. 4: Aligning Timing Marks 6. Loosen the timing belt tensioner bolt and the stud. 7. After pushing up the tensioner plate completely with

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Raise and

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION Page 1 of 11 REMOVAL & INSTALLATION TIMING BELT Tips Click a link to view tip Tech1 Question: Timing problems P0340 Tech1 Question: 2.2 TIMING PROBLEMS - RESOLVED Removal Tips Click a link to view tip

More information

Engine Front Cover. Special Tool(s) 3-Jaw Puller 303-D121 or equivalent. Installer, Front Cover Oil Seal (T88T-6701-A)

Engine Front Cover. Special Tool(s) 3-Jaw Puller 303-D121 or equivalent. Installer, Front Cover Oil Seal (T88T-6701-A) SECTION 303-01B: Engine 4.6L (3V) 2009 Mustang Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 05/23/2008 Engine Front Cover Special Tool(s) 3-Jaw Puller 303-D121 or equivalent Installer, Front

More information

2006 Expedition/Navigator Workshop Manual

2006 Expedition/Navigator Workshop Manual 7. Remove the RH variable camshaft timing (VCT) oil control solenoid. For additional information, refer to Section 303-14. 8. Remove the RH ignition coils. For additional information, refer to Section

More information

ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L >

ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L > Print 2003 Subaru Forester 2.5L Eng X ENGINE CONTROLS - ON-VEHICLE ADJUSTMENTS ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L > 1. Set the vehicle onto the lift. 2. Lift-up the vehicle. 3. Remove

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Raise and support vehicle. Remove lower engine cover. On Celica and Camry, remove right front wheel. On all models, lower

More information

11/29/2017 Engine Cooling - Coolant Pump - Removal and Installation 2010 Ford Edge MotoLogic Engine Cooling 2010 Edge, MKX

11/29/2017 Engine Cooling - Coolant Pump - Removal and Installation 2010 Ford Edge MotoLogic Engine Cooling 2010 Edge, MKX 2010 Edge Report a problem with this article 303-03 Engine Cooling 2010 Edge, MKX REMOVAL AND INSTALLATION Procedure revision date: 10/04/2010 Coolant Pump Special Tool(s) Camshaft Holding Tool 303-1248

More information

Ford 4.0L SOHC V6 Cam Tools

Ford 4.0L SOHC V6 Cam Tools 655 Eisenhower Drive Owatonna, MN 55060 USA Phone: (507) 455-7000 Tech. Serv.: (800) 533-6127 Fax: (800) 955-8329 Order Entry: (800) 533-6127 Fax: (800) 283-8665 International Sales: (507) 455-7290 Fax:

More information

SECTION C Engine 5.4L (4V)

SECTION C Engine 5.4L (4V) 303-01C-i Engine 5.4L (4V) 303-01C-i SECTION 303-01C Engine 5.4L (4V) CONTENTS PAGE IN-VEHICLE REPAIR Timing Drive Components... 303-01C-2 303-01C-2 Engine 5.4L (4V) 303-01C-2 IN-VEHICLE REPAIR Timing

More information

Zoom and Print Options

Zoom and Print Options Vehicle» Engine, Cooling and Exhaust» Engine» Timing Components» Timing Chain» Service and Repair» Procedures» Timing Chain and Sprockets Replacement Timing Chain and Sprockets Replacement Tools Required

More information

Timing Belt: Service and Repair Timing Belt Replace. Timing Belt Removal

Timing Belt: Service and Repair Timing Belt Replace. Timing Belt Removal 1998 Toyota Corolla DX Sedan 4-Door L4-1762cc 1.8L DOHC MFI Page 1 Timing Belt: Service and Repair Timing Belt Replace Timing Belt Removal SPECIAL SERVICE TOOL (SST) REQUIRED ^ 09213-70010 Crankshaft Pulley

More information

Toyota Camry CE Sedan L4-2.2L DOHC (5S-FE) MFI Timing Belt: Service and Repair

Toyota Camry CE Sedan L4-2.2L DOHC (5S-FE) MFI Timing Belt: Service and Repair Toyota Camry CE Sedan L4-2.2L DOHC (5S-FE) MFI 2001 Timing Belt: Service and Repair REMOVAL 1. REMOVE GENERATOR 2. REMOVE RH FRONT WHEEL 3. REMOVE RH FRONT FENDER APRON SEAL 4. REMOVE PS PUMP DRIVE BELT

More information

Cylinder Head Replacement

Cylinder Head Replacement CYLINDER HEAD REPLACEMENT (EN... CYLINDER HEAD REPLACEMENT (ENGINE MECHANICAL - 1.6L) Document ID# 1430093 Cylinder Head Replacement Tools Required J 45059 Angle Meter KM-470-B Angular Torque Gauge J 42492-A

More information

9/24/2017 Camshaft Timing Chain Removal and Installation Engine Mechanical 2002 Audi A6/S6/Quattro/Allroad MotoLogic

9/24/2017 Camshaft Timing Chain Removal and Installation Engine Mechanical 2002 Audi A6/S6/Quattro/Allroad MotoLogic 2002 A6/S6/Quattro/Allroad The information in this article comes from a service manual containing information that applies to the following engine code: BAS. Section Info: Report a problem with this article

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Rotate engine clockwise and position cylinder No. 1 on TDC of compression stroke. Ensure "O" mark on crankshaft pulley aligns

More information

Page 1 of 5 Section 03-01C: Engine, 4.0L V-6 IN-VEHICLE SERVICE Workshop Manual Camshaft SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Sensor Adjusting Wrench T94T-12270-A Removal NOTE: It is

More information

INSTALLATION. Check that the idler pulley moves smoothly.

INSTALLATION. Check that the idler pulley moves smoothly. ENGINE MECHANICAL (5SFE) INSTALLATION EM23 EM08604 1. INSTALL OIL PUMP PULLEY (a) Align the cutouts of the pulley and shaft, and slide on the pulley. (b) Using, install the pulley nut. 0996010010 (0996201000,

More information

REMOVAL. 16. LOOSEN CRANKSHAFT PULLEY BOLT Using SST, loosen the pulley bolt. SST ( ), EM 20 SST TIMING BELT

REMOVAL. 16. LOOSEN CRANKSHAFT PULLEY BOLT Using SST, loosen the pulley bolt. SST ( ), EM 20 SST TIMING BELT EM20 REMOVAL EM11901 1. REMOVE NO.1 ENGINE UNDER COVER 2. DRAIN ENGINE COOLANT 3. REMOVE AIR CLEANER INLET 4. REMOVE AIR CLEANER ASSEMBLY 5. REMOVE NO.2 CYLINDER HEAD COVER 6. REMOVE IGNITION COILS (See

More information

Vehicle Level Engine, Cooling and Exhaust Engine Cylinder Head Assembly Service and Repair. Service and Repair

Vehicle Level Engine, Cooling and Exhaust Engine Cylinder Head Assembly Service and Repair. Service and Repair Page 1 of 7 Home Account Contact ALLDATA Log Out Help BILL SEIDLES MITSUBISHI Select Vehicle New TSBs Technician's Reference Component Search: OK 2001 Pontiac Sunfire L4-2.2L VIN 4 Conversion Calculator

More information

2005 Hyundai Tucson LX. On some models, engine is equipped with a timing belt and timing chain. Inspect timing chain when replacing timing belt.

2005 Hyundai Tucson LX. On some models, engine is equipped with a timing belt and timing chain. Inspect timing chain when replacing timing belt. TIMING BELT NOTE: On some models, engine is equipped with a timing belt and timing chain. Inspect timing chain when replacing timing belt. Removal 1. Remove the engine cover. See Fig. 1. 2. Remove right

More information

REMOVAL. 1. REMOVE ENGINE UNDER COVER 2. DRAIN ENGINE COOLANT 3. REMOVE RADIATOR ASSEMBLY (See page CO 1 5) 4. REMOVE DRIVE BELT (See page 1) CH

REMOVAL. 1. REMOVE ENGINE UNDER COVER 2. DRAIN ENGINE COOLANT 3. REMOVE RADIATOR ASSEMBLY (See page CO 1 5) 4. REMOVE DRIVE BELT (See page 1) CH ENGINE MECHANICAL (2JZGE) EM1 7 REMOVAL EM1S301 1. REMOVE ENGINE UNDER COVER 2. DRAIN ENGINE COOLANT 3. REMOVE RADIATOR ASSEMBLY (See page CO 1 5) 4. REMOVE DRIVE BELT (See page 1) CH 5. REMOVE PS PUMP

More information

Page 1 of 9 SECTION 303-01B: Engine 2.0L SPI 2002 Focus Workshop Manual ASSEMBLY Procedure revision date: 12/14/2000 Engine Special Tool(s) Crankshaft Rear Seal Pilot 303-329 (T88P-6701-B2) Crankshaft

More information

LEFT CYLINDER HEAD Engine, 3.5L/Cylinder Head/Removal

LEFT CYLINDER HEAD Engine, 3.5L/Cylinder Head/Removal Page 1 of 9 09 - Engine, 3.5L/Cylinder Head/Removal LEFT CYLINDER HEAD Labor Operations: Click to display a list of Labor Operations associated with this procedure 1. Remove the engine cover. 2. Perform

More information

WARNING: ALWAYS relieve fuel pressure before disconnecting any fuel related component. DO NOT allow fuel to contact engine or electrical components.

WARNING: ALWAYS relieve fuel pressure before disconnecting any fuel related component. DO NOT allow fuel to contact engine or electrical components. 4.0L V8 - VINS [K,U] Selected Block 1990 Lexus LS 400 For Lextreme Powertrain 2020 S. Hacienda Blvd. # D Hacienda Heights California 91745 Copyright 1998 Mitchell Repair Information Company, LLC Friday,

More information

1 of 12 11/20/2016 9:32 PM

1 of 12 11/20/2016 9:32 PM 1 of 12 11/20/2016 9:32 PM Caution: After removing timing chain, do not turn crankshaft and camshaft separately, or valves will strike piston heads. Apply new engine oil to the sliding surfaces when Installing

More information

TIMING BELT (5S FE) COMPONENTS

TIMING BELT (5S FE) COMPONENTS ENGINE MECHANICAL Timing Belt (5SFE) EM67 TIMING BELT (5SFE) COMPONENTS REMOVAL OF TIMING BELT 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY CAUTION: Work must be started after approx. 20 seconds

More information

Service and Repair. Removal. Remove the engine cover. Remove the drive belt. Select Vehicle New TSBs Technician's Reference

Service and Repair. Removal. Remove the engine cover. Remove the drive belt. Select Vehicle New TSBs Technician's Reference 1 of 7 4/5/2008 9:30 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 2002 Kia Truck Sedona EX V6-3.5L Vehicle Level Engine,

More information

Timing Belt Replacement

Timing Belt Replacement 2004 Accord Timing Belt Replacement Report a problem with this article NOTE: The following procedure is for the installation of a new timing belt. If you are installing a used belt, refer to the timing

More information

Disconnect negative battery cable and remove coolant bottle cap.

Disconnect negative battery cable and remove coolant bottle cap. 1 of 16 3/25/2012 10:18 AM ools Required SA9105E 3-Bar Engine Support Fixture SA9412G Constant Force Clamp Pliers SA9127E Gage Bar Set Powertrain Assembly Removal Caution: Do not allow smoking or the use

More information

Testing and Inspection. Diagnostic Procedure Step 1-2

Testing and Inspection. Diagnostic Procedure Step 1-2 1 of 4 5/22/2008 7:54 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 2002 Nissan-Datsun Altima 2.5 S L4-2.5L (QR25DE) Vehicle

More information

Tech Talk. Timing Belt 6VD1/6VE1

Tech Talk. Timing Belt 6VD1/6VE1 Holden DOHC V6 Frontera 6VD1 3.2L 1999 2004 Jackaroo 6VE1 3.5L 1998 2004 Rodeo TF 6VD1 3.2L 1998 2003 Rodeo RA 6VE1 3.5L 2003 2005 Important: Read through all the instructions before proceeding with the

More information

https://quickserve.cummins.com/qs2/pubsys2/xml/en/procedures/40/ tr.html

https://quickserve.cummins.com/qs2/pubsys2/xml/en/procedures/40/ tr.html Page 1 of 7 NOTE: The timing pin is used to accurately locate TDC for setting the overhead. The timing pin is typically located below the fuel pump. for front gear train engines, in the front gear housing

More information

Service and Repair REPLACING TIMING BELT/IDLER PULLEY/BELT TENSIONER. Special Tools:

Service and Repair REPLACING TIMING BELT/IDLER PULLEY/BELT TENSIONER. Special Tools: 1 of 9 6/18/2008 8:48 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1999 Volvo V70 XC AWD L5-2.4L Turbo VIN 56 B5254T Vehicle

More information

2010 Transit Connect Workshop Manual. 31. Remove the 3 bolts, thermostat housing and thermostat.

2010 Transit Connect Workshop Manual. 31. Remove the 3 bolts, thermostat housing and thermostat. 31. Remove the 3 bolts, thermostat housing and thermostat. 32. Remove the 2 bolts, stud bolt and the A/C compressor. 33. Remove the bolt and the KS. 34. Remove the 8 bolts and the crankcase vent oil separator.

More information