AN82.10-P-0001M Retrofitting xenon headlamps

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AN82.10-P-0001M Retroitting xenon headlamps 16.12.98 MODEL 220.

adjustment motor E2n1 Right headlamp control module P82.10-2286-06 e Remov al a Danger! Danger! High voltage rom xenon headlamps Do not touch parts under high voltage. Persons AS82.

10-P-1003-01A 1 Disconnect ground cable rom battery AR54.10-P-0003I 2 Remove right ront use and relay module (K40/7) rom right use and relay box (F1/1) 3 Remove ront bumper AR88.

10-P-4730M 5 Remove bottom A-pillar paneling on right 6 Fold back right loor covering until oot support is exposed 7 Remove right oot support 8 Remove cover below instrument panel on right

1 AN82.10-P-0001M Retroitting xenon headlamps MODEL 220.### 1# 2 Headlamp cleaning system cover E1 Let headlamp unit E1m1 Let headlamp range adjustment motor E1n1 Let headlamp control module E2 Right headlamp unit E2m1 Right headlamp range adjustment motor E2n1 Right headlamp control module P e Remov al a Danger! Danger! High voltage rom xenon headlamps Do not touch parts under high voltage. Persons AS82.10-Z A with electronic implants (e.g. pacemakers) should never work on xenon headlamps. i Retroitting xenon headlamps Models 129, 140, 202, 220 AH82.10-P A 1 Disconnect ground cable rom battery AR54.10-P-0003I 2 Remove right ront use and relay module (K40/7) rom right use and relay box (F1/1) 3 Remove ront bumper AR88.20-P-2000M 4 Remove headlamp units i Parts are no longer required AR82.10-P-4730M 5 Remove bottom A-pillar paneling on right 6 Fold back right loor covering until oot support is exposed 7 Remove right oot support 8 Remove cover below instrument panel on right AR68.10-P-1520M 8 Remove cover below instrument panel on let AR68.10-P-1500M 10 Remove data link connector (X11/4) 11 Remove let ront door sill molding 12 Remove ront let loor covering 13 Open let ront cable duct d Installation AR68.20-P-2050M 14 Install xenon headlamps AR82.10-P-4730MA 15 Retroitting headlamp range adjustment wiring harness AN54.18-P M Copyright DaimlerChrysler AG CD-Ausgabe G/09/05. This WIS print-out will not be recorde d by Modiication services. Page 1

2 16 Install headlamp range adjustment control module i Behind right rear oot support AR82.10-P-4081M 17 Retroit headlamp cleaning system i On vehicles without headlamp cleaning system AN82.15-P-0001M (code 600) see installation instructions or special equipment 18 Complete vehicle 19 Aixing warning stickers AN82.10-P A Testing 20 Enter version coding i Star-diagnosis 21 Adjust xenon headlamp to zero position i Star-diagnosis 22 Check and correct headlamp adjustment e AP82.10-P-8260M Parts ordering notes Part no. Designation Quantity KG 54 Headlamp range adjustment wiring harness 1 KG 82 Xenon headlamp, right-hand steering 2 KG 82 Headlamp range adjustment control module 1 Copyright DaimlerChrysler AG CD-Ausgabe G/09/05. This WIS print-out will not be recorde d by Modiication services. Page 2

3 AH82.10-P A Retroitting xenon headlamps Model 129 as o , i 140, 202 as o , 210 up to , 220 i Xenon headlamps must only be retroitted in combination with a headlamp cleaning system (code 600). Always install the dynamic headlamp range adjustment supplied! It is not necessary or the vehicle to be presented to an oicial inspection center. Copyright DaimlerChrysler AG CD-Ausgabe G/09/05. This WIS print-out will not be recorde d by Modiication services. Page 1

4 AR88.20-P-2000M Remove/install ront bumper MODEL /374 /375 /376 /378 /379 MODEL /026 /028 /063 /065 /070 /073 /075 /125 /128 /165 /170 /173 /175 /176 /178 /179 /875 /878 Model Bumper 1 A Foam insert 1 B Retaining plate 2 Bolt 3 Nut 11 Antenna line P Model Air inlet grille 5 Bracket 6 Bolt 7 Retaining bracket B14 Outside temperature display temperature sensor X26/27 Front bumper PTS connector P Copyright DaimlerChrysler AG CD-Ausgabe G/09/05. This WIS print-out will not be recorde d by Modiication services. Page 1

5 Model Cover 9 Expansion rivets 10 Bolt P e d Remov e/install a Danger! Risk o death cased by vehicle slipping or toppling o o the liting platorm. Align vehicle between the columns o the hydraulic AS00.00-Z A hoist and position the our support plates below the hoist support points speciied by the vehicle manuacturer. 1 Expose antenna line (11) or TV antenna i Electrical plug socket in let use box. i Installation: Install new tie straps. 2.1 Remove bottom engine compartment paneling Engine 112, 113, 137, 275 AR61.20-P-1105M i Only remove ront part 3.1 Remove bottom part o noise encapsulation Engine 613, 628, 648 AR94.30-P-5300M 4 Pull outside temperature display temperature sensor (B14) out o bumper i Only remove ront part 5 Unlock and separate ront bumper PTS connector i To unlock, pivot lock lap in direction o arrow. (X26/27) 6 Remove ender liner rom ront ender i Remove only ront section o ender liner. AR88.10-P-1300M 7 Unscrew bolt (6) 8 Pivot retaining bracket (7) toward center o vehicle, pull out to rear and remove 9.1 Remove expansion rivets (9) and cover (8) Model Remove bolt (10) Model Unscrew bolt (2) 12 Unclip air inlet grate (4) i Do not damage paint. 13 Unscrew nuts (3). 14 Remove bumper (1) toward ront i Installation: Ensure that retainer tabs on rear bumper (1) are pushed behind bracket (5) 15.1 Modiy AMG bumper i See installation instructions or accessories: # Model 215 E Retroit AMG trims AZ88.00-P-0001K Model 220 E Retroit AMG trims AZ88.00-P-0001F 16 Install in the reverse order Copyright DaimlerChrysler AG CD-Ausgabe G/09/05. This WIS print-out will not be recorde d by Modiication services. Page 2

AR68.10-P-1520M Removing and installing cover below instrument panel (right) 17.11.

10-2002-06 e d Remov e/install 1 Remove cover (1) with catch lugs (2) out o knee i Installation: Install both ront catch

on heater housing (6) (arrows) on heater housing (6).

3 Unscrew screws (4) 4 Remove knee protection (3) with hooks (5), (4 each) downward out o instrument panel and

6 AR68.10-P-1520M Removing and installing cover below instrument panel (right) MODEL Front cover 2 Tabs 3 Knee protection 4 Bolts 5 Hook 6 Heater housing P e d Remov e/install 1 Remove cover (1) with catch lugs (2) out o knee i Installation: Install both ront catch lugs protection (3) toward ront and rear rom both (arrows) or cover (1) into retaining bracket retaining brackets (arrows) on heater housing (6) (arrows) on heater housing (6). 2 Unclip ootwell illuminations rom knee protection (3) and disconnect connector. 3 Unscrew screws (4) 4 Remove knee protection (3) with hooks (5), (4 each) downward out o instrument panel and simultaneously rom center console. 5 Install in reverse sequence. p Installation: Ensure that sideguide lugs (arrow) o knee protection (3) are correctly installed in area o center console (arrow). Copyright DaimlerChrysler AG CD-Ausgabe G/09/05. This WIS print-out will not be recorde d by Modiication services. Page 1

AR68.10-P-1500M Removing and installing cover below instrument panel (let) 13.1.98 MODEL 220 1 Front cover 2 Insert lugs 3 Knee guard 4 Screws 5 Hook P68.

(2) toward ront i Installation: Insert cover (1) in guide (arrow) out o knee guard (3) and remove downward out o on

connectors 4 Unscrew screws (4), (4 each) 5 Push knee guard (3) with hooks (5), (4 each) toward rear out o instrument

lug or the knee guard is inserted properly in the area o the center console (arrow) Copyright DaimlerChrysler AG 02.

7 AR68.10-P-1500M Removing and installing cover below instrument panel (let) MODEL Front cover 2 Insert lugs 3 Knee guard 4 Screws 5 Hook P e d Remov al, installation 1 Unscrew mounting nut or ront cover (1) 2 Slide ront cover (1) with insert lugs (2) toward ront i Installation: Insert cover (1) in guide (arrow) out o knee guard (3) and remove downward out o on accelerator pedal guide (arrow) over accelerator pedal 3 Unclip ootwell lamp rom knee guard (3) and disconnect connectors 4 Unscrew screws (4), (4 each) 5 Push knee guard (3) with hooks (5), (4 each) toward rear out o instrument panel and simultaneously out o center console 6 Install in opposite order p Installation: Ensure that the side guide lug or the knee guard is inserted properly in the area o the center console (arrow) Copyright DaimlerChrysler AG CD-Ausgabe G/09/05. This WIS print-out will not be recorde d by Modiication services. Page 1

8 AR68.20-P-2050M Removing and installing ront loor covering (let) MODEL 215, 220 Illustrated on model Edge guard 2 Door sill molding 3 Clip 4 Panel 5 Clip 6 Accelerator pedal 7 Floor covering P e d Remov al, installation 1.1 Remove ront seat i Model 220 AR91.10-P-1000M 1.2 Move ront seat back as ar as possible i Model Remove cover below instrument panel (let) i Model 220 AR68.10-P-1500M i Model 215 AR68.10-P-1500N 3 Pull o door sill molding (2) i Door sill molding astened with 3 clips 4 Pull o edge guard (1) in lower area on A-pillar 5 Remove panel (4) i Fastened with 2 clips in addition 6 Remove accelerator pedal (6) AR30.12-P-1321I 7 Lit loor covering (7) at rear, remove at center console and then remove towards rear 8 Install in opposite order i Installation: Insert loor covering (8) in area o center console (arrows) Copyright DaimlerChrysler AG CD-Ausgabe G/09/05. This WIS print-out will not be recorde d by Modiication services. Page 1

9 AN54.18-P M Retroitting headlamp range adjustment wiring harness Model Headlamp range adjustment wiring harness F1/140 Fuse 40 M36 Let headlamp range adjuster M37 Right headlamp range adjuster N71 Headlamp range adjustment control module W36/1 Ground (right ootwell) X11/4 Data link connector Z37/2 CAN engine bus (low) connector sleeve Z37/3 CAN engine bus (high) connector sleeve green Green cable (CAN low) green/white Green/white cable (CAN high) blue/white Blue/white cable (data link connector) 1 Route headlamp range adjustment wiring harness (1) along the existing cables in the vehicle. P F1/140 Fuse 40 M36 Let headlamp range adjuster M37 Right headlamp range adjuster N71 Headlamp range adjustment control module W36/1 Ground (right ootwell) X11/4 Data link connector Z37/2 CAN engine bus (low) connector sleeve Z37/3 CAN engine bus (high) connector sleeve P Copyright DaimlerChrysler AG CD-Ausgabe G/09/05. This WIS print-out will not be recorde d by Modiication services. Page 1

2 Route headlamp range adjustment wiring harness (1) through the

3 Route headlamp range adjustment wiring harness (1) out o the

along the existing cable to the right headlamp unit. P82.

the vehicle and ix to existing es. cabl P82.

branch-o line to let headlamp range adjuster (M36) along the

10 2 Route headlamp range adjustment wiring harness (1) through the use and relay box (F1/1) into the right ootwell. 3 Route headlamp range adjustment wiring harness (1) out o the use and relay box (F1/1) through the existing grommet (see enlarged view on right). 4 Mount dark blue use holder on dark blue mounting location (40) and assign with use (10A). 5 Route branch-o line to right headlamp range adjuster (M37) along the existing cable to the right headlamp unit. P i Fix headlamp range adjustment wiring harness (1) to existing cable straps. 6 Route wiring harness (1) along the bulkhead on the let side o the vehicle and ix to existing es. cabl P F1/1 Front passenger-side use and relay box 7 Route branch-o line to let headlamp range adjuster (M36) along the existing cable to the let headlamp unit. P i Fix wiring harness (1) to existing cable straps. P Copyright DaimlerChrysler AG CD-Ausgabe G/09/05. This WIS print-out will not be recorde d by Modiication services. Page 2

8 Route headlamp range adjustment wiring harness (1)

9 Connect brown cable to ground (right ootwell) (W36/1).

wiring harness (1) to headlamp range adjustment control

11 Route headlamp range adjustment wiring harness (1)

12 Route headlamp range adjustment wiring harness (1)

connector sleeve (Z37/2, Z37/3) in the let cable duct and

10-2278-03 13 Connect green cable (gn) to the CAN engine

bus (high) connector sleeve (Z37/3) using a solder X11/4

rom the headlamp range adjustment wiring harness (1) to

11 8 Route headlamp range adjustment wiring harness (1) along existing cables to the center console and ix. 9 Connect brown cable to ground (right ootwell) (W36/1). 10 Connect branch-o line o headlamp range adjustment wiring harness (1) to headlamp range adjustment control module (N71). 11 Route headlamp range adjustment wiring harness (1) behind center console into the let ootwell. 12 Route headlamp range adjustment wiring harness (1) along existing cables to the CAN engine bus (low)/(high) connector sleeve (Z37/2, Z37/3) in the let cable duct and ix. P Connect green cable (gn) to the CAN engine bus (low) connector sleeve (Z37/2) using a solder connector. 14 Connect green/white cable (gn/ws) to the CAN engine bus (high) connector sleeve (Z37/3) using a solder connector. X11/4 Data link connector 15 Solder blue/white cable (bl/ws) rom the headlamp range adjustment wiring harness (1) to the white/blue (ws/bl) cable rom chamber 15 o the data link connector and insulate. P P Copyright DaimlerChrysler AG CD-Ausgabe G/09/05. This WIS print-out will not be recorde d by Modiication services. Page 3

AR82.10-P-4081M Removing and installing headlamp range control module 5.6.

Screws N71 Headlamp range adjustment control module P82.

10-P-1030-07I 2 Disconnect ground lead rom battery AR54.

in passenger ootwell i Grip mounting plate at top and old down into and old down into ootwell ootwell 5 Release

12 AR82.10-P-4081M Removing and installing headlamp range control module MODEL 215, 220 with CODE (612b) Xenon headlamps Illustrated on model Installation plate 2 Connector 3 Screws N71 Headlamp range adjustment control module P ed Remov al, installation 1 Connect quiescent current retention unit AR54.10-P I 2 Disconnect ground lead rom battery AR54.10-P-0003I 3 Fold back loor covering in passenger ootwell and remove Styrooam panel 4 Remove mounting plate (1) in passenger ootwell i Grip mounting plate at top and old down into and old down into ootwell ootwell 5 Release catch and disconnect connector (2) 6 Unscrew screws (3) and remove headlamp range adjustment control module (N71) rom mounting plate 7 Install in opposite order Copyright DaimlerChrysler AG CD-Ausgabe G/09/05. This WIS print-out will not be recorde d by Modiication services. Page 1

13 AN82.15-P-0001M Retroitting headlamp cleaning system MODEL 220.### 1# 2 Telescoping nozzle cover 3 Nozzle 4 Telescoping element 5 Washer luid hose 5b Connector 110 5c Connector, straight 6 Washer pump connector M5/2 Headlamp washer luid pump S1 Exterior lamp switch S1x1 Switch headlamp cleaning system P e Remov al 1 Remove washer luid reservoir o headlamp cleaning system and drain AR82.35-P-6000M 2 Remove bottom engine compartment paneling AR61.20-P-1105M 3 Remove ront bumper i Part eliminated AR88.20-P-2000M 4 Remove exterior lamp switch (S1) i Part eliminated d Installation 5 Install telescoping nozzle headlamp o cleaning system AR82.15-P-6100M 6 Retroit washer luid reservoir and washer luid hose AN82.15-P M 7 Install ront bumper with covers or headlamp cleaning system i Paint bumper to match color o car. AR88.20-P-2000M 8 Install exterior lamp switch (S1) with headlamp cleaning system switch (S1x1) 9 Complete vehicle Checking 10 Check headlamp cleaning system luid level, correct e AP82.35-P-8210Z 11 Perorm version coding or "headlamp cleaning i See STAR diagnosis system" Copyright DaimlerChrysler AG CD-Ausgabe G/09/05. This WIS print-out will not be recorde d by Modiication services. Page 1

14 12 Check or proper unction Parts ordering notes Part no. Designation Quantity KG54 Exterior lamp switch 1 KG88 Front bumper with covers or headlamp cleaning system 1 KG86 Centriugal pump 1 KG86 Telescoping nozzle with one insert nozzle each (right and let dierent) and mounting parts 2 KG86 T-itting and hose (center, right and let) 4 KG86 Connector (110 ) 2 KG86 Connector (straight) 1 KG99 Grommet or centriugal pump 1 Copyright DaimlerChrysler AG CD-Ausgabe G/09/05. This WIS print-out will not be recorde d by Modiication services. Page 2

AN82.10-P-0001FB Retrofit xenon headlamps MODEL 210.### 1# as of

AN82.10-P-0001FB Retrofit xenon headlamps 3.11.99 MODEL 210.### 1# as of 1.7.99 Illustrated on model 210 sedan A51 Headlamp range adjustment rear A52 Front (headlamp range adjustment) E1 Left lamp unit