2006 MINI Cooper ACCESSORIES & EQUIPMENT Audio, Navigation & Anti-Theft Systems - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

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1 Fig. 1: Locating Radio Receiver Retaining Screws 2006 MINI Cooper ACCESSORIES & EQUIPMENT Audio, Navigation & Anti-Theft Systems - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S MONO RADIO REMOVING AND INSTALLING/REPLACING RADIO RECEIVER (BUILT-IN UNIT) Necessary Preliminary Tasks: Remove cover strips for front center console. Refer to REMOVING/INSTALLING OR REPLACING TRIM BETWEEN FRONT CENTER CONSOLE AND INSTRUMENT PANEL. Release screws (1) and pull radio receiver back.

2 Remove holder (1) for radio wiring harness. Unfasten plug connection (2) and disconnect. Disconnect antenna plug (3) and remove radio receiver. Fig. 2: Removing Radio Receiver REMOVING AND INSTALLING / REPLACING CD CHANGER NOTE: The CD changer is located in the luggage compartment on the right hand side. Remove screws (1). Disconnect plug connections (2).

3 Remove screws (3) securing CD changer to CD changer mounting bracket. Fig. 3: Identifying CD Changer Plug Connections REMOVING AND INSTALLING/REPLACING ROOF AERIAL Operation is identical to REMOVING AND INSTALLING/REPLACING ROOF AERIAL. SPEAKER AND COVER REMOVING AND INSTALLING/REPLACING SPEAKER (FRONT DOOR) Necessary Preliminary Tasks: Remove front door trim. Refer to REMOVING AND INSTALLING FRONT LEFT OR RIGHT DOOR TRIM PANEL.

4 Release screws (1) and withdraw speaker. Disconnect plug connection and remove speaker. Fig. 4: Removing Front Speaker Retaining Screws REMOVING AND INSTALLING/REPLACING REAR SPEAKER Remove rear left or right trim. Refer to REMOVING AND INSTALLING REAR LEFT OR RIGHT SIDE TRIM PANEL. Remove screws (1). Disconnect plug for speaker.

5 Fig. 5: Identifying Rear Speaker Retaining Screws REMOVING AND INSTALLING/REPLACING TWEETER Remove door trim panel. Refer to REMOVING AND INSTALLING FRONT LEFT OR RIGHT DOOR TRIM PANEL. Release guide lugs (1). Remove speaker from housing. Disconnect plug for speaker.

6 Fig. 6: View Of Guide Lugs AERIAL/ANTENNA REMOVING AND INSTALLING/REPLACING ROOF AERIAL Remove trims for rear roof pillars. Refer to REMOVING AND INSTALLING/REPLACING TRIM FOR REAR LEFT OR RIGHT ROOF PILLAR (C-PILLAR). Remove top trims on door pillars. Refer to REMOVING AND INSTALLING OR REPLACING TRIM ON LEFT OR RIGHT DOOR PILLAR (TOP). Remove rear grab handles. Refer to REMOVING AND INSTALLING OR REPLACING REAR GRAB HANDLE Vehicles With Sunroof Only:

7 Remove rear sunroof finisher. Refer to REMOVING AND INSTALLING/REPLACING SUNROOF FINISHER - REAR. Unscrew aerial and remove. Fig. 7: Removing Aerial Rotate cover as shown to release and remove it.

8 Fig. 8: Aligning Cover For Removal Remove nut (1) and seal. Tightening torque, refer to AZ in AUDIO, NAVIGATION AND ANTI-THEFT - TIGHTENING TORQUES - COOPER (1.6L) R50/W10.

9 Fig. 9: Identifying Aerial Nut CAUTION: The following step involves having to lower the rear edge of the headliner. Care must be taken as the headliner creases very easily. Release antenna base from roof. Disconnect connector (1). Pull safety clip (2) in direction shown and disconnect connector (3). Install Hint: Ensure aerial base is positioned in its correct orientation (rearwards).

10 Fig. 10: View Of Antenna Base REAR WINDOW AERIAL/ANTENNA REMOVING AND INSTALLING/REPLACING DIVERSITY ANTENNA AMPLIFIER (BMW BUSINESS/MINI BOOST RADIO FROM 07/2004) Necessary Preliminary Tasks: Remove trim for rear lid at bottom. Refer to REMOVING AND INSTALLING/REPLACING TRIM FOR LOWER REAR LID. Disconnect plug connection (1). Release screws (2) and remove aerial/antenna amplifier (3).

11 Fig. 11: Locating Amplifier Retaining Screws REMOVING AND INSTALLING/REPLACING ANTENNA AMPLIFIER Remove rear right trim. Refer to REMOVING AND INSTALLING REAR LEFT OR RIGHT SIDE TRIM PANEL. Disconnect plug connections (1). Remove Torx screws (2). Tightening torque, refer to AZ in AUDIO, NAVIGATION AND ANTI-THEFT - TIGHTENING TORQUES - Cooper (1.6L) R50/W10. Remove antenna amplifier (3).

12 Installation: 2006 MINI Cooper Fig. 12: Removing Antenna Amplifier REMOVING AND INSTALLING/REPLACING BLOCKING CIRCUIT (BMW BUSINESS/MINI BOOST RADIO FROM 07/2004) Necessary Preliminary Tasks: Remove side rear window frame trim. Refer to REMOVING AND INSTALLING/REPLACING TRIM FOR REAR WINDOW FRAME ON LEFT OR RIGHT. Unclip wiring harness (1) as illustrated. Release screw (2). Disconnect plug connections (4) and remove blocking circuit (3).

13 If necessary, replace faulty clips. Check installation position of wiring harness (1), correct if necessary. Fig. 13: Identifying Blocking Circuit Wiring Harness REMOVING AND INSTALLING/REPLACING TV AMPLIFIER (C-PILLAR, LEFT AND RIGHT) Remove C-pillar trim panel. Refer to REMOVING AND INSTALLING/REPLACING TRIM FOR REAR LEFT OR RIGHT ROOF PILLAR (C-PILLAR). Disconnect window connector (1). Disconnect antenna plug (2). Remove Torx screw (3).

14 TORQUES - Cooper (1.6L) R50/W10. Remove TV amplifier (4). Fig. 14: Removing TV Amplifier ANTI-THEFT ALARM SYSTEM REMOVING AND INSTALLING OR REPLACING TILT SENDER (FOR BURGLAR ALARM) Open tailgate. Release clips (1) and remove left hand access panel (2).

15 Fig. 15: Identifying Clips On Left Hand Access Panel Remove bolts (1).

16 Fig. 16: Locating Retaining Bolts Disconnect connector (1) and remove tilt sender.

17 Fig. 17: View Of Tilt Sender REMOVING AND INSTALLING/REPLACING ULTRASOUND MODULE Remove ultrasound module housing (1) and disconnect multiplug.

18 Fig. 18: Removing Ultrasound Module Housing Replacement: Lever out retaining clips (1) and remove ultrasound module (2).

19 Fig. 19: Identifying Ultrasound Module Retaining Clips AIRBAG TRIGGERING UNIT, DIAGNOSTICS REMOVING AND INSTALLING/REPLACING AIRBAG CONTROL UNIT (BUILD DATE UP TO 07/2004) WARNING: Comply with airbag safety regulations. Incorrect handling can activate airbag and cause injury. Refer to AIR BAG SAFETY PRECAUTIONS for model year 2002, or AIR BAG SAFETY PRECAUTIONS for model year 2003, or AIR BAG SAFETY PRECAUTIONS for model years Necessary Preliminary Tasks: Disconnect battery negative lead. Refer to INSTRUCTIONS FOR DISCONNECTING AND CONNECTING BATTERY.

20 Fold carpet floor over parking brake to expose airbag control unit MINI Cooper Remove both front entrance cover strips. Refer to REMOVING AND INSTALLING/REPLACING FRONT LEFT OR RIGHT ENTRANCE COVER STRIP (INSIDE). Remove storage compartment. Refer to REMOVING AND INSTALLING FRONT CENTER CONSOLE. Remove rear storage compartment holder. Refer to REMOVING AND INSTALLING / REPLACING REAR STORAGE COMPARTMENT HOLDER. Remove rear seat. Refer to REMOVING AND INSTALLING OR REPLACING REAR SEAT Unscrew nuts (1). Raise console lower section (2) slightly and feed out plug housing (3). Remove console lower section (2). Fig. 20: Removing Lower Console Section Detach carpet floor from locators (1). Feed seat wiring harness (2) out of carpet floor.

21 Fig. 21: Locating Carpet Locators Unfasten plug connection (1) and disconnect. Unscrew nuts (2). Installation: Before screwing down airbag control unit, make sure negative lead (4) is resting on associated stud bolt. Tightening torque, refer to AZ in AUDIO, NAVIGATION AND ANTI-THEFT - TIGHTENING TORQUES - Cooper (1.6L) R50/W10. Lift out airbag control unit (3).

22 Fig. 22: Identifying Airbag Control Unit Plug Connection REMOVING AND INSTALLING/REPLACING AIRBAG CONTROL UNIT (FROM BUILD DATE 07/2004) WARNING: Comply with airbag safety regulations. Incorrect handling can activate airbag and cause injury. Refer to AIR BAG SAFETY PRECAUTIONS. Necessary Preliminary Tasks: Disconnect battery negative lead. Refer to INSTRUCTIONS FOR DISCONNECTING AND CONNECTING BATTERY. Remove rear storage compartment. Refer to REMOVING AND INSTALLING REAR CENTER CONSOLE and/or REMOVING AND INSTALLING REAR STORAGE COMPARTMENT (WITH CENTER ARMREST).

23 IMPORTANT: Cutting line (1) must be completely covered by lug (2) of rear storage compartment (3) and storage compartment (4). Fig. 23: Identifying Cutting Line Carefully cut through carpet (1) in area (2). Fold back carpet (1) in direction of arrow.

24 Fig. 24: Aligning Cut Carpet Remove cover (1) in upward direction from airbag control unit (2).

25 Fig. 25: Removing Cover From Airbag Control Unit Release screw (1) and nuts (2). Installation: Before screwing down airbag control unit (3), make existing negative leads (5) are correctly positioned. Tightening torque, refer to AZ in AUDIO, NAVIGATION AND ANTI-THEFT - TIGHTENING TORQUES - Cooper (1.6L) R50/W10. Raise airbag control unit (3) slightly and disconnect plug connection (4). Remove airbag control unit (3).

26 Fig. 26: Identifying Airbag Control Unit Retaining Screw And Nuts Pierce carpet (1) at marked points. Feed cable ties (2) through holes created and pull carpet (1) together exactly.

27 Fig. 27: View Of Cable Tie Attachment Areas REMOVING AND INSTALLING (REPLACING) IMPACT SENSOR FOR LEFT OR RIGHT SIDE AIRBAG WARNING: Comply with airbag safety regulations. Incorrect handling can activate airbag and cause injury. Refer to AIR BAG SAFETY PRECAUTIONS for model year 2002, or AIR BAG SAFETY PRECAUTIONS for model year 2003, or AIR BAG SAFETY PRECAUTIONS for model years Necessary Preliminary Tasks: Turn ignition key to "0" position Remove rear seat. Refer to REMOVING AND INSTALLING OR REPLACING REAR SEAT Detach front edge of rear side trim panel to provide access to impact sensor. Refer to REMOVING AND INSTALLING REAR LEFT OR RIGHT SIDE TRIM PANEL. Disconnect plug connection (1). Loosen screws (2). Tightening torque, refer to AZ in AUDIO, NAVIGATION AND ANTI-THEFT - TIGHTENING

28 TORQUES - Cooper (1.6L) R50/W10. Installation: Make sure arrow (3) on impact sensor points to outside of car. Fig. 28: Disconnecting Plug Connections Replacement only: Carry out coding/programming.

29 Enabling seat occupancy detector (OC3 mat): 2006 MINI Cooper Fig. 29: Identifying Coding/Programming Unit REPLACING SENSOR MAT (OC3 MAT) FOR PASSENGER SEAT OCCUPANCY DETECTOR WARNING: US/CDN front passenger seat (with OC3 mat) only: The OC3 mat can only be removed in conjunction with the support from the seat cover. If OC3 mat or support is defective, both parts may only be replaced together. After fitting seat cover, enable OC3 mat with diagnosis system. The operation for removing the OC3 mat is described in: Removing seat cover for front passenger seat. Refer to REPLACING SEAT COVER FOR LEFT OR RIGHT FRONT SEAT (TU) or REPLACING SEAT COVER ON LEFT OR RIGHT FRONT SEAT (NORMAL/MANUAL).

30 Connect diagnosis system. Release seat occupancy detector. Clear fault memory if necessary. ON-BOARD COMPUTER REMOVING AND INSTALLING/REPLACING OUTSIDE TEMPERATURE SENSOR Necessary Preliminary Tasks: Remove front bumper trim. Refer to REMOVING AND INSTALLING FRONT BUMPER TRIM. Remove outside temperature sensor (1). Fig. 30: Removing Outside Temperature Sensor

31 NAVIGATION SYSTEMS NOTES ON HANDLING NAVIGATION COMPUTERS All Model Series: CAUTION: Risk of damage! The navigation computer must not be disconnected from the power supply while the LED on the computer remains lit (the LED goes out after approx. 1 minute). NOTE: To ensure full operation of all the communications components, it is necessary in new cars to insert a Road Map CD in the navigation computer. This is absolutely essential as certain functions are disabled for distribution channels. These functions will only be available again after a Road Map CD has been inserted. The mode preset at the factory is automatically reset when this CD is inserted. Software Installation: The navigation software must be loaded with terminal 15 activated and the navigation system ready for operation. Make sure there is a stable power supply. If necessary, connect a battery charger to the vehicle. The charging operation must not be interrupted (terminal 15 remains activated). When Replacing Navigation Computer: From E65/66: Carry out coding of navigation computer with aid of Diagnosis and Information System via "CIP". To E65/66: Carry out coding of navigation computer with aid of Diagnosis and Information System in path "1 Recoding". E46 (with radio navigation) only: When Replacing Navigation Computer: Connect Diagnosis and Information System to vehicle. Switch on ignition. Select Coding/Programming. Select path "3 Coding ZCS".

32 Select vehicle. Select path "4 Retrofitting". Select menu item "3 Instrument cluster". Select menu item "2 Language". Select the desired languages following the user prompting. Start coding of the instrument cluster. After the prompt from the Diagnosis and Information System "Now follow the instructions on the onboard monitor", insert the operating software CD. The following note appears from DIS CD 25 software (and higher): "With radio navigation insert the operating software CD in the computer and wait until it is ejected. Then follow the instructions on the display. This procedure takes several minutes". NOTE: The ignition must not be turned off and then on again during this procedure. The software is loaded when the operating software CD is ejected. Carry out coding of navigation computer with aid of Diagnosis and Information System in path "1 Recoding". If the software is updated at a later stage, the last step is omitted if the navigation computer is already configured for a navigation system (radio navigation or navigation system) REMOVING AND INSTALLING/REPLACING NAVIGATION COMPUTER WITH CD- DRIVE NOTE: For Special Tool identification, see AUDIO, NAVIGATION AND ANTI-THEFT - TIGHTENING TORQUES - COOPER (1.6L) R50/W10. Special Tools Required: Necessary Preliminary Tasks: Comply with notes and instructions on handling navigation computers. Refer to NOTES ON HANDLING NAVIGATION COMPUTERS. Remove right front seat. Refer to REMOVING AND INSTALLING DRIVER'S OR FRONT PASSENGER SEAT (NORMAL / MANUAL). If necessary, remove rear right foot mat. Unfasten screws (1 and 2). Lift housing (3) out of air duct (5) and floor carpet.

33 Installation: Insert tab (4) below air duct (5). Fig. 31: Locating Tab On Housing Open flap (1). Release screws (2) and move cover (3) forwards.

34 Fig. 32: Opening Flap Of Housing Disconnect plug connections (1). Remove navigation computer (2) complete with cover (5). Replacement only: Release nuts (3). Remove navigation computer (2) with holder (4) from cover (5).

35 Fig. 33: Removing Navigation Computer With Cover Installation: Fit cable grommet (1) correctly in housing (2).

36 Fig. 34: View Of Cable Grommet In Housing Replacement only: Unlock navigation computer (1) with special tool and pull out of holder (2).

37 Fig. 35: Removing Navigation Computer Replacement only: Carry out coding/programming.

38 Fig. 36: Identifying Programming Equipment

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