AAF Herman Nelson. Classmate Conventional Unit Ventilator. AH 1-8 AV 1-6 Vintage A / No Vintage. Last Manufactured: 1990

Transcription

1 Replacement Parts List Revision R /207 AAF Herman Nelson Classmate Conventional Unit Ventilator AH -8 AV -6 Vintage A / No Vintage Last Manufactured: 990 To find your Daikin Applied parts distributor, call or visit

2 Table of Contents PART LIST REVISION HISTORY MODEL NUMBER BREAKDOWN AH Ceiling Unit AV Floor Unit AV/AH UNIT DATAPLATE LOCATION... AV EXTERNAL CABINETRY Front Access Panels, End & Center...5 Top Discharge Grille, Arrangement "A" & "B"...6 Top Discharge Duct Collar, Arrangement "C"...7 Front Double Deflection Grille, Arrangement "D"...8 Top Double Deflection Grille, Arrangement "E"...9 Top Discharge Duct Collar, Arrangement "F"...20 " End Panels...2 AH EXTERNAL CABINETRY Access Panels...22 Access Panel Hardware...2 Conversion Assembly-Unhinged Panels...2 Discharge Air Grille w/ Side Deflection Vanes, Bar Stock, Arrangement "A"...2 Top Discharge Duct Collar, Arrangement "C"...25 Front Double Deflection Grille, Arrangement "E"...26 Top Discharge Duct Collar, Arrangement "F"...27 Double Deflection Grille, Arrangement "G"...28 Bar Stock Grille w/ Side Deflection Vanes, Arrangement "H"...29 AV/AH TOUCH-UP PAINT...0 FAN SECTION AV/AH Bearing Components... AV/AH Motor Components...2 AH Electrical Data & External Static Pressure Chart... AV/AH Air Filters... AV/AH DAMPER SECTION AV Drain Pan & Coil Frame Blockoff Diagrams AV With Face & Bypass Damper...5 AV Without Face & Bypass Damper...5 AH Drain Pan & Coil Frame Blockoff Diagrams AH With Face & Bypass Damper...6 AH Without Face & Bypass Damper...6 Drain Pan, Coil Frame Blockoff and Face & Bypass Damper Components Actuator...9 Outdoor Air & Return Air Damper Diagrams AV Floor Unit (00% Return Air)...0 AH Ceiling Unit...0 Outdoor Air, Return Air Dampers... AV/AH CONTROL VALVE COMPONENTS...2 AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 2

3 Table of Contents, Cont'd. AV/AH COIL SECTION Coils... Coils (from -25-9)... Coil Mount, Chilled Water Diagram...5 Coil Mount, Hot Water Diagram...6 Electric Heat Component Location Diagram...7 Electric Heat Components...8 Electric Heat Section 2 Elements...9 Elements...50 Elements Elements Elements Elements Elements Elements...56 AV/AH CONTROLS Electromechanical Diagram...57 Electromechanical Components...58 MicroTech Diagram...59 MicroTech Components...60 Control Box Temperature Control Diagram, "Controls By Others"...6 Control Box Temperature Control Components, "Controls By Others"...62 Primary Control Box Diagram, Electromechanical Controls...6 Primary Control Box Diagram, MicroTech Controls...6 Specialty Component Locations Diagram...65 Control Box Components Transformers...66 Fuses, Cordsets and Receptacles...67 Relays...68 Thermostats, Switches and Time Clock...69 Critical Parts List...CPL Daikin Applied, 600 Industrial Park Blvd., P.O. Box 55, Minneapolis, MN 550 (76) AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page

4 Parts List Revision History Revision Date A 09/96 Page 26 - Motor diagram changed. B 09/96 Page - Added new page; Parts List Revision History. Page 2 - AV External Cabinetry Arrangement "D"; bubble #5 screw p/n changed to SAD72. C /96 Pages are re-numbered from page on up, went from a 6 page to a 65 page document. Page - Added new page; Parts List Revision History. Page - AV External Cabinetry Arrangement "D"; bubble #5 screw p/n changed to SAJ76. Page 8 - Bubble 2, Chain part number changed to LA Pages 2, - AH Drain Pan bub # descrip. changed from -coil to 2-coil for p/n's GCF5020, GCF502 & GCF5022. AH Drain Pan, Coil Frame Blockoff & Face & Bypass Damper Comp. qty's. changed. Page - Added bubble # to diagram. Page 8 - End-of-Cycle Valves w/ FBP Damper components revised, also added a -way, '' conn., 6.7 CV. D 0/97 Page - AV Ext. Cabinet; Front Double Deflection Grille, "D"/Disch. Plenum Assy # changed. Page - AV Ext. Cabinet; Top Double Deflection Grille, "E"/Disch. Plenum Assy # changed. Page 5 - AV External Cabinet; Top Disch. Duct Collar, "F"/Disch. Plenum Assy # changed. E 0/97 Page 22 - Bushing # was GEB766. Page - Bub # was, and bubble # was, on both diagrams. Page 2 - Bub #; AV Top Blockoff -Coil / -Fan, Part was Page 2 - Bub #; AV Top Blockoff -Coil / -Fan, Part was Page 2 - Bub #; AV Top Blockoff -Coil / 5-Fan, Part was Page 2 - Bub #; AV Top Blockoff -Coil / 6-Fan, Part was Page 2 - Bub #5; Bottom Blockoff, Coil /all fan sizes was AV only. Page 2 - Bub #5; Top Blockoff, Coil /all fan sizes, AH model part numbers deleted. F 06/98 Cover and Footer - Added note that this RPL is also used for units with no vintage designation. G 0/99 Page 2 - Corrected part number for Neoprene. H 0/99 Page 8 - Added footnote for Filter Stop (Bub.# 8). Page 26 - Added Sleeve Bearing, 0.50 Bore (Bub.# ) and Bearing Adapter Kit,.25" Bore. Page 27 - Added Bubble # 0 for Motor Gasket to diagram and component list. Page - Updated part numbers for Damper Stop, Rear (Bub.# 7). Page 7 - Updated part numbers for Damper-RA (Bub.# 02). J 0/00 Page 0 - Tinnerman p/n changed to NKE7968. Page 2 - Bub #2; End, Duct Collar p/n changed to GC05. Page 20 - Bub #2; End, Duct Collar p/n changed to GC05. Page 5 - Bub #; 2 Elements, Terminal Block p/n changed to , all voltages. Page 6 - Bub #; Elements, Terminal Block p/n changed to , all voltages. Page 7 - Bub #; Elem., Term. Blk p/n changed to on 20/80/575/60/. Page 8 - Bub #; 5 Elements, Terminal Block p/n changed to all voltages. Page 9 - Bub #; 6 Elements, Terminal Block p/n changed to on all exc. 20/60/. Page 50 - Bub #; 7 Elem., Term. Blk p/n changed to on 20/60/, 80/575/60/. Page 5 - Bub #; 8 Elem., Term. Blk p/n changed to on 20/80/575/60/. Page 52 - Bub #; 9 Elem., Term. Blk p/n changed to on 20/80/575/60/. Page 5 - Ref. #T6 p/n changed to ELN978. Page 58 - Ref. #T2 p/n changed to ELN978. Bub.#5 p/n changed on all but 'original' p/n's to Page 62 - Bub #52 & #5-50VA p/n changed to K 0/0 Page 8 - Valve Packing Kit-Barber ColmanVB-9 Series p/n BA-622 toyba-622. L 0/0 Page 58 - Bub #66 Removed words 'and Receptacle Control' from description. M /02 Page - Bub #55, 0 VA, 20V Transformer for MicroTech p/n EPC896 to EPC856. N 05/ Reformat to CSIV. CPL - Add CPL Page. O 06/ Title pg and CPL- Changed Vintage A or no Vintage to Vintage A and unit sizes AV-6 & AH-8. P 05/7 Pages 5-2: Added new pages to expand Model Number Breakdown. Various pages: Updated several part number that were missing the leading "0". Q 07/7 Title Page and CPL- Change to Vintage A or no Vintage. Delete Valves from CPL. Various pages: Change unit sizes from "-8 Fan" to "-8". Continued on next page. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page

5 Parts List Revision History Continued Revision Date R /7 Page - Add Page- Parts List Revision History Page - Delete Damper Spring Diagrams. Delete Damper Spring Kit Ref # 5, 52, and 5. Delete footnote # Replaces counterweight - RA (GC2A), angle, and screw. Page 8- Delete footnote # Heat dissapation stat discontinued per PC978; effective Delete footnote #2 Overheat stat OH moved per PC8752; effective 2-6-8; see Bub #0. Page 58- Delete footnote #2 Terminal board was removed from standard control box effective , PC975. Page 66- Delete Footnote #2 Dual voltage receptacle was removed from standard control box, per PC 975, effective It is used in "Controls By Others"application. Delete Footnote * Quantity changed to () effective , PC 975. Page 68- Delete Footnote # EWJ795 with mounting stud was replaced by EWJ8799 with mounting ears; effective CPL- Update revision. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 5

6 Model Number Breakdown AH Ceiling Model X A A E L E K A A A H A A0 A09 A08 A07 A06 A05 A0 A0 A02 A0 N0 N02 N0 N0 N05 N06 N07 N08 A02 Model A= A A0 Product Type H= Unit Ventilator, Ceiling Model N0 Unit Size = 500 Nominal = 750 Nominal = 000 Nominal 5= 250 Nominal 6= 500 Nominal 8= 2000 Nominal N02 AAF Night Temperature Controls 0= None or Controls By Others = Day/Night Changeover Relay- 2V = Day/Night Changeover Relay- 5V 5= Time Clock and Holiday Switch N0 Tenant Override and Sensor 0= Controls By Others = Unit Sensor 5= Wall Sensor 6= Wall Sensor w/ Tennant Override 7= Wall Sensor w/ Tennant Override and Setpoint Adjustment 9= Wall Sensor w/ Setpoint Adjustment N0 Face & Bypass Damper = None 2= Yes N05 Unit Power Supply = 5/60/ 2= 208/60/ = 20/60/ = 265/60/ 5= 208/60/ 6= 20/60/ 7= 60/60/ 8= 575/60/ N06 External Static Pressure & Return Air Static Balancer 0= Up to 0.09", w/o Return Air Static Balancer = 0." to 0.2", w/o Return Air Static Balancer 2= 0.25 to 0.9, w/o Return Air Static Balancer = 0.0 to 0.5, w/o RA St Bal (750/500 ) 0.0 to 0.50, w/o RA St Bal (2000 ) = 0. to 0.2, w/ Return Air Static Balancer 5= 0.25 to 0.9, w/ Return Air Static Balancer 6= 0.0 to 0.5, w/ RA St Bal (750/500 ) 0.0 to 0.50, w/ RA St Bal (2000 ) N07 Fan Shaft & Motor Bearings = Oilable Sleeve Type 2= Permanently Lubricated N08 External Ventilation Control 0= None = Ventilation Control for 0% OA- 2V = Ventilation Control for 0% OA- 5V 5= Exhaust Fan Interlock for 00% OA- 2V 6= Exhaust Fan Interlock for 00% OA- 5V AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 6

7 Model Number Breakdown AH Ceiling Model X A A E L T K A A A H A A0 A09 A08 A07 A06 A05 A0 A0 A02 A0 N0 N02 N0 N0 N05 N06 N07 N08 A0 Product Type H= Unit Ventilator, Ceiling Model A02 Model A= A A0 Cooling Valve A= None or Controls By Others B= -way Modulating Valve, Chilled Water, /2", 2.0 CV C= -way Modulating Valve, Chilled Water, /2,.0 CV D= -way Modulating Valve, Chilled Water, /, 6.8 CV E= -way, 2-Position, End of Cycle Motorized Valve G= 2-way Modulating Valve, Chilled Water, /2, 2.0 CV H= 2-way Modulating Valve, Chilled Water, /2,.0 CV J= 2-way Modulating Valve, Chilled Water, /, 6.8 CV A0 Heating Valve A= None or Controls By Others B= -way Modulating Valve, Hot Water, /2", 2.0 CV C= -way Modulating Valve, Hot Water, /2,.0 CV D= -way Modulating Valve, Hot Water, /, 6.8 CV E= -way, 2-Position, End of Cycle Motorized Hot Water Valve F= 2-way Modulating Valve, Hot Water or Steam, /2, #2 Port,. CV G= 2-way Modulating Valve, Hot Water or Steam, /2, # Port, 2.2 CV H= 2-way Modulating Valve, Hot Water or Steam, /2, # Port,.6 CV I= 2-way Modulating Valve, Hot Water or Steam, /, #5 Port, 5.0 CV J= 2-way Modulating Valve, Hot Water or Steam, /, #6 Port, 6.2 CV K= 2-way Modulating Valve, Steam,, #7 Port, 8.2 CV L= 2-way Modulating Valve, Steam,, #8 Port,.0 CV M= 2-way, 2-Position, End of Cycle Motorized Steam Valve A05 Temperature Control A= Field Installed B= Pneumatic, Factory Installed, Barber Colman C= Pneumatic, Factory Installed, Honeywell D= Pneumatic, Factory Installed, Johnson E= Pneumatic, Factory Installed, Powers F= Pneumatic, Factory Installed, Robert Shaw G= Pneumatic, Factory Installed, Other H= Electronic, Factory Installed, Barber Colman J= Electronic, Factory Installed, Other K= MicroTech Standalone, Ashrae III, 00% OA L= MicroTech Standalone, Ashrae II, 00% OA M= MicroTech Network, Ashrae III, 00% OA N= MicroTech Network, Ashrae II, 00% OA I= MicroTech Ashrae III Master Unit X= MicroTech Ashrae II Master Unit Y= MicroTech Ashrae III Slave Unit Z= MicroTech Ashrae II Slave Unit AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 7

8 Model Number Breakdown AH Ceiling Model X A A E L T K A A A H A A0 A09 A08 A07 A06 A05 A0 A0 A02 A0 N0 N02 N0 N0 N05 N06 N07 N08 A06 Cooling Coil A= None F= Chilled/Hot Water (2-Pipe), RH G= Chilled/Hot Water (2-Pipe), LH T= Chilled Water, RH U= Chilled Water, LH V= Direct Expansion,RH W= Direct Expansion, LH X= Direct Expansion (Heat Pump), RH Y= Direct Expansion (Heat Pump), LH A07 Heat A= None B= Hot Water, Low Capacity, RH C= Hot Water, Low Capacity, LH D= Hot Water, Medium Capacity, RH E= Hot Water, Medium Capacity, LH F= Hot Water, High Capacity, RH G= Hot Water, High Capacity, LH H= Steam, Low Capacity, RH I= Steam, Low Capacity, LH J= Steam, High Capacity, RH K= Steam, HIgh Capacity, LH X= Electric Heat, Element L= Electric Heat, 2 Elements M= Electric Heat, Elements N= Electric Heat, Elements O= Electric Heat, 5 Elements P= Electric Heat, 6 Elements Q= Electric Heat, 7 Elements R= Electric Heat, 8 Elements S= Electric Heat, 9 Elements A08 Discharge Air A= Front Discharge Grille C= Front Discharge Duct Collar E= Discharge Air Plenum w/front Double Deflection Grille F= Discharge Air Plenum w/front Duct Collar G= Discharge Air Plenum w/bottom (Curved Blade) Double Deflection Grille H= Discharge Air Plenum w/bar Stock Grille with Side Deflection Vanes AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 8

9 Model Number Breakdown AH Ceiling Model X A A E L T K A A A H A A0 A09 A08 A07 A06 A05 A0 A0 A02 A0 N0 N02 N0 N0 N05 N06 N07 N08 A09 Inlet Air and Filter Type A= Bottom Return Air Grille...Top OA... Throwaway Filter w/o Filter Indicator B= Bottom Return Air Grille...Rear OA... Throwaway Filter w/o Filter Indicator C= Bottom Return Air Grille...No OA... Throwaway Filter w/o Filter Indicator D= Rear Return Air Duct Collar...Top OA... Throwaway Filter w/o Filter Indicator E= Rear Return Air Duct Collar...Rear OA... Throwaway Filter w/o Filter Indicator F= Rear Return Air Duct Collar...No OA... Throwaway Filter w/o Filter Indicator G= Bottom Return Air Duct Collar...Top OA... Throwaway Filter w/filter Indicator H= Bottom Return Air Duct Collar...Rear OA... Throwaway Filter w/filter Indicator I= Bottom Return Air Duct Collar...No OA... Throwaway Filter w/filter Indicator J= Rear Return Air Duct Collar...Top OA... Throwaway Filter w/filter Indicator K= Rear Return Air Duct Collar...Rear OA... Throwaway Filter w/filter Indicator L= Rear Return Air Duct Collar...No OA... Throwaway Filter w/filter Indicator M= Air Inlet Plenum, Bottom Ret Air Grille...Top OA... Roll Type Filter w/ Filter Indicator N= Air Inlet Plenum, Bottom Ret Air Grille...Rear OA... Roll Type Filter w/ Filter Indicator O= Air Inlet Plenum, Bottom Ret Air Grille...No OA... Roll Type Filter w/ Filter Indicator P= Air Inlet Plenum, Rear Ret Air Grille...Top OA... Roll Type Filter w/ Filter Indicator Q= Air Inlet Plenum, Rear Ret Air Grille...Rear OA... Roll Type Filter w/ Filter Indicator R= Air Inlet Plenum, Rear Ret Air Grille...No OA... Roll Type Filter w/ Filter Indicator A0 Color A= Off White Y= Special A Non Standard Construction Z= Special, w/o listing X= Special, with listing AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 9

10 Model Number Breakdown AV Floor Model X A A E L E K A A A V A A0 A09 A08 A07 A06 A05 A0 A0 A02 A0 N0 N02 N0 N0 N05 N06 N07 N08 A02 Model A= A A0 Product Type V= Unit Ventilator, Floor Model N0 Unit Size = 500 Nominal = 750 Nominal = 000 Nominal 5= 250 Nominal 6= 500 Nominal N02 AAF Night Temperature Controls 0= None or Controls By Others = Day/Night Changeover Relay- 2V = Day/Night Changeover Relay- 5V 5= Time Clock and Holiday Switch 9= Day/Night Switch N0 Tenant Override and Sensor 0= Controls By Others = Unit Sensor = Unit Sensor w/tenant Override 5= Wall Sensor 6= Wall Sensor w/ Tennant Override 7= Wall Sensor w/ Tennant Override and Setpoint Adjustment 9= Wall Sensor w/ Setpoint Adjustment N0 Face & Bypass Damper = None 2= Yes N05 Unit Power Supply = 5/60/ 2= 208/60/ = 20/60/ = 265/60/ 5= 208/60/ 6= 20/60/ 7= 60/60/ 8= 575/60/ N06 Upper Pipe Tunnel 0= No piping = -5/8" Return Pipe 2= -5/8" Supply Pipe = 2-/8" Return Pipe = 2-/8" Supply Pipe 5= -5/8" Return and -5/8" Supply Pipe 6= -5/8 Return and 2-/8 Supply Pipe 7= 2-/8 Return and -5/8 Supply Pipe 8= 2-/8 Return and 2-/8 Supply Pipe 9= Two 7/8" Uninsulated Straight Pipe N07 Lower Pipe Tunnel 0= No Piping = -5/8" Return Pipe 2= -5/8" Supply Pipe 5= -5/8 Return and -5/8 Supply Pipe N08 External Ventilation Control 0= None = Ventilation Control for 0% OA- 2V = Ventilation Control for 0% OA- 5V 5= Exhaust Fan Interlock for 00% OA- 2V 6= Exhaust Fan Interlock for 00% OA- 5V AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 0

11 Model Number Breakdown AV Floor Model X A A E L T K A A A V A A0 A09 A08 A07 A06 A05 A0 A0 A02 A0 N0 N02 N0 N0 N05 N06 N07 N08 A0 Product Type V= Unit Ventilator, Floor Model A02 Model A= A A0 Cooling Valve A= None or Controls By Others B= -way Modulating Valve, Chilled Water, /2", 2.0 CV C= -way Modulating Valve, Chilled Water, /2,.0 CV D= -way Modulating Valve, Chilled Water, /, 6.8 CV E= -way, 2-Position, End of Cycle Motorized Valve G= 2-way Modulating Valve, Chilled Water, /2, 2.0 CV H= 2-way Modulating Valve, Chilled Water, /2,.0 CV J= 2-way Modulating Valve, Chilled Water, /, 6.8 CV A0 Heating Valve A= None or Controls By Others B= -way Modulating Valve, Hot Water, /2", 2.0 CV C= -way Modulating Valve, Hot Water, /2,.0 CV D= -way Modulating Valve, Hot Water, /, 6.8 CV E= -way, 2-Position, End of Cycle Motorized Hot Water Valve F= 2-way Modulating Valve, Hot Water or Steam, /2, #2 Port,. CV G= 2-way Modulating Valve, Hot Water or Steam, /2, # Port, 2.2 CV H= 2-way Modulating Valve, Hot Water or Steam, /2, # Port,.6 CV I= 2-way Modulating Valve, Hot Water or Steam, /, #5 Port, 5.0 CV J= 2-way Modulating Valve, Hot Water or Steam, /, #6 Port, 6.2 CV K= 2-way Modulating Valve, Steam,, #7 Port, 8.2 CV L= 2-way Modulating Valve, Steam,, #8 Port,.0 CV M= 2-way, 2-Position, End of Cycle Motorized Steam Valve A05 Temperature Control A= Field Installed B= Pneumatic, Factory Installed, Barber Colman C= Pneumatic, Factory Installed, Honeywell D= Pneumatic, Factory Installed, Johnson E= Pneumatic, Factory Installed, Powers F= Pneumatic, Factory Installed, Robert Shaw G= Pneumatic, Factory Installed, Other H= Electronic, Factory Installed, Barber Colman J= Electronic, Factory Installed, Other K= MicroTech Standalone, Ashrae III, 00% OA L= MicroTech Standalone, Ashrae II, 00% OA M= MicroTech Network, Ashrae III, 00% OA N= MicroTech Network, Ashrae II, 00% OA I= MicroTech Ashrae III Master Unit X= MicroTech Ashrae II Master Unit Y= MicroTech Ashrae III Slave Unit Z= MicroTech Ashrae II Slave Unit AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page

12 Model Number Breakdown AV Floor Model X A A E L T K A A A V A A0 A09 A08 A07 A06 A05 A0 A0 A02 A0 N0 N02 N0 N0 N05 N06 N07 N08 A06 Cooling Coil A= None F= Chilled/Hot Water (2-Pipe), RH G= Chilled/Hot Water (2-Pipe), LH T= Chilled Water, RH U= Chilled Water, LH V= Direct Expansion,RH W= Direct Expansion, LH X= Direct Expansion (Heat Pump), RH Y= Direct Expansion (Heat Pump), LH A07 Heat A= None B= Hot Water, Low Capacity, RH C= Hot Water, Low Capacity, LH D= Hot Water, Medium Capacity, RH E= Hot Water, Medium Capacity, LH F= Hot Water, High Capacity, RH G= Hot Water, High Capacity, LH H= Steam, Low Capacity, RH, Same End Condensate Drain I= Steam, Low Capacity, LH, Same End Condensate Drain J= Steam, High Capacity, RH, Same End Condensate Drain K= Steam, HIgh Capacity, LH, Same End Condensate Drain X= Electric Heat, Element L= Electric Heat, 2 Elements M= Electric Heat, Elements N= Electric Heat, Elements O= Electric Heat, 5 Elements P= Electric Heat, 6 Elements Q= Electric Heat, 7 Elements R= Electric Heat, 8 Elements S= Electric Heat, 9 Elements T= Steam, Low Capacity, RH, Opposite End Condensate Drain U= Steam, Low Capacity, LH, Opposite End Condensate Drain V= Steam, High Capacity, RH, Opposite End Condensate Drain W= Steam, HIgh Capacity, LH, Opposite End Condensate Drain A08 Discharge Air A= Top Discharge Grille B= Top Discharge Grille w/ Screen C= Top Discharge Duct Collar D= Discharge Air Plenum w/ Front Double Deflection Grille E= Discharge Air Plenum w/ Top Double Deflection Grille F= Discharge Air Plenum w/ Top Duct Collar AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 2

13 Model Number Breakdown AV Floor Model X A A E L T K A A A V A A0 A09 A08 A07 A06 A05 A0 A0 A02 A0 N0 N02 N0 N0 N05 N06 N07 N08 A09 Inlet Air and Unit Depth A= Front Return Air /8" Unit Depth... Rear OA (Open Pipe Tunnel) B= Front Return Air /8 Unit Depth... Rear OA (Closed Pipe Tunnel) D= Front Return Air /8 Unit Depth... Bottom OA Duct Collar (Open Pipe Tunnel) E= Front Return Air /8 Unit Depth... No OA (Open Pipe Tunnel) F= Front Return Air /8" Unit Depth... Rear OA (Open Pipe Tunnel) G= Front Return Air /8 Unit Depth... Rear OA (Closed Pipe Tunnel) H= Front Return Air /8 Unit Depth... Top OA Duct Collar (Closed Pipe Tunnel) I= Front Return Air /8 Unit Depth... Bottom OA Duct Collar (Open Pipe Tunnel) J= Front Return Air /8 Unit Depth... No OA (Open Pipe Tunnel) K= Draft/ Stop Return Air /8 Unit Depth... Rear OA (Open Pipe Tunnel) L= Draft/ Stop Return Air /8 Unit Depth... Rear OA (Closed Pipe Tunnel) N= Draft/ Stop Return Air /8 Unit Depth... Bottom OA Duct Collar (Open Pipe Tunnel) O= Draft/ Stop Return Air /8 Unit Depth... No OA (Open Pipe Tunnel) P= Draft/ Stop Return Air /8 Unit Depth... Rear OA (Open Pipe Tunnel) Q= Draft/ Stop Return Air /8 Unit Depth... Rear OA (Closed Pipe Tunnel) R= Draft/ Stop Return Air /8 Unit Depth... Top OA Duct Collar (Closed Pipe Tunnel) S= Draft/ Stop Return Air /8 Unit Depth... Bottom OA Duct Collar (Open Pipe Tunnel) T= Draft/ Stop Return Air /8 Unit Depth... No OA (Open Pipe Tunnel) A0 Color A= Putty Beige B= Soft Blue C= Tile Brick D= Goldenrod E= Soft Grey F= Special Y= Special A Non Standard Construction Z= Special, w/o listing X= Special, with listing AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page

14 AV/AH Unit Dataplate Location SECTION A-A AV Only Dataplate AV/AH Dataplate A Dataplate A AV FLOOR UNITS LOCATION Dataplate Without plenum Dataplate With plenum Dataplate Dataplate DISCHARGE AIR PLENUM BOTTOM (DOWN) DISCHARGE WITH OR WITHOUT DISCHARGE AIR PLENUM FRONT DISCHARGE DUCT COLLAR Dataplate AH CEILING UNITS LOCATION Dataplate FRONT DISCHARGE GRILLE DISCHARGE AIR PLENUM FRONT DISCHARGE WITH DOUBLE DEFLECTION GRILLE AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page

15 AV External Cabinetry Front Access Panels, End & Center See Detail A-A 2 Detail A-A 6 5 2" "L" 2.80" 2" Bub. Part Number 500/750 Unit Size Reference Dimension "L" N/A 8" 50" 62" 7" Front Panel, End Front Panel, Center GCA Front Panel, Center GCA Front Panel, Center GCA Front Panel, Center GCA Shaft Fastener GC07 Bushing GZB766 5 Retainer RBA Lockwasher, 5/6 WBA70 N/S Tinnerman NKE7968 N/S Attaching Parts (for panel hardware) N/A N/A N/A N/A N/A = Not Applicable. N/S = Not shown on diagram. NOTES:. Color requirement must be noted on order. 2. Hardware is included with center panel.. Hardware quantities reflect total required per unit for front panels.. Attaching parts kit includes () each of listed hardware. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 5

16 AV External Cabinetry Top Discharge Grille, Arrangement "A" & "B" "L" Bub. Unit Size Part Number / Reference Dimension "L" N/A 62" 7" 86" 98" Vane GC Grille GCF Grille GCF Grille GCF Grille GCF5009 Nosepiece GCS56 Nosepiece GCS57 Nosepiece GCS58 Nosepiece GCS59 Top GCF559 Top GCF5595 Top GCF5596 Top GCF Screw, #8 x /2 Tap SBA Screw, #0 x / SBE Lockwasher, #0 WBA Tinnerman, Nut NKE N/S Screen GC N/A = Not Applicable N/S = Not shown on diagram. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 6

17 AV External Cabinetry Top Discharge Duct Collar, Arrangement "C" "L" 2 7" 2 /" 5 Bub. Part Number 500/750 Unit Size Reference Dimension "L" N/A 62" 7" 86" 98" Reference Duct Collar Opening N/A 7"x6" 7"x8" 7"x86" 7"x98" Angle, Duct Collar GC00 2 Angle, Duct Collar GC0 2 Angle, Duct Collar GC02 2 Angle, Duct Collar GC0 2 2 End, Duct Collar GC Top GCF559 Top GCF5595 Top GCF5596 Top GCF5597 Nosepiece GCS56 Nosepiece GCS57 Nosepiece GCS58 Nosepiece GCS59 5 Screw #8 x /2 Tap SBA N/S Neoprene (Ft) N/S Attaching Parts - (Duct Collar) GCF520 N/A = Not Applicable N/S = Not shown on diagram. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 7

18 AV External Cabinetry Front Double Deflection Grille, Arrangement "D" "L" 0.0" 6.62" Bub. Part Number 500/750 Unit Size Reference Dimension "L" N/A 62" 7" 86" 98" Grille GN00 Grille GN005 Grille GN006 Grille GN007 2 Panel, RH GCF505 Panel, LH GCF506 Nut NKE Screw SAJ Screw #8 x /2 SBA Discharge Plenum Assembly Discharge Plenum Assembly Discharge Plenum Assembly Discharge Plenum Assembly N/A = Not Applicable AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 8

19 AV External Cabinetry Top Double Deflection Grille, Arrangement "E" "L" 6.0" 6.62" Bub. Part Number 500/750 Unit Size Reference Dimension "L" N/A 62" 7" 86" 98" Grille, Double Deflection GN00 Grille, Double Deflection GN005 Grille, Double Deflection GN006 Grille, Double Deflection GN007 2 Panel, RH GCF50 Panel, LH GCF50 Nut NKE Screw, /-20 x /2 Truss SAJ Screw, (Discharge to unit) SBA Discharge Plenum Assembly Discharge Plenum Assembly Discharge Plenum Assembly Discharge Plenum Assembly N/A = Not Applicable AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 9

20 AV External Cabinetry Top Discharge Duct Collar, Arrangement "F" 2 "L" 6.0" 6.62" /" Bub. Part Number 500/750 Unit Size Reference Dimension "L" N/A 62" 7" 86" 98" Reference Duct Collar Opening N/A 7"x6" 7"x8" 7"x60" 7"x72" Angle, Duct Collar GC00 2 Angle, Duct Collar GC0 2 Angle, Duct Collar GC02 2 Angle, Duct Collar GC0 2 2 End Duct Collar GC Screw, #8 x /2 Tap SBA N/S Attaching Parts GCF520 Discharge Plenum Assembly Discharge Plenum Assembly Discharge Plenum Assembly Discharge Plenum Assembly N/A = Not Applicable AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 20

21 AV External Cabinetry " End Panels WALL TRIM NOTE: If 6-5/8" deep end panels are to be installed on a shelf cabinet, also order Kickplate Assembly #GXA6020. END PANEL (See dimension details below) ENCLOSURE (Radiation, draft/stop or pipe) " 7" 2-/2" " 8" " " 22" " 6-5/8" Deep 9-5/8" Deep 2-7/8" Deep 28" Deep No Notch Panel End Panel Kit GXA60200 GXA GXA60200 GXA60200 Right-hand Panel Left-hand Panel Kickplate (2-Req'd.) N/A GC090 GC0567 GC069 2-/2" x 7" Notch Panel End Panel Kit GXA60207 N/A GXA60205 N/A Right-hand Panel N/A N/A Left-hand Panel N/A N/A Kickplate N/A N/A GC0567 N/A " x 8" Notch Panel End Panel Kit GXA60208 N/A GXA60205 GXA Right-hand Panel GCF56 N/A GCF565 GCF569 Left-hand Panel GCF562 N/A GCF566 GCF560 Kickplate N/A N/A GC0567 GC069 " x 22" Notch Panel End Panel Kit GXA60209 N/A GXA GXA Right-hand Panel GCF56 N/A GCF567 GCF56 Left-hand Panel GCF56 N/A GCF568 GCF562 Kickplate N/S N/A GC0567 GC069 Attaching Parts,2 Complete Kit GCF5229 N/A N/A N/A Screw SDA72 N/A N/A N/A Tinnerman NKE7 N/A N/A N/A Washer WAA9 N/A N/A N/A N/A = Not Applicable NOTES: = End Panel Kit includes () right and () left panel, and Attaching Parts Kit. 2 = Attaching Parts Kit contains (8) of each fastener listed. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 2

22 AH External Cabinetry Access Panels FRONT PANEL 2 Bub. N/S 500/ Unit Size /8 500/2000 Rear Panel: Intake, A & G - Bottom RA/Top OA GCF582 GCF58 GCF58 GCF585 Intake, B & H - Bottom RA/RR OA GCF586 GCF587 GCF588 GCF589 Intake, D & J - RR RA/Top OA GCF509 GCF500 GCF50 GCF502 Intake, E & K - RR RA/RR OA GCF50 GCF50 GCF505 GCF506 Bottom Rear Access Panel: Intake, A & G - Grille GCF5565 GCF5566 GCF5567 GCF5568 Intake, B & H - Grille GCF5565 GCF5566 GCF5567 GCF5568 Intake, D & J - Solid GCF590 GCF59 GCF592 GCF59 Intake, E & K - Soild GCF590 GCF59 GCF592 GCF59 2 Bottom Front Access Panel GCF5506 GCF5507 GCF5508 GCF5509 N/S = Not shown. NOTES:.These parts are for units with flat, cell type filter arrangement. Parts should be ordered with paint color specified. 2. Attaching hardware must be ordered individually; it does not come with panels. See next page. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 22

23 AH External Cabinetry Access Panel Hardware See Detail "B" & "C" R.A Detail "A" 0 Cabinet See Detail "A" Detail "B" Detail "C" Bub. Part Number Qty. Hinge GC Screw SBA50 6 Shaft GC07 2 Bushing GZB Retainer RBA Washer WBA70 7 Tinnerman NKE Filter Stop GC059 * 9 Screw SBA206 * 0 Panel - Rear * Panel - Access RR * 2 Panel - Access FR * Tinnerman NKE7 2 2 Chain (FT) LA Ring LC8A 8 * Varies with unit size The Filter Stop has been replaced by a Blockoff in later vintages. If the Filter Stop needs replacing, order the Blockoff: -fan unit fan unit fan unit fan unit Conversion Assembly - Unhinged Panels See Basic Cabinet Ass'y 2 2 See Detail "D" Panel Typical Flat Filter Unit 25 2 Typical Roll Filter Unit Panel Bub. Part Number Qty. N/S & Fan Kit GXA N/S 5 & 6 Fan Kit GXA Each kit includes these parts: 22 Bracket GC68 /6* 2 Hanger GC682 2 Chain (FT) LA Ring LC8A 8 26 Screw SBA * Varies with unit size Detail "D" (Typical corners) AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 2

24 AH External Cabinetry Discharge Air Grille w/side Deflection Vanes, Bar Stock, Arrangement "A" NOTE: Arrangement "A" is not available in 2000, Series AH 8000 "L" 0-/2" * * Unit pictured has flat type filter dimensions. For roll type filter add2 inches Bub. Part Number 500/750 Unit Size Reference Dimension "L" N/A 62" 7" 86" 98" Vane GC Grille GCF Grille GCF Grille GCF Grille GCF5009 Nosepiece GCS56 Nosepiece GCS57 Nosepiece GCS58 Nosepiece GCS59 Top GCF559 Top GCF5595 Top GCF5596 Top GCF Screw, #8 x/2 tap SBA Screw, #0 x / SBE Lockwasher, #0 WBA Tinnerman Nut NKE N/S Roll Filter Panel, 6.62" x 2.50" Side Panel Set (Flat Filter) GCA60207 Includes the following: Side Panel 6.62" x 0.50" Screw SYY Bushing GZB Retainer Ring Lockwasher WBA Tinnerman Nut NKE N/A = Not Applicable N/S = Not shown. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 2

25 AH External Cabinetry Top Discharge Duct Collar, Arrangement "C" "L" Bub. Part Number 500/750 Unit Size Reference Dimension "L" N/A 62" 7" 86" 98" /8 500/2000 Angle, Duct Collar GC00 2 Angle, Duct Collar GC0 2 Angle, Duct Collar GC02 2 Angle, Duct Collar GC0 2 2 End, Duct Collar GC Top GCF559 Top GCF5595 Top GCF5596 Top GCF5597 Nosepiece GCS56 Nosepiece GCS57 Nosepiece GCS58 Nosepiece GCS59 5 Screw #8 x /2 Tap SBA N/S Attaching Parts (Duct Collar) GCF520 N/S Roll Filter Panel, 6.62" x 2.50" N/S Side Panel Set (Flat Filter) GCA60207 Includes the following: Side Panel, 6.62" x 0.50" Screw SYY Bushing GZB Retainer Ring Lockwasher WBA Tinnerman Nut NKE N/A = Not Applicable N/S = Not shown. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 25

26 AH External Cabinetry Front Double Deflection Grille, Arrangement "E" 6.00" * *Unit pictured has flat type filter dimensions. For roll type filter add 2 inches. "L" 2 Bub. Part Number 500/750 Unit Size /8 500/2000 Reference Dimension "L" N/A 62" 7" 86" 98" Grille GN00 Grille GN005 Grille GN006 Grille GN007 2 Discharge Plenum Assembly Discharge Plenum Assembly Discharge Plenum Assembly Discharge Plenum Assembly N/S Screw, Discharge to Unit SBA N/S Roll Filter Panel, 6.62" x 8.00" Side Panel Set (Flat Filter) GCA60208 Includes the following: Side Panel, 6.62" x 6.00" Screw SYY Bushing GZB Retainer Ring Lockwasher WBA Tinnerman Nut NKE N/A = Not Applicable N/S = Not shown. Double deflection discharge grille finish is clear anodized aluminum. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 26

27 AH External Cabinetry Top Discharge Duct Collar, Arrangement "F" 2 "L" 6.0" 6.62" /" Bub. Part Number 500/750 Unit Size 000 Reference Dimension "L" N/A 62" 7" 86" 98" /8 500/2000 Angle, Duct Collar GC00 2 Angle, Duct Collar GC0 2 Angle, Duct Collar GC02 2 Angle, Duct Collar GC0 2 2 End, Duct Collar GC Screw, #8 x /2 TAP SBA N/S Attaching Parts (Duct Collar) GCF520 Discharge Plenum Assembly Discharge Plenum Assembly Discharge Plenum Assembly Discharge Plenum Assembly N/S Roll Filter Panel, 6.62" x 8.00" N/S Side Panel Set (Flat Filter) GCA60208 Includes the following: Side Panel 6.62" x 6.00" Screw SYY Bushing GZB Retainer Ring Lockwasher WBA Tinnerman Nut NKE N/A = Not Applicable N/S = Not shown. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 27

28 AH External Cabinetry Double Deflection Grille, Arrangement "G" "L" 0.00" * * Unit pictured has flat type filter dimensions. For roll type filter add 2 inches. 2 Bub. Part Number 500/ Unit Size Reference Dimension "L" N/A 62" 7" 86" 98" 98" Grille GN000 Grille GN00 Grille GN002 Grille GN00 2 Discharge Plenum Assembly Discharge Plenum Assembly Discharge Plenum Assembly Discharge Plenum Assembly Discharge Plenum Assembly N/S Screw, #8 x /2 Tap SBA N/S Roll Filter Panel, 6.62" x 52.00" Side Panel Set (Flat Filter) GCA60209 Includes the following: Side Panel 6.62" x 0.00" Screw SYY Bushing GZB Retainer Ring Lockwasher WBA Tinnerman Nut NKE N/A = Not Applicable N/S = Not shown. Double deflection discharge grille finish is clear anodized aluminum. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 28

29 AH External Cabinetry Bar Stock Grille w/side Deflection Vanes, Arrangement "H" "L" 6.00" * * Unit pictured has flat type filter dimension. For roll type filter add 2". 2 Bub. Part Number 500/ Unit Size Reference Dimension "L" N/A 62" 7" 86" 98" 98" Bar Grille GXF07 Bar Grille GXF08 Bar Grille GXF09 Bar Grille GFX00 2 Discharge Plenum Assembly Discharge Plenum Assembly Discharge Plenum Assembly Discharge Plenum Assembly Discharge Plenum Assembly N/S Screw, Discharge to Unit SBA N/S Vane GC N/S Screw, Grille to Unit SBC N/S Roll Filter Panel, 6.62" x 8.00" Side Panel Set (Flat Filter) GCA60208 Includes the following: Side Panel 6.62" x 6.00" Screw SYY Bushing GZB Retainer Ring Lockwasher WBA Tinnerman Nut NKE N/S = Not shown. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 29

30 AV/AH Touch-up Paint Touch-up paint for AAF unit ventilators is color matched to our baked-on factory paint. It is formulated to be easily spray applied to a clean, dry surface; allow to air dry, no baking required. AV (FLOOR) UNIT VENTILATORS Typically are ordered with the standard textured finish charcoal bronze top, which helps resist and conceal scratches, and reduces glare. AH (CEILING) UNIT VENTILATORS Painted the color of choice. Standard color is "off-white". TOUCH-UP PAINT IN 2 OUNCE AEROSOL SPRAY CAN Color Part Number Charcoal Bronze...GXA60202 Putty Beige...GXA6020 Soft Grey...GXA6020 Soft Blue...GXA60205 Tile Brick...GXA60206 Golden Rod...GXA60207 Color Part Number Off-white...GXA60208 Black Primer...GXA60206 Autumn Brown...GXA60206 Dark Bronze Antique Ivory REMINDER: All replacement panel orders must be color specified by the customer. External cabinetry is made to order; panels are cleaned, painted, and the finish is baked. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 0

31 SLEEVE BEARING Fan Section AV/AH Bearing Components BALL BEARING Left-hand Partition 5 2 Left-hand Partition Bub. Part Number Fan Shaft,.25" O.D. GC850 Fan Shaft,.25" O.D. GC8505 Fan Shaft,.25" O.D. GC8506 Fan Shaft,.25" O.D. GC06 N/S Fan Wheel - Aluminum GC N/S Fan Wheel - Plastic 08/87 & later MFC N/S Fan Housing GCF Sleeve Bearing,.25" Bore ACE2556A Sleeve Bearing, 0.50" Bore GCF876K N/S Bearing Adapter Kit,.25" Bore GCF285A 5 Mounting Plate - Sleeve Bearing GC08 6 Screw, Bearing to Mounting Plate SAA Tinnerman Nut NKE 8 Screw, Bulkhead to Mounting Plate SBA27 9 Ball Bearing,.25" AAE Mounting Plate, Ball Bearing GC86 Support Plate, Ball Bearing GC87 2 Screw, Bearing to Mounting Plate SBA Lockwasher, Sleeve Bearing Mounting WBC Lockwasher, Ball Bearing Mounting WBA Nut, Bearing Mounting Plate NAA N/S = Not shown. Use when replacing Shaft that took 0.50" Bearing. NOTE: Do not mix plastic & aluminum wheels on same unit. 500/750 Unit Size /8 500/2000 AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page

32 Fan Section AV/AH Motor Components (Ref.) Motor Mounting Base Unit Size Bub. Part Number 500/ /8 500/ Motor Gasket Spacer, Motor, /2" Ht. (56 to 8 frame) GC227 6 Weld Assembly, Motor Mount-Bolt /8 hp Weld Assembly, Motor Mount-Bolt / hp Weld Assembly, Motor Mount-Bolt /2 hp Coupling Motor to Shaft GCA50005A Ref. Coupling Includes Set Screws SDL229A 8 Motor, /8 hp, Sleeve Bearing 8 Frame HAEQ59 8 Motor, / hp, Sleeve Bearing 8 Frame Motor, /8 hp, Ball Bearing 8 Frame HAEQ595B 8 Motor, / hp, Ball Bearing 8 Frame JADQ597 8 Motor, / hp, Sleeve Bearing 56 Frame KAEQ598 8 Motor, /2 hp, Sleeve Bearing 56 Frame LADQ599 NOTE: All motors 5V-60- regardless of unit power supply. Care should be taken when selecting the correct replacement (X) transformer. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 2

33 Fan Section AH Electrical Data & External Static Pressure Chart Unit Series *ESP In. H 2 O Motor RPM (Approx.) Motor HP Unit 60 Hz, -Phase Voltages 5V 208V 20V 265V / / / / / / / / / / / / / / / / / / / / *External static pressure ranges must be strictly adhered to. NOTE: The unit amperes shown should be used for wire sizing for non-electric heat units. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page

34 Fan Section AV/AH Air Filters NOTE: AV Unit view is shown here. AH Unit view is the same except it is rotated 90 o counterclockwise. FILTER Part Number 500/750 0 x 6 0 x 8 Unit Size Filter Size 0 x 60 6/8 500/ x 72 or (2)0 x 6 Renewable Media GOA60005 Renewable Filter Rack GOA000 Renewable Filter Rack GOA000 Renewable Filter Rack GOA5000 Renewable Filter Rack GOA6000 Permanent Filter, Aluminum GOA0002 Permanent Filter, Aluminum GOA0002 Permanent Filter, Aluminum GOA50002 Permanent Filter, Aluminum GOA Throwaway Filter GOA000 Throwaway Filter GOA000 Throwaway Filter GOA5000 Throwaway Filter GOA000 2 AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page

35 AV/AH Damper Section AV Drain Pan & Coil Frame Blockoff Diagrams AV With Face & Bypass Damper Caulk on inside of partitions, arrow side, water tight, between end notches of coil support & blockoff Upper Partition or 9 Lower Partition 8 or AV Without Face & Bypass Damper Caulk on inside of partitions, arrow side, water tight, between end notches of coil support & blockoff Upper Partition Lower Partition Blockoff Detail 2 2 AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 5

36 AV/AH Damper Section AH Drain Pan & Coil Frame Blockoff Diagrams AH With Face & Bypass Damper Caulk on inside of partitions, arrow side, water tight, between end notches of coil support & blockoff Upper Partition or 9 Lower Partition 9 or AH Without Face & Bypass Damper Caulk on inside of partitions, arrow side, water tight, between end notches of coil support & blockoff. 0 Upper Partition Lower Partition Blockoff Detail 2 AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 6

37 AV/AH Damper Section Drain Pan, Coil Frame Blockoff and Face & Bypass Damper Components Bub. Part Number 500/750 Unit Size Drain Pan AV GCF50 Drain Pan AV GCF505 Drain Pan AV GCF506 Drain Pan AV GCF507 Drain Pan, -Coil AH GCF5225 Drain Pan, -Coil AH GCF5226 Drain Pan, -Coil AH GCF5227 Drain Pan, -Coil AH GCF5228 Drain Pan, 2-Coil AH GCF509 Drain Pan, 2-Coil AH GCF5020 Drain Pan, 2-Coil AH GCF502 Drain Pan, 2-Coil AH GCF Drain Plug RHD896 Blockoff, Bypass Blockoff, Bypass Blockoff, Bypass Blockoff, Bypass Blockoff, Coil - Top, -Coil AV 0620 Blockoff, Coil - Top, -Coil AV Blockoff, Coil - Top, -Coil AV 0620 Blockoff, Coil - Top, -Coil AV 0620 Blockoff, Coil - Top, 2-Coil AV Blockoff, Coil - Top, 2-Coil AV Blockoff, Coil - Top, 2-Coil AV Blockoff, Coil - Top, 2-Coil AV Blockoff, Coil - Rear AH GC95 Blockoff, Coil - Rear AH GC96 Blockoff, Coil - Rear AH GC97 Blockoff, Coil - Rear AH GC98 5 Blockoff, Coil - Bottom AV/AH Blockoff, Coil - Bottom AV/AH Blockoff, Coil - Bottom AV/AH Blockoff, Coil - Bottom AV/AH /8 500/2000 AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 7

38 Bub. AV/AH Damper Section Drain Pan, Coil Frame Blockoff and Face & Bypass Damper Components, Cont'd. Part Number 500/750 Unit Size 6 Damper Stop, Front GC690 6 Damper Stop, Front GC69 6 Damper Stop, Front GC692 6 Damper Stop, Front GC69 7 Damper Stop, Rear Damper Stop, Rear Damper Stop, Rear Damper Stop, Rear Blockoff, Coil GC Partition, RH GCF Partition, LH GCF Partition, LH - Electric Heat / CW Only GCF570 0 Partition, LH - Electric Heat / DX Only GCF57 20 Screw SBA Screw - Crankarm to End SBA Tinnerman Nut NKE 2 Mohair BY FT. 0.8 FT. 0.8 FT. 0.8 FT. 2 Adhesive (Ref.) KK Screw - Crankarm to Counterweight SAC Crankarm - To Counterweight Screw NAA Damper Bearing, Nylon ACN Lockwasher WBA /8 500/2000 N/S Shaft, Damper GC077 7 End GC Counterweight GC07 N/A 2 N/A 9 Counterweight GC075 N/A Damper GCF Damper GCF500 0 Damper GCF500 0 Damper GCF5005 Crankarm GCF N/A = Not Applicable AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 8

39 AV/AH Damper Section Actuator NOTE: Adjust linkage with the outdoor air damper in closed outdoor air position, so the damper actuator is /6" short of its mechanical stop position. Bub. Electro- Mechanical Controls MicroTech SN ends -00 MicroTech SN ends -0 From 98 From 06/2/90 From 02/7/92 Actuator Assy - 00% OA Damper w/ Linkage EZB757 EZB757 EZB92 2 Actuator Assy - Face & Bypass w/linkage EZB7550 EZB7550 EZB92 Bracket - OA Actuator GE0 GE0 GE0 Bracket - FBP Actuator GE0 GE0 GE0 5 Rod - OA Damper GE0 GE0 GE0 6 Rod - Face & Bypass Damper GE02 GE02 GE02 7 Arm Damper HFZ HFZ HFZ 8 Swivel Connector HEZ66 HZE66 HZE66 9 Screw SBA50 SBA50 SBA50 0 Nut NAA6 NAA6 NAA6 Lockwasher WBA509 WBA509 WBA509 8 AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 9

40 AV/AH Damper Section Outdoor Air & Return Air Damper Diagrams AV Floor Unit (00% Return Air) 2 See Detail 02 7 "A" LEFT-END VIEW FRONT VIEW AH Ceiling Unit See Detail "A" LEFT-END VIEW FRONT VIEW DETAIL "A" Mohair to extend approximately /6" beyond end of R.A. and O.A.dampers both ends. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 0

41 AV/AH Damper Section Outdoor Air, Return Air Dampers Components Bub. Part Number 500/750 Unit Size 6/8 500/ Damper - OA GCF Damper - OA GCF556 0 Damper - OA GCF Damper - OA GCF Damper - RA Damper - RA Damper - RA Damper - RA Angle - Counterweight Angle - Counterweight Angle - Counterweight Angle - Counterweight Support GC92 05 Link GC00 07 Blockoff - AV GC Blockoff - AV GC Blockoff - AV GC Blockoff - AV GC Crankarm GCF57 09 Crank GCF5000 Shaft - OA Damper GC6 2 Shaft - OA Damper GC002 Bearing, Sleeve (Nylon) ACN Nut Cap NKZ Screw SBA26 7 Screw SBA90 8 Mohair BY ft. 6.2 ft ft. 2.2 ft. 9 Gasket BJ ft. 5.5 ft. 6.5 ft. 7.5 ft. 20 Caulk KK Adhesive KK Oil KK95000 N/S Screw SAJ9 2 Lockwasher NHA72A 25 Screw N/S Damper Spring Kit N/S = Not shown on diagram. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page

42 AV/AH Control Valve Components Hot Water Valve / Actuator 2V N.O. Valve, -way, /2" Conns., #2 Port, 2.0 CV FAV792 FAV792 FAV9 FAV9 Valve, -way, /2" Conns., # Port,.0 CV FAV769 FAV769 FAV9 FAV9 Valve, -way, /" Conns., #6 Port, 6.8 CV FAV769 FAV769 FAV95 FAV95 Steam Valve w/ Actuator 2V, N.O. ANGLE ANGLE ANGLE STRAIGHT Valve, 2-way, /2" Conns., #2 Port,. CV FAV726 FAV726 FAV Valve, 2-way, /2" Conns., # Port, 2.2 CV FAV727 FAV727 FAV Valve, 2-way, /2" Conns., # Port,.8 CV FAV728 FAV728 FAV Valve, 2-way, /" Conns., #5 Port, 5.5 CV FAV729 FAV729 FAV Valve, 2-way, /" Conns., #6 Port, 7.5 CV FAV70 FAV70 FAV Valve, 2-way, " Conns., #7 Port, 8.5 CV FAV7 FAV7 FAV Valve, 2-way, " Conns., #8 Port, 0.5 CV FAV72 FAV72 FAV Chilled Water Valve / Actuator 2V N.C. Valve, -way, /2" Conns., # Port, 2.0 CV FAV792 FAV792 FAV9 FAV9 Valve, -way, /2" Conns., # Port,.0 CV FAV769 FAV769 FAV9 FAV9 Valve, -way, /" Conns., #6 Port, 6.8 CV FAV769 FAV769 FAV95 FAV95 ANGLE ANGLE STRAIGHT Valve, 2-way, /2" Conns., #2 Port,. CV N/A FAV726 FAV Valve, 2-way, /2" Conns., # Port, 2.2 CV N/A FAV727 FAV Valve, 2-way, /2" Conns., # Port,.8 CV N/A FAV728 FAV Valve, 2-way, /" Conns., #5 Port, 5.5 CV N/A FAV729 FAV Valve, 2-way, /" Conns., #6 Port, 7.5 CV N/A FAV70 FAV Pipe Chilled/Hot Water use N.O. Valves Electro- Mechanical Part Number End-of-Cycle Valves w/ FBP Damper Valve, 2-way, " Conns., Straight, 8.0 CV FDV7958 FAV7958 FDV7958 FDV7958 Valve, -way, " Conns., Straight, 6.7 CV FDV7959 FDV7959 FDV7959 Valve, -way, /" Conns., 5. CV Actuator Only - 2V EZB825 EZB Valve Packing Kit-Barber-Colman VB-9 Series YBA-622 Tool for Valve Packing Kit Tool-20 RM, Reversing Module EZS775 Fitting, Plug, /2" FAT89 Fitting, Plug, /" FAT929 Fitting, Elbow Street 90,/2" N/A = Not Applicable = To convert -way to 2-way configuration. 2 = To adapt straight to angle configuration. MicroTech w/a.d SN ends -00 MicroTech w/o A.D. SN ends -0 0/9 & later AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page 2

43 AV/AH Coil Section Coils 750 6" Long " Long 6/8 500/ " Long Hot Water Coil -Hot Water, Low Cap., 2-row N/A GRA02005 GRA02005 GRA GRA Coil -Hot Water, Med. Cap., 2-row N/A GRA0200 GRA0200 GRA50200 GRA60200 Chilled Water/Hot Water Coil -Chilled Water, -row N/A GRA0200 GRA0200 GRA50200 GRA60200 Steam Coil -Steam, Low Capacity, -row N/A GRA02007 GRA02007 GRA GRA Coil -Steam, High Capacity, 2-row N/A GRA02006 GRA02006 GRA GRA Check Valve N/A Direct Expansion Coil -Direct Expansion GRA GRA02008 GRA02008 GRA GRA Coil -Direct Expansion, Heat Pump N/A GRA02009 GRA02009 GRA GRA Expansion Valve FDV89 FDV89 FDV89 FDV895 FDV895 Check Valve (Heat Pump Coil) N/A N/A = Not Applicable 500 6" Long Unit Size 000 8" Long AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page

44 AV/AH Coil Section Coils (from 0/9) Channel Mount Diagram Screw Coil Support Channel Serial Number Ends in -02 (or higher) Unit Size 500 6" Long 750 6" Long 000 8" Long " Long 6/8 500/ " Long Hot Water * Coil - Hot Water, Low Capacity, -row N/A Coil - Hot Water, Med. Capacity, 2-row N/A Coil - Hot Water, High Capacity, -row N/A Chilled Water ** Coil - Chilled Water, -row N/A Coil - Chilled Water, -row N/A Coil - Chilled Water, -row N/A Coil - Chilled Water, 5-row N/A Steam Coil - Steam,Low Capacity, -row N/A GRF0 GRF0 GRF05 GRF06 Coil - Steam, High Capacity, 2-row N/A GRF000 GRF00 GRF002 GRF00 Check Valve N/A Direct Expansion Coil - Direct Expansion Coil - Direct Expansion, Heat Pump N/A Expansion Valve FDV Check Valve (heat pump coil) N/A Channel, Coil Support Screw SBA206 SBA206 SBA206 SBA206 SBA206 N/A = Not Applicable * Reference Instructions - Hot Water Coil Mounting ** Reference Instructions - Hot Water Coil Mounting Select correct -row chilled water coil, noting position in coil frame. Coil mounting instructions: HW or CW or consult home office. Provide complete G.O. item, model, and serial number. AAF UV; AH -8, AV -6, Vint. A/No Vint. Rev. R /7 RPL / Page