Daikin Daikin McQuay. SmartSource Single Stage Vertical Water Source Heat Pump. WGSV 007, 009, 012 Design 1

Transcription

1 Replacement Parts List No Revision L 11/2017 Daikin Daikin McQuay SmartSource Single Stage Vertical Water Source Heat Pump WGSV 007, 009, 012 Design 1 To find your Daikin Applied parts distributor, call or visit

2 Contents Parts List Revision History... 3 Nomenclature Serial Number... 4 Model Number Electrical Legend... 7 Unit Sections... 8 Return Air Configurations... 8 Blower Fan Assembly... 9 Refrigeration Circuit Diagrams Components...11 Water Flow Regulator Control Box Microtech III Controls Diagrams Components MTIII Control Board Label Location Field Installed Accessories Critical Parts List... CPL1 WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 2

3 Parts List Revision History Rev. Date Description NEW 08/12 NEW A 10/12 Page 4- Add Code 13 Sound Packages P= Premium. Page 5- Code 23 add P= Controls for Electric Heat single 24V signal (Field installed Duct Heater by Others) Page 10- Add Sound Blanket p/ns & Change condensate pan p/ns to (SERVSub p/n). Page11- Delete all base pans. Page 12- Delete Series 2 from p/n & descriptions. CPL1- Delete Series 2 from p/n & descriptions. B 12/12 Page 10- Remove Sound Blanket p/ns and C 02/13 Page 11- Change Condenser to CO-AX Condenser. Page 12- Change MTIII control board p/n to ; I/O exp. board assy p/n to ; LonWorks card p/n to and BACnet card p/n to CPL1- Change MTIII control board, I/O exp. board assy, LonWorks & BACnet com cards. D 02/13 Page 12- Change MTIII control board p/n to Change I/O expansion board assy p/n to Change LonWorks com card p/n to Change BACnet com card p/n to Remove footnote. CPL1- Change MTIII control board, I/O exp. board assy, LonWorks & BACnet com cards. E 03/13 Page 13- Remove Wire Harness Assy p/n from MTIII module kits. Page 14- Add Actuator p/n to 3-Way Valves rename Waterside Economizer. Rename 2-Way Valves to Motorized Valves. Page 15- Remove Boilerless System Kits and move sensors to Thermostats & Sensors. F 10/13 Rebrand Daikin. Page 9- Add ECM & Program to motor description. CPL1- Add LT sensors. Add ECM & Program to motor description. G 02/14 Page 12- Change H6 Connector p/n EGA9164 to H 09/14 Change RPL Number from to Separate vertical & horizontal units. Numerous drawing & p/n changes done. Pages 4-6 Change to vertical model configeration. Code changes to C03, C10, C43 & C44. Page 8- Delete Typical Refrigeration Cycle and add Unit Sections and Return Air Configerations. Page 9- Change V ECM motors p/ns to , to , and to Page 11- Change overload Protector p/n to Delete Compressor Terminal Components. Add COAX Copper p/n & CUNI p/n Change Fusible Plug Assy p/n to Add Terminal Ring p/n Page 12- Add Auto Flow Regulator. Page 13- Delete LonWork Comm Cards p/n & Bacnet Comm Cards p/n Delete Disconnect switch p/n Change Contactor, Compressor p/n to Pages Delete Unit Hanger. Add Loop Pumps. Change WSE valve body p/n to Numerous hoses were added. CPL1 Change V ECM motors. I 04/15 Page 9- Delete ECM p/ns and add nameplate diagram and footnote1. Page 14- Delete control board p/n and add footnte *. Change Ref# 315 Change I/O Exp board p/n to CPL1- Delete control board and ECM p/ns. J 12/15 Pages Change title to Control Box and Microtech III Controls. Page 14- Delete Disconnect Switches p/ns , , & Add Control p/n & I/O board p/n Add footnote for MTIII Controls Label Location. Page 15- Add Page. Add MTIII Controls Label Location table and footnote. CPL1- Add Control p/n Change water temp sensor p/n to Delete Refrigeration Circuit. K 06/17 Page 4- Model Number changed to table format and SLP added to Serial Number. Page 17- Add WSE Coils, RH p/ns & LH p/ns CPL1- Update revision. L 11/17 Page 11- Change Low Press Switch p/n to & High Press Switch p/n to Change Rev. Valve p/n to & Solenoid p/n to Pages Numerous changes to Field Installed Accessories- Add sensor adapter plates, sensors, touchscreen thermostats. Add 3 ft hoses & Add MTIII Boilerless System Kit p/ns & CPL1- Update revision. Daikin Applied,13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN (763) WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 3

4 Nomenclature Serial Number AUB U Plant Identification Abbreviation AUB = Auburn SLP = San Luis Potosi U= Unit Serial Number (build sequence) Week of Manufacture Year of Manufacture 12= = 2013 etc. Model Number WGSV 012 B 1 A WL R T 5 Y Y Y C S YYY B 2 A Y Y Y Y Code YY B Y Y Y Y YYY Y YYY S Y Y B S Y Y Y A T Y C Y YY Code Y Y 2 T Y S A L K Y Y Y Y YY Y Y A Y Y Y Y A A Y Code C Y Y YY FF ST ST YY YYY Y C Y Y YY 1 Code Code 01: Unit Type W= Water Source Heat Pump Code 02: Model Type GS= High Efficiency, Single Stage Code 03= Configuration V= Vertical Code 04: Unit Size 007= 7000 BtuH Nominal Cooling 009= 9000 BtuH Nominal Cooling 012= BtuH Nominal Cooling Code 05: Unit Control B= MicroTech III Unit Controller Code 06: Design Series (Vintage) 1= Design 1 Code 07: Voltage A= 115/60/1 E= /60/1 J= 265/60/1 Code 08: Range for Entering Water/Glycol Temp. WL= Water Loop GL= Ground Loop Code 09: Return Air Location L= Left-Hand Return Air & Right-Hand Piping R= Right-Hand Return Air & Right-Hand Piping Code 10: Discharge Air Location T= Top Code 11: Fan Motor 5= ECM Constant Torque Code 12: Dehumidification Option C= Simplified Dehumidification (Lower CFM no HGRH or no Humidistat) D= Humidistat Controlled Dehumidification (No HGRH) E= Humidistat only Code 13: Sound Package A= Premium Code 14: IAQ Packages (Indoor Air Quality) Code 15: Coaxial Heat Exchanger Construction C= Copper Inner Tube- Steel Outer Tube S= Cupro-Nickel Inner Tube- Steel Outer Tube Code 16: Primary Air Coil Options S= Standard E= E-Coated Codes 17-18: Always YYY Code 19: Communication Module B= BACnet F= BACnet - WSHP System L= LonWorks Continued on next page. WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 4

5 Nomenclature Code 20: Filter Rack 2= 4-Sided, 2" w/duct Collar & Door 3= 4-Sided, 2" w/duct Collar, Door, Hi-Merv Seal 4= 4-Sided, 4" w/duct Collar, Door, Hi-Merv Seal Code 21: Filter Type A= 2" Disposable E= Merv 8 (2" thick) Factory Installed G= Merv 13 (4" thick) Factory Installed Code 22: Water Coil- Indoor Air E= Waterside Economizer Code 23: Electric Heating- Indoor Air P= Controls for Electric Heat single 24V signal (Field installed Duct Heater by Others Code 24: Control Secondary Heat Type B= Boilerless Electric Heat E= Emergency Heat P= Primary Electric Heat (No Heat Pump Heating) S= Supplemental Heat Code 25: Desuperheater (Hot Water Generator) Code 26: Loop Pump Y Code 27: Coaxial Coil Supply Liquid Flow Control B= 2-Way, Motorized- 24V Valve Control, NO C= 2-Way, Motorized- 24V Valve Control, NC Code 28: Coaxial Coil Supply Liquid Auto Flow Reg A= 1.5 GPM B= 2.0 GPM C= 2.5 GPM D= 3.0 GPM Code 29: Coaxial Coil Supply Liquid Strianer Code 30: Always Y Code 31: Desuperheater Water Flow Options Codes 32-34: Always YYY Code 35: Water Coil Piping (HW or Waterside Economizer) A= 3-Way, Motorized- 24V Valve Control, NO to Coax Codes 36-38: Always YYY Code 39: Primary Drain Pan Material S= Stainless Steel Code 40: Secondary Drain Pan Material Code 41: Compressor Insulation Code 42: Compressor Isolation B= Isolated Base Code 43: Insulation- Compressor Compartment S= Standard Insulation Package I= Indoor Air Quality (IAQ) Insulation Package R= Sound Reduction Package Code 44: Always Y Code 45: Insulation- Piping A= Insulated Piping Code 46: Always Y Code 47: Cabinet Finish A= Powder Coat G= Galvanized Steel Code 48: Cabinet Color T= Textured Charcoal Bronze W= Off White Code 49: Always Y Code 50: Fan Motor Control C= Various Speeds with 4 Adjustment Settings Code 51: Fan Motor Control Location Code 52: Always YY Code 53: Disconnect Switch N= Non-Fused Code 54: Always Y Code 55: Control Transformer 1= 50VA 2= 75VA Code 56: Thermostat/Sensor Control S= Sensor Control T= Thermostat Control Code 57: Currrent Sensing Switches Code 58: Condensate Overflow Protection S= Sensor Code 59: High Pressure Switch A= 600 psi NC Code 60: Low Pressure Switch L= 7 psi NC Continued on next page. WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 5

6 Nomenclature Code 61: Low Temp. Protection Compressor Suction K= Thermistor 10K Code 62: Discharge Air Thermistor K= Thermistor 10K Code 63: Leaving Supply Fluid Temp K= Thermistor 10K Code 64: Entering Supply Fluid Temp K= Thermistor 10K Code 65: Return Air Thermistor K= Thermistor 10K Codes 66-67: Always YY Code 68: Terminal Block Connection Code 69: Emergency Switch for Electric Heat Code 70: Annunciator A= Annunciator Code 71: Reset Button Code 72:= Monitoring Code 73: Emergency Stop Code 74: External Binary Output 1 Code 75: Expansion Device A= Thermal Exp. Valve Thermal Bulb & Equalizer Tube Code 76: Alarm Relay A= Alarm Relay (Dry Contacts) Code 77: Dirty Filter Sensor Code 78: Reversing Valve C= Normally Open in Cooling Mode Code 79: Outside Air Control Code 80= Always Y Code 81: Boilerless Electric Heat Setpoint GL= Glycol 28F WA= Water 55F Y Code 82: Freeze Fault Protection FF= Freeze Fault Protection Y Code 83: Occupied Setpoint Differential (1-5F) ST= Setpoint (1 F) Code 84: Unoccupied Setpoint Differential (2-10F) ST= Setpoint (2 F) Code 85: Hydronic Heating on Setpoint (70-90F) Y Code 86: BACnet Address YY Code 87: Always Y Code 88: Agency Code 89: Conformance Code 90: Always Y Code 91: Extended Warranty Code 92: Product Style (always 1) WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 6

7 Electrical Legend AN1, 2... LED/Annunciator Circuit 1, 2 C Fan Motor, Capacitor 1-4 C Capacitor, Compressor CP1, 2... Compressor 1, 2 COS... Condensate Overflow Sensor DAT... Discharge Air Temp Sensor EWT... Entering Water Temp Sensor HP1, 2... High Pressure Switch 1, 2 ISO... Water Flow Isolation Valve Actuator LT1, 2... Suction Line Temp Sensor 1, 2 LWT... Leaving Water Temp Sensor MCB... Main Control Board NCB... Network Control Board RAT... Return Air Temp Sensor RV1, 2... Reversing Valve 1, 2 TR1... Transformer, Control TR2... Transformer, Fan Motor TR3... Transformer, Loop Pump WSE... Water Side Economizer Actuator WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 7

8 Unit Sections Left View Top View Blower Fan Assy Refrigeration Circuit Control Box Return Air Configurations Return Air Return Air Left-hand top discharge Right-hand top discharge WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 8

9 Blower Fan Assembly Motor Mount Detail NP WARNING LABEL See Motor Mount Detail ECM Motor Nameplate Ref. Part Unit Size No. Description Number Housing- Blower Wheel- Blower Grommet- Motor Mount Grommet- Motor Mount Bracket- Motor Mount Inlet Ring ECM & Program 1 See ECM motor nameplate. 1 The PN for the ECM motor is found on the label (see illustration above). You may also contact Daikin with the Unit Model & Serial Number to get the ECM Motor part number. WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 9

10 Refrigeration Circuit Diagrams INLET OUTLET 71 TXV Detail ORIENT AS SHOWN Evaporator/TXV Detail Evaporator Condenser Condenser Detail Compressor 69 Reversing Valve Piping Overload Protector 70 Top View Reversing Valve Piping Detail TXV Bulb 61 Compressor Mounting Detail Water Temp Sensor 151A 151B 151C Coremax Valve Assy Coremax Valve Assembly Detail WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 10

11 Refrigeration Circuit Components Ref. Part Unit Size No. Description Number Nut, Compressor Mount Grommet, Compressor Mount Sleeve, Compressor Mount Compressor, 7000 BTUH 115/60/ Compressor, 8000 BTUH 115/60/ Compressor, BTUH 115/60/ Compressor, 7000 BTUH /60/ Compressor, 8000 BTUH /60/ Compressor, BTUH /60/ Compressor, 7000 BTUH 265/60/ Compressor, 8000 BTUH 265/60/ Compressor, BTUH 265/60/ Overload Protector, 115/60/1 until 3/ Overload Protector, 115/60/1 3/13 & later Overload Protector, 115/60/ Overload Protector, /60/ Overload Protector, /60/ Overload Protector, /60/ Overload Protector, 265/60/ Overload Protector, 265/60/ CO-AX Condenser Copper Inner Tube CO-AX Condenser CUNI Inner Tube Adapter.500 x.625 ODS Evaporator Coil Assy 1 RH Return Air Evaporator Coil Assy 1 LH Return Air Reversing Valve until 11/ Reversing Valve 11/17 & later Reversing Valve Solenoid- Reversing Valve until 11/ Solenoid- Reversing Valve 11/17 & later Solenoid- Reversing Valve High Pressure Switch until 3/ High Pressure Switch 3/16 & later Low Pressure Switch until 9/ Low Pressure Switch 9/16 & later A Seat, Fitting B Core, Valve C Cap, Valve Fusible Plug Assy Plug Only 283 F Expansion Valve, 1/2T Expansion Valve, 1T Expansion Valve, 1T Drain Pan Gasket, Vinyl 10.75" Please contact Daikin Applied Parts for E-Coat on evaporator coil assy. WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 11

12 Refrigeration Circuit Components 425 Water Flow Regulator Ref. Part No. Description Number Qty. 425 Auto Flow Control Valve, 1/2" 1.5 GPM Auto Flow Control Valve, 1/2" 2.0 GPM Auto Flow Control Valve, 1/2" 2.5 GPM Auto Flow Control Valve, 1/2" 3.0 GPM WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 12

13 Control Box MicroTech III Controls Diagrams 340 DCS M EB1 330EB2 229 MCB 335 AN1,AN2 320 Front View WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 13

14 Control Box MicroTech III Controls Components Ref. Part Unit Size No. Description Number Bracket, Capacitor Capacitor, 20MFD 440VAC Capacitor, 25MFD 440VAC Capacitor, 30MFD 440VAC Capacitor, 45MFD 440 VAC Control Board, MicroTech III * I/O Expansion Board * LED Annunciator Fan Speed Selection Board until 4/ Fan Speed Selection Board 4/14 & later Stand Off PC Board Edge- Holders (Comm. Card only) Contactor, Compressor- 208V 25A Contactor, Compressor- 24V 30A Disconnect Switch, 10A Disconnect Switch, 63A Transformer, 115V 50VA Transformer, 208/230V 50VA Transformer, 265V 50VA Transformer, 115V 75VA Transformer, 208/230V 75VA Transformer, 265V 75VA N/S Transformer, 265V 250VA N/S Suction Line Temp Sensor (SLTS)-.375" 10K N/S Suction Line Temp Sensor (SLTS)-.50" 10K N/S Air Temp Sensor (DAT, RAT) 10K N/S Water Temp Sensor (EWT, LWT)-.625" 10K N/S= Not shown. * When ordering this board, please provide the software part number printed on the board s label. See control board photo on next page for label location. WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 14

15 Control Box MicroTech III Controls MTIII Control Board Label Locations Label Label Label Label NOTE: When ordering the control board, please provide the software part number printed on the board s label. See above for label locations. WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 15

16 Field Installed Accessories Description Filters Part Number Kit, Filter, 2" Throwaway Pack of 2" Filter Throwaway Kit, Filter, 2" MERV Pack of 2"MERV Kit, Filter, 4" MERV Pack of 4" MERV Thermostats & Sensors Description Part Number 5.25 X 7" Adapter Plate for Sensors , , , X 5.5" Adapter Plate for Sensors , , , X 5.3" Adapter Plate for Sensors , , , Basic Room Sensor w/nsb, Override and Status LED Room Sensor, Digital Adj, 4-Button w/ Override, Occupancy Switch & Temp Display Room Sensor w/cool/warm Temp Adj. & Occupancy Switch Trim Ring for Sensors , , or Room Sensor, Digitally Adj, Temp & Humidity Display Wall Sensor, Adj. Cool/Warm, Occupancy Switch Programmable Touch-Screen TStat Indoor Sensor for Outdoor Sensor for Non-Programmable TStat- 2 Heat/2 Cool, ACO & MCO Programmable TStat- 2 Heat/2 Cool, ACO & MCO and 7-day Programmable/Non-Programmable TStat- 2 Heat/2 Cool, ACO, Touchscreen Programmable/Non-Programmable TStat- 2 Heat/3 Cool, ACO, Touchscreen Programmable/Non-Programmable TStat- 2 Heat/2 Cool, ACO, Touchscreen, WIFI Programmable/Non-Programmable TStat- 2 Heat/3 Cool, ACO, Touchscreen, WIFI Remote Sensor for Thermostat , Remote Sensor for Thermostat , TStat Guards & Wall Plate Description Part Number TStat Guard Pack Wall Plate, Insulated WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 16

17 Field Installed Accessories Loop Pump Modules Description Part Number Hose Kit, 1.0" x 12 ft. Hose, 1/2" Fittings Hose Kit, 1.0" x 12 ft. Hose, 3/4" Fittings Hose Kit, 1.0" x 12 ft. Hose, 1.0" Fittings Hose Kit, 1.0" x 12 ft. Hose, No Fittings Single Pump, Geothermal Loop- Cast Iron Single Pump, Geothermal Loop- Bronze Dual Pump, Geothermal Loop- Cast Iron Dual Pump, Geothermal Loop- Bronze Pump Relay Kit Waterside Economizer Description Part Number 3-Way Valve, Motorized, 1/2" Sweat Actuator Motor, NC, 24V WSE Coil Assy, RH WSE Coil Assy, LH Description Kit * Actuator Body 2-Way Valve Kit, Motorized, Normally Closed (NC), 1/2 NPT Way Valve Kit, Motorized, Normally Closed (NC), 1/2 Sweat Way Valve Kit, Motorized, Normally Open (NO), 1/2 NPT Way Valve Kit, Motorized, Normally Open (NO), 1/2 Sweat * Refer to IM 1151 for installing a motorized valve kit on MicroTech III units. Motorized Valves Ball Valves Description Part Number Combination Shutoff/Balancing Valve with Memory Stop Ball Valve, 1/2" Box of Ball Valve, 1/2" Box of WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 17

18 Description Field Installed Accessories Continued Hoses N/A= Not Applicable. Note: Refer to IM 1226 for Daikin Fire Rated Hoses & Hose Kits and for installation instructions. Specification Part Number 2 Foot 3 Foot Hose Assy, Fire Rated Condensate 3/4" NPT Hose Assy, Plastic Condensate 3/4" NPT Hose Assy, Fire Rated Supply/Return (2 Pack) 1/2" NPT Hose Kits Supply & Return w/shut-off Ball Valve 1/2" NPT Hose Kits S&R w/ball Valve, "Y" Strainer & Blowdown Valve 1/2" NPT Auto Flow Supply and Return w/ball Valves Flow Control Hose Kit, Fire Rated Supply/Return- 1/2" X 2 Ft. Includes: Supply Line: Ball valve with one port and a 24" stainless steel hose with swivel. Return Line: Combination flow controller & ball valve with two ports and a 24" stainless steel hose with swivel. Auto Flow Supply and Return w/ball Valves and Strainer Flow Control Hose Kit, Fire Rated Supply/Return- 1/2" X 2 or 3Ft. Includes: Supply Line: Combination ball valve & y-strainer, blow down valve, with one port and a 24" stainless steel hose with swivel. Return Line: Combination flow controller & ball valve with two ports and a 24" stainless steel hose with swivel. 1.0 GPM N/A 1.5 GPM N/A 2.0 GPM N/A 2.5 GPM N/A 3.0 GPM N/A 3.5 GPM N/A 4.0 GPM N/A 1.0 GPM GPM GPM GPM GPM GPM GPM Hose Kits Jumper Jumper Hose Kit w/90 Adapter 1/2" NPT X 4' MTIII Communication Module Kits Description Part Number LonWorks Comm Module BacNet Comm Module MTIII H-8 Harness Assembly Kit Description Part Number MTIII, H-8 Output Wire Harness Assembly Kit WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 18

19 Field Installed Accessories Continued MicroTech III Temperature Sensors Part Kit Tenant Set Point Status LED Fan & Number Override Adjustment Mode Switches Yes No No No Yes 55 to 95 F (12 to 35 C) Yes Yes Yes -3 to +3 F (-1.5 to 1.5 C) No Yes Note: Can only be used in conjunction with a communication (Comm.) card. See OM 931 for required jumper settings. Microtech III Unit Control Accessories Description ** Multiple Unit Control Panel: Allows a master unit controlled by a single thermostat, to operate up to 3 secondary units. Not Recommended for use with a Boilerless System Kit. Part Number Boilerless System Kit with I/O Expansion Board * Boilerless System Kit without I/O Expansion Board * IM is included in Kit. ** Kit components listed below. Multiple Unit Control Panel Kit Ref. Description Part No. Qty. No. 310 Cover, Control Box Circuit Board Stand Off, Circuit Board Box WSHP; WGSV Design 1 Rev. L 11/17 RPL / Page 19

20 Critical Daikin Applied OEM Parts Are What Your HVAC Unit Needs! Daikin SmartSource Single Stage WSHP Daikin McQuay SmartSource Single Stage WSHP WGSV 007, 009, 012 Design 1 Critical Components Unit Sizes Voltage Part Number Control Control Board, MicroTech III ALL ALL Compressor Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Blower Fan Motor ECM & Program ALL ALL See motor nameplate Blower Fan Assembly Blower Housing Assy ALL N/A Wheel- Blower ALL N/A Sensor Suction Line Temp Sensor (SLTS) 007 N/A Suction Line Temp Sensor (SLTS) 009, 012 N/A Air Temp Sensor (DAT, RAT) ALL N/A Water Temp Sensor (EWT, LWT) ALL N/A Call Your Local Daikin Applied Parts Distributor For All Your Parts Needs. To Locate A Distributor, Go To or Call PARTS Rev. L 11/2017 CPL Page 1 of 1