McQuay. Water-Cooled Screw Chiller. PFS Vintage B. Last Manufactured: Replacement Parts List No Revision D 02/2017

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1 Replacement Parts List No Revision D 02/2017 McQuay Water-Cooled Screw Chiller PFS Vintage B Last Manufactured: 1997 To find your Daikin Applied parts distributor, call or visit

2 Index Page(s) Heading Description 3 Revision History Parts List Revision 4-5 Nomenclature 4 Definitions Serial Number & Model Number 5 Codes Complete Model Number 6-8 Compressors 6 Arrangements Location and p/n of Compressors 7, 8 Externally Mounted Common Comp. Valves, Terminal Box, C.C Heater, Misc. Parts 9 Starter Panel 9 Primary Components Contactors, Overloads, etc. 10 Control Panel 10 Front Panel Diagram & Components 11, 12 Control Panel Diagram & Components 13 Sensors Location Diagram & Components Tubing 14, 15 Liquid Line Diagram & Components 16, 17 Suction and Discharge Diagram & Components 18 Hot Gas Btpass Diagram & Components Jet Pump 19 Diagram Piping and Pump Detail 20 Components Detail 21 Relief Valves 21 Diagram & Components Condenser and Evaporator 22 Monting Components 22 Diagram & Components Shelf, Drain Pan, Vibration Pads 23 Evaporator 23 Components Heads, Gaskets, Tubes 24 Condenser 24 Components Heads, Gaskets, Tubes, Insulation 25 Surge Capacitor 25 Vibration Isolators 25 Water Pressure Differential Switch 25 Water Flow Switch Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 2

3 Parts List Revision History Revision Date Description Draft Copy New 08/98 Status change from Draft Copy to Final. Page 6 - Correct all compressor part numbers. Page 24 - Correct Gasket Diameter sizes. A 11/99 Page 11 - Update info for Condenser Relief Valve (Ref.# 186) & Elbow (Ref.# 187). Page 15 - Add bubble 215C to diagrams. Added Flange Gasket to list. Page 23 - Add third Tube Support Brkt. to diag. Update Tube Support Brkt Qty (Ref.# 312). Page 26 - Add third Filter Drier Sup. Brkt to diag. Update 20" condenser Filter Support Brkt Qty. (Ref.# 322) B 02/01 Page 28 - Correct Oil (1 gal.) p/n to Add Oil (5 gal.) p/n C 12/08 Page 20 - Change ADI Board p/n from to D 10/09 Convert file to current format. Correct formatting as needed. Page 11 - Correct tab alignment error. Page 28 - Change Oil (1 gallon) part number from to Delete Oil (5 gallon) part number E 02/14 Page 5: Update Model Nomenclature for Code 2 & 3. Page 16: Correct part number for Time Delay, was C32OTP1. E 02/17 Rebrand Daikin. Page 5- Add "Complete Model Number". (Page Added) Daikin Applied, Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN (763) Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 3

4 Nomenclature Unit Model Number- Production Units PFS 150 B Vintage Nominal Tonnage ex. 150 = 150 Tons Unit Type: PFS= Water- Cooled Screw Compressor Water Chiller Unit Model Number- Stock Units PFS 150 B 27 G Vintage Nominal Tonnage ex. 150 = 150 Tons Unit Type: PFS= Water- Cooled Screw Compressor Water Chiller Unit Designation Voltage (27= 460/60/3) Serial Number 5 5A Factory 5= Staunton,VA Engineering Revision Serial Number Year and Month of Manufacture: Year Month 6= 1996 A= Jan. 7= 1997 B= Feb. C= Mar. D= Apr E= May F= Jun G= Jul H= Aug J= Sep. K= Oct. L= Nov. M= Dec. Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 4

5 Nomenclature Complete Model Number PFS 150B S 12 1 E 22 2 R A ECC1 16 J R C Code NCC1 070 Y A Y S Y Y A V MAEB Code Code 01: Unit Type PFS= Water Cooled Screw Chiller Code 02: Unit Size/ Vintage 150B= 150 Nominal Tons 170B= 170 Nominal Tons 180B= 180 Nominal Tons 190B= 190 Nominal Tons 200B= 200 Nominal Tons 215B= 215 Nominal Tons Code 03: Refrigerant Type S= R-22 Code 04: Voltage 27= 460/60/3 12= 208/60/3 29= 230/60/3 37= 575/60/3 46= 380/60/3 Code 05: Hot Gas Bypass 1= HGBP- Comp. 1/No Suct. Valves 2= HGBP- Both Comp./No Suct. Valves S= Suction Valves A= HGBP- Comp. 1 w/valves B= HGBP- Both Comp./No Suct. Valves Y= None Code 06: Evaporator Insulation E=.75" Insulation C= 1.5" Insulation- Short Shell D= 1.5" Insulation- Standard Shell F= 1.5" Insulation- Long Shell Code 07: Evaporator Size Option ex = Vessel Diameter (in inches) 12= Vessel Length (in feet) 216= Tube Count Code 08: Evaporator Water Passes 2= 2 Pass 3= 3 Pass Code 09: Evap Water Inlet Conn. R= Right End L= Left End Code 10: Evaporator Head Options A= Victaulic B= Flanged C= Water Box, Front, Vitaulic (2 Pass) D= Water Box, Front, Vitaulic (3 Pass) E= Water Box, Front, Flanged (2 Pass) F= Water Box, Front, Flanged (3 Pass) Code 11: Evaporator Water Side Design ECC1= 150PSIG Non-ASME ECC2= 150PSIG ASME ECC3= 250PSIG ASME ECC4= 350PSIG ASME Code 12: Evaporator Leaving Fluid Temp (any whole number in this range) Code 13: Condenser Options C= Standard Condenser I=.75" Insulation- Short Shell J=.75" Insulation- Standard Shell K=.75" Insulation- Long Shell Code 14: Condenser Size Option ex = Vessel Diameter (in inches) 12= Vessel Length (in feet) 267= Tube Count Code 15: Condenser Water Passes 1= 1 Pass 2= 2 Pass 3= 3 Pass Code 16: Condenser Water Inlet Connection R= Right End L= Left End Code 17: Condenser Head Options A= Victaulic B= Flanged C= Water Box, Front, Vitaulic (2 Pass) D= Water Box, Front, Vitaulic (3 Pass) E= Water Box, Front, Flanged (2 Pass) F= Water Box, Front, Flanged (3 Pass) Codes 18: Condenser Water Side Design NCC1= 150PSIG Non-ASME NCC2= 150PSIG ASME NCC3= 250PSIG ASME NCC4= 350PSIG ASME Code 19: Entering Condenser Fluid Temp (any whole number in this range) Code 20: Water Pres. Differential Switch Y= None E= Evap. Only C= Cond. Only B= Evap. & Cond. Only Code 21: Pressure Vessel Code A= ASME B, C, D, E, F= European Codes G= ASME/CRN Code 22: CRN Numbers 1= B.C. 7= New Brunswick 2= Alberta 8= Nova Scotia 3= Saskatchewan 9= P.E.I. 4= Manitoba 0= New Foundland 5= Ontario U= Yukon 6= Quebec Y= None Code 23: Starter Options D= Delta-Delta Start S= Solid State Start Code 24: Meter Selection Y= None A= Ammeter V= Voltmeter B= Both Ammeter & Voltmeter Code 25: Ground Fault Protection Y= None G= Ground Fault Protection Code 26: Power Connection Options A= Main Circuit Breaker B= Single Power Block w/ 2 Circuit Breakers Code 27: Phase Voltage Monitor V= With Phase Reversal/Loss/ Unbalance & Under/Over Voltage Control Code 28: MicroTech Options ex. 1M 2A 3E 4M 1M= Microprocessor Control 2Y= No Reset 2A= Outside Ambient Air 3E= English Units 3M= Metric Units 4Y= None 4M= With Modem 4C= With Cooling Tower Bypass Control & Proportional Motor Current Control 4B= Both "M" and "C" Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 5

6 Compressors Compressor Arrangements Compressor # 1 Compressor # 2 Control Box Starter Compressor Part Numbers Compressor Sizes Used in Each Unit Unit Model No. Compressor No. 1 Compressor No. 2 PFS150B Size 155 Size 155 PFS170B Size 155 Size 167 PFS180B Size 155 Size 175 PFS190B Size 167 Size 167 PFS200B Size 167 Size 175 PFS215B Size 175 Size 175 LEFT-SIDE VIEW Complete Compressor Description Part Number Size 155, 208/230/60/ Size 155, 460/60/ /50/ Size 155, 575/60/ Size 167, 208/230/60/ Size 167, 460/60/ /50/ Size 167, 575/60/ Size 175, 208/230/60/ Size 175, 460/60/ /50/ Size 175, 575/60/ NOTE: Complete compressor does not include Common Parts listed on the next two pages. Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 6

7 Compressors Externally Mounted Common Components Right Side View Top View Compressor Rear View Left Side View Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 7

8 Compressors Externally Mounted Common Components, Continued Ref. Description Part No. Number Qty. 2 Shutoff Valve, Suction Gasket, 4.15 O.D Screw (H x 5.5) Flange Adapter Shutoff Valve, Discharge Gasket for Discharge Shutoff Valve Screw (H x 4.0) Flange Adapter Crankcase Heater Liquid Level Sensor Cable Ass'y, Solenoid Valve Core, Schrader Service Valve Cap, Schrader Service Valve Solenoid Valve Ass'y Cable Ass'y- C.C. Heater Cable Ass'y- Solenoid Valve Cable Ass'y- Solenoid Valve Coupling Fitting-.375" High Pressure Cover Grommet Valve- No Core High Pressure Control Screw (FH -.25 x.50) Screw (FH - #10 x.50) Motor Terminal Box Ass'y Gasket, Terminal Box Cover, Terminal Box Gasket, Terminal Box Cover ft. 610 Electrical Barrier N/S Boot- Transducer Protector N/S Evaporator Pressure Transducer N/S Condenser Pressure Transducer N/S = NOT SHOWN 1 Valve only pn: Coil Only pn: Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 8

9 Starter Panel Components Purchased Cutler Hammer Starter Check Component in Panel to Match Requirements Description Contactors Size K Size N Part Number AE16KNOAB AE16NNOA Overload Heaters Size K Contactors 29.0A A H2015B A A H2016B A A H2017B-3 Size N Contactors 62.2A A H A A H A A H Primary Control Fuses 7A/ 600V A/ 600V Secondary Control Fuses 10A/ 250V A/ 250V Phase Voltage Relay- UV/OV 208 to 240V PVR L AR 380 to 415V PVR L AR 440 to 480V PVR L AR 575 to 600V PVR L AR Ground Fault Current Sensor C311CT2 Ground Fault Monitor D84RPB1 Ground Fault Relay D15CR22AB Auxilliary Contacts NO, NO G320KGS4 NO, NC G320KGS3 Time Delay CCB- 115A- 2-10S Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 9

10 Control Box Front Panel Ref # Description Part Number Qty. 412 Toggle Switch Keyboard Lock/Latch Power Door Control Door Magnetic Latch Bracket Magnetic Fastener Magnetic Catch Bracket N/S Key Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 10

11 Control Box Control Panel Diagram Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 11

12 Control Box Control Panel Components Ref# Description Part Number Qty. 102 MicroTech Controller 280 (Must be Programmed) N/S Controller Power Fuses, 2A N/S Controller Communication Fuses,.25A ADI Board Circuit Board Mount Cable Ribbon, 34 Conductor, 39" Cable Ribbon, 50 Conductor, 18" Cable Ribbon, 50 Conductor, 3" Terminal Block (T3) Transformer, 24-18V Output Board N/S Output Board Line Fuses, 5A N/S Output Board Logic Supply Fuses, 1A Guardistor Control Board N/S Guardistor Fuses,.125A Circuit Breaker, 3 Amp (T2) Transformer, V Terminal Block Circuit Board Mount Relay Socket Relay, 2PDT 24V Relay, Output Board Keypad Display Door Circuit Board Standoff KDI Control N/S Terminal Block N/S Terminal Block Cover N/S Varistor, 30VAC Optional Signal Converter 142 Signal Converter Board Circuit Board Spacer Optional AOX Control Board 182 Control, AOX Board Circuit Board Mount Ribbon Cable, 18", 26C Screw Optional Modem 970 Modem, 14.4K Baud, 9-pin Cable, Modem Interface Gasket,.25 x Screw Bracket, Modem Mounting Bracket, Modem Vertical Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 12

13 Control Box Sensor Location S12 S12 S16 S02 S17 S16 S02 S17 S00 S01 S10 S09 S18 S08 S18 Ref# Description Part No. Qty. S00 Evaporator Leaving Water Temp. Sensor S01 Evaporator Entering Water Temp. Sensor S02 Compressor Suction Temp. Sensor S08 Condenser Liquid Line Temp. Sensor S09 Condenser Entering Water Temp. Sensor S10 Condenser Leaving Water Temp. Sensor S11 Compressor Amps See Control Panel S12 Compressor Discharge Temp. Sensor S16 Evap. Refrigerant Pressure Transducer, 150# S17 Cond. Refrigerant Pressure Transducer, 450# S18 Liquid Pressure Transducer, 450# N/S Optional Outdoor Air Temp. Sensor N/S Boot, Transducer Protection N/S Pressure Transducer Cable, 10 ft N/S Pressure Transducer Cable, 15 ft N/S Evaporator/Condenser Water Nozzle Sensor Well w/ Water Press. Diff. Switch (C20=E, C, or B) Fitting for Diff. Pressure Switch Well-.25" w/o Water Press. Diff. Switch (C20= Y) NS = Not shown Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 13

14 Tubing Liquid Line- Diagrams Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 14

15 Tubing Liquid Line- Components Ref. No. Description Part Number Qty. 231 Shut Off Valve Filter Drier Drier Core Drier Gasket Liquid Line Assembly Sight Glass Saddle Liquid Line Assembly Sight Glass Saddle Expansion Valve w/motor- 140T Expansion Valve Motor Only per 246 Filter Drier " Liquid Line Assembly Sight Glass Saddle Liquid Line Assembly Sight Glass Saddle Solenoid Valve Sight Glass Sight Glass- Liquid Line (fits in saddle) Tube Clamp Tube Clamp Strap- Filter Drier Strap- Filter Drier Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 15

16 Tubing Suction, Discharge, Inlet- Diagrams Suction & Discharge Components Units with Suction Valve (Code 05= S, A, or B) Suction & Discharge Components Units without Suction Valve (Code 05= Y, 1, or 2) Compressor Inlet Components Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 16

17 Tubing Suction, Discharge, Inlet- Components Ref. No. Description Part Number 215 Flange Kit- Discharge Line Brass Coupling Ball Valve Flange Kit- Suction Line w/o Valve Flange Kit- Suction Line with Valve Shutoff Valve- Motor Cooling Line Motor Cooling Assembly Coupling & Gasket (R22 units) Coupling Gasket Only (R22 units) Coupling & Gasket (R134a or R410 units) Coupling Gasket Only (R134a or R410 units) Coupling Gasket Only (Rigidloc units) Adapter Plate O'Ring Restrictor Inlet Strainer Suction Shut Off Valve- 3" Qty. Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 17

18 Tubing Hot Gas Bypass Ref. No. Description Part Number Qty. 239 Expansion Valve Hot Gas Bypass Ball Valve " Hot Gas Bypass Solenoid Valve " Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 18

19 Jet Pump Diagrams 754 Tubing Detail of Ref. # Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 19

20 Jet Pump Components Ref. No. Description Part Number Qty. 2 Jet Pump Housing Manifold Housing- Pump Filter Nozzle Oil Filter Wave Spring Ball Plug O'Ring Plug O'Ring O'Ring O'Ring O'Ring Screw Screw Connector Screw Washer Complete Jet Pump Assembly Jet Pump Suction Tube T-.25 X.25 X Jet Pump Discharge Tube Jet Pump Feed Tube Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 20

21 Relief Valves Evaporator & Condenser Ref. No. Description Part Number Qty. 175 Evaporator Relief Valve- 400# Relief Valve Elbow Way Shutoff Valve Condenser Relief Valve- 450# Relief Valve Elbow Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 21

22 Mounting Components Control Box, Starter Panel, Compressor Control Box/Starter Panel Mounting Shelf 300 Compressor Drain Pan and Vibration Pad Ref. No. Description Part Number Qty. 300 Shelf- Starter & Control Box Drain Pan Assembly Compressor Vibration Pad Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 22

23 Evaporator Heads 22" Diameter/ 2 Pass/150 PSI Water Side (standard) Nozzle ASME Connection Head Return Head Nut Bolt W.B. Cover Victaulic No N/A Victaulic Yes N/A Flanged No N/A Flanged Yes N/A Water Box Victaulic No Water Box Flanged No Evaporator Gaskets The Gaskets for Evaporator heads are sold in two parts. The gasket itself is the rim that fits between the head and the Evaporator's tube sheet. 1-pass heads simply use the rim. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles that separate the passes. Each gasket requires 3' of U-Channel. 2-Pass heads use the U-Channel only on the connection end. Water Box heads use two gaskets on each end, and the U-Channel requirements are doubled. The U-Channel adhesive is part number Dia. Press. Head Type-Passes Gasket Qty. Channel Qty 22" 150 Vict/Flg ' 22" 150 Water Box ' Evaporator Tubes Length Code Tube Type TubeMaterial Wall Part Number 12' E Turbo BIII Copper ' F Turbo BIII Copper Evaporator Tube Counts Short Shell 12 Foot Vessel Unit Size Count 150B B B B B B 156 Standard Shell 12 Foot Vessel Unit Size Count All 274 Long Shell 16 Foot Vessel Unit Size Count All 274 Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 23

24 Condenser Heads 18" Diameter/ 1 Pass/150 PSI Water Side (standard) Nozzle ASME Connection Head Return Head Nut Bolt W.B. Cover Victaulic No (2) N/A N/A Flanged No (2) N/A N/A Water Box Victaulic No (2) N/A " Diameter/ 2 Pass/150 PSI Water Side (standard) Nozzle ASME Connection Head Return Head Nut Bolt W.B. Cover Victaulic No N/A Victaulic Yes N/A Flanged No N/A Water Box Victaulic No Water Box Flanged No Condenser Gaskets The Gaskets for Condenser heads are sold in two parts. The gasket itself is the rim that fits between the head and the Condenser's tube sheet. 1-pass heads simply use the rim. 2-pass use the gasket plus a U-channel that is glued to the rim and fits over the baffles that separate the passes. Each gasket requires 3' of U-Channel. One-Pass heads use no U-Channel, 2-Pass heads use the U-Channel only on the connection end. Water Box heads use two gaskets on each end, and the U-Channel requirements are doubled. The U-Channel adhesive is part number Dia. Press. Head Type-Passes Gasket Qty. Channel Qty 18" 150 Vict/Flange n/a 0 18" 150 Water Box n/a 0 18" 150 Vict/Flange ' 18" 150 Water Box ' Condenser Tubes Length Code Tube Type TubeMaterial Wall Part Number 12' N Turbo CIII Copper ' N Turbo CIII Copper Short Shell 12 Foot Vessel Unit Size Count 150B, 170B B, 190B B, 215B 201 Condenser Tube Counts Standard Shell 12 Foot Vessel Unit Size Count 150B, 170B B, 190B B, 215B 236 Condenser Insulation Length Part Number Square Feet 12' ' Long Shell 16 Foot Vessel Unit Size Count 150B, 170B B, 190B B, 215B 236 Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 24

25 Surge Capacitor The Surge Capacitor is used in all Voltage applications Surge Capacitor Part No: Surge Capacitor Label Part No: Vibration Isolators Four per unit. Set under each corner of the unit, all four isolators are the same Type Part No. Spring Isolator Rubber-in- Shear Water Pressure Differential Switch Water Pressure Differential Switch: Flow Switch Option Description Part Number Qty. Water Flow Switch (Field Installed) Screw Chiller; PFS Vint. B Rev. D 02/17 RPL / Page 25

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