SERIES SFP SLIDES INFORMATION SHEET. Ordering Data. U.S. Patent No. 6,857,780 International Patent No. CA PART NO.
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1 Ordering Data SERIES SFP SLIDES INFORMATION SHEET IMPORTANT INFORMATION DO NOT DISCARD! Use this information sheet to assist with slide installation and setup. File with maintenance or machine documentation. TO ORDER SPECIFY: Product, Series, Type, Design No., Package Size, Travel, and Options. PRODUCT S - Slide S TYPE P - Ground Profile Rail F P PACKAGE BORE mm mm SHOCK ABSORBERS NBx - Shock installed both directions NEx - Shock installed on extend NRx - Shock installed on retract x indicates shock absorber damping constant which must be specified by the customer. (See PHD Product Sizing Catalog) See Note. x 25 NRx AE EXTERNAL FLOW CONTROL PB - Flow controls installed in both directions PE - Flow controls installed on extend PR - Flow controls installed on retract DB PB M RETRACT DIRECTION EXTEND DIRECTION T-SLOT GROOVE SIDE OF SLIDE SERIES F - Pneumatic Rodless DESIGN NO. - Metric METRIC TRAVEL STANDARD TRAVEL LENGTHS (in 25 mm Increments) Size Travel 25 mm mm 25 mm - 30 mm (Longer travel lengths available, contact PHD) TRAVEL ADJUSTMENT (See Notes 1 & ) AB - Travel adjustment with shock pads installed in both directions AE - Travel adjustment with shock pads installed on extend AR - Travel adjustment with shock pads installed on retract CUSHION CONTROL (See Note 1) DB - Cushion control both directions DE - Cushion control on extend DR - Cushion control on retract SLIDE OPTIONS M - Magnet for use with PHD 790 & JC1 Switches Z1- Corrosion resistant plating on ferrous parts L9- NPT ports! CAUTION: Threading fasteners into saddle mounting holes deeper than specified depths may damage slide components and adversely affect unit performance. NOTES: 1) If travel adjustment AB, AE, or AR is ordered, corresponding cushion option DB, DE, or DR must also be ordered. 2) Switches and switch bracket kits must be ordered separately. 3) Option -M required with Series 790 & JC1 Switches. ) Each direction of travel must have either a travel adjustment or shock absorber specified. 5) Saddle dowel holes are standard. ) Modular mounting interface with PHD Series STP and SK/SL Slides is standard. 7) Mounting on top, bottom, ends, and t-slots is standard. U.S. Patent No.,857,780 International Patent No. CA For additional technical assistance, call or visit our web site: P.O. Box 9070, Fort Wayne, IN
2 ENGINEERING DATA: SERIES SFP SLIDES SPECIFICATIONS OPERATING PRESSURE OPERATING TEMPERATURE TRAVEL TOLERANCE REPEATABILITY VELOCITY LUBRICATION MAINTENANCE SERIES SFP 3 psi min to 11 psi max [2.5 bar min to 8 bar max] air 1 to 1 F [5 to 0 C] +.12/-.00 in [+3.0/-0.0 mm] of original position to 0 in/sec [.1 to 1.5 m/sec] Factory lubricated for life Field repairable CYLINDER FORCE CALCULATIONS Imperial F = P x A Metric F = 0.1 x P x A F = Cylinder Force lbs N P = Operating Pressure psi bar A = Effective Area in 2 mm 2 (Extend or Retract) MAXIMUM TRAVEL in mm BORE DIAMETER EFFECTIVE AREA BASE WEIGHT in mm in 2 mm 2 lb kg MAXIMUM BEARING CAPACITY LOAD PITCH MOMENT YAW MOMENT ROLL MOMENT lb N in-lb Nm in-lb Nm in-lb Nm STATIC MOMENT CHART SADDLE TOP OR BOTTOM VERTICAL SADDLE ON SIDE Mp (Pitch) = Load x b Mp = Load x e Mp = 0 My (Yaw) = 0 My = Load x j My = Load x b Mr (Roll) = Load x j Mr = 0 Mr = Load x e ADDER WEIGHT (per 25mm) lb kg NOTE: Thrust capacity, allowable mass and dynamic moment capacity must be considered when selecting a slide. DIRECTION Extend Retract TYPICAL DYNAMIC LOAD lb N FORCE TABLE SFP lb/psi N/bar d CONSTANT in mm NOTE: e = c + d MOVING SADDLE lb kg lb/psi SFP N/bar LOAD (W) SADDLE ON TOP/BOTTOM j b PITCH c L - YAW L + ROLL LOAD (W) j VERTICAL b c b c SADDLE ON SIDE YAW L + PITCH ROLL L - PITCH L - L + ROLL YAW j LOAD (W) GRAVITY PNEUMATIC DIAGRAM VERTICAL OPERATION For vertical operation, two 3-way valves are recommended. A B A B A B IN EX IN EX OPERATION For horizontal operation, one 3-position -way pressure center valve or two 3-way valves are recommended. IN EX REGULATOR SET TO HIGHER PRESSURE REGULATOR SET TO LOWER PRESSURE 2
3 OPTIONS: SERIES SFP SLIDES PB PR PORT CONTROLS ON EXTEND AND RETRACT PORT CONTROLS ON RETRACT T-SLOT SIDE PE PORT CONTROLS ON EXTEND The PHD Series SFP Slide utilizes external compact banjo flow control fittings to adjust the saddle velocity. The control fittings are unidirectional flow control valves where intake air flows freely through the flow control and exhaust air is metered out through an adjustment screw. Intake capacity is slightly greater than the full open exhaust capacity, enabling maximum variation of saddle speeds. The PHD Series SFP flow control fittings are supplied for direct mounting to the caps and provide integral tube fitting connection. They also swivel 30 degrees around the ports, easing tube routing installation. Saddle velocities are adjusted and maintained by the captivated fine adjustment screw with a locking nut, which ensures precise velocity control and repeatability. Note: Flow control fitting is effective throughout the Series SFP temperature and pressure range. -PB & -PR OPTIONS -PB & -PE OPTIONS SPEED CONTROL REPLACEMENT KIT NO. METRIC IMPERIAL Kit includes flow control for one end. AB AR AE TRAVEL ADJUSTMENT WITH SHOCK PADS ON EXTEND AND RETRACT TRAVEL ADJUSTMENT WITH SHOCK PADS ON RETRACT TRAVEL ADJUSTMENT WITH SHOCK PADS ON EXTEND -ABx & -ARx OPTIONS A travel adjustment option and/or a shock absorber option must be ordered with all PHD Series SFP Slides. Both of these mechanical stops provide an adjustment range of 0.55 in [1 mm] from each end of travel. The travel adjustment screw works in conjunction with its specified cushion and is supplied with a shock pad, which provides quiet actuator operation. In more demanding applications, shock absorbers handle the energy dissipation. NOTE: Travel adjustment must be specified with corresponding cushion option, shown below.! Caution: Care should be taken to ensure that stopping is always accomplished with either Travel Adjustment Screws, Shock Absorbers, or customer applied tooling or fixturing. -ABx & -AEx OPTIONS TRAVEL ADJUSTMENT REPLACEMENT KIT NO. -STD -Z1 PLATING T-SLOT SIDE Kit includes one travel adjustment screw and nut for one end. 3
4 OPTIONS: SERIES SFP SLIDES DB CUSHIONS on extend and retract DR DE CUSHION on retract CUSHION on EXTEND Optional adjustable cushions at each end of travel provide smooth deceleration of the applied load. Threaded cushion control needles, located on the side of the slide, provide a wide adjustment range making the cushion ideal for reduction of impact forces at the end of travel. NOTE: Cushion option must be specified with above corresponding travel adjustment option. See PHD Product Sizing Catalog for cushion capabilities. -DB & -DE -DB & -DR CAUTION: The use of the travel adjustment screw will affect the kinetic energy capacity of the cushions. Therefore, to get the maximum capabilities from the cushion, specify the stroke of the slide to match the required travel of the application. NBx NEx NRx shock absorber ON EXTEND AND RETRACT shock absorber ON extend SHOCK ABSORBER ON RETRACT -NBx & -NRx OPTIONS T-SLOT SIDE The shock absorber option and/or travel adjustment option must be ordered with all PHD Series SFP Slides. Both of these mechanical stops provide an adjustment range of 0.55 in [1 mm] from each end of stroke. The hydraulic shock absorber options are designed for the maximum deceleration control and load stopping ability. The -NBx, -NEx, and -NRx options provide the Series SFP actuator with the hydraulic shock absorber factory installed. See PHD Product Sizing Catalog for details on shock absorber stopping capacity and to determine proper damping constant value (Damping constant NBx, NEx, NRx). IMPACT VELOCITY (VI) (in/sec) [mm/sec] 80 [32] 70 [1778] 0 [1529] 50 [10] [101] 30 [72] [508] 10 [25] 0 SFP SHOCK ABSORBERS [2.2] [.52] [.78] [9.0] [11.30] [13.5] [1.9] [18.08] [.3] [22.0] TOTAL KINETIC ENERGY (ET) in-lb [N-m] Consult PHD IMPACT VELOCITY (VI) (in/sec) [mm/sec] 80 [32] 70 [1778] 0 [1529] 50 [10] [101] 30 [72] [508] 10 [25] 0 -NBx & -NEx OPTIONS SFP SHOCK ABSORBERS NOTE: Contact PHD for applications outside of above energy rating and shock specifications [2.83] [5.5] [8.8] [11.30] [1.13] [1.97] [19.78] [22.0] [25.3] [28.25] [31.08] [33.90] TOTAL KINETIC ENERGY (ET) in-lb [N-m] SHOCK ABSORBER REPLACEMENT KIT NO. METRIC xx xx Kit includes one shock and nut for one end. -xx = Shock Damping Constant (See charts) Consult PHD
5 OPTIONS: SERIES SFP SLIDES L9 NPT PORTS This option provides NPT ports instead of the standard BSPP ports. The NPT ports are located in the same location as the BSPP ports. PORT BOTH ENDS PORT 1/8- NPT 1/-18 NPT NOTE: Port locations are the same as BSPP ports. Z1 Corrosion resistant PLATING This option provides corrosion resistant plating on all externally exposed ferrous parts. This optional plating can be used to protect the slide from severe or corrosive environments. NOTE: Shock Absorbers are not plated with -Z1 option. M MAGNET FOR PHD SERIES 790 & JC1 SWITCHES Series SFP Slides are optionally internally equipped with a magnet for use with PHD Series 790 and JC1 Switches. These switches mount easily to the unit using the switch slot on the side of the tube. PHD Series 790 and JC1 Switches are designed specifically to provide an input signal to various types of programmable controllers or logic systems. See the Switches and Sensors section for complete switch specifications. SERIES 790 & JC1SDx CORDSET CHART PART NO. DESCRIPTION M8, 3 pin, Straight Female Connector, 2 m cable M8, 3 pin, Straight Female Connector, 5 m cable SERIES 790 & JC1 SWITCHES PART NO. DESCRIPTION PNP (Source) or NPN (Sink) Reed,.5-30 VDC, 5 m cable JC1SDN-5 NPN (Sink) Solid State, VDC, 5 m cable JC1SDP-5 PNP (Source) Solid State, VDC, 5 m cable PNP (Source) or NPN (Sink) Reed,.5-30 VDC, JC1SDN-K NPN (Sink) Solid State, VDC, JC1SDP-K PNP (Source) Solid State, VDC, PNP (Source) or NPN (Sink) Reed, 5-1 VDC, NOTE: See Switches and Sensors section for additional switch information and complete specification. TORQUE CHART SWITCH TORQUE in-oz JC1SDx Hand tighten clockwise until switch is securely retained. Do not overtighten. ACCESSORIES: SERIES SFP SLIDES T-NUTS T-nuts allow attachment of switches, cable carriers, or other accessories to be easily mounted to the actuator. T-nuts can be positioned at any point along the t-slot grooves. The swiveling t-nut design allows insertion from the top of the slot. When the nut is tightened, it rotates into the locking position and securely clamps the bolted part. 5 SWIVEL T-NUT (METRIC) xx xx NOTE: Each number represents one T-Nut. -xx = -00 = Standard Plating -03 = Z1 Electroless Nickel Plating TORQUE in-lb Kgf-m NOTE: Over torquing fastener may damage tube, t-nut, and/ or fastener.
6 EXPLODED VIEW & PARTS LIST: SERIES SFP SLIDES KEY PART DESCRIPTION SFP SFP 1 Tube Full unit description required -H1300 1A Finished Tube Part of 1B Finished Magnetic Strip Tube Assembly 2 Right Cap Assembly Full unit description required -H10 3 Left Cap Assembly Full unit description required -H1210 Piston Carriage Assembly Full unit description required -H300 A Piston Carriage B Piston Part of Piston Carriage Assembly C Spring Pin 5 Grommet Full unit description required -H3150 Piston Seal Full unit description required -H Cushion Seal Full unit description required -H Slide/Rail Assembly Full unit description required -H7000 8A Rail Part of 8B Linear Way Slide Slide/Rail Assembly 9 T-Nut Full unit description required -H00 10 Transmission Carriage Assembly Full unit description required -H310 10A Transmission Carriage Part of Transmission 10B Dowel Pin Carriage Assembly 11 Saddle Full unit description required -H Arm Full unit description required -H Scraper Full unit description required -H Band Clamp Full unit description required -H Outer Band Full unit description required -H Linear Seal Full unit description required -H Snap Ring Retainer Cushion Needle Assembly Full unit description required -H Shoulder Bolt 22 Rail to T-Nut SHCS 23 Trans. to Rail Assembly SHCS 2 Saddle to Trans. SHCS Full unit description required -H90 2 Band Clamp to Cap SHCS Linear Seal Set Screw 30 Arm to Trans. SHCS 31 Spring Pins (Qty. of 2) Full unit description required -H901 5 Roller Pin Full unit description required -H22 59 Port Plug (Qty. of 2) Full unit description required -H B U.S. Patent No.,857,780 International Patent No. CA B C B 23 C 1 A 1A 10A 2 B B 8 8A 9 8B 31 PHD, Inc Clubridge Drive P.O. Box 9070, Fort Wayne, Indiana 899 U.S.A. Phone (20) Fax (20) phdinfo@phdinc.com PHDinEurope GmbH Arnold-Sommerfeld-Ring Baesweiler, Germany Tel. +9 (0) Fax +9 (0) info@phdineurope.de
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