WIND CRANES LIFETIME EXCELLENCE PALFINGER WIND THE GLOBAL EXPERT FOR INNOVATIVE AND HIGH-QUALITY ONSHORE AND OFFSHORE WIND CRANES
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1 WIND CRANES LIFETIME EXCELLENCE PALFINGER WIND THE GLOBAL EXPERT FOR INNOVATIVE AND HIGH-QUALITY ONSHORE AND OFFSHORE WIND CRANES
2 PALFINGER WIND PRODUCT PORTFOLIO Hydraulic Nacelle Crane Electric/ Manual Platform Crane Hydraulic Platform Crane Hydraulic Marine Crane 2
3 Hydraulic Substation Crane Electric/Hydraulic Offshore Davit and Life/Rescue Boat Hydraulic Davit and Rescue Boat Hydraulic Jetty Cranes 3
4 PALFINGER WIND CRANES PALFINGER WIND is the expert for lifting solutions designed especially for the wind industry. The company produces cranes for nacelles, platforms and substation/accommodation platforms as well as launch and recovery systems and boats. PALFINGER WIND guarantees its customers a strong and reliable partnership with excellent lifetime operation during the entire product life cycle. Professional consultancy, support with the installation and commissioning plus training for operation and maintenance are further benefits of this package. Customers can rely on years of experience in the field of wind technology and successes achieved due to the use of PALFINGER wind cranes on many wind farms. Innovative products that are certified by class societies ensure economic efficiency and maximum performance throughout the crane s lifetime. More than 2000 delivered wind cranes speak for themselves. GENERAL FEATURES WIND CRANES Highest reliability and top-quality Best-in-class surface protection system Crane design life of 25+ years Lifting capacity adjusted to wave height Perfect product mix for a customer-optimised, matched set of nacelle, platform and supply vessel cranes Minimised downtime for servicing and repair work Localised service and best customer care 4
5 COMPANY PROFILE PALFINGER MARINE PALFINGER MARINE is the global leading manufacturer of highly reliable, innovative and customised marine, offshore and wind cranes as well as launch and recovery systems and boats. User-friendly application and functional design are the key benefits of the product range. Special coating and high-quality materials guarantee resistance and loading capacity even under tough conditions. The overall concept of PALFINGER MARINE is characterised by a global retailer network and local distribution and service partners. A worldwide service network including the supply of spare parts ensures fast and professional on-site support. For detecting new market trends, PALFINGER MARINE relies on more than 80 years of expert knowledge in the construction of cranes. PALFINGER MARINE is part of the PALFINGER Group, one of the leading international manufacturers of hydraulic lifting systems in the area of commercial vehicles. Combining excellent products, strong customer orientation and a highly competent service, PALFINGER MARINE occupies a leading position in the global marine market. MANUFACTURING AND ASSEMBLY Cost-efficient manufacturing in state-of-the-art production facilities and the use of high-class materials guarantee our customers a highquality product that can be certified by a number of class societies. CERTIFICATIONS AND REGULATION To manufacture safe and reliable wind cranes, PALFINGER MARINE pursues international, regional and national regulations and certificates. PALFINGER MARINE works with internationally acknowledged classification societies. APC (Alternative Product Certification) and MSA (Manufacturing Survey Arrangement) certification puts PALFINGER MARINE in the position to certify the products without the presence of a surveyor. This ensures greater time flexibility and more efficiency in product certification. The component manufacturing plants in Austria, Slovenia and Bulgaria are MCA certified by DNV. The in-house cylinder production is APC certified by GL. Other manufacturing plants hold certifications like ISO 9001 and EN ISO among others and fulfil multiple rules, regulations and standards. 5
6 PRODUCT OVERVIEW PLATFORM CRANES PF Fixed Boom Crane PS/PSM Stiff Boom Crane Safe and fast unloading of supply vessels at main or auxiliary boat landing Flexible material handling on the platform Customised to accommodate any sea state (SWH) SUBSTATION / ACCOMODATION PLATFORM CRANES PF Fixed Boom Crane PSM Stiff Boom Crane PKM Knuckle Boom Crane Safe and fast loading and unloading of supply vessels at main boat landing Flexible material handling, servicing and handling of other equipment (e.g. gen-set parts, transformer parts...) on the platform Customised to accommodate any sea state (SWH) Optional features for extra functionality and safe operation NACELLE CRANES PC Compact Telescopic Crane PK Foldable Knuckle Boom Crane Safe and fast lifting from the platform to the nacelle Lifting from heli-deck into the nacelle Handling within the nacelle Optional man-riding 6
7 PLATFORM CRANES PALFINGER WIND platform cranes are experts for flexible material handling to the platform. Platform cranes are customised to unload supply vessels rapidly and safely under any marine conditions at sea. A special surface coating and processing of high-quality materials protects PALFINGER WIND platform cranes against corrosion. MAIN BOAT LANDING PF Fixed Boom Crane electric 0.5 mt to 4 mt Simple design available with electric or hydraulic drives PS/PSM - Stiff Boom Crane hydraulic 10 mt to 183 mt Simple and safe handling with variable outreach AUXILIARY BOAT LANDING PF Fixed Boom Crane manual PF Fixed Boom Crane electric 0.5 mt to 4 mt Typically paired with a compact telescopic crane (PC) in the nacelle Simple design available with electric or hydraulic drives 7
8 SUBSTATION/ACCOMODATION PLATFORM CRANES PALFINGER WIND substation and accommodation platform cranes are customised to withstand harsh marine conditions at sea. Flexible material handling allows safe and fast loading and unloading of supply vessels. With PALFINGER WIND substation and accommodation platform cranes, the platform is executed with a versatile, reliable and low maintenance cargo handling tool to last for a lifetime. Optional the PALFINGER WIND accommodation and platform cranes can be customised to different rules, legislation and incorporate features like man-riding, constant tension as well as safety features like monitoring loads, warning systems and manual and automatic overload protection systems. MAIN BOAT LANDING PS/PSM - Stiff Boom Crane hydraulic 10 mt to 300 mt Simple handling with variable outreach PKM Knuckle Boom Crane hydraulic AUXILIARY BOAT LANDING PF Fixed Boom Crane manual PF Fixed Boom Crane electric 0.5 mt to 4 mt Simple design available with electric or hydraulic motor and manual or electric slewing 20 mt to 280 mt Easy handling with fixed safe working load at every position 8
9 NACELLE CRANES Nacelle cranes feature compact design and an ideal weighting and performance ratio. Reliable operation is guaranteed even in tight spaces. PALFINGER WIND nacelle cranes enable safe and fast lifting from the platform to the nacelle and from the heli-deck into the nacelle. Passenger transportation, blade and tower inspections are also simplified and available for several crane types. PC Compact Telescopic Crane 1.5 mt to 6.6 mt Typically used for handling tool kits and spare parts Light weight combined with high performance PK Foldable Knuckle Boom Crane 4 mt to 117 mt Typically used for handling of heavy loads such as generator parts, drives or electric motors Compact storage combined with highest flexibility Optional man-riding 9
10 CRANE FEATURES 1 2 Production-accompanying approval Long-life & UV-resistant surface THIRD-PARTY APPROVAL through class societies (e.g. DNV, GL, etc.) Design verification report (e.g. EN ,...) PE stamping CORROSION PROTECTION protection 3-layer paint system acc. to ISO C5-M very high (marine) NORSOK M501 System A1 Spray galvanisation surface treatment 3 OFFSHORE RESISTANCE Multiple stainless steel components (e.g. pipes, fittings, hoses, covers, etc.) Bird protection Ceramic coated piston rods (optional) Stainless steel piston rods (optional) 4 Easy blade, hub and tower inspection MAN-RIDING For emergency evacuation Personnel handling from supply ship to transition piece or platform 5 Anchor point for emergency descent CERTIFIED HOOK-ON POINTS For external lifting devices equipment Acc. to EN (1 person) TURNKEY SOLUTIONS Delivery Assembly Installation Commissioning 6 REMOTE CONTROL Cable Radio Combined 7 ADDITIONAL FEATURES PLATFORM CRANES /SUBSTATION CRANES 1 2 PALFINGER-specific Overload Emergency power pack with external OVERLOAD PROTECTION Protection System (PALOPS) Operated manually and/or automatically and combines the (MOPS/AOPS) function EMERGENCY OPERATION power supply e.g. generator, battery pack or supply ship Emergency control valve mounted on crane-column 3 BLADE COLLISION PREVENTION Boom topping limitation Interaction with turbine Override function available (optional) 4 INCORPORATED POWER PACK Hydraulic Power Unit (HPU) installed inside the cranes mounting base 5 Lightning protection for over voltage ADDITIONAL FEATURES Biodegredable hydraulic oil Helicopter warning light Working light 10
11 JETTY CRANES Jetty cranes are in use at docks and in ports for the safe loading and hoisting of materials. Jetty cranes from PALFINGER WIND feature zone- classed and ATEX- approved electrical components when needed. Electric motors and hydraulic pumps all are fully integrated within the crane pedestal and column, and stainless steel cylinder rods give even greater protection to the elements. PSM Stiff Boom Crane hydraulic 20 mt to 180 mt Fully CE marked and fitted with the latest safety devices Radio remote controls giving the operator complete control from all angles and positions when operating the crane PTM Telescopic Boom Crane hydraulic 20 mt to 180 mt Fully CE marked and fitted with the latest safety devices Radio remote controls giving the operator complete control from all angles and positions when operating the crane Variable outreach 11
12 AFTER SALES AND SERVICE PALFINGER WIND offers best available customer service. A growing network of service partners specially focussed on offshore wind business ensures responsive, reliable and cost efficient service. A comprehensive range of service is provided to ensure highly reliable operation during the entire product life cycle. BEST AVAILABLE SERVICE Installation and installation support Commissioning supervision (onshore and offshore) Annual service and inspection/maintenance Technical support Service management database for technical documentation, service history and maintenance information Always in compliance with the latest regulations Single point of contact SERVICE AGREEMENTS Custom-made package for wind park owners and operators Maintenance planning, original spares and service crews Packages for inspection, support, parts management and maintenace TRAINING Operator and Maintenance Training On-site training: basic, advanced, troubleshooting Detailed training documents and certificates Different crane models and main components available in PALFINGER training centre Online e-learning courses and training material SPAREPARTS Global delivery PALFINGER and OEM spare parts Life cycle supply of spare parts 12
13 SALES NETWORK Headquarter: Salzburg, Austria T wind@palfinger.com PALFINGER WIND SALES OFFICES: Odense, Denmark Sales Office Palle Andersen T p.andersen@palfinger.com 4 Cuxhaven, Germany Besco GmbH, PALFINGER WIND Partner Bernd Schulz T bsc@besco.de 5 Falkirk, United Kingdom Outreach Ltd., PALFINGER WIND Partner Stuart Gilligan T sgilligan@outreachltd.co.uk 6 Madrid, Spain Mycsa Mulder y Co., PALFINGER WIND Partner Daniel Benitez T dprietob@mycsamulder.es 7 Etoile Sur Rhone, France Palfinger France, PALFINGER WIND Partner Gilles Andre T gilles.andre@palfinger.fr 8 White Salmon, Washington, USA Sales Office John Adams T j.adams@palfinger.com 9 Houston, Texas, USA Sales Office Louis LeBourgeois T l.lebourgeois@palfinger.com 10 Singapore Rio de Janeiro, Brasil Sales Office Suzana Barros T s.barros@palfinger.com 11 Sekigahara, Japan Sales Office Franz Schnöll T f.schnoell@palfinger.com Sekigahara Seisakusho Ltd., PALFINGER WIND Partner Masashi Fujii T m-fujii@sekigahara.co.jp Busan, Korea Sales Office CB Seo T cb.seo@palfinger.com 13
14 WIND FARMS EQUIPPED WITH PALFINGER WIND CRANES 1 1 UK46 - Beatrice Demonstration (10MW) Senvion 5M 2 off PK40002MD inside Nacelle 2 DE01 - Alpha Ventus - (60MW) AREVA M off PK10000MB inside Nacelle 6 off PS on Platform Senvion 5M 6 off PK40002MD inside Nacelle 6 off PSM on Platform 3 BE01 - Thornton Bank Phase I (30MW) Senvion 5M 6 off PK40002MD inside Nacelle 6 off PSM580-8 on Platform 14 4 DE27 - Borkum Phase 1 (200MW) AREVA M off PK10000MB inside Nacelle 18 off PK11001MB inside Nacelle 40 off PS on Platform 40 off SCM2,5kN-2,6m on Platform 5 UK17 - Ormonde (150MW) Senvion 5M 30 off PK40002MD inside Nacelle 30 off PSM on Platform 1 off PSM on Substation UK62 - Galloper Wind Farm (504MW) 1 off PSM on Substation UK31 - Walney Phase 1 (183,6MW) 51 off PCWM3300 inside Nacelle 2 off PK90002MG on Substation 2 off PK23500MD on Substation UK32 - Walney Phase 2 (183,6MW) 51 off PCWM3300 inside Nacelle 9 UK13 - Lincs (270MW) 1 off PSM on Substation BE09 - Thornton Bank Phase II (184,5MW) Senvion 6M 30 off PK40002MD inside Nacelle 30 off PSM on Platform 1 off PSM on Substation 11 BE10 - Thornton Bank Phase III (110,7MW) Senvion 6M 18 off PK40002MD inside Nacelle 18 off PSM on Platform 12 DK13 - Anholt (399,6MW) 111 off SCM10-2,7SX on Platform 13 DE09 - Global Tech I (400MW) AREVA M off PK11001MB inside Nacelle 80 off PS on Platform 80 off SCM2,5kN-3,1 on Platform 14 UK1E - Fife Energy Park (7MW) Samsung S off PK40002MD inside Nacelle 1 off PSM on Platform 14
15 15 DE02 - DanTysk (288MW) 80 off SCT10-1,3t 5,0 on Platform DE07 - Meerwind Ost/Süd (288MW) 80 off SCM20-2,3SX on Platform UK10 - Humber Gateway (219MW) V MW Vestas 2 off SCM10-2,6SX on Substation 1 off SCM20-2,3SX on Substation 1 off SCM14-3,5L on Substation BE02 - Northwind (216MW) V MW Vestas 1 off PSM on Substation UK33 - West of Duddon Sands (389MW) 1 off PFM3500D on Substation 1 off PTM on Quayside DE52 - EnBW Baltic 2 (288MW) 80 off PS on Platform DE06 - Nordsee Ost (295,2MW) Senvion 6M 48 off PK40002MD inside Nacelle 48 off PSM on Platform 48 off SCMT 3kN-6,0 on Platform 1 off PSM on Substation DK15 - Avedøre Holme (10,8MW) 3 off PCWM3300 inside Nacelle UK02 - Burbo Bank (90MW) 25 off PCWM3300 inside Nacelle UK05 - Greater Gabbard (504MW) 140 off PCWM3300 inside Nacelle UK07 - Gunfleet Sands I + II (172,8MW) 48 off PCWM3300 inside Nacelle UK11 - Inner Dowsing (97,2MW) 27 off PCWM3300 inside Nacelle UK15 - Lynn (97,2MW) 27 off PCWM3300 inside Nacelle UK19 - Rhyl Flats (90MW) 25 off PCWM3300 inside Nacelle Wind Farms equipped with PALFINGER WIND cranes 29 UK27 - Sheringham Shoal (316,8MW) 88 off PCWM3300 inside Nacelle Other existing Wind Farms Wind Farms in development 15
16 Palfinger Marine- und Beteiligungs-GmbH F.-W.-Scherer-Straße Salzburg Austria T wind@palfinger.com We reserve the right to change design and specification without prior notice. Applications shown in the leaflet do not always correspond to the standard specifications. Country-specific regulations must be considered for the crane installation. Dimensions may vary. Subject to technical changes, errors and translation mistakes. KP-WINDM2+E / E 08 / 14, K 08 / 14, D 08 / 14
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