VOLKSWAGEN AMAROK TOWBAR FITTING INSTRUCTION

Transcription

1 Part # 200 The installation kit contains sufficient components for fitment*. Do not substitute any components. A high degree of technical competence is necessary to correctly install this product. We recommend this towbar be installed by an authorised outlet to ensure the installation complies with the requirements of AS 1.1 Standard and ADR 2/00. These instructions must be read and clearly understood before commencing installation. *Note: Towbar package does not include any electrical components or mounting bracket for trailer socket. Installation time - Approximately 0. Hours WARNINGS The maximum towbar capacity may exceed the maximum allowable towing capacity of some vehicles. For model specific towing capacities and towball download specifications, please refer to the vehicle owners handbook or the manufacturer. Overloading can be dangerous and void your warranties. We recommend the use of a tow ball manufactured to comply with AS 1.2. Strict compliance with fitting instructions is essential for this product to meet its rated capacity. Do not modify towbar in any way. Do not use this towbar on any other vehicle for which it is not designed. Modifications to the tow bar or its fixings or use on any other vehicle for which it is not designed may void the load rating and warranty. Where high tensile threaded fasteners are used, the towbar must be installed using the size and grade fasteners specified by Milford Industries. Do not remove the towbar information label from the towbar. To comply with ADR 2/00 clause 2. the towing lug should be removed when not in use. TOOLS REQUIRED Socket wrench Metric Hex Sockets Metric Spanners Torque wrench FASTENER TORQUES Fastener size Fastener grade/class Recommended torque M12 X Nm M1 x Nm Issue A: 01/1 200FI Page No. 1 of

2 Parts List VOLKSWAGEN AMAROK Part # 200 Important: Check contents of kit before commencing fitment and report any discrepancies or damage. Item Component Name Part No. Qty 1 Towbar ASM (See page ) Towing Lug (See page ) D Shackle (chain connection) Bolt Hex Head M1 x 2.0 x 110 HT ZP 10 2 Washer Flat 1mm ZP 20 Nyloc Hex Nut M1 x 2.0 ZP Bolt Hex Head M12 x 1. x 0mm ZP 1 Washer Flat 12mm ZP 20 Washer Spring 12mm ZP Adhesive Label Identification/Tow bar information TOWBAR INFORMATION 10 ADVICE TO FITTERS Note: To fit the towbar the following is essential: Always drill perpendicular to surface (Unless stated otherwise). A positive drill stop should always be used to prevent accidental damage to hidden panels, fuel lines etc. Ensure Safety Eye Protection and Gloves are worn as required when using cutting tools. When drilling/cutting metal panels be very careful of sharp edges, for risk of skin cuts etc. Care should be taken when applying Rust Preventative sealer to all holes drilled, to negate the possibility of skin and eye irritation. Check screws in relevant components by hand before installation. Should there be resistance re-tap threads and re-check. Before marking or drilling to install this towbar, check vehicle for LPG conversion & non standard fuel tanks. Locate tanks and all lines attached and take EXTREME CARE not to damage whilst installing this tow bar. Before drilling to install this towbar, check for concealed wiring looms. E.g. towbar, reversing camera, reversing sensor wiring etc.. Relocate before drilling to avoid damage. CARE SHOULD BE TAKEN NOT TO CROSS THREAD THE FASTENERS DURING INSTALLATION OF COMPONENTS TO THE VEHICLE. ALL FASTENERS SHOULD BE TIGHTENED TO THE RECOMMENDED TORQUES. Issue A: 01/1 200FI Page No. 2 of

3 Part # 200 Optional Milford-Auto Hitch Receiver Cover (Not included with this package) Rear chassis of vehicle (shown cut away) R clip 2 Towing Lug Retaining Pin 10 1 Item 1 Towbar ASM 2 Towing Lug Component Name D Shackle (chain connection) Bolt Hex Head M1 x 2.0 x 110 HT ZP Note: On some models the rear most towbar attachment points are M12 x 1. captive nuts. In this case items, & will not be used. Use spare items, & to secure the rear most attachment points in this case. Washer Flat 1mm ZP Nyloc Hex Nut M1 x 2.0 ZP Bolt Hex Head M12 x 1. x 0mm ZP Washer Flat 12mm ZP Washer Spring 12mm ZP 10 Adhesive Label Identification/Tow bar information Issue A: 01/1 200FI Page No. of

4 Part # 200 INSTALLATION OF THE TOW BAR TO THE VEHICLE CHASSIS RHS Shown 1. On the rear underside of the vehicle familiarise yourself with the existing chassis mounting holes which will be used to mount the towbar. LHS Shown 2. Position the towbar ASM on the inside of the chassis rails as shown, with mounting holes aligned.. Place an M1 x 110mm hex head bolt (Item ) with a flat washer (Item ) under head into each of the rear most mounting holes.. At the forward mounting holes with captive nuts, secure the towbar using M12 x 0mm hex head bolts (Item ) with spring washer (Item ) & flat washer (Item ) under heads.. Place a flat washer (Item ) over outside ends of M1 bolts, then secure bolts in place using M1 nyloc nuts (Item ). Issue A: 01/1 200FI Page No. of

5 Part # 200 INSTALLATION OF THE TOW BAR TO THE VEHICLE CHASSIS Cont d. Tighten & torque up all bolts as per table on page 1. ASSEMBLE TOWING LUG TO TOWBAR. Fit Milford-Auto hitch receiver cover to towbar if purchased by customer. (Refer page for details). Install the towing lug (Item 2) to the towbar and secure in place using lug retaining pin and R clip supplied.. Install D shackles (Item ) to towbar. APPLICATION OF ADHESIVE LOAD RATING LABEL Item 10 Item Affix towbar information label (Item 10) in a conspicuous location on the inner panel of the drivers door opening. Note: Ensure panel is free of dirt and grease before applying. 11. Complete any necessary wiring required for this vehicle. (Not included with this package) 12. Installation complete. Issue A: 01/1 200FI Page No. of