Accessory Kit Estimated Fitting Time: 120 Minutes

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1 Landcruiser LC00 Tow-Pro Wiring Kit - Landcruiser LC00 Kit Part No: TPWKIT Accessory Kit Estimated Fitting Time: 0 Minutes FI88 Page 0 of Issue: Date: 7/09/07 07

2 General Notes Safety Notes Parts Supplied Landcruiser LC00 Read through the fitting instructions before installation of the accessory. Install the accessory following the fitting instructions. Failure to do so may cause damage to the vehicle or the accessory. Ensure all recyclables, discarded vehicle accessory components and packaging are recycled following local recycling regulations. It is always recommended that this accessory is fitted by a qualified automotive Technician. Safely store and protect any removed vehicle components. Ensure all bare metal surfaces are protected using automotive bare metal primer and touch-up paint, or suitable automotive rust inhibitor. Remove all metal swarf and dust from all vehicle surfaces if surfaces are used for accessory installation. Check that all work practices comply with safety standards. Please wear appropriate clothing and use safety equipment. A B C D E F Electric Brake Harness x ECU Bracket x Switch Bezel x -way connector x 00mm x0 900mm x5 Cable Ties x5 Butt Splice x G H I J K Black Heat Shrink x M Flat Washer x M Nyloc Nut x Anti-abrasion Tape 00mmx00mm x Fitting Instructions x Tools Required Phillips Head Screw Driver Ratchet Socket Set Trim Removal Tools Side Cutters Crimper Wire Stripper Soldering Iron & Solder Wire Heat Gun Spanner Set FI88 Page 0 of Issue: Date: 7/09/07 07

3 Landcruiser LC00 Wiring Diagram FI88 Page 0 of Issue: Date: 7/09/07 07

4 Landcruiser LC00 Step Important Always refer to the vehicle s Workshop Manual when removing vehicle components. Note down all clock and radio settings. In the engine bay, disconnect the negative battery terminal (). If vehicle has a dual battery kit installed, disconnect the negative battery terminals on both batteries. Step Remove the driver s scuff plate () from the vehicle. For High-Spec models, disconnect the wiring from the illuminated scuff plate (). Step Remove the driver s dash under guard () by releasing three clips () and two screws (). Disconnect the footwell light wire if present. FI88 Page 0 of Issue: Date: 7/09/07 07

5 Landcruiser LC00 Step Remove the driver s kick panel () from the vehicle by removing the screw (). Step 5 Remove the RHS trim cover () on the center console. Step 6 Remove the bolt () and the trim clip (). FI88 Page 05 of Issue: Date: 7/09/07 07

6 Landcruiser LC00 Step 7 Dislodge the RHS center console trim () and disconnect the Engine start button () from behind. Remove the RHS center console trim (). Remove the LHS garnish (). Step 8 Remove the RHS garnish () above the lower cluster finisher (). Release the two bolts () and dislodge the lower cluster finisher (). Disconnect all applicable connectors behind the switch panel (). Remove the vacant switch blank as shown (5). Note: If the indicated switch cavity is already occupied by another switch, any other vacant switch blank can be removed. Remove the lower cluster finisher (). 5 Step 9 In the engine bay remove the seven clips () securing the grill upper trim () and remove the grill upper trim from the vehicle. FI88 Page 06 of Issue: Date: 7/09/07 07

7 Landcruiser LC00 Step 0 Fasten the Fuse Holder positive ring terminal on the Electric Brake Harness () to the positive battery terminal. Secure the Fuse Holder () to the vehicle battery harness using the supplied Cable Ties (). Important Ensure the vehicle positive battery terminal cover is seated fully and correctly after installation. Step Route the Electric Brake Harness () over the radiator shroud following the factory dual battery harness () if present. Secure the Electric Brake Harness () using the supplied Cable Ties (). If the factory dual battery harness () is not present, route the Electric Brake Harness () in the same position. Step Route the Electric Brake Harness () behind the secondary battery () if present. Continue under the air box filter bracket and towards the driver side firewall. Secure the Electric Brake Harness () using the supplied cable ties. Secure the ground ring terminal from the Electric Brake Harness () to the vehicle chassis grounding point (). FI88 Page 07 of Issue: Date: 7/09/07 07

8 Landcruiser LC00 Step Locate the RHS firewall grommet. Cut an access point () on the outer side of the RHS grommet. Lubricate the grommet access point () with a suitable lubrication if required. Secure the section of the Electric Brake Harness () with four terminals to a guide wire using tape. Keep the thickness of the taped section small. Feed the guide wire into the previously cut RHS access point of the firewall grommet. Ensure the guide wire breaks the internal seal and is fed into the RHS of the cabin. Continue feeding the soft tube section of the harness into the cabin until the junction meets the grommet. Secure the Electric Brake Harness to the vehicle harness and seal the grommet with silastic and a supplied Cable Tie (). To reduce risk of water ingress, create a small loop () on the harness below the grommet entry using either tape or cable tie. Discard the guide wire after routing. Step Inside the vehicle, using the table below, house the terminals () from the Electric Brake Harness into the supplied -Way Connector (), ensuring the terminals lock into the housing. Snap off the secondary lock () from behind the -Way Connector (). Fit the secondary lock () to the underside of the -Way Connector (). Terminal Wire Colour Red Blue White Black Rear View of Connector (Wire Entry Side) Step 5 Secure the Brake Controller ECU () to the ECU Bracket () using the supplied M Flat Washers () and M Nyloc Nuts (). -way ECU connector Cat 5 Cable Connector FI88 Page 08 of Issue: Date: 7/09/07 07

9 Landcruiser LC00 Step 6 On the RHS of the steering column, secure the Brake Controller bracket assembly () to the existing vehicle bolt () as shown. Adhere the supplied Anti-Abrasion Tape () to the top of the bracket assembly () to prevent damage to any vehicle wires. Step 7 Connect the -Way connector () from the Electric Brake Harness to the Brake Controller ECU (). Connect the supplied Cat 5 Cable () to the Brake Controller ECU (). Step 8 Insert the Switch Insert () into the vacant cavity on the switch panel (). Note: If the indicated switch cavity is already occupied, any other vacant cavity can be used, including on the panel to the left of the steering wheel. Insert the Electric Brake Switch () into the Switch Insert () from behind. Fasten the supplied Nut () locking the Electric Brake Switch () to the Switch Insert (). Torque the Nut () to 0.8Nm. Rotate the shaft fully anti-clockwise and fit the knob (5) to the shaft with 0" pointing upwards as shown. Route the Cat 5 Cable (6) to the switch panel area () and connect to the Electric Brake Switch () from behind. Secure the excess Cat 5 Cable (6) with the supplied Cable Ties. 5 6 FI88 Page 09 of Issue: Date: 7/09/07 07

10 Landcruiser LC00 Step 9 In the engine bay, route the Electric Brake Harness () (BLUE, RED & RED/WHITE wires) down to the RHS chassis rail. Note: the harness joint should sit approximately 00mm forward of the grommet. Important Ensure to keep the Electric Brake Harness () away from any suspension components, moving parts, exhaust pipes or sharp objects. Step 0 Route the Electric Brake Harness () along the top of the chassis rail towards the rear of the vehicle. Important Ensure to keep the Electric Brake Harness () away from any suspension components, moving parts, exhaust pipes or sharp objects. Continue routing the Electric Brake Harness () across the rear bumper towards the trailer socket head. Secure the Electric Brake Harness () at every 00mm using the supplied 900mm Cable Ties. Note : Ensure Cable Ties are behind the fuel lines. Step Remove the BLUE wire (pin 5) () from the trailer wiring harness socket head (). Tape back and isolate. Insert the new BLUE wire with brass ferrule from the Electric Brake Harness into the same position in the trailer socket. Pin No. Function Cable Colour Left-hand turn signal Reversing signal Earth return Right-hand signal Service brakes Stop lamp signal Rear lamps, clearance and side marker lamps Yellow Black White Green Blue Red Brown FI88 Page 0 of Issue: Date: 7/09/07 07

11 Landcruiser LC00 Step Locate RED wire (pin 6) () on the trailer wiring harness socket head. Cut the wire 50mm from the base of the socket. 50mm Pin No. Function Cable Colour Left-hand turn signal Reversing signal Earth return Right-hand signal Service brakes Stop lamp signal Rear lamps, clearance and side marker lamps Yellow Black White Green Blue Red Brown X Step Locate the RED/WHITE () wire from the Electric Brake Harness. Slide the supplied Heatshrink over the RED/WHITE () wire and the previously cut RED () wire on the vehicle end. Crimp both wires using the supplied Butt Splice with an indent type crimper. Solder the wires to the Butt Splice. Ensure that a good connection is made. Keep heatshrink away from joint until after soldering is complete and cooled. Red/White Red Red/White Wait for the Butt Splice to cool, slip the heatshrink over the joint and heat. Remove the cut RED wire (pin 6) from the trailer socket and discard. Insert new RED wire with brass ferrule from the Electric Brake Harness into the same position in the trailer socket. Step Re-connect negative battery terminal. Test the operation of the Electric Brake Harness using a test lamp or a multimeter to ensure correct operation. Dispose of any parts not used from the fitment. Important Secure all harnesses to the vehicle using the supplied cable ties. Refit all removed parts and secure all fasteners to Service Manual torque specifications. Important Reprogram all radio stations and clock settings by referring to the vehicle's Workshop Manual. Please place the Owners Manual in the glove box after the installation is completed. FI88 Page of Issue: Date: 7/09/07 07

12 Landcruiser LC00 E. & O.E. This document is copyright and must not be used except as permitted below or under the Copyright Act 968. You may reproduce and publish this document in whole or in part for your or your organisation's own personal or internal compliance, educational or noncommercial purposes. You must not alter or amend this document in any way. You must not reproduce or publish this document for commercial gain without the prior written consent of the copyright owner. FI88 Page of Issue: Date: 7/09/07 07

13 Landcruiser LC00 FI88 07 Issue: Date: 7/09/07

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