Fitting Instructions

Transcription

1 Tow-Pro Wiring Kit Fitting Instructions Holder Colorado / Colorado 7 Accessory Kit Estimated Fitting Time: 0 Minutes FI7 Page 0 of

2 General Notes Read through the fitting instructions before installation of the accessory. Install the accessory following the fitting instructions. Failure to do so may cause damage to the vehicle or the accessory. Ensure all recyclables, discarded vehicle accessory components and packaging are recycled following local recycling regulations. It is always recommended that this accessory is fitted by a qualified automotive Technician. Safely store and protect any removed vehicle components. Ensure all bare metal surfaces are protected using automotive bare metal primer and touch-up paint, or suitable automotive rust inhibitor. Remove all metals swarf and dust from all vehicle surfaces if surfaces are used for accessory installation. Safety Notes Check that all work practices comply with safety standards. Please wear appropriate clothing and use safety equipment. Parts Supplied A B C D E F Electric Brake Harness x Switch Insert x 00mm x0 900mm x0 -way connector x Butt Splice x Black Heat Shrink x Cable Ties x0 G H I J K L M Pan Head Bolt x M Flat Washer x M Spring Washer x M8 Flat Washer x M8 Nyloc Nut x Brake Controller Bracket x M Fitting Instruction x Tools Required Phillips Head Screw Driver Ratchet Socket Set Side Cutters Trim Removal Tools PVC Tape Torx Bit FI7 Page 0 of

3 Wiring Diagram FI7 Page 0 of

4 Step Important Always refer to the vehicle s Workshop Manual when removing vehicle components. Note down all clock and radio settings. In the engine bay, disconnect and isolate the negative battery terminal. Remove the LHS front scuff plate () and dislodge the rubber door seal (). Step Remove the LHS kick panel trim () by releasing the screw or plastic nut (). Step Squeeze both sides of the glove box compartment () and swing the drawer downwards towards the footwell. On each bottom corner of the glove box compartment (), pull the drawer up and towards the seat and remove from hinges. Note - for Colorado 7 only: Remove glove box by angling towards you and pulling upwards. FI7 Page 0 of

5 Step Note - this step is not required for the Colorado 7: Remove the four phillips head screws () and remove the inner glove compartment trim (). Step Dislodge the gear shift surrounding trim (). Disconnect the connectors () from behind. Step Secure the Brake Controller ECU () onto the Brake Controller Bracket () using supplied M Screws () M Spring Washer () and M Flat Washers (). Note: Ensure the Brake Controller ECU is secured orientation as shown. Cat Cable -Way connector FI7 Page 0 of

6 Step 7 In the glove compartment cavity, remove the vehicle mm bolt (). Secure the Brake Controller bracket assembly () to the vehicle using the existing stud (), the supplied M8 Nut () and M8 Washer (). Secure the Brake Controller bracket assembly () in place using the previously removed mm bolt (). Important Refer to workshop manual for recommended torque specifications. *ECU not shown on bracket Step 8 Connect the supplied Cat Cable () to the Brake Controller ECU (). Step 9 Route the Cat Cable () along the dash towards the gear shift area and secure to the existing vehicle harness using the supplied Cable Ties. Remove the RHS v socket () on the gear shift surround trim. Secure the unused connector behind the RHS v socket () in the vehicle using the supplied Cable Ties. Important Ensure the Cat Cable () is secured away from any moving parts or sharp edges. FI7 Page 0 of

7 Step 0 Insert the supplied Switch Insert () into the vacant cavity on the gear shift surround trim (). Insert the Electric Brake Switch () into the Switch Insert () from behind. Fasten the supplied Nut () locking the Electric Brake Switch () to the Switch Insert (). Torque the Nut () to 0.8Nm. Rotate the shaft () full anti-clockwise and fit the knob () to the shaft () with 0" pointing upwards as shown below. Route the Cat Cable (7) to the gear shift surround trim () and connect to the Electric Brakes Switch () from behind. Step The following step is for the Colorado only, for a Colorado 7 proceed to Step. In the LHS rear wheel area, unfasten the three T0 torx screws () and remove the mudguard (). Remove the four T0 torx screws (), six scrivets () and the 0mm bolt (). Remove the wheel arch lining (). Proceed to step. Step The following step is for the Colorado 7 only, for a Colorado refer to Step. In the LHS rear wheel area, unfasten the three T0 torx screws () and remove the mudguard (). Remove the two T0 torx screws (), five scrivets () and the 0mm bolt (). Remove the wheel arch lining (). FI7 Page 07 of

8 Step In the LHS front wheel arch, remove the two T0 torx screws (), five scrivets () and the 0mm bolt (). Release the three T0 torx screws () and remove the mudguard (). Remove the wheel arch lining () and the foam support. Step In the LHS front wheel arch area, remove the vehicle grommet (). Route the first grommet on the Electric Brake Harness () through the vehicle grommet hole on the vehicle chassis () before securing the second grommet in place. Continue routing the first grommet on the Electric Brake Harness () into the cabin through the previously removed vehicle grommet (). Note: If the first grommet hole in the chassis rail is occupied use the alternate route (). Important Ensure the Harness Grommet is seated correctly to prevent any water ingress. Step Inside the vehicle, using the table below, house the terminals () from the Electric Brake Harness into the supplied -Way Connector (), ensuring the terminals lock into the housing. Snap off the secondary lock () from behind the -Way Connector (). Fit the secondary lock () to the underside of the -Way Connector (). Terminal Wire Colour Red Blue White Black Rear View of Connector (Wire Entry Side) FI7 Page 08 of

9 Step Connect the -way Connector () from the Electric Brake Harness to the Brake Controller ECU (). Step 7 From under the engine bay, route the Electric Brake Harness () (BLUE, RED & RED/WHITE wires) along the top of the chassis rail towards the rear of the vehicle. Secure harness at every 00mm using supplied 900mm Cable Ties. Step 8 Route the Electric Brake Harness () along the top of the chassis rail towards the rear of the vehicle. Secure the Electric Brake Harness at every 00mm using the supplied 900mm Cable Ties (). Note : Ensure Cable Ties are behind the fuel lines (). FI7 Page 09 of

10 Step 9 Continue routing the Electric Brake Harness () above the rear LHS wheel arch liner. Cable tie to the existing vehicle harness. Step 0 Route the Electric Brake Harness () across the rear bumper towards the trailer socket head. Secure the Electric Brake Harness at every 00mm using the supplied 900mm Cable Ties. Step Remove the BLUE wire () from the trailer wiring harness socket head (). Tape back and isolate. Insert new BLUE wire with brass ferrule from the Electric Brake Harness into the same position in the trailer socket. Pin No. Function Cable Colour 7 Left-hand turn signal Reversing signal Earth return Right-hand signal Service brakes Stop lamp signal Rear lamps, clearance and side marker lamps Yellow Black White Green Blue Red Brown 7 FI7 Page 0 of

11 Step Locate RED wire () on the trailer wiring harness socket head. Cut the wire 0mm from the base of the socket. Remove the cut RED wire () from the trailer socket. 0mm Pin No. Function Cable Colour 7 Left-hand turn signal Reversing signal Earth return Right-hand signal Service brakes Stop lamp signal Rear lamps, clearance and side marker lamps Yellow Black White Green Blue Red Brown 7 X Step Butt-splice and heat shrink the previously cut RED wire on the vehicle end, to the RED/WHITE wire on the Electric Brake Harness. Slide the supplied Heatshrink over the wires before crimping both wires to the supplied butt splice using indent type crimpers. Solder the wires to the butt splice. Ensure that a good connection is made. Wait for the butt splice to cool, slip heatshrink over the joint and heat. Keep heatshrink away from joint until after soldering is complete and cooled. Insert new RED wire with brass ferrule from the Electric Brake Harness into the same position in the trailer socket. Step In the engine bay, secure the ground ring terminal of the Electric Brake Harness () to the vehicle ground () on the chassis adjacent to the battery. Secure the positive ring terminal of the Electric Brake Harness () to one of the posts on the side of the battery terminal under the red cover (). Secure the fuse to the harness next to the fuse box using the supplied Cable Ties. FI7 Page of

12 Step Reconnect the engine bay negative battery terminal. Test the operation of the Tow-Pro system as per the Tow-Pro user manual. Dispose of any parts not used from the fitment. Important Important Secure all harnesses to the vehicle using the supplied cable ties. Refit all removed parts and secure all fasteners to Service Manual torque specifications. Reprogram all radio stations and clock settings by referring to the vehicle's Workshop Manual. Please place the Owners Manual in the glove box after the installation is completed. E. & O.E. This document is copyright and must not be used except as permitted below or under the Copyright Act 98. You may reproduce and publish this document in whole or in part for your or your organisation's own personal or internal compliance, educational or noncommercial purposes. You must not alter or amend this document in any way. You must not reproduce or publish this document for commercial gain without the prior written consent of the copyright owner. FI7 Page of

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