INDUSTRIAL PUMPS. KZN-H/L INDUSTRIAL HEAVY DUTY PUMPS HIGH HEAD / HIGH FLOW VERSIONS 415v 3 PHASE. JST-KB 415v 3 PHASE

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1 INDUSTRIAL PUMPS KZN-H/L INDUSTRIAL HEAVY DUTY PUMPS HIGH HEAD / HIGH FLOW VERSIONS 415v 3 PHASE A MODEL Kg H x W x L mm LM/HM kw CODE PRICE JST-55 KZN-H x 410 x / JST-75 KZN-H x 410 x / JST-110 KZN-H x 560 x / JST-150 KZN-L x 560 x / JST-220 KZN-L x 560 x / JST-KB 415v 3 PHASE A MODEL Kg H x W x L mm LM/HM kw CODE PRICE JST-55 KB x 345 x / JST-55 KBH x 345 x / JST-75 KB x 345 x / JST-75 KBH x 345 x / JST-110 KB x 345 x / JST-110 KBH x 345 x / APPLICATIONS KZN-H/L/KB - SLUDGE/SLURRY PUMPS For muddy liquid generated from civil engineering projects and architectural works. Also suitable for agricultural waste projects. KZN-H/L TYPE A mm D inch L mm W mm H mm (kg) JST-55 KZN-H 25 3" JST-75 KZN-H 25 4" JST-110 KZN-H 35 4" JST-150 KZN-L 35 6" JST-220 KZN-L 35 8" JST-55 KB 10 4" JST-55 KBH 10 3" JST-75 KB 10 6" JST-75 KBH 10 4" JST-110 KB 10 6" JST-110 KBH 10 4" KB KZN-H/L 45 JST110KB-H Delivery head (m) JST55KZN-H JST75KZN-H JST110KZN-H JST150KZN-L Delivery head (m) JST110KB JST75KB-H JST75KB JST55KB-H JST55KB 10 JST220KZN-L Delivery Volume (l/min) Delivery Volume (l/min) KB 22

2 INDUSTRIAL PUMPS KZN INDUSTRIAL HEAVY DUTY PUMPS 415v 3 PHASE MODEL Kg H x W x L mm LM/HM kw CODE PRICE JST-37 KZN x 410 x / JST-55 KZN x 410 x / JST-75 KZN x 410 x / JST-110 KZN x 560 x / JST-150 KZN x 560 x / JST-220 KZN x 560 x / Heavy Duty Construction Water Jacket with Axial Flow Cooling SAND/SLUDGE/SLURRY PUMPS FEATURES Top Discharge Double Silicon Mechanical Seal Built in agitator. Specially designed to create an inherent mixing action at the pump inlet causing the solids to move into suspension and to help keep the impeller and flow chamber clear and unclogged Heavy duty wear resistant impeller and agitator Supplied with H07RNF cable as standard Armoured cable to suit most duties available upon request Direct on-line starting A APPLICATIONS KZN - SLUDGE/SLURRY PUMPS For muddy liquid generated from civil engineering projects and architectural works. Also suitable for agricultural waste projects. KZN TYPE A mm D inch L mm W mm H mm (kg) JST-37 KZN 22 3" JST-55 KZN 25 4" JST-75 KZN 35 4" JST-110 KZN 35 6" JST-150 KZN 35 6" JST-220 KZN 35 6" KZN Delivery head (m) JST37KZN JST55KZN JST75KZN JST110KZN JST150KZN JST220KZN Delivery Volume (l/min) 23

3 SEWAGE & WASTE EXPLOSION PROOF PUMPS E MODEL OUTLET VOLT RPM KG LM/HM kw CODE PRICE RW AD MS 1 1 / 2" 230v / RW AD T 1 1 / 2" 415v / RW AD MS 1 1 / 2" 230v / RW AD T 1 1 / 2" 415v / RW AD M 2" 230v / RW AD T 2" 415v / RW AD M 2" 230v / RW AD T 2" 415v / RW AD T 2" 415v / RW AD T 2" 415v / RW AD T 2" 415v / RW AD T 3" 415v / RW AD T 3" 415v / RW AD T 3" 415v / RW AD T 3" 415v / RW AD T 3" 415v / RW AD T 3" 415v / RW AD T 3" 415v / RW AD T 3" 415v / RW AD T 3" 415v / Alternative ranges of Explosion Proof Alma Pumps are available, featuring: Drainage Sewage Vortex Sewage Grinder Stainless steel pumps dir.atex 100 EN 94/9/CE Protection EEX d IIB T3 Drainage pumps up to 8" delivery to approx 13,000 litres per minute Most of the small explosion proof pumps are kept in stock Larger units available to order 24

4 SEWAGE & WASTE HEAVY DUTY SEWAGE PUMPS MODEL P 52mm SOLIDS 2" OUTLET/MODEL PP 58mm SOLIDS 2 1 /2" OUTLET E MODEL Kg H x W x L mm LM/HM kw CODE PRICE MINIVORT P2-1M 230v x 195 x / MINIVORT P2-1.5M 230v x 195 x / MINIVORT P2-2M 230v x 195 x / MINIVORT P2-1T 415v x 195 x / MINIVORT P2-1.5T 415v x 195 x / MINIVORT P2-2T 415v x 195 x / MINIVORT PP2-1M 230v x 210 x / MINIVORT PP2-1.5M 230v x 210 x / MINIVORT PP2-2M 230v x 210 x / MINIVORT PP2-1T 415v x 210 x / MINIVORT PP2-1.5T 415v x 210 x / MINIVORT PP2-2T 415v x 210 x / MINIVORT P RANGE Minivort pumps are built entirely of cast iron making them ideal for those heavy duty sewage applications. Nbr lip sealed followed by single carbon mechanical seal in a lubricated chamber. Supplied with 10 metres of power cable. Single phase versions come complete with external capacitor box. Examples of use pumping and drainage of dirty water, sewage with suspended soft solids, cesspools and sewage package stations with one or more pumps. The P range is a freestanding model. The PP range is also a freestanding model, but can be adapted to suit the SR-80 guide rail set. The Minivort PP can also be adapted to suit most other manufacturers guide rail sets. 12 P P2-1.5 Delivery Head (m) P Delivery Volume (l/min) Delivery Head (m) PP2-2 PP2-1.5 PP2-1 MINIVORT PP RANGE Delivery Volume (l/min) All models can be made to operate automatically, see pages 26 and 27 for control panels and pages 30 and 31 for float switches. GUIDE RAIL SET TO SUIT MINIVORT PP RANGE A MODEL OUTLET CODE PRICE MINIVORT JS-3" SR-80 3" FOR CONTROL PANELS AND FLOAT SWITCHES PLEASE SEE PAGES SR-80 FOR PP MODEL 25

5 CONTROL EQUIPMENT BASIC CONTROL PANELS E Model Kg H x W x Lmm Volt Amp range Kw range Code Price QA/50B x 255 x v QA/61C x 255 x v QA/62C x 315 x v QA/64C x 315 x v These IP50 enclosure control panels offer single pump control with manual (non-latching) and automatic operation with overload protection. Pumps with external capacitors can be fitted within the enclosures. If you require a run capacitor please see page 118. These can be used for single or twin float operation, pressure switch operation and/or probe operation. Two way operation of either emptying or filling. For float switches/probes see page 30 and

6 CONTROL EQUIPMENT FULL CONTROL PANELS FOR SEWAGE PUMPS C IP-54 steel enclosure interlock main isolater line fuses starters with overload relays transformers hour counters auto changeover relay (twin pump) run capacitor facilities (single phase pumps) pump run and trip indicators alarm circuit c/w 24v AC power for audible warning. Overloads are fitted to suit (1 11 Amps), advise when ordering. Single pump panels require a two float operation (three if using the alarm circuit feature). Twin pump panels require a three float operation (four if using the alarm circuit feature). Dimensions: Single Panel H 400mm W 300mm D 160mm 12kg. Twin Panel H 500mm W 400mm D 200mm 14.5kg. Model Duty Code Price CP1SM-13A 1x1ph CP2SM-13A 2x1ph FLASHING BEACON/SOUNDER CP1S-13A 1x3ph CP2S-13A 2x3ph OPTIONAL HIGH LEVEL ALARM EQUIPMENT & EXTRAS C Part Code Price RECTIFIER & INTERNAL BUZZER / REMOTE CONNECTION FLASHING BEACON FLASHING BEACON / SOUNDER EXTRAS (FOR Kw MOTORS, PER ONE) Kw (11 16 Amp) OVERLOAD & CONTACTOR UPGRADE If supplying a flashing beacon only, a rectifier still needs to be fitted to operate FLASHING BEACON SINGLE PUMP PANEL TWIN PUMP PANEL KIOSK See page 28 INTERNAL VIEW SINGLE PUMP PANEL INTERNAL VIEW TWIN PUMP PANEL 27

7 CONTROL EQUIPMENT KIOSK SINGLE DOOR C Model Kg Approx H x W x Lmm Code Price Kiosk 40 Outer 1000 x 700 x Door 900 x 550 Backing board 800 x 500 GSM ALARM+ C Technical Specification: GSM/GPRS Dual band Standard SIM Card: Pay as you go / Contract No landline required Power: 12V DC <30mA standby <100mA transmit Battery backup Inputs: Digital Inputs Volt-free (internal 20mA) Adjustable input delay Outputs: SPST Relay 4A@230VAC Remote Control via: SMS - user defined CallerID Ring - Pulse Output CallerID Ring - Output ON/OFF CallerID Ring - Output Sequence Core Features: 8 x Digital Inputs 1 x Relay Output Send SMS, s or just rings Multiple recipients per event Output control by caller ID secure call, DTMF or SMS Remote configuration Timed events Status SMS Supervisor Control Works with the following networks: O2, T-Mobile, Orange and Vodafone PAYG or Contract 28

8 CONTROL EQUIPMENT GSM ALARM+ C The GSM Alarm+ is a self-contained intelligent monitoring device, which can inform you of alarm states of remote, unmanned equipment. Main features / benefits: Be informed and in control Simple device easy to configure Automatic message sent on power failure and reconnection Program scheduled events Program up to 100 user-defined events Works on a low cost Pay As You Go or Contract Sim Card Switch remotely with full security and feedback Local and remote configuration Application example unmanned pumping station: Remote pumping station high level float switch operates which triggers a SMS message Site 10 high level alarm sent to a local engineer. At the same time an is sent confirming the fault to HQ. With a further fully customisable 7 inputs to use for other events, most common 4 being Site 10 pump 1 tripped Site 10 pump 2 tripped Site 10 Control circuit failure Site 10 Power supply failure You can ensure your whole system can let you know when an event occurs and with the additional benefit of battery back up, if the mains power fails you can still be alerted! And with the option of being alerted again when and if the power is restored. Battery lasts approximately 2-3 hours. VP ANTENNA PATCH ANTENNA Supplied in a din rail mounted enclosure incorporating room to allow up to 8 signal input relays. H:190 x W:240 x D:90mm. IP55. Model Kg Application example Relay Inputs Code Price FIXED WALL MOUNT GSM ALARM+ 1.4 Single pump panel GSM ALARM+ 1.4 Twin pump panel Can be easily adapted to suit our range of full control panels on page 27. For other manufacturer s control panels a full wiring diagram needs to be available for compatibility by the installer. For further relay inputs POA. All preset details including mobile numbers, addresses and messages are carried out to your specification before receipt. MAG MOUNT ANTENNA Description Cable Length Dimensions Gain Mount Code Price Type / Connector Patch Antenna 3m RG174 FME Female W: 12mm L: 119mm 0db Stick-on 052-SA011L Magnetic Mount Antenna 3m RG174 FME Female 30mm 0db Magnetic 052-SA011A Fixed Wall Mount 3m RG174 FME Female Dia: 22mm H: 550mm 3db Wall Mount 052-SA011B Antenna L: Brack stand off: 200mm Through-hole Vandal 5m RG174 FME Female H: 17mm W: 12mm Unity Screw 052-SA011D Proof Antenna L: 119mm 10 Pair Relay Wiring Cable per metre 8mm OD / / 052-CW

9 CONTROL EQUIPMENT FLOAT SWITCHES & LEVEL CONTROLS (European Manufacture) Basic Floats for Pumps Basic floats to mount on standard cabtyre cable entry. For replacement and retrofit applications to submersible pumps. E AGMA Description Kg Code Price Mac 3 Float & Gland Agma 22 c/w 10m Cable Simple Basic Float For wall or tank mounting. Twin liquid filled balls working on displacement. Contacts can be used for filling or emptying differential 50mm to 1 metre. Description Kg Code Price ST70-AB Probe Controls Submatic electronic control units to be used with two probe N s allowing emptying or filling without the need for float switches. Levels are dependent on the difference in the position of the probes. Description Kg Code Price Submatic Q 230v/415v Submatic Q 110v MAC-3 SUBMATIC Q ST70-AB Probes with cables (2 required min) Description Kg Code Price Probe N 10m Probe N 20m Probe N 30m Probe N 50m Probe N 100m x PROBE N High/Low Level Alarm Sentinel high/low level alarm can be used for almost any application where detection of high or low level warning needs to be raised. Low voltage output for float connection (float not included). Battery back up in case of mains failure. Can also be supplied with Euro shuko plug. Description Kg Code Price Sentinel Alarm Unit Single Action Float Simple single action floats for emptying operations. 2 core and earth connections. Description Cable Kg Code Price Minimatic -I 0.5m Minimatic -I 5m Minimatic -I 10m Minimatic -I 15m Minimatic -I 20m Minimatic -I 30m Counterweight SENTINEL MINIMATIC-I 30

10 CONTROL EQUIPMENT FLOAT SWITCHES & LEVEL CONTROLS (European Manufacture) E Double Action Float Double action floats for emptying or filling operation. 3 core connections. Description Cable Kg Code Price Minimatic -C 5m Minimatic -C 10m Minimatic -C 15m Minimatic -C 20m Minimatic -C 30m Counterweight MINIMATIC-C Sewage Floats MC Multi-contact Heavyweight floats for sewage and waste water. Double action floats for emptying or filling operation. 3 core connections. Operation at 5 degrees. Tilt from centre for ease of operation. Sewage floats come complete with counterweight. Description Cable Kg Code Price MC6 6m MC13 13m MC20 20m MC30 30m MC50 50m Counterweight MC COUNTER WEIGHT Oil Floats MC Multi-contact Heavyweight floats for diesel fuel, oil and oil waste. Double action floats for emptying or filling operation, oil resistant cable. 3 core connections. Operation at 5 degrees. Tilt from centre for ease of operation. Description Cable Kg Code Price Oil Float 6m 6m Oil Float 13m 13m Oil Float 20m 20m Counterweight MC OIL FLOAT High Temperature V HG max 130 degree C V-Hg range are stainless steel bulb floats with silicone cable for hot water and vapour applications where Mercury internals are acceptable. Single action float for emptying. Two core and earth connections. Operation at 5 degrees. Description Cable Kg Code Price Matic V-HG-6 6m Matic V-HG-10 10m Matic V-HG-20 20m Counterweight V-HG Little Ex ATEX Approved Float Switch Level regulator for use in potentially explosive environments due to the presence of gas and vapours, for example. Double action 15 differential. Group and category tool ll 1G. Modality of protection for the striking Eex ia. Group of striking llc. Class of temperature T6. Note: The regulator has to be connected to an intrinsic safe power circuit. Description Cable Kg Code Price Little EX 10m ATEX FLOAT SWITCH Certificate TÜV ATEX No X 31

11 SEWAGE & WASTE TYPICAL PACKAGE SEWAGE STATIONS WE CAN CUSTOM BUILD SEWAGE VESSELS TO YOUR SPECIFICATIONS 32

12 SEWAGE & WASTE PACKAGE SEWAGE STATIONS We are happy to build any type or size of sewage station using any of the pumps, vessels and control panel combinations. WHAT YOU NEED TO CONSIDER: 1. AMOUNT OF LIQUID TO BE TRANSFERRED NUMBER OF 180LT/DAY 2. MAXIMUM TOTAL HEAD AND DISTANCE TO MAIN SEWER 3. TYPE OF PUMP AND NUMBER OF PUMPS REQUIRED 4. SIZE OF VESSEL REQUIRED (At least one metre depth below the selected outlet level required) 5. TYPE OF PANEL REQUIRED (See pages 26 & 27) 6. TYPE, NUMBER AND LENGTH OF FLOATS REQUIRED (See pages 30 & 31) 7. VALVES, FITTINGS AND INTERNAL PIPEWORK (See page 34) 8. DISCHARGING PIPE TO MAIN IF IN DOUBT PLEASE DO NOT HESITATE TO CALL OUR SALES STAFF WHO WILL BE HAPPY TO ADVISE YOU ON THE CORRECT SELECTION OF EQUIPMENT REQUIRED. PLEASE NOTE THAT SEWAGE PACKAGE STATIONS WILL REQUIRE SOME ON-SITE ASSEMBLY. PACKAGED PUMPING STATIONS CUSTOMERS SPECIFIC FABRICATION INSTRUCTIONS View looking down on the tank. Treat this diagram like a clock. DISCHARGE is set at 12 o clock - Indicate the relative positions of INLET/S and CABLE DUCT and VENT (if required). ITEM INDEX DEPTH DIAMETER CLOCK FACE (mm) (mm) POSITION Tank Depth A Tank Diameter B Inlet C1 Inlet C2 Inlet C3 Discharge D 12 Cable Duct Vent WE CAN BUILD TO YOUR SPECIFICATIONS 33

13 SEWAGE & WASTE SEWAGE PACKAGE VESSELS A VESSELS COMPLETE WITH ACCESS COVER INLET & OUTLET TO CUSTOMER SPECIFICATIONS SIZE (DIA x DEPTH) WORKING VOLUME (Nominal) CODE PRICE DELIVERY 1m x 1m 400 lt m x 2m 1100 lt m x 1.2m 860 lt m x 1.5m 1220 lt m x 2m 1800 lt m x 1.5m 1760 lt m x 2m 3100 lt x 2m 3820 lt Working volume is based on inlet pipe at 500mm invert. All vessels have benched bottom to avoid sludge build up. Please Note: Dimensions are external measurements. Common sizes listed above. Other diameters and depths available INTERNAL PIPEWORK FOR SEWAGE VESSELS A All sewage stations require internal delivery pipe and the following:- sewage swing check valves, gate valves and quick release unions. The codes cover all internal fittings required in the size listed. Guide rail mounted pumps have solid pipe up to manifold. Free standing pumps have flexible heavy duty connector up to manifold. One code covers all internal parts. Guide rail mounted systems have heavy duty foundation plate moulded into the vessel. INTERNAL PIPEWORK FREE STANDING PUMPS PIPE SIZE No. OF PUMPS CODE PRICE 2" " " " " " INTERNAL PIPEWORK GUIDE RAIL MOUNTED PIPE SIZE No. OF PUMPS CODE PRICE 2" " " " " " PRICES INCLUSIVE OF HEAVY DUTY IN BUILT FOUNDATION PLATE 34

14 SEWAGE & WASTE MODEL VACUSYSTEM SEWAGE STATION SINGLE PUMP 230v FLOW HEAD MAX VESSEL WASTE SEWAGE L/M (M) TEMP LITRE WATER WASTE E SOLIDS POWER CODE PRICE VS-170-B C 170 YES YES 40mm 1.3 kw VS-170-B C 170 YES YES 40mm 1.6 kw mm - 100mm Adapter (if required) mm Neck Extension (up to 3 can be used) Single Vacusystem models are small basic package stations. Supplied with the Biox range of pumps. Operation by single integral float switch. Includes non return valve and quick release coupling, three 4" 100mm knockout inlets. Being plastic moulded, holes can be drilled to suit. No control panel is included. Outlet discharge is 2" bsp female thread as standard to allow onsite requirements. If the pump is not suited to the application, please contact our sales representatives for information on other models of pump that can be installed. Adapter MODEL SINGLE PHASE 230v MODELS VACUSYSTEM SEWAGE STATION TWIN PUMP 230v & 415v FLOW HEAD MAX VESSEL WASTE SEWAGE L/M (M) TEMP LITRE WATER WASTE E SOLIDS POWER CODE PRICE VS400TP420M C 400 YES YES 40mm 2 x 1.3 kw THREE PHASE 415v MODELS VS400TP460T C 400 YES YES 40mm 2 x 1.45 kw mm - 100mm Adapter (if required) mm Neck Extension (up to 3 can be used) Moulded one piece sump with twin pumps and full control panel for operation as alternating duty and assist, floats included. Supplied with the Priox range of pumps. Includes non return valves and quick release couplings, three 4" 100mm knockout inlets. Being plastic moulded, holes can be drilled to suit. Full control panel with duty changeover and assist facilities. Outlet discharges are two 2" bsp female thread as standard to allow onsite manifold requirements to be built. If the pumps are not suited to the application, please contact our sales representatives for information on other models of pump that can be installed. Neck Extension 35

15 SEWAGE & WASTE SELF CONTAINED WASTE PUMPING UNITS MULTIFLO / COMMERCIAL MULTISAN THE ULTIMATE CHOICE IN WASTE PUMPING PACKAGES 36

16 SEWAGE & WASTE MODEL MODEL SELF CONTAINED WASTE PUMPING UNITS 230v FLOW HEAD MAX VESSEL WASTE SEWAGE L/M (M) TEMP LITRE WATER WASTE SELF CONTAINED SEWAGE/WASTE PUMPING UNITS 230v FLOW HEAD MAX VESSEL WASTE SEWAGE L/M (M) TEMP LITRE WATER WASTE SOLIDS POWER CODE PRICE MAXI-FLUSH C 17 YES YES GRINDER 0.4 kw C SOLIDS POWER CODE PRICE MULTI-FLO C 25 YES NO 10mm Max 0.4kw MULTI COMMERCIAL C 25 YES NO 10mm Max 0.4kw COMMERCIAL UNIT HAS CHEMICAL SEALS, VESSEL & PRESSURE LEVEL SWITCHING C POWER FLUSH C 20 YES YES GRINDER 1.0 kw MULTISAN C 17 YES YES GRINDER 0.6kw If you don t have gravity drainage (or it is uneconomical to install), this range of packaged sewage and waste water systems will collect and automatically pump the waste water away in most plumbing situations. The Multi range have reliable dry mounted motors and are easy to install and service. Multi-flo and Multi Commercial are designed for under-sink situations, but can be sited elsewhere. 410 Multi-flo has float switch level switching. Commercial version has chemical seals and pressure level switching. Multiple choices of waste water inlets can be drilled to suit the application. Multisan, Maxi & Power Flush are fully automatic pumping systems, specifically designed for pumping waste from a complete bathroom when gravity drainage is not possible or economical to install, and can accept waste connections from a toilet, basin, shower and/or bidet MULTI-FLO/COMMERCIAL MAXI/POWER FLUSH MULTISAN 37