Trading House BOEZ Mobile Drilling Rigs
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- Imogene Clara Leonard
- 5 years ago
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1 Contact information: Product Catalogue Trading House BOEZ Mobile Drilling Rigs
2 Contact information: ZAO «TD «BOEZ» 3/ Paliha str., building, 7055, Moscow, Russia Tel.\fax: 8 (495) , mail@boez.net General Director: Sergej Cisarskij 8 (495) ext. CSA@boez.net Deputy General Director: Tair Zaripov 8 (495) ext.05 ZTR@boez.net Sales manager: Evgeniy Babaev 8 (495) ext.06 mail@boez.net Our website:
3 COMPARATIVE TECHNICAL CHARACTERISTICS OF MOBILE DRILLING RIGS Reference nodes Unit name UPA 60/80 UBP 00 UBP 00 PBU MBK 5 Installation base KRAZ 63 KRAZ 63 BAZ Welded BAZ assembly MZKT-7004 framework MZKT-7003 Maximum travel speed, km/h Nominal capacity kn (ton-force) 800 (80) 000 (00) 000 (00) 6 (5) 6 (5) Mast height, m,5,5 30±0, 35±0, 37 Maintenance repair depth, m Nominal drilling depth, m Draw-works pulling force, kn (ton-force) 9 (9,) 70 (7) 70 (7) 9 (9,5) 9 (9,5) Traveling system 3х4 4х5 4х5 4х5 4х5 Total weight of the assembly, kg, Overall dimensions, m, for transport 3,5х,5х4,0 3,6х,5х4,0 0,0х3,х4,5 0,х3,0х4,6 6,5х3,х4,4 (BAZ-69099) 6,5х3,х4.5 (MZKT-7003-) without racking platform
4 Contents: UPA-60/80 on chassis of KrAZ 63 Field of application, destination and name of product Technical characteristics Delivery set Manufacturer's warranty Drilling hoisting rig UBP-00 on chassis of KrAZ Field of application, destination and name of product Technical characteristics Delivery set Manufacturer's warranty Drilling hoisting rig UBP-00 on chassis of BAZ or MZKT Field of application, destination and name of product Technical characteristics Delivery set Manufacturer's warranty Mobile drilling complex MBK-5 Field of application, destination and name of product Technical characteristics Delivery set Manufacturer's warranty Floating drilling rig PBU Field of application, destination and name of product Technical characteristics Delivery set Optional equipment offered in addition to the delivery sets Latch-type Elevator Field of application, destination and name of product Delivery set
5 UPA-60/80 on chassis of KrAZ 63 UPA-60/80 on chassis of KrAZ 63 Field of application, destination and name of product The rig UPA-60/80 (Hoisting Rig on automobile chassis), hereinafter referred to as the Rig, is designed for current repair, development and capital repair of oil wells as well as rotary or slide drilling (a corresponding complete set provided) of various types of wells: water supply wells, exploitation wells (oil, gas) in the regions with moderate and frigid climate and at the ambient air temperature from minus 45 С up to plus 45 С. Placement category as per GOST (ГОСТ ). Technical requirements: TU The Rig enables performance of the following operations: -travel on the roads of all categories; -assembling/disassembling of the Rig at the well; -installation/removal of downhole equipment; -round-trip operations with pumping rods, oil-well tubing and drill pipes; -power-actuated coupling and backoff of tubing and drill pipes; -cement bridging in the wells through the manifold of the Rig; -sand and cement bridge milling by means of rotary or slide drilling; -fishing and other types of emergency operations; -rotary and slide drilling; -kickoff and drilling of second wellbores; -flushing of wells through the manifold of the Rig; -finishing of wells upon completion of drilling operations. 3
6 UPA-60/80 on chassis of KrAZ 63 Installation base Support equipment for the chassis Driving motor of the rig's mechanisms of motor Permissible load on hook with guys installation to the ground, kn (ton-force) Permissible load on hook with guys installation to the ground, kn (ton-force) Installed capacity, kw (hp) Wheel arangement Carrying capacity, kn (ton-force) - nominal Maintenance repair depth (tubing 4 kg/m), m Nominal drilling depth (string 4 kg/m), m Total weight of hoisting rig for transport, kg Overall dimensions of rig for transport, m Hoist Wireline pull, kn (ton-force) Active area of brake bands, m Arc of belt contact with brake band, grade Diameter of bull wheel brake rims, mm Width of bull wheel brake rims, mm Brake Lifting speed of hook block, m/s Mast Dip angle, when distance between the axis of crown-block and the axis of back outriggers is 00 ± 0 mm, grade Mast height from the ground to the hook block axis, m Pipe stand length, m Elevating system Extension system KRAZ 63 moto-hours counter, spark killer, mechanism for emergency air shutoff to the engine, engine speed controlling mechanism, exhaust gases discharge to 4 meters high with spark killer (location - on the left side), standard location of fuel tanks travelling motor of carrier base YaMZ-38.DE with installation of support elements 43 (330) 6х6 800 (80) Length 3,5 Width,5 Height 4,0 Two-speed, single-drum with disk air coupling 9 (9,), double-band, with balancing lever, with shoe 30х0х3 mm, with heavy-duty locking device 0,5-,6 Double-sectional, telescopic, directional with open surface, backed by the back post 4±5',5 6-8 telescopic hydraulic cylinders pcs. rope, with hydraulic hoist 4
7 UPA-60/80 on chassis of KrAZ 63 Traveling system Stringing for traveling system Hoist wireline diameter as per GOST , mm Minimum lifting speed of hook block, m/s, not above Maximum lifting speed of hook block, m/s, not less than Pulley block multiplicity Rope capacity, m Auxiliary hydrolic hoist Permissible load on hook, kn (ton-force) Hydraulic pressure, MPa (kgs/cm), not above Maximum lifting speed of hook, m/s Standby pressure, MPa (kgs/cm), not above Hydraulic breaker of threaded fastenings Maximum pull on coupling rod upon pressure of 0 MPa, kn (ton-force) Working fluid pressure, MPa (kgs/cm), not above Operating rod stroke, mm Quantity, pcs. Hydraulic system Maximum capacity of hydraulic pumps (total), m3/s (l/min) Maximum pressure in drive line of hydraulic breakers and auxiliary hoist, MPa (kgs/cm) Maximum pressure in drive line (of hydraulic power tong), MPa (kgs/cm) Maximum drive pressure of hydraulic outriggers and hydraulic jacks Installation: Pump type Pump model Nominal pressure, MPa (kgs/cm) Tank capacity, l Working: Pump type Pump model With mechanism for reeving and crossover of the dead end of hoist wireline 3x4 5,5 0,5, ,5 (3),8 (0) 0,3 0,98 (0) Hydraulic 50(5),8 (0) 950 0,38 (380) 5 (50) 0 (00) 5 (50) Dual-braking for driving of hydraulic outriggers, erecting cylinders and cylinders for top mast section extension Gear-type NSh-50 5,7 (60) 600 for driving of hydraulic rotary table, hydraulic power tong, hydraulic brakers, auxiliary hoist axial-piston
8 UPA-60/80 on chassis of KrAZ 63 Number of pumps, pcs. Nominal delivery, l/min Nominal pressure, MPa (kgs/cm) Tank capacity, l 50 7,5 (75) feeded from pneumatic system of transport base Working pressure, MPa (kgs/cm) 0,68 (7) Overrun, m, not above 600 Pneumatic drive system for working mechanisms of chassis compressor Hydraulic outriggers (stabilizing jacks) Quantity, pcs. Operating stroke, mm Overall dimensions, LxWxH, mm Weight, kg Base plate (for back outriggers), completed with ties Overall dimensions, LxW, m Weight, kg Plate element weight, kg, not above Number of ties, pcs. Hook block lift limiter Overload limiter Model Load limitation precision, % Rotory drive Derrick und equipment lighting Main lighting Voltage, V Derrick emergency lighting Voltage, V Number of explosion-proof lighting fixtures Emergency engine stopping Stop gear type Engine operation time after stop gear actuation, seconds, not above Driller's platform Location Shelter type Rig platform gorizontal position alignment tool with separate drive, fixation - by means of threaded screws /500/00 30 built-up plate, screw ties 4,5х0, rope, from overrun hook block,5 on the basis of weight indicator IVE-50 ±,5 Hydraulic, cardan from field power network 0 from electrical system of transport base 4 Electrically driven air gate valve actuation from the driller's platform 0 On the left side, at the hinder part of the rig (providing visibility of the whole movement pattern of the hook block) framed and awning Yes Vesicular 6
9 UPA-60/80 on chassis of KrAZ 63 Location Installation panel Location Cable length of remote control panel with derrick erection and extension of top section, m 30 Manifold (standpipe with drilling hose) for drilling mud delivery - passage orifice, mm - working pressure, MPa (atm.) Mud pressure, MPa (kgs/cm), not above Equipment for round-trip operations power tong suspender, cable roller suspender of electric-driven pumps Charger. Bail set Permissible load on complement pair, kn (ton-force) Length, mm Optional equipment Rotary table R-40, RU 80х400, R-50 - drive Swivel VB-80 Permissible dead load, kn (ton-force) Permissible dynamic load with maximum rotary speed of 6 s- (360 rpm), kn (ton-force) Opening diameter, mm Rotary speed, not above, s- (rpm) Nominal mud pressure MPa (kgs/cm) Overall dimensions, mm, not above Weight, kg, not above Rotary kelly Size, mm Length, m Permissible load during torque transmission within eyeshot of operator, contolling the extension of outriggers in special case, on the left side, at the hinder part under the rig's platform 50 4,5 (50) VAST 800 (80) 300 ShE 80 mechanical, chain, hydraulic 800 (80) 800 (80) 50 6(360) 5,5 (50) 400x670x x80 or x 80x80 8,0 x,5 4,9 kn*m (500 kgs*m), kn (ton-force) 80x (60) Maximal transmitted turning torque, kn*m (kgs*m) x 000 (00) 80x80 upon load not above 96 kn (0 ton-force),8 (00) x upon load not above 589 kn (60 ton-force) 9.6 (000) 7
10 UPA-60/80 on chassis of KrAZ 63 Mobile block for wellhead platform and catwalk Maximal distance from the ground to the bottom of support beams, m Permissible dead load 4,5 for pipe setback, kn (ton-force) 700 (70) Permissible load on support beams, kn (ton-force) 000 (00) Overall dimensions in operational Overall dimensions in transport Total weight, kg, not above Mobile catwalk Transport base Total permissible uniformly distributed mass of pipes on pipe racks, ton Overall dimensions in operational Overall dimensions in transport Weight, kg, not above Catwalk (on skids) Transport base Total permissible uniformly distributed mass of pipes on pipe racks, ton Overall dimensions in operational Overall dimensions in transport Weight, kg, not above 5х7,5х8,0х3,х Three-axle trailer OZTP ,9х9,0х,8 х3,х, No 80 7,9х9,0х,8 х,5х,
11 UPA-60/80 on chassis of KrAZ 63 Delivery set Title Quantity Title Quantity Hoisting block, pcs, including: Set of documents, including: -hydraulic rotary drive, pcs. -self-propelled machine certificate (SMC), psc. -manifold (standpipe with -operating manual for drilling hose), pcs. transport base, pcs. -charger VAST, pcs. -operating manual for -auxiliary hydraulically actuated transport base engine, pcs. hoist, pcs. -hydraulic breaker, pcs. -set of certificates for the elements hydraulic, pneumatic, electrical equipment, pcs. -base plate, pcs (OPTIONAL) -outrigger supports, pcs. 4 -certificate for the derrick of the rig, pcs. -certificate for the rig, pcs. -power tong suspender, pcs. -mud saver suspender, pcs. -shipping complement, pcs. -cable roller suspender of ECP, pcs. -rotary tong suspender, pcs. - certificate for traveling block (hook block) of the rig, pcs. Bail set ( pcs.), k-t -certificate for the bail set, pcs. SPTA, including: -certificate for the hook, pcs. -shoes, pcs. -certificate for the manifold, pcs. capacity, hoist), pcs. -set of changeable parts for -certificate for the hoist, pcs. -certificate for the auxiliary hoist friction clutches and swivels, pcs. -certificate for hydraulic jack, pcs. -set of high-pressure hoses, pcs. (OPTIONAL ) -certificate for hydraulic breaker, pcs. -set of filtering elements, pcs. -set of certificates for brake -set of GMRG (manifold, hydraulic cylinders, outriggers, hydraulic jacks, rims, pcs. -set of certificates for reducer gaskets, takeoff boxes the wirelines in use, pcs. -set of tools, accessories and spare parts -permission for application of for transport base, pcs. products (copy), pcs. -set of tools for the rig, pcs. -certificate of conformity (copy), pcs. -funnel, pcs. -oil feeder, pcs. -medicine box, pcs. -fire extinguisher, pcs. -breakdown sign, pcs. -operating manual for the rig (Part. Mechanism,maintenance, proper use. Part. Technical diagnostics), pcs. Manufacturer's warranty The rig UPA-60/80 complies with the requirements of Oil and Gas Industry Safety Rules and Regulations (including, requirements to high boards, boards and stairways enclosure, removable enclosures for rotating elements of mechanisms), requirements of GOST..003 (ГОСТ..003) «Industrial equipment. Occupational safety standards system», GOST (ГОСТ ) «Ground equipment for well repair and realization» Warranty period of the rig exploitation is months from the date of introduction in service, but not more than 30 months from the date of manufacture. Service life of the rig is 9 years. 9
12 UBP - 00 on chassis of KrAZ Drilling Hoisting Rig UBP-00 on chassis of KrAZ Field of application, destination and name of product The rig UBP-00 (hoisting drilling rig) is designed for rotary and slide drilling, development, capital repair and recovery of oil and gas wells. Technical requirements: TU The rig comprises the following major units: installation and transport base, power takeoff device, winch and rotor drive transmission, hoisting winch, directional telescopic double-sectional mast, hydraulic system, pneumatic system, electrical system as well as control system. Regarding total characteristics and completeness, the UBP-00 rig fully complies with requirements of articles 4.5., 4.5., of the "Oil and Gas Industry Safety Rules and Regulations" dated The Rig enables performance of the following operations: -travel on the roads of all categories; -assembling/disassembling of the Rig at the well; -installation/removal of downhole equipment; -round-trip operations with pumping rods, oil-well tubing and drill pipes; -power-actuated coupling and backoff of tubing and drill pipes; -cement bridging in the wells through the manifold of the Rig; -sand and cement bridge milling by means of rotary or slide drilling; -fishing and other types of emergency operations; -rotary and slide drilling; -kickoff and drilling of second wellbores; -flushing of wells through the manifold of the Rig; -finishing of wells upon completion of drilling operations 0
13 UBP - 00 on chassis of KrAZ Installation base Wheel arangement Carrying capacity, kn (ton-force) - nominal Maintenance repair depth (tubing 4 kg/m), m Nominal drilling depth (string 4 kg/m), m Maximum travel speed, km/h Total weight of hoisting rig for transport, kg Overall dimensions of rig for transport, m Hoist Wireline pull, kn (ton-force) Number of hoist speeds Lifting speed of hook block, m/s Bull wheel diameter, mm Bull wheel length, mm Diameter of bull wheel brake rims, mm Width of bull wheel brake rims, mm Mast Mast height from the ground to the crown-block axis, m,5 Drill pipe stand length, m 3 Mast dip angle, grades 4 Mast lifting is performed by means of two hydraulic cylinders. Traveling system Stringing for traveling system Hoist wireline diameter as per GOST , mm. Number of crown-block sheaves, pcs. Hook block Maximum load, kn (ton-force) Number of hook block sheaves, pcs. Outriggers Front, working stroke, mm. Back, working stroke, mm. Outrigger support Area of each support element, sq.m. Back base plate, type KrAZ-63 6х6 000 (00) 5000 KrAZ Length 3.6 Width,5 Height 4,0 Single-drum, with disk air coupling and double-contracting band brake. 70 ( 7 ) Double-sectional, telescopic, directional with open surface, system of remote and manual mast lifting. With mechanism for reeving and crossover of the dead end of hoist wireline. 5х4 5,5 5 four-sheave, single-axle 000 (00) ,5 dismountable
14 UBP - 00 on chassis of KrAZ Hydraulic breaker Maximum pull on coupling rod, kn (ton-force) Operating rod stroke, mm. Auxiliary hydraulic hoist Auxiliary hydraulic hoist, pcs. Drive Wireline diameter, mm. Maximum permissible carrying capacity, kn (ton-force) Winding speed, m/s Operating hydraulic system Pump type Quantity, pcs. Maximum pressure in hydraulic system, MPa (kgs/cm) Maximal feeding, m3/s (l/min) Pneumatic system hydraulic motor 3,5 Powered from chassis compressor Nominal pressure, MPa (kgs/cm) Not less than 0,68 (7) Working and emergency explosion-proof lighting Main Emergency Rotory drive Hydraulic Mechanical Working deck at client's will With rollers preventing wire rope contact with the mast construction during operation of rotary tongs 50(5) 950 9,5(3) 0,3 Axial-piston pump of the 30.. model 6,0 (60) 0,38(380) Installation height from the ground-level (adjustanble), mm Dimensions in operating position, mm Weight indicator with detector Model Appliances for rig installation in horizontal position Total specified service life years From field power network of 0V From electrical system of chassis with 4V With quickly removable connections for hydraulic rotor, hydraulic power tong, hydraulic spider From cardan drive from transmission shaft of the hoist, actuated by the clutch. Non-load-bearing, light-weight, telescopic with adjustable installation hight in complex with ladders, enclosures and shelter From 000x500 up to 3000x4000 IVE-50 (DEL-40) fluid inclinometer 9
15 UBP - 00 on chassis of KrAZ Delivery set Title Quantity Title Quantity Hoisting block, pcs, including: -self-propelled machine certificate (SMC), psc. -hydraulic rotary drive, pcs. -operating manual for -manifold (standpipe with drilling hose), pcs. transport base, pcs. -charger VAST, pcs. -operating manual for engine exploitation -auxiliary hydraulically actuated transport base, pcs. hoist, pcs. -hydraulic breaker, pcs. -set of certificates for the elements of hydraulic, pneumatic, electrical equipment, pcs. -base plate, pcs (OPTIONAL) -outrigger supports, pcs. -power tong suspender, pcs. -cable roller suspender of ECP, pcs. -rotary tong suspender, pcs. 4 -operating manual for the rig (Part. Mechanism, maintenance, proper use. Part. Technical diagnostics), pcs. Bail set ( pcs.), k-t -certificate for the rig, pcs. SPTA, including: -shoes, pcs. -set of GMRG (manifold, hydraulic cylinders, outriggers, hydraulic jacks, -shipping complement, pcs. -certificate for the derrick of the rig, pcs. - certificate for traveling block (hook block) reducer gaskets, takeoff boxes of the rig, pcs. capacity, hoist), pcs. -set of changeable parts for friction -certificate for the bail set, pcs. -certificate for the hook, pcs. clutches and swivels, pcs. -certificate for the manifold, pcs. -set of high-pressure hoses, pcs. (OPTIONAL ) -certificate for the hoist, pcs. -set of filtering elements, pcs. -set of tools, accessories and spare parts -certificate for the auxiliary hoist -certificate for hydraulic jack, pcs. for transport base, pcs. -certificate for hydraulic breaker, pcs. -set of tools for the rig, pcs. -funnel, pcs. -set of certificates for brake rims, pcs. -oil feeder, pcs. -medicine box, pcs. -set of certificates for the wirelines in use, pcs. -fire extinguisher, pcs. -breakdown sign, pcs. -permission for application of products (copy), pcs. Set of documents, including: -certificate of conformity (copy), pcs. Manufacturer's warranty The rig UPA-00 complies with the requirements of Oil and Gas Industry Safety Rules and Regulations (including, requirements to high boards, boards and stairways enclosure, removable enclosures for rotating elements of mechanisms), requirements of GOST..003 (ГОСТ..003) «Industrial equipment. Occupational safety standards system», GOST (ГОСТ ) «Ground equipment for well repair and realization» Warranty period of the rig exploitation is months from the date of introduction in service, but not more than 30 months from the date of manufacture. Service life of the rig is 9 years. 3
16 UBP-00 on chassis of BAZ or MZKT Drilling Hoisting Rig UBP-00 on chassis of BAZ or MZKT Field of application, destination and name of product The rig UBP-00 (hoisting drilling rig) is designed for development, repair and recovery of wells, as well as for drilling of various types of wells: oil wells, gas wells, groundwater wells, water supply wells and exploitation wells. The rig is designed for operation in macroclimate regions with moderate and frigid climate and at the ambient air temperature from minus 450С up to plus 450С. Technical requirements: TU The rig comprises the following major units: installation and transport base, power takeoff device, gear box, winch and rotor drive transmission, hoisting winch, directional telescopic double-sectional mast with open surface, hydraulic system, pneumatic system, electrical system as well as control system. Regarding total characteristics and completeness, the UBP-00 rig fully complies with requirements of articles 4.5., 4.5., of the "Oil and Gas Industry Safety Rules and Regulations" dated
17 UBP-00 on chassis of BAZ or MZKT Installation base Wheel arangement Diesel engine, V-type turbo-charged Carrying capacity, kn (ton-force) - nominal Maintenance repair depth (tubing 4 kg/m), m Nominal drilling depth (string 4 kg/m), m Total weight of hoisting rig for transport, kg Overall dimensions of rig for transport, m Hoist BAZ-69096;MZKT-7004; 0х8 YaMZ-844 (EURO-) 000(00) Length 0.0 Width 3. Height 4.5 Wireline pull, kn (ton-force) 70 (7) Active area of brake bands, m Arc of belt contact with brake band, grade Diameter of bull wheel brake rims, mm Width of bull wheel brake rims, mm Mast Dip angle, when distance between the axis of hook block and the axis of back outriggers is 00 ± 0 mm, grade Mast height from the ground to the hook block axis, m Pipe stand length, m Racking board storage capacity of drill pipes O 4 and 7 mm, running length, m of tubing and drill pipes O 73 and 89 mm, running length, m Traveling system Stringing for traveling system Hoist wireline diameter as per GOST , mm Minimum lifting speed of hook block, m/s, not above Maximum lifting speed of hook block, m/s, not less than Auxiliary hydrolic hoist Permissible load on hook, kn (ton-force) Hydraulic pressure, MPa (kgs/cm), not above Maximum lifting speed of hook, m/s Standby pressure, MPa (kgs/cm), not above Single-drum, with disk air coupling and double-contracting band brake., Double-sectional, telescopic, directional with open surface 4±5' 30±0, With mechanism for reeving and crossover of the dead end of hoist wireline. 4x5 5,5 0,5,5 9,5(3),8 (0) 0,3 0,98(0) 5
18 UBP-00 on chassis of BAZ or MZKT Emergency electric drive Supply voltage, V Electric motor power, kw Electric motor rotary speed, s- (rpm) Pressure in hydraulic system of emergency drive, MPa (kgs/cm), not above Lifting speed of hook block, m/min Hydraulic brake Actuation Braking moment at the hoist drum shaft upon column lowering speed of 0,5 m/s, kn*m (ton-force*m), not less than (500) 6(60) 0,5 Operating, by disk air coupling 4,5(,5) Steady hook block running speed with load of 6000 kg, m/s, not above Hydraulic breaker of threaded fastenings Maximum pull, kn (ton-force) Working fluid pressure, MPa (kgs/cm), not above Operating rod stroke, mm 0, Hydraulic 50(5) 9,8 (00) 950 Pneumatic drive system for working mechanisms of chassis compressor Working pressure, MPa (kgs/cm) Hook block lift limiter Overrun, m, not above Derrickman emergency evacuation device Device type Permissible load, N (kgs) Overload limiter Model Load limitation precision, % Derrick emergency lighting Voltage, V Number of explosion-proof lighting fixtures Emergency engine stopping Stop gear type Engine operation time after stop gear actuation, seconds, not above Hydraulic system Maximum capacity of hydraulic pumps (total), m3/s (l/min) Maximum pressure in drive line of hydraulic breakers and auxiliary hoist, MPa (kgs/cm) 0,69 (7),6 Self-braking, with forced brake release, evacuation by means of a special guywire 940 (300) IVE-50 (DEL-40) ±,5 4 Air gate valve with solenoid drive; actuation from the driller's platform 0 0,38(380),8(0) 6
19 UBP-00 on chassis of BAZ or MZKT Maximum pressure in drive line (of hydraulic power tong), MPa (kgs/cm) Maximum drive pressure of hydraulic outriggers and hydraulic jacks Manifold (standpipe with drilling hose) - passage orifice, mm - working pressure, MPa (atm.) Rotary table R drive - passage orifice, mm Swivel VB-00 Permissible dead load, kn (ton-force) Permissible dynamic load with maximum frequency of 6 s- (360 rpm), kn (ton-force) Opening diameter, mm Rotary speed, not above, s- (rpm) Nominal mud pressure MPa (kgs/cm) Overall dimensions, mm, not above Weight, kg, not above Bail set Permissible load on complement pair, kn (ton-force) Length, mm Rotary kelly Size, mm Length, m Permissible load during torque transmission 9,6(00) 3,7(40) 76 4,5 (50) Mechanical (00) 800 (80) 75 6(360) 5,5 (50) 400х670х (00) 00 80х80 or х 80х80 8,0 х,5 4,9 kn*m (500 kgs*m), kn (ton-force) 80х (60) Maximal transmitted х 000 (00) turning torque, kn*m (kgs*m) 80x80 with max. load of 96 kn (0 ton-force),8 (00) Mobile block for wellhead platform and catwalk Maximum distance from the ground to the bottom of support beams, m Permissible dead load for pipe setback, kn (ton-force) Permissible load on support beams, kn (ton-force) 000 (00) Overall dimensions in operational Overall dimensions in transport Total weight, kg, not above Mobile catwalk Transport base x with max. load of 589 kn (60 ton-force) 9.6 (000) 4,5 700 (70) 5x7,5x8,0x3,x3,8 300 Three-axle trailer OZTP
20 UBP-00 on chassis of BAZ or MZKT Total permissible uniformly distributed mass of pipes on pipe racks, ton Overall dimensions in operational Overall dimensions in transport Weight, kg, not above Catwalk (on skids) Transport base Total permissible uniformly distributed mass of pipes on pipe racks, ton Overall dimensions in operational Overall dimensions in transport Weight, kg, not above 80 7,9х9,0х,8 х3,х, No 80 7,9х9,0х,8 х,5х,
21 UBP-00 on chassis of BAZ or MZKT Delivery set Title Quantity Title Quantity Hoisting block, pcs, including: -hydraulic rotary drive, pcs. -manifold (standpipe with drilling hose), pcs. -charger VAST, pcs. -auxiliary hydraulically actuated hoist, pcs. -hydraulic breaker, pcs. -base plate, pcs (OPTIONAL) -outrigger supports, pcs. -power tong suspender, pcs. -mud saver suspender, pcs. -cable roller suspender of ECP, pcs. -rotary tong suspender, pcs. Bail set ( pcs.), k-t SPTA, including: -shoes, pcs. -set of GMRG (manifold, hydraulic cylinders, Set of documents, including: -self-propelled machine certificate (SMC), psc. -operating manual for transport base, pcs. -operating manual for engine exploitation transport base, pcs. -set of certificates for the elements of hydraulic, pneumatic, electrical equipment, pcs. 4 -operating manual for the rig (Part. Mechanism, maintenance, proper use. Part. Technical diagnostics), pcs. -certificate for the rig, pcs. -shipping complement, pcs. -certificate for the derrick of the rig, pcs. -certificate for traveling block outriggers, hydraulic jacks, reducer gaskets, takeoff boxes (hook block) of the rig, pcs. -certificate for the bail set, pcs. capacity, hoist), pcs. -set of changeable parts for friction -certificate for the hook, pcs. -certificate for the manifold, pcs. clutches and swivels, pcs. -certificate for the hoist, pcs. -set of high-pressure hoses, pcs. (OPTIONAL ) -certificate for the auxiliary hoist -set of filtering elements, pcs. -set of tools, accessories and spare parts -certificate for hydraulic jack, pcs. -certificate for hydraulic breaker, pcs. for transport base, pcs. -set of tools for the rig, pcs. -set of certificates for brake rims, pcs. -funnel, pcs. -oil feeder, pcs. -set of certificates for the wirelines in use, pcs. -medicine box, pcs. -fire extinguisher, pcs. -permission for application of products (copy), pcs. -breakdown sign, pcs. -certificate of conformity (copy), pcs. Manufacturer's warranty The rig UPA00 complies with the requirements of Oil and Gas Industry Safety Rules and Regulations (including, requirements to high boards, boards and stairways enclosure, removable enclosures for rotating elements of mechanisms), requirements of GOST..003 (ГОСТ..003) «Industrial equipment. Occupational safety standards system», GOST (ГОСТ ) «Ground equipment for well repair and realization» Warranty period of the rig exploitation is months from the date of introduction in service, but not more than 30 months from the date of manufacture. Service life of the rig is 9 years. 9
22 Mobile drilling complex MBK-5 Mobile drilling complex MBK -5 The rig can be installed on any chassis agreed-upon with the client Field of application, destination and name of product MBK-5 (mobile drilling complex) is a mobile drilling unit designed for rotary and slide drilling of exploitation and pioneer wells of up to 700 m deep (string drilling 8 kg/m). Technical requirements TU The unit comprises the following blocks: - hoisting block on all-wheel-drive chassis of BAZ-69099, MZKT 7003 of incresed lift capacity; - mobile block for wellhead platform and catwalk on a three-axle trailer; 0
23 Mobile drilling complex MBK-5 Installation base Drive power, kw (hp), not less than Wheel arangement Carrying capacity, kn (ton-force) - nominal Maintenance repair depth (tubing 4 kg/m), m Nominal drilling depth (string 4 kg/m), m Maximum travel speed, km/h Total weight of hoisting rig for transport, kg Overall dimensions of rig cross-country chassis: BAZ 69099; MZKT (450) BAZ х, MZKT-7003 х0 6 (5) BAZ MZKT in transport position, m Length/Width/Height BAZ ,5/3,/4,4 Hoist Wireline pull, kn (ton-force), not less than Active area of brake bands, m Arc of belt contact with brake band Master clutches Bull wheel diameter, mm Bull wheel length, mm Diameter of bull wheel brake rims, mm Width of bull wheel brake rims, mm Mast Mast height from the ground to the hook block axis, m Drill pipe stand length, m, not above Mast dip angle Racking board storage capacity: - of drill pipes O 4 and 89 mm, running length, m - of producing and drill pipe strings O 73 and 89 mm, running length, m Traveling system Stringing for traveling system Hoist wireline diameter as per GOST , mm. Lifting speed of hook block, m/s Number of crown-block sheaves, pcs. MZKT ,5/3,/4,5 without racking Single-drum, with disk air coupling and double-contracting band brake. 9(9,5), Disk, friction, pneumatic Double-sectional, telescopic, directional with open surface, system of remote and manual mast lifting ' ± 5' With mechanism for reeving and crossover of the dead end of hoist wireline. 4х5 8 0,5, 5
24 Mobile drilling complex MBK-5 Auxiliary hydraulic hoist Drive Wireline diameter, mm. Permissible load on hook, not above kn (ton-force) Hydraulic pressure, MPa (kgs/cm), not above Maximal lifting speed of hook block, m/s, not above Standby pressure, MPa (kgs/cm), not above Hydraulic breaker of threaded fastenings Maximum pull on coupling rod, not above kn (ton-force) Working fluid pressure, MPa (kgs/cm), not above Operating rod stroke, mm Hydraulic brake Actuation Braking moment at the hoist drum shaft of hoist upon column lowering speed of 0,5 m/s, kn*m (ton-force*m), not less than Steady hook block running speed with load of 75 ton, m/s, not above Hydraulic system of working members driving Pump type Number of hydraulic pumps, pcs. Maximum capacity of hydraulic pumps (total), m3/s (l/min) Maximum pressure in drive line of hydraulic breakers and auxiliary hoist, MPa (kgs/cm), not above 0,3 0,98(0) Maximum pressure in drive line of hydraulic drive (power tong), MPa (kgs/cm), not above 9,6 (00) Installation hydraulic system Maximum pressure, not above MPa (kgs/cm) Derrick hydraulic lift cylinder Stroke, mm Working fluid pressure, MPa (kgs/cm), not above Compressed length, mm Hydraulic cylinder for top mast section extension Stroke, mm Working fluid pressure, MPa (kgs/cm), not above Compressed length, mm Outriggers Stroke, mm Working fluid pressure, MPa (kgs/cm), not above Pneumatic drive system for working mechanisms Working pressure, MPa (kgs/cm) Compressor Drive Wireline diameter, mm. 9,5 (3),8 (0) 49 (5,0),8 (0) 950 ± 0 Operating, by disk air coupling 4,5 (,5) 0,9 axial-piston (30.3.) 0,38(380),8 (0) 7,6 (80) Four-sectional 3970 ± 0 7,6 (80) 745 ± ± 0 5,7 (60) 5000 ± ± 0 5,7(60) Powered from chassis 0,6-0,8 (6-8) S 45M
25 Mobile drilling complex MBK-5 Hook block lift limiter Overrun, m, not above Minimal distance to the crown-block, m Safety device Device type Permissible load, N (kgs), not above Derrickman emergency evacuation device Device type Permissible load, N (kgs), not above Overload limiter Load limitation precision Derrick emergency lighting Voltage, V Number of explosion-proof lighting fixtures Emergency engine stop Stop gear type Engine operation time after stop gear actuation, s, not above Rotary table with universal drive RUP-560 Rotary table opening diameter, mm Permissible load on rotary table and spider, kn (ton-force), not above Installed capacity, kw (hp) - mechanically driven - hydraulically driven Maximum turning torque, kn*m (kgs*m) - mechanically driven - hydraulically driven Maximum rotary speed, s- (rpm) - mechanically driven - hydraulically driven Diameters of pipes, gripped by slip hanger, mm Slips lift drive Overall dimensions, mm, not above - mechanically driven - hydraulically driven Weight, kg, not above - mechanically driven - hydraulically driven Swivel VB-5 Permissible dead load, kn (ton-force) Rope system,0 counterbalance, sliding over the wind guy 940 (300) Self-braking, with forced brake release, evacuation by means of a special guywire 940 (300) IVE-50 ±,5 % 4 Air gate valve with solenoid drive; actuation from the driller's platform (5) 80 (40) 0 (60) 9,6 (000) 5,7 (600),5 (50),66 (00) 68, 78, 94, 9, 45, 73, 99, 34, 340 Bilateral pneumatic cylinder 880 х 960 х х 960 х (5) 3
26 Mobile drilling complex MBK-5 Permissible dynamic load with maximum rotation frequency of 6 s- (360 rpm), kn (ton-force) Opening diameter, mm Rotary speed, not above, s- (rpm) Nominal mud pressure MPa (kgs/cm) Overall dimensions, mm, not above Weight, kg, not above Bail set Permissible load on complement pair, kn (ton-force) Length, mm Rotary kelly Size, mm Length, m Permissible load during torque transmission 98 (00) 75 6 (360) 9,6 (00) 400х670х (5) x80 or x 80x80 8,0 x,5 4,9 kn*m (500 kgs*m), kn (ton-force) 80x (60) Maximal transmitted torque, x 000 (00) kn*m (kgs*m) 80x80 with max. load of 96 kn (0 ton-force).8 (00) Mobile block for wellhead platform and catwalk Maximal distance from the ground to the bottom of support beams, m Permissible dead load for pipe setback, kn (ton-force) 700 (70) Permissible load on support beams, kn (ton-force) 6 (5) Overall dimensions in operational Overall dimensions in transport Total weight, kg, not above Mobile catwalk Transport base Total permissible uniformly distributed mass of pipes on pipe racks, ton Overall dimensions in operational Overall dimensions in transport Weight, kg, not above Catwalk (on skids) Transport base Total permissible uniformly distributed mass of pipes on pipe racks, ton x with max. load of 589 kn (60 ton-force) 9.6 (000) 4,5 5х7,5х8,0х3,х Three-axle trailer OZTP ,9x9,0x,8 x3,x, No 80 4
27 Mobile drilling complex MBK-5 Overall dimensions in operational Overall dimensions in transport Weight, kg, not above Loading platform Number of structural members, pcs. Overall dimensions in transport position, mm, not above Weight, kg 7,9х9,0х,8 х,5х, х 70 х Delivery set Title Quantity Title Quantity Hoisting block, pcs, including: -hydraulic rotary drive, pcs. -manifold (standpipe with drilling hose), pcs. -charger VAST, pcs. -auxiliary hydraulic hoist, pcs. -hydraulic breaker, pcs. -outrigger supports, pcs. -power tong suspender, pcs. -mud saver suspender, pcs. -cable roller suspender of ECP, pcs. -rotary tong suspender, pcs. Bail set ( pcs.), k-t SPTA, including: -shoes, pcs. -set of GMRG (manifold, hydraulic cylinders, outriggers, hydraulic jacks, reducer gaskets, takeoff boxes, winches), pcs. -set of changeable parts for friction clutches and swivels, pcs. -set of high-pressure hoses, pcs. (OPTIONAL ) -set of filtering elements, pcs. -set of tools, accessories and spare parts for transport base, pcs. -set of tools for the rig, pcs. -funnel, pcs. -oil feeder, pcs. -medicine box, pcs. -fire extinguisher, pcs. -breakdown sign, pcs. 4 Set of documents, including: -self-propelled machine certificate (SMC), psc. -operating manual for transport base, pcs. -operating manual for engine exploitation transport base, pcs. -set of certificates for the elements of hydraulic, pneumatic, electrical equipment, pcs. -operating manual for the rig (Part. Mechanism, maintenance, proper use. Part.Technical diagnostics), pcs. -certificate for the rig, pcs. -shipping complement, pcs. -certificate for the derrick of the rig, pcs. - certificate for traveling block (hook block) of the rig, pcs. -certificate for the bail set, pcs. -certificate for the hook, pcs. -certificate for the manifold, pcs. -certificate for the hoist, pcs. -certificate for the auxiliary hoist -certificate for hydraulic jack, pcs. -certificate for hydraulic breaker, pcs. -set of certificates for brake rims, pcs. -set of certificates for the wirelines in use, pcs. -permission for application of product (copy), pcs. -certificate of conformity (copy), pcs. Manufacturer's warranty The rig MBK-5 complies with the requirements of Oil and Gas Industry Safety Rules and Regulations (including, requirements to high boards, boards and stairways enclosure, removable enclosures for rotating elements of mechanisms), requirements of GOST..003 (ГОСТ..003) «Industrial equipment. Occupational safety standards system», GOST (ГОСТ ) «Ground equipment for well repair and realization» Warranty period of the rig exploitation is months from the date of introduction in service, but not more than 30 months from the date of manufacture. Service life of the rig is 9 years. 5
28 Floating drilling rig PBU Floating drilling rig PBU on the basis of mobile drilling complex MBK-5 Field of application, destination and name of product PBU (floating drilling rig) is designed for allocation and utilization of the mobile drilling complex of MBK-5 type for exploration drilling of wells of up to 700 meters deep in conditions of extreme shallow waters. Technical requirements: TU Transportation of PBU to the drilling site is performed by means of astern towing at a speed of more than 4 nodes. PBU is operated accompanied by supply vessels. Supply vessels should include a vessel which constantly stands near PBU and is equipped with radio equipment, a vessel which would comply with navigation area of GMDS (Global Maritime Distress and Safety System). Designation: Drilling rig MBK-5 is designed for drilling of oil and gas wells up to 700 m deep, on shallow platform. The rig is designed for operation in macroclimate regions with moderate and hot climate at the ambient air temperature up to + 45 С. Placement category as per GOST (ГОСТ ). 6
29 Floating drilling rig PBU Installation base Carrying capacity, kn (ton-force) Maintenance repair depth (tubing 4 kg/m), m Nominal drilling depth (string 4 kg/m), m Maximum travel speed, km/h Total weight of hoisting rig for transport, kg Overall dimensions of rig in transport position, mm Length Width Height Technical characteristics of major parts of the rig Rig drive Drive power, kw (hp) Speed box Speed number Hoist Maximum wireline pull on the drum, kn Speed range of the lifting traveling block, m/s Number of hoist speeds Mast Mast dip angle Welded assembly framework 6 (5) MBK -5 Diesel CATERPILLAR (446) ALLISON HD 4700 FOS 6 direct, reverse Single-drum with chain-driven friction master clutches for hoist drum and hydraulic brake with traveling block lift limiter 9 (9,5) 0,., 6 direct, reverse Double-sectional telescopic with open surface Mast height from the mast table to the crown-block axis, m 35±0, Top mast section extension Pipe stand length, m Traveling system Stringing for traveling system Hoist wireline diameter as per GOST , mm Crown-block Diameter of sheaves along the ditch bottom, mm Hook block Diameter of sheaves along the ditch bottom, mm Auxiliary hoist Permissible pull, kn (ton-force) Pressure in hydraulic system, MPa (kgs/cm), not above Maximum lifting speed of hook, m/s 3 54±5 Two hydraulic cylinders 8 With mechanism for reeving and crossover of the dead end of hoist wireline. 5 x 4 8,0 5-sheave, double-axle sheave, single-axle 630 hydraulically actuated 9,5 (3),8 (0) 0,3 7
30 Floating drilling rig PBU Brake system Bull wheel diameter, mm Number of brake rims, pcs. Width of bull wheel brake rims, mm Diameter of bull wheel brake rim, mm Control Hoist auxiliary brake Actuation Braking moment at the hoist drum shaft upon column lowering speed of 0,5 m/s, kn*m (ton-force), not less than Steady hook block running speed with load of kg, m/s, not above Hydraulic brake Active rotor diameter, mm Rotor top speed capability s- (rpm) Overall dimensions, mm Length Width height Weight (without fluid), kg Hydrodynamic brake cooling system Coolant Refrigerator volume, sq.m. Refrigerator overall dimensions, mm Length Width Height Emergency drive Supply voltage, V Electric motor power, kw Electric motor rotary speed, s- (rpm) Pressure in hydraulic system of emergency drive, MPa (kgs/cm), not above Lifting speed of hook block, m/min Permissible load on hook, kn (ton-force) Derrick hydraulic lift cylinders Stroke, mm Working fluid pressure, MPa (kgs/cm), not above Hydraulic system of working members driving Pump type Number of hydraulic pumps, pcs. Mechanical, with two shoe bands Manual with pneumatic amplifier hydrodynamical Operating, by disk air coupling 4,5 (,5) 0, (300) Water, antifreezing agent, electrical (500),7 (0) 0,033 6 (5) four-stage cylinder 3970 ± 0 7,6 (80) Axial-piston 8
31 Floating drilling rig PBU Maximum capacity of hydraulic pumps (total), m3/s (l/min) Maximum pressure in drive line of hydraulic breakers and auxiliary hoist, MPa (kgs/cm) Maximum pressure in drive line of hydraulic power tong, MPa (kgs/cm) Maximum pressure in hydraulic system, MPa (kgs/cm) Pneumatic drive system for working mechanisms Working pressure, MPa (kgs/cm) Derrickman emergency evacuation device Permissible load, N (kgs) Overload limiter Load limitation precision, % Emergency engine stop Wellhead operating platform Permissible load on m of the area, kn (kgs) Permissible dead load on pipe setback, kn (ton-force) Overall dimensions, mm, not above Weight, kg, not above Racking platform Storage capacity for drill pipes 0,38(380),8 (0) 5,7 (60) 0(00) 0,69 (7) Self-braking, with forced brake release, evacuation by means of a special guywire 940 (300) DEL-40 or IVE-50 ±,5 Air gate valve with solinoid drive, actuated from the driller's platform 98, (000) 98 (00) 5030x5000x with nominal diameter of 4 and 7 mm as per GOST 63 (ГОСТ 63), with pipe stand length of 8 m Racking floor height from the derrick table level, mm Tongs for coupling-uncoupling of drill pipes Maximum torque, kn*m Control Nominal pipes diameter Rotary table Maximum dead load on the table, kn Moment of force at the rotary table, kn*m Rotary table opening, mm, not less than maximum permissible rotation frequency, s- (rpm) Rotary table working rotary speed s- (rpm) Pipe spider Pinn-connected to the derrick GKSh-500MT 5 hydraulic 73, 89, 4, 7 R , (300) 0,35(), 0,77(46), 4(85),,9(4),,7(63), 3,68() Spider SPG-5 9
32 Floating drilling rig PBU Nominal pipes diameter Threaded fastening breaker Maximum pull, kn (ton-force) Working fluid pressure, MPa (kgs/cm), not above Operating rod stroke length, mm Catwalk Length of stored pipes, m Total permissible uniformly distributed mass of pipes on pipe racks, ton Overall dimensions in operational 89, 4,7 hydraulic 50 (5) 9,8 (00) x0x, Delivery set Title Quantity Title Quantity Hoisting block, pcs, including: -hydraulic rotary drive, pcs. -manifold (standpipe with drilling hose), pcs. -charger VAST, pcs. -auxiliary hydraulically actuated hoist, pcs. -hydraulic breaker, pcs. -power tong suspender, pcs. -mud saver suspender, pcs. -cable roller suspender of ECP, pcs. -rotary tong suspender, pcs. Bail set ( pcs.), k-t SPTA, including: -shoes, pcs. -set of GMRG (manifold, hydraulic cylinders, outriggers, hydraulic jacks, reducer gaskets, takeoff boxes capacity, hoist), pcs. -set of changeable parts for friction clutches and swivels, pcs. -set of high-pressure hoses, pcs. (OPTIONAL ) -set of filtering elements, pcs. -set of tools, accessories and spare parts for transport base, pcs. -set of tools for the rig, pcs. -funnel, pcs. -oil feeder, pcs. -medicine box, pcs. -fire extinguisher, pcs. -breakdown sign, pcs. Set of documents, including: -operating manual for engine exploitation transport base, pcs. -set of certificates for the elements hydraulic, pneumatic, electrical equipment, pcs. -operating manual for the rig (Part. Mechanism, maintenance, proper use. Part. Technical diagnostics), pcs. -certificate for the rig, pcs. -shipping complement, pcs. -certificate for the derrick of the rig, pcs. - certificate for traveling block (hook block) of the rig, pcs. -certificate for the bail set, pcs. -certificate for the hook, pcs. -certificate for the manifold, pcs. -certificate for the hoist, pcs. -certificate for the auxiliary hoist -certificate for hydraulic jack, pcs. -certificate for hydraulic breaker, pcs. -set of certificates for brake rims, pcs. -set of certificates for the wirelines in use, pcs. -permission for application of products (copy), pcs. -certificate of conformity (copy), pcs. 30
33 Optional equipment Optional equipment offered in addition to the delivery sets: Latch-type elevators. Elevators of KM and EK type Rotary tables. Rotary table RU Rotary table R Rotary table R 360 Spiders 5. Spider SPG-5 6. Spider SPG-00 Single-sheave drilling swivel 7. Drilling swivel VB Drilling swivel VB Drilling swivel VB Drilling swivel VB 5 Operating bails. Bail ShE-50 (set). Bail ShE-60 (set) 3. Bail ShE-80 (set) 4. Bail ShE-00 (set) 5. Bail ShE-5 (set) 6. Bail ShE-50 (set) Rotary bases 7. Rotary base OPR Rotary base OPR-50 Catwalk 9. Catwalk on the OZTP trailer 0. Catwalk on skids 3
34 Latch- Elevator Latch- Elevator Field of application, destination and name of product Latch-type elevators are designed for gripping and holding in suspension of drilling and casing strings during round-trip operations TU The latch-type elevator comprises the following parts: body frame, valve, handle, protective devices, bail, arresting device. Carrying capacity of elevators from KM 60-5 to KM 46-30; from EK 4-50 to EK KM 60-5 KM EK 4-50 KM 73-5 KM EK 7-50 KM 89-5 KM EK KM 0-5 KM EK KM 4-40 KM EK KM 7-40 KM 9-30 EK KM KM EK KM KM EK KM KM EK KM KM EK 9-30 KM KM KM 0-00 KM 4-50 KM 7-50 KM KM KM KM EK EK Complete set: a) assembled elevator, complete set b) Spare parts: - lock spring, pcs. for elevators with carrying capacity of 70, 00, 50, 30 - handle spring, pcs. - bail protection device, pcs. The following set of documents is supplied with each elevator: a) certificate, copy Note: When several elevators are supplied to one address, it is permissible to attach one operational manual to 5 elevators. 3 Manufacturer's warranty Warranty period of exploitation is 5 months from the date of introduction in service. Assured storage life without reconservation is 3 years. Conservation date, storage conditions and warranty protection period without reconservation should be specified in the certificate of the elevator. 3
35 Contact information: ZAO «TD «BOEZ» 3/ Paliha str., building, 7055, Moscow, Russia Tel.\fax: 8 (495) , mail@boez.net General Director: Sergej Cisarskij 8 (495) ext. CSA@boez.net Deputy General Director: Tair Zaripov 8 (495) ext ZTR@boez.net Sales manager: Evgeniy Babaev 8 (495) ext mail@boez.net Our website:
М Н 2 СПЕЦ
JOINT STOCK COMPANY Н «PRODUCTION ASSOCIATION ELABUGA AUTOMOTIVE WORKS» М OUR STRENGTH - IN UNITY,SUCCESS IN COOPERATION CATALOGUE OF PRODUCTS СПЕЦ 1 М Н 2 СПЕЦ Н М JSC «PA ELAZ» is a member of Russian
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