Deep Drilling Equipment

Transcription

1 BAUER Maschinen Tiefbohrtechnik Deep Drilling Equipment Ulrich Schoepf 1

2 Steelwork and Assembly Factories 2

3 Design and Manufacturing Standards and Regulations All BAUER equipment is manufactured according to ISO standards as well as API standards and is CE certified. Certified in accordance with ATEX 95 Directives CE marked and delivered with a declaration of conformity in accordance with Machinery Directive 98/37/EC Annex IIA 2006/42/EC Machinery 94/9/EC Equipment explosive atmosphere ATEX /95/EG Low Voltage 89/336/EC Electromagnetic Compatibility (EMC) 97/23/EC PED-EN764 part 4 PED-EN764 Part 5 PED-EN764 Part 6. etc. Pressure equipment Pressure equipment, Establishment of technical delivery conditions for metallic materials Pressure equipment, compliance and inspection, documentation of materials Pressure equipment, operating instructions 3

4 TBA-Series 4

5 TBA 100 T1 Main Features TBA 100 T1: max. hoisting capacity 100 tn trailer-based super single rig (Range III) telescopic mast (max. stroke 16,4 m) hydraulic top drive (max. torque 40 knm) cylinder hoisting system (pull and push) pipe handling system direct-screwing or elevator technology max. clearance under drillfloor 4,1 m weight (rig & semi-trailer) 49 t 5

6 TBA 100 T1 Elevator-Technology 6

7 TBA 100 T1 Main Features TBA 100 T1: max. width max. height max. transport weight 2,5 m 4,2 m 49 t 7

8 TBA 200 T1 Main Features TBA 200 T1: max. hoisting capacity 200 tn trailer-based telescopic mast hydraulic top drive HYBRID hoisting system pipe handling system Range II DP and Range III casing operation 8

9 TBA 250 T1 Main Features TBA 250 T1: max. hoisting capacity 250 tn drilling depth app m trailer-based super single rig (Range III) telescopic mast hydraulic top drive cylinder hoisting system pipe handling system elevator technology 9

10 TBA 250 T1 Transport and Set-up: transport weight: 58 t (excl. TDK) L x W x H: 16,5 x 2,65 x 4,2 m positioning and rigging platform substructure lifting system 10

11 TBA 300/440 M1 Main Features TBA 300/440 M1: max. hoisting capacity 440 tn total height 42 m HYBRID hoisting system top drive with 500 tn capacity super single drill pipe Range III operation horizontal pipe handling system skidding system possible 11

12 TBA 300/440 M1 Compact Design: reduced costs for site preparation reduced environmental impact reduced tip-over protection zone ideal for urban areas 12

13 TBA 300/440 M1 - Skidding 13

14 TBA 440 M2 Main Features TBA 440 M2: max. hoisting capacity 440 tn electric driven drawworks 2000 HP total height 43 m top drive with 500 tn capacity double drill pipe operation (max. 19 m 2x Range II) vertical pipe handling system vertical pipe stoarge (max m capacity of 5 DP) tripping speed up to 700 m/hr box-on-box substructure skidding and walking system possible 14

15 TBA 440 M2 Pipe Handling System Main Features Pipe Handling System: automated storage & handling system hands-off technology no fingerboard, no derrickman necessary double drill pipe operation (2x Range II) storage capacity up to m (5 DP) tripping speed up to 700 m/hr 15

16 TBA 440 M2 Walking System Main Features Walking System: linear, lateral & spinning mode app. 30 m/hr linear movement minimized friction (travelling by hard rollers on walking beam) low ground-bearing pressure precise positioning integrated and covered system 16

17 TBA 440 M2 - Layout 17

18 Top Drive Main Features TDK : load capacity 500 tn 4 hydraulic variable displacement motors nominal performance 530 kw max. breaking torque 120 knm speed range rpm 4 flush head; pressure stage psi length compensation 200 mm by cylinder clamping tong 400 mm adjustable 18

19 Hydraulic Power Unit noise reduction unit (optional) oil cooler big valve manifolds small valve manifolds hydraulic oil tank power station E 2*400 (500) kw (690 V) for redundancy power station E 1*160 kw (400 V) as backup unit, for rig up and skidding /walking system electrical cabinets 19

20 Hydraulic Power Unit 20

21 TBA-Series Advantages Highest Safety Level hydraulic driven bolts 21

22 TBA-Series Advantages Highest Safety Level hydraulic driven bolts man-riding system for mast & top drive inspection 22

23 TBA-Series Advantages Highest Safety Level hydraulic driven bolts man-riding system for mast & top drive inspection no fingerboard, no derrickman needed 23

24 TBA-Series Advantages Highest Safety Level hydraulic driven bolts man-riding system for mast & top drive inspection no fingerboard, no derrickman needed hands-free operation automated pipe handling system 24

25 TBA-Series Advantages Highest Safety Level hydraulic driven bolts man-riding system for mast & top drive inspection no fingerboard, no derrickman needed hands-free operation automated pipe handling system spacious drillfloor for safe operation additional observation via colour camera system 25

26 TBA-Series Advantages Automation and Control ergonomic workplace with joystick control drilling information system (real-time & historical) data acquisition system optional satelite data transfer automated drilling control systems (e.g. WOB) anti-collission systems 26

27 TBA-Series Advantages Increased Equipment Availability redundancy of key systems electro-hydraulic power unit with parallel circuits additional emergency function electric drawworks with emergency drives pipe handling system and catwalk equipment maintenance installation of low-maintenance components easy equipment access (e.g. service platforms, man-riding system) implementation of maintenance programs remote fault diagnosis system after-sales service 24 hrs after sales service 365 days a year worldwide spare and wear parts availability 27

28 TBA-Series Advantages Reduction of Project Costs compact footprint 28

29 TBA-Series Advantages Reduction of Project Costs compact footprint reduction of transport costs container-sized components limited amount of heavy loads components with container locks 29

30 TBA-Series Advantages Reduction of Project Costs compact footprint reduction of transport costs container-sized components limited amount of heavy loads components with container locks fast and safe rig-up operation minimized crane capacity modular design 30

31 TBA-Series Advantages Reduction of Project Costs compact footprint reduction of transport costs container-sized components limited amount of heavy loads components with container locks fast and safe rig-up operation minimized crane capacity modular design optimized and flexible rig moves skidding system walking system 31

32 TBA-Series Advantages Reduction of Project Costs compact footprint reduction of transport costs container-sized components limited amount of heavy loads components with container locks fast and safe rig-up operation minimized crane capacity modular design optimized and flexible rig moves skidding system walking system enhanced safety automation of repetitive sequences 32

33 TBA-Series Advantages Reduction of Project Costs compact footprint reduction of transport costs container-sized components limited amount of heavy loads components with container locks fast and safe rig-up operation minimized crane capacity modular design optimized and flexible rig moves skidding system walking system enhanced safety automation of repetitive sequences reduced man power increased equipment availability 33

34 Mud Handling Systems Mud Handling Components mud pumps up to 1600 HP shale shakers centrifuges mixing systems storage systems 34

35 Top Drive System Top Drive System TDK : top drive system to upgrade existing drilling rigs hydraulic top drive TDK tn hook load torque beam (according to client s requirements) control panel for operation matching hydraulic power pack 35

36 BAUER Maschinen Tiefbohrtechnik Thank you for your attention 36