TADANO ROUGH TERRAIN CRANE : GR-550EX. (Left-hand steering) G E N E R A L D ATA
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1 DATE June, 21 TADANO ROUGH TERRAIN CRANE MODEL : GR-55EX (Left-hand steering) G E N E R A L D ATA CRANE CAPACITY 55, kg at 3. m BOOM 5-section, 11.1 m - 42.m DIMENSION Overall length Overall width Overall height approx. approx. approx. 13,695 mm 3,315 mm 3,86 mm MASS Gross vehicle mass approx. 43,69 kg -front axle approx. 23,975 kg -rear axle approx. 19,715 kg PERFORMANCE Max. traveling speed computed 2 km/h Gradeability (tan θ ) computed 153 % (at stall) *3 % * Machine should be operated within the limit of engine crankcase design (17 o : MITSUBISHI 6M6-TLU3B). Specifications are subject to change without notice.
2 C R A N E S P E C I F I C AT I O N S MODEL GR-55EX CAPACITY 55, kg at 3. m BOOM 5-section full power partially synchronized telescoping boom of round hexagonal box construction with 5 sheaves at boom head. The synchronization system consists of 2 telescope cylinders, extension cables and retraction cables. Hydraulic cylinders fitted with holding valves. Fully retracted length m Fully extended length 42. m Extension speed.3.9 m in 128 s JIB 2-staged swingaround boom extension. Triple offset (3. 5 o /25 o /45 o ) type. Stores alongside base boom section. Assistant cylinders for mounting and stowing. Single sheave at jib head. Length..9.9 m and 17.7 m SINGLE TOP (AUXILIARY BOOM SHEAVE) Single sheave. Mounted to main boom head for single line work. ELEVATION By a double-acting hydraulic cylinder, fitted with holding valve. Boom angle o to 8.5 o Boom raising speed...2 o to 6 o in 39 s HOIST - Main winch Variable speed type with grooved drum driven by hydraulic axial piston motor through winch speed reducer. Power load lowering and hoisting. Equipped with automatic brake (Neutral brake) and counterbalance valve. Controlled independently of auxiliary winch. Single line pull.54.9 kn {5,6 kgf} Single line speed 147 m/min (at the 4th layer) Wire rope. No-spin type Diameter x length 19 mm x 231 m - 2 -
3 HOIST - Auxiliary winch Variable speed type with grooved drum driven by hydraulic axial piston motor through winch speed reducer. Power load lowering and hoisting. Equipped with automatic brake (Neutral brake) and counterbalance valve. Controlled independently of main winch. Single line pull.54.9 kn {5,6 kgf} Single line speed 126 m/min (at the 2nd layer) Wire rope.no-spin type Diameter x length 19 mm x 129 m SWING Hydraulic axial piston motor driven through planetary speed reducer. Continuous 36 o full circle swing on ball bearing slew ring. Equipped with manually locked/released swing brake. Swing speed 2.5 min -1 {rpm} HYDRAULIC SYSTEM Pumps.. 2 variable piston pumps for telescoping, elevating and winches. Tandem gear pump for steering, swing and optional equipment. Control valves..multiple valves actuated by pilot pressure with integral pressure relief valves. Circuit Equipped with air cooled type oil cooler. Oil pressure appears on AML display for main circuit. Hydraulic oil tank capacity.. approx. 74 liters Filters Return line filter CRANE CONTROL By 4 control levers for swing, boom hoist, main winch, boom telescoping or auxiliary winch with 2 control pedals for boom hoist and boom telescoping based on ISO standard layout. Control lever stands can change neutral positions and tilt for easy access to cab
4 CAB Both crane and drive operations can be performed from one cab mounted on rotating superstructure. One sided one-man type, steel construction with sliding door access and tinted safety glass windows opening at side. Door window is powered control. Operator's 3 way adjustable seat with headrest and armrest. TADANO Automatic Main unit in crane cab gives audible and visual warning of approach to Moment Limiter overload. Automatically cuts out crane motions before overload. With (Model: AML-C) working range (load radius and/or boom angle and/or tip height and/or swing range) limit function. Automatic Speed Reduction and Soft Stop function on boom elevating and swing. Following functions are displayed. Load as percentage Number of parts of line of rope Boom angle Boom length Load radius Outriggers position On-tire indicator Actual hook load Permissible load Boom position indicator Potential hook height Swing angle Main hydraulic oil pressure Jib length and jib offset angle (only when jib operation) OUTRIGGERS Hydraulically operated H-type outriggers. Each outrigger controlled simultaneously or independently from the cab. Equipped with sight level gauge. Floats mounted integrally with the jacks retract to within vehicle width. All cylinders fitted with pilot check valves. Crane operation with different extended length of each outrigger. Equipped with extension width detector for each outrigger. Extended width Fully...7,2 mm Middle... 6,7 mm Middle... 5,5 mm Minimum... 2,8 mm Float size (Diameter) 5 mm COUNTERWEIGHT Integral with swing frame Mass..5, kg NOTE : Each crane motion speed is based on unladen conditions
5 C A R R I E R S P E C I F I C AT I O N S TYPE Rear engine, left hand steering, manual switch). 4 x 2 front drive 4 x 4 front and rear drive driving axle 2-way selected type (by FRAME ENGINE TRANSMISSION AXLES STEERING SUSPENSION BRAKE SYSTEM ELECTRIC SYSTEM FUEL TANK CAPACITY High-tensile steel, all welded mono-box construction. Model. MITSUBISHI 6M6-TLU3B [EUROMOT Stage ΙΙΙA] Type 4 cycle, turbo charged and after cooled, 6 cylinder in line, direct injection, water cooled diesel engine. Piston displacement.. 7,545 cm 3 Bore x stroke mm x 115 mm Max. output. 2 kw {272 PS} at 2,6 min -1 {rpm} Max. torque. 785 N-m {8 kgf-m} at 1,4 min -1 {rpm} Electronically controlled full automatic transmission. Torque converter driving full powershift with driving axle selector. 6 forward and 2 reverse speeds. 2 speeds - High range - 2 wheel drive ; 4 wheel drive 3 speeds - Low range - 4 wheel drive Front...Full floating type, steering and driving axle with planetary reduction. Rear Full floating type, steering and driving axle with planetary reduction. Non-spin differential. Hydraulic power steering controlled by steering wheel. Four steering modes available: 2-wheel front 2-wheel rear 4-wheel coordinated 4-wheel crab Front...Rigid mounted to the frame. Rear Pivot mounted with hydraulic lockout cylinders. Service... Air over hydraulic disc brakes on all 4 wheels. Parking / Emergency.. Spring applied-air released brake acting on input shaft of front axle. Auxiliary. Electro-pneumatic operated exhaust brake. 24 V DC. 2 batteries of 12 V - 12 Ah capacity. 3 liters TIRES Front PR(OR) or PR(OR), Single x 2 Rear PR(OR) or PR(OR), Single x 2 TURN RADIUS Min. turning radius (at center of extreme outer tire) 2-wheel steering m 4-wheel steering 6.7 m - 5 -
6 E Q U I P M E N T SPEC. SHEET No. GR-55E-1-214/EU-51 STANDARD EQUIPMENT OPTIONAL EQUIPMENT Automatic moment limiter (AML) External lamp and buzzer (AML) Pendant type over-winding cutout Winch automatic fail-safe brake Over-unwinding prevention Cable follower Winch drum rotation indicator Winch drum mirror 4 t capacity hook block (4-sheaves) 5.6 t capacity hook block (swivel hook) Hook safety latch Pilot check valves Holding valves Counterbalance valves Hydraulic pressure relief valves Swing brake Swing lock (36 o positive swing lock) Boom angle indicator Boom elevation foot pedal Boom telescoping foot pedal Outrigger extension width detector Emergency engine stop system Air conditioner (hot water heater and cooler) Outrigger control box (Both sides of carrier) Sight level gauge Hydraulic oil cooler Electric windshield wiper and washer Roof window wiper and washer Power window (Cab door) Tachometer/Speedometer 3 way adjustable cloth seat with seat belt, headrest and armrest Cab floor mat Sun visor (Front and roof) Automatic drive system Emergency steering Transmission neutral position engine start Overshift prevention Parking braked travel warning Tilt-telescope steering wheel Back-up alarm Air cleaner dust indicator Air dryer Water separator with filter Engine over-run alarm Hydraulic lockout suspension Non-spin differential (Rear) Towing eyes - front and rear 55 t capacity hook block (6 sheaves) 2 t capacity hook block (2 sheaves) Electric fan Tire inflation kit - 6 -
7 RATED LIFTING CAPACITIES EN 13 ON OUTRIGGERS Unit : x kg Outriggers fully extended (7.2m) A B C C C C C C C C C C D o 37 o Telescoping conditions (%) Telescoping Mode 2nd boom 3rd boom 4th boom Top boom Ι,ΙΙ Ι 5 Ι ΙΙ Ι ΙΙ Ι ΙΙ ΙΙ 5 Ι,ΙΙ A :Boom length (m) B :Load radius (m) C :Loaded boom angle ( o ) D :Minimum boom angle ( o ) for indicated length (no load) - 7 -
8 ON OUTRIGGERS RATED LIFTING CAPACITIES EN 13 Unit: x kg 42.m Boom + 9.9m Jib 42.m Boom m Jib C 3.5 o offset 25 o offset 45 o offset 3.5 o offset 25 offset 45 o offset R W R W R W R W R W R W 8 o o o o o o o o C 3.5 o offset 25 o offset 45 o offset 3.5 o offset 25 o offset 45 o offset R W R W R W R W R W R W 8 o o o o o o o o o o C 3.5 o offset 25 o offset 45 o offset 3.5 o offset 25 o offset 45 o offset R W R W R W R W R W R W 8 o o o o o o o o o o C : Boom angle ( o ) R : Load radius (m) W : Rated lifting capacity Outriggers fully extended (7.2m) Outriggers fully extended (7.2m) 34.3m Boom ( telescoping mode Ι ) + 9.9m Jib Outriggers fully extended (7.2m) 38.1m Boom ( telescoping mode ΙΙ ) + 9.9m Jib 34.3m Boom ( telescoping mode Ι ) m Jib 38.1m Boom ( telescoping mode ΙΙ ) m Jib - 8 -
9 ON OUTRIGGERS B A RATED LIFTING CAPACITIES EN 13 C C C C C C C C C C Unit: x kg D o 19 o o 22 o 38 o Telescoping conditions (%) Telescoping Mode 2nd boom 3rd boom 4th boom Top boom I I Outriggers extended to middle (6.7m) I,II II I II I II II I,II A :Boom length (m) B :Load radius (m) C :Loaded boom angle ( o ) D :Minimum boom angle ( o ) for indicated length (no load) - 9 -
10 ON OUTRIGGERS RATED LIFTING CAPACITIES EN 13 Unit: x kg 42.m Boom + 9.9m Jib 42.m Boom m Jib C 3.5 o offset 25 o offset 45 o offset 3.5 o offset 25 offset 45 o offset R W R W R W R W R W R W 8 o o o o o o o C 3.5 o offset 25 o offset 45 o offset 3.5 o offset 25 offset 45 o offset R W R W R W R W R W R W 8 o o o o o o o o o C 38.1m Boom ( telescoping mode ΙΙ ) + 9.9m Jib 3.5 o offset 25 o offset 45 o offset 3.5 o offset 25 o offset 45 o offset R W R W R W R W R W R W 8 o o o o o o o o o C : Boom angle ( o ) R : Load radius (m) W : Rated lifting capacity Outriggers extended to middle (6.7m) Outriggers extended to middle (6.7m) 34.3m Boom ( telescoping mode Ι ) + 9.9m Jib Outriggers extended to middle (6.7m) 34.3m Boom ( telescoping mode Ι ) m Jib 38.1m Boom ( telescoping mode ΙΙ ) m Jib - 1 -
11 RATED LIFTING CAPACITIES EN 13 ON OUTRIGGERS Unit: x kg Outriggers extended to middle (5.5m) B A C C C C C C C C C C D o 13 o o 38 o 19 o 37 o 47 o Telescoping conditions (%) Telescoping Mode 2nd boom 3rd boom 4th boom Top boom Ι,ΙΙ Ι Ι ΙΙ Ι ΙΙ Ι ΙΙ ΙΙ Ι,ΙΙ A :Boom length (m) B :Load radius (m) C :Loaded boom angle ( o ) D :Minimum boom angle ( o ) for indicated length (no load)
12 RATED LIFTING CAPACITIES EN 13 ON OUTRIGGERS Unit: x kg Outriggers extended to middle (5.5m) 42.m Boom + 9.9m Jib 42.m Boom m Jib C 3.5 o offset 25 o offset 45 o offset 3.5 o offset 25 o offset 45 o offset R W R W R W R W R W R W 8 o o o o o o C 3.5 o offset 25 o offset 45 o offset 3.5 o offset 25 o offset 45 o offset R W R W R W R W R W R W 8 o o o o o o o C 3.5 o offset 25 o offset 45 o offset 3.5 o offset 25 o offset 45 o offset R W R W R W R W R W R W 8 o o o o o o o C : Boom angle ( o ) R : Load radius (m) W : Rated lifting capacity Outriggers extended to middle (5.5m) 34.3m Boom ( telescoping mode I ) + 9.9m Jib Outriggers extended to middle (5.5m) 38.1m Boom ( telescoping mode II ) + 9.9m Jib 34.3m Boom ( telescoping mode I ) m Jib 38.1m Boom ( telescoping mode II ) m Jib
13 RATED LIFTING CAPACITIES EN 13 ON OUTRIGGERS B C C C C C C C C C C Unit: x kg D A Telescoping Mode 2nd boom 3rd boom 4th boom Top boom Ι,ΙΙ Ι Ι ΙΙ Outriggers extended to minimum (2.8m) o 12 o 42 o 1 o 52 o 41 o 6 o 54 o 59 o Telescoping conditions (%) Ι ΙΙ Ι ΙΙ ΙΙ o Ι,ΙΙ A :Boom length (m) B :Load radius (m) C :Loaded boom angle ( o ) D :Minimum boom angle ( o ) for indicated length (no load)
14 NOTES FOR "ON OUTRIGGERS" TABLE 1. Rated lifting capacities shown in the table are based on condition that crane is set on firm level surface. Those above bold lines are based on crane strength and those below, on its stability. 2. Rated lifting capacities are according to EN The mass of the hook (57 kg for 55 t capacity, 47 kg for 4 t capacity, 4 kg for 2 t capacity, 15 kg for 5.6 t capacity), slings and all similarly used load handling devices must be considered as part of the load and must be deducted from the lifting capacities. 4. For rated lifting capacity of single top, reduce the rated lifting capacities of relevant boom according to a weight reduction for auxiliary load handling equipment. Capacities of single top shall not exceed 5,6 kg including main hook. 5. Standard number of parts of line for each boom length is as shown below. Load per line should not surpass 54.9 kn {5,6 kgf} for main winch and auxiliary winch. Boom length 11.1m 11.1m to 15.m 15.m to 18.8m 18.8m to 42.m Single top Jib Number of parts of line The lifting capacity data stored in the AUTOMATIC MOMENT LIMITER (AML) is based on the standard number of parts of line listed in the chart. Maximum lifting capacity is restricted by the number of parts of line of AUTOMATIC MOMENT LIMITER (AML). 6. The lifting capacity for over-side area differs depending on the outrigger extension width. Work with the capacity corresponding to the extension width. The lifting capacities for over-front and over-rear areas are for outriggers fully extended. However, the areas (angle a) differ depending on the outrigger extension width. Outriggers extended width 6.7m (middle) 5.5m (middle) 2.8m (minimum) Angle a o
15 RATED LIFTING CAPACITIES EN 13 ON RUBBER Unit: x kg Telescoping Stationary A Over Front B C C C C C C C C D o 32 o o 29 o 48 o 58 o Telescoping conditions (%) Mode Ι,ΙΙ Ι / ΙΙ Ι / ΙΙ Ι / ΙΙ Ι,ΙΙ Ι / ΙΙ Ι / ΙΙ Ι / ΙΙ 2nd boom 5 / / / 5 / / / 3rd boom / 16 / / 66 / 16 / / 66 4th boom / 16 / / 66 / 16 / / 66 Top boom / 16 / / 66 / 16 / / 66 A :Boom length (m) B :Load radius (m) C :Loaded boom angle ( o ) D :Minimum boom angle ( o ) for indicated length (no load)
16 RATED LIFTING CAPACITIES EN 13 ON RUBBER Unit: x kg Creep A Over Front B C C C C C C C C D o 36 o o 34 o 5 o 59 o Telescoping conditions (%) Telescoping Mode Ι,ΙΙ Ι / ΙΙ Ι / ΙΙ Ι / ΙΙ Ι,ΙΙ Ι / ΙΙ Ι / ΙΙ Ι / ΙΙ 2nd boom 5 / / / 5 / / / 3rd boom / 16 / / 66 / 16 / / 66 4th boom / 16 / / 66 / 16 / / 66 Top boom / 16 / / 66 / 16 / / 66 A :Boom length (m) B :Load radius (m) C :Loaded boom angle ( o ) D :Minimum boom angle ( o ) for indicated length (no load)
17 NOTES FOR "ON RUBBER" TABLES 1. Rated lifting capacities shown in the table are based on condition that crane is set on firm level surface, with suspension lock applied. Those above bold lines are based on tire capacity and those below, on crane stability. They are based on actual working radii increased by tire deformation and boom deflection. 2. Rated lifting capacities are according to EN The mass of the hook (57 kg for 55t capacity, 47 kg for 4t capacity, 4 kg for 2t capacity, 15 kg for 5.6t capacity), slings and all similarly used load handling devices must be considered as part of the load and must be deducted from the lifting capacities. 4. For rated lifting capacity of single top, reduce the rated lifting capacities of relevant boom according to weight reductions for auxiliary load handling equipment. Capacities of single top shall not exceed 5,6 kg including main hook. 5. On rubber lifting with "jib" is not permitted. Maximum permissible boom length is 26.6 m. 6. Creep is motion for crane not to travel more than 6 m in any 3 minute period and to travel at the speed of less than 1.6 km/h. 7. During "Creep" duties travel slowly and keep the lifting load as close to the ground as possible, and especially avoid any abrupt steering, accelerating or braking. 8. Do not operate the crane while carrying the load. 9. Tires should be inflated to their correct air pressure. Tires Air pressure PR 42 kpa (4.2kgf/cm 2 ) PR 45 kpa (4.5kgf/cm 2 ) 1. For Creep operation, set Drive select switch to "4-WHEEL(Lo)" and set gear shift lever to "1". 11. Standard number of parts of line for on tires operation should be according to the following table. Load per line should not surpass 54.9 kn {5,6 kgf} for main winch and auxiliary winch. Boom length Number of parts of line 11.1m Over Front 11.1m to 26.6m Single top 11.1m 11.1m to 26.6m Single top The lifting capacity data stored in the AUTOMATIC MOMENT LIMITER (AML) is based on the standard number of parts of line listed in the chart. Maximum lifting capacity is restricted by the number of parts of line of AUTOMATIC MOMENT LIMITER (AML). WORKING AREA Without outriggers " Over front" operation should be performed within 2 degrees in front of chassis
18 WORKING RANGE BOOM 6 55 Approx. 2.7m m Boom 26.6m Boom 18.8m Boom 42.m Boom+9.9m Jib 42.m Boom 38.1m Boom 42.m Boom+17.7m Jib LIFTING HEIGHT (m) JIB.64m Approx. 2.3m SINGLE TOP Approx. 2.1m 15m Boom 11.1m Boom RADIUS (m) Boom Length Telescoping mode Telescoping mode m 15.m 18.8m 26.6m 34.3m 42.m 11.1m 18.8m 26.6m 34.3m 38.1m 42.m NOTE:The above lifting height and boom angle are based on a straight(unladen) boom, and allowance should be made for boom deflection obtained under laden conditions. The above working range is shown on condition with outriggers fully(7.2m)extended
19 DIMENSIONS
20 GR-55EX Axle Weight Distribution Chart GVW Front Unit : kg Rear Basic standard machine includes: 5-section boom (11.1 m m) 2-stage jib (9.9 m, 17.7 m) Mitsubishi 6M6-TLU3B Single top 5.6 ton hook ball 4 ton 4 sheaves hook block Hot water cab heater, air conditioner and defroster Outrigger control box (Both sides of carrier) Emergency steering 43,69 23,975 19,715 Add: ton 6 sheaves hook block 2 ton 2 sheaves hook block , Remove: ton 4 sheaves hook block 5.6 ton hook ball Top jib (7.8 m) Base jib (9.9 m) ,
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