BPW AIR SUSPENSION AIR LIGHT II SERIES
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1 BPW AIR SUSPENSION AIR LIGHT II SERIES Spare Parts Catalogue FOR AUSTRALIAN ASSEMBLED SUSPENSIONS
2 The information and advice contained in this brochure including prices and specifications are current and correct as at 1 st January 2017 but may be subject to change. BPW Transpec shall not be liable for any changes that occur after that date. It is your responsibility to contact your BPW Transpec branch or representative to ensure that all information and advice is up to date before placing an order. 2 BPW ALII Air Suspension Catalogue 01/2017
3 TABLE OF CONTENTS Important note: This catalogue shows parts for ALII AIR SUSPENSIONS WITH M24 SPRING EYE BOLTS only. For information regarding parts to suit M30 Spring eye bolts as well as for the other BPW Air suspension series please refer to our BPW Genuine Repair Kits Catalogue or contact BPW Transpec. CONTENTS PAGE BPW Air suspension series 4 BPW Air suspension hangers To suit M24 spring eye bolts 5 BPW Trailing arms and attachments To suit M24 spring eye bolts 6 BPW Spring eye bolt assembly To suit M24 spring eye bolts 7 BPW Axle clamping parts 8 BPW Shock absorber and attachments 9 BPW Airbags and airbag parts BPW ALII Air Suspension Catalogue 01/2017 3
4 BPW AIR SUSPENSION SERIES BPW Genuine parts are carefully designed to give you the best in quality, reliability and life expectancy. They are put through rigorous testing both in Europe and around the world. Our spare parts catalogues are designed to assist you in correctly identifying the parts you will need to service your BPW suspension systems. This particular book is intended to assist with the identification of spare parts for Australian assembled axles fitted with AL II SERIES AIR SUSPENSIONS WITH M24 SPRING EYE BOLTS only. It is not intended to give detailed technical service and/or maintenance information. For technical service and/or maintenance information please refer to the BPW Operator s Manual and workshop manual or contact your nearest BPW Transpec Branch listed on the back cover of this book. AL (Air Light) BPW AIR SUSPENSION SERIES AL Series SL Series O Series ALII (Air Light II) M30 spring eye bolts ALII (Air Light II) M24 spring eye bolts SL O Heavy Duty Spring type Single leaf Single leaf Single leaf Single leaf Two leaf Spring height 51mm 62mm 62mm 51mm 2x43mm Spring width 100mm 70mm 70mm 100mm 100mm Spring eye bolt M30 M30 M24 M30 M30 Available airbags D30, D30K, D36 D30, D30K, D36 D30, D30K, D36 D30, D30K, D36 D36 As of mid September 2008 the new ALII Suspension is supplied as the standard BPW Highway Suspension Series and from that date supersedes ALI and SL Series Suspension for all deliveries. 4 BPW ALII Air Suspension Catalogue 01/2017
5 BPW AIR SUSPENSION HANGERS To suit M24 spring eye bolts ALIGNABLE HANGERS Part no. ST (mm) B (mm) D (mm) F (mm) L (mm) Shape* Tapered sides Tapered sides Tapered sides Parallel sides NON-ALIGNABLE HANGERS Part no. ST (mm) B (mm) D (mm) F (mm) L (mm) Shape* Tapered sides Tapered sides Parallel sides * Please check if the hanger is parallel or tapered by looking at the hanger in the direction of travel. BPW ALII Air Suspension Catalogue 01/2017 5
6 BPW TRAILING ARMS AND ATTACHMENTS To suit M24 spring eye bolts IDENTIFYING REPLACEMENT TRAILING ARMS AND CATCH STRAPS In order to identify the right trailing arm you can find the last five digits of the BPW part number on the spring itself. They are punched into the underside of the tip of the trailing arm (in the area of the airbag). All BPW trailing arm part numbers have 10 digits starting with: If this code is missing or no longer legible the type of trailing arm can be determined by taking the following measurements, referring to the diagram below: 1. Measure the thickness (D) 2. Measure the build height (BH) 3. Measure the dimension from the middle of the spring eye bolt to the middle of the axle (L1) 4. Measure the dimension from the middle of the axle to the centre of the airbag (L2) Dimension to measure Fig A1 Fig A2 Fig B Part no. Description Fig BH (mm) D (mm) L1 (mm) L2 (mm) (Fig B) Trailing arm Catch strap to suit A (Fig B) (Fig B) Trailing arm Catch strap to suit Trailing arm Catch strap to suit A A BPW ALII Air Suspension Catalogue 01/2017
7 BPW SPRING EYE BOLT ASSEMBLY To suit M24 spring eye bolts 1161 Alignable hanger Non-alignable hanger 1155 Wear plates 1525 i ii SPRING EYE BOLT ASSEMBLY PARTS KITS PARTS Description Hanger shape* Parallel sided Tapered sided Alignable Nonalignable Kit no. Qty per axle Item Part no. Description Qty Spring eye bolt kit (alignable) Spring eye bolt kit (non-alignable) KIT-1ALT KIT-1ALP KIT-P KIT-T Spring eye bolt M24 x Alignment plate Spring eye washer M Spring eye nut i Wear plate (tapered hanger) Steel rubber steel bush Spring eye bolt M24 x Alignment plate Spring eye washer M Spring eye nut ii Wear plate (parallel hanger) Steel rubber steel bush Spring eye bolt M24 x Spring eye washer M Spring eye nut ii Wear plate (parallel hanger) Steel rubber steel bush Spring eye bolt M24 x Spring eye washer M Spring eye nut i Wear plate (tapered hanger) Steel rubber steel bush Hanger bosses * Please check if the hanger is parallel or tapered by looking at the hanger in the direction of travel. BPW ALII Air Suspension Catalogue 01/2017 7
8 BPW AXLE CLAMPING PARTS Overslung non-alignable hangers 1050 Fig I Fig J 1057 Underslung non-alignable hangers Overslung alignable hangers 1057 Fig K Fig L 1050 Underslung alignable hangers Item Fig Part no. Description Qty per axle OVERSLUNG disc brake and drum brake nonalignable hangers alignable hangers disc brake non-alignable and alignable hangers UNDERSLUNG non-alignale hangers front mount shocker drum brake rear mount shocker front mount shocker alignable hangers rear mount shocker 1032 J,L Spring plate right hand J,L Spring plate left hand I,K Spring plate K,L Dowel I AL2 Alignment plate with dowel J AL2US Alignment plate I,J,K,L U bolt round * (use with dowels) I,J,K,L U bolt round * (use with dowels) I,J,K,L M24 washer I,J,K,L M24 nut 8 * For suspensions fitted to BPW disc brake axles with 377mm rotor diameter (predominantly for disc brake axles to suit 19.5 tyres) flat U bolts part number are used. These should only be used in conjuction with axle seats that are made to suit flat U bolts. 8 BPW ALII Air Suspension Catalogue 01/2017
9 BPW SHOCK ABSORBER AND ATTACHMENTS Front mount Rear mount TITLE Item Part no. Description Qty per axle front mount Shock absorber mm 2 DRAWN DATE CHETHAN APPR'D SCALE Qty per axle rear mount Shock absorber mm M24 nut lock M24 x 240 shocker mount bolt M24 x 140 shocker mount bolt rear mount Lower shock spacer 4 Figure D i * See below Webbing sling 2 2 ii AS0002 Rubber ring 4 4 iii AS0001 Webbing sling retainer 4 4 DRAWING No. Fig D iii ii i * The part number for the sling will depend on the suspension. To obtain the correct part number (e.g. AS0025/...) please refer to the tag on the sling or contact BPW Transpec. BPW ALII Air Suspension Catalogue 01/2017 9
10 BPW AIRBAGS AND AIRBAG PARTS Fig E Fig F Airbag type PARTS / KITS KITS INCLUDE Item Description Part no. Item Description Part no Airbag assembly GFK AUST D30 D30K D Airbag bellow AUST Lock nut Airbag piston GFK kit Airbag assembly GFK AUST Airbag bellow AUST Lock nut Airbag piston GFK kit Airbag assembly GFK AUST Airbag bellow AUST Lock nut Airbag piston GFK kit Piston GFK Threaded sleeve Base plate Centre bolt Bolt airbag spring Piston GFK Threaded sleeve Base plate Centre bolt Bolt airbag spring Piston GFK Threaded sleeve Base plate (offset 45/80mm) Centre bolt Bolt airbag spring D: diametre K: short GFK: glass fibre piston AUST: special rubber material with high UV resistance 10 BPW ALII Air Suspension Catalogue 01/2017
11 BPW AIRBAGS AND AIRBAG PARTS Base plates D30/D30K Fig G Base plates D36 Fig H Dimension Fig. Qty V X H B C D L E 1 0/20/ E,F 1 F 2 M 12 E,F 1 Ø203x194 F 1 M 16x51 / SW 24 G 1 0/20/ F 1 M 16x / SW 22 F 2 M 16x65 / SW 22 E 1 0/20/ E,F 1 F 2 M 12 E,F 1 Ø203x149 F 1 M 16x51 / SW 24 G 1 0/20/ F 1 M 16x / SW 22 F 2 M 16x65 / SW 22 E 1 45/80 70/ E,F 1 F 2 M 12 E,F 1 Ø253x188 F 1 M 16x51 / SW 24 H 1 45/80 70/ F 1 M 16x / SW 22 F 2 M 16x65 / SW 22 Please note: When replacing airbags it is recommended to replace: O Ring M 22 Part number and thrust ring M 22 Part number SW: spanner width BPW ALII Air Suspension Catalogue 01/
12 VICTORIA (Head Office) 1-11 Cherry Lane North Laverton, VIC 3026 p (03) f (03) sales@bpwtranspec.com.au NEW SOUTH WALES 10 Squill Place Arndell Park, NSW 2148 p (02) f (02) QUEENSLAND Cnr Archerfield Road & Bernoulli Street Darra, QLD 4076 p (07) f (07) WESTERN AUSTRALIA 1021 Abernethy Road High Wycombe, WA 6057 p (08) f (08)
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BPWAirSuspensions2012_Sans:BPW16pp2011 13/9/12 1:14 PM Page 1 VICTORIA (Head Office) 1-11 Cherry Lane, North Laverton, VIC 3026 Phone: (03) 9267 2444 Fax: (03) 9369 4826 NEW SOUTH WALES QUEENSLAND WESTERN
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