PARTS LIST EDT300 INTRAAX TRAILER SUSPENSION SYSTEM

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1 PARTS LIST EDT00 INTRAAX TRAILER SUSPENSION SYSTEM LIT NO: 97- DATE: October 05 REVISION: A SECTION PAGE Introduction... Axle and Suspension Identification... Axle ID Plate... Suspension Assembly Number Plate... Ride Height Label... Axle Assembly... 5 Halftraax Assembly Components... 5 Halftraax Spindle Identification... 5 Frame Hanger & Pivot... 6 Air springs & Hardware... 8 Air Spring Identification... 8 Shock Absorbers & Hardware... 9 Axle Lift System - Hardware... Axle Lift System Pneumatic Controls... Axle Rebound Limiter... Height Control Valve... HCV System Identification... Special Tools... 6

2 Introduction The purpose of this parts list is to document the available repair parts, accessories, special tools and lubricants available for the Hendrickson EDT00 INTRAAX (Integrated Trailer Axle) suspension systems. The major componentry included in this parts list is as follows: EDT00 INTRAAX Axle Assemblies (Halftraax); Air-springs, relevant mounting hardware and fasteners; Shock Absorbers, relevant mounting hardware and fasteners; Frame Hangers; Quik-Align hardware and fasteners; This parts list should be used in conjunction with Trailer Wheel End Systems Parts List and Trailer Brake Systems Parts List. NOTE: All quantities listed within this parts list are as applicable for a single axle. 97- Rev A

3 Axle and Suspension Identification To assist with the identification of an Intraax axle or suspension system, reference should be made to the axle identification plate (refer to Figure ) and suspension assembly number plate (refer to Figure ). Figure Figure Axle ID Plate The axle ID plate is usually located on the inboard side of the left-hand trailing arm, and provides the following: MODEL DESCRIPTION CUSTOMER PART NUMBER AXLE SERIAL NUMBER AXLE CAPACITY The axle serial number (e.g. SK600077) provides the following detail: Manufacturing Plant Identifier The first two digits of the axle serial number identify the manufacturing plant that originally manufactured the Halftraax Assembly as follows: SK Somerset Kentucky LI Lebanon Indiana CO Canton Ohio Date of Manufacture The third to eighth digits of the axle serial number identify the date the Halftraax Assembly was manufactured in US date format (Year, Day & Month) e.g. 60 Manufactured on January 06. Manufacturing Sequence Number The final four digits (e.g. 0077) of the axle serial number provide the manufacturing sequence number. 97- Rev A

4 Suspension Assembly Number Plate The suspension assembly number plate is usually located on the inboard side of the right-hand trailing arm and provides the following: RIDE HEIGHT; ASSEMBLY PART NUMBER; and DATE OF ASSEMBLY. Assembly Part Number The first six digits of the assembly part number identify the suspension system base model, while the remaining digits identify specific options such as wheel end and brake system configuration. Base Model Identification Manufacturer (Digit ) Tri-Functional Bush Width (Digit ) Load Capacity (Digit & ) Model (Digit 5) Specific Option Code (Digit 6) H= Hendrickson W = Wide 0 = 0,000 lbs T = Top Mount See below. Specific Option Code (Digit 6) SOC Axle Track Brake Type Spindle type Axle Diameter E 7 Inch 6.5 Inch Drum HP Parallel 5 Inch Ride Height Label The ride height label (refer to Figure ) is usually affixed to the trailer frame, and provides an additional means of identification for an Intraax axle or suspension system, system ride height and road friendly certification number. Figure 97- Rev A

5 Axle Assembly Halftraax Assembly Components All replacement EDT Halftraax axle assemblies are supplied complete with the following components: Tri-Function Bushes (TFB); S-Cams & tubes; Brake anchor pins and bushes; and Brake anchor and return springs. Refer to Figure for detailed view of the EDT halftraax assembly as supplied. Figure Halftraax Spindle Identification For EDT Intraax suspension systems, halftraax axle assemblies are only available with HP (Parallel) type spindles. Refer to Figure 5. HP Spindle Figure 5 Item Part Number Description Qty Notes EINTSUSP. Halftrrax Assy, EDT00 7 Inch Track HP, 6.5 Inch Brake Rev A

6 Frame Hanger & Pivot Rev A

7 Frame Hanger & Pivot Item Part Number Description Qty Notes Brace Channel, Hanger Support S-766-L Frame Hanger, LH 5 mm Drop. S-766-R Frame Hanger, RH 5 mm Drop. S-766-L Frame Hanger, LH 05 mm Drop. S-766-R Frame Hanger, RH 05 mm Drop. S-766-5L Frame Hanger, LH 56 mm Drop. S-766-5R Frame Hanger, RH 56 mm Drop. C-09 Flanged Washer, Inner Quik-Align Concentric. NSS Hardened Washer 7/8 Inch Use Item or. 5 NSS Nut, Prevailing Torque 7/8UNC Use Item or. 6 C-095 Flanged Washer, Outer Quik-Align Eccentric. 7 NSS Shear Bolt Quik-Align Use Item or. 8 A-0 Lube Pack Tri-Functional Bush 9 S-68-P Kit, Wear Washer Glove Style 0 S-099-P Kit, Wear Washer Flat NSS Bush, Tri-Functional Use Item. S-6 Kit, Pivot Bolt Includes Items, 5 & 7. S-65 Kit, Quik-Align Includes Items,, 5, 6 & 7 S-6 Kit, Tri-Functional Bush Includes Items, 5, 7, 8, 0 & Rev A

8 Air springs & Hardware Air Spring Identification To assist with the correct air spring identification a visual inspection of the air spring is recommended. There are two air spring identification markings: The air spring part number is provided on a decal on the upper bead-plate (refer to Item in Figure 6); and Moulded into the air spring rubber bellows (refer to Item in Figure 6). Figure Item Part Number Description Qty Notes S-59 Air Spring Assy NSS Nut, Flanged Air Spring, Upper / 6 Inch. Use Item 7. SA-00- Plug, Air Fitting / 8 NPTF Use Item 7. S-9 Flex Plate Air Spring, Upper 5 NSS Washer, Lock Air Spring, Lower / Inch. Use Item 7. 6 NSS Bolt Air Spring, Lower / - x.00 Inch. Use Item 7. 7 S-59 Hardware Kit, Air Spring Includes Items,, 5 & Rev A

9 Shock Absorbers & Hardware Rev A

10 Shock Absorbers & Hardware Item Part Number Description Qty Notes S-098 Clevis, Shock Mount Upper, Front NSS Nut, Shock Absorber Upper Front Use Item 5. NSS Bolt, Shock Absorber Upper, Front Use Item 5. S-6 Shock Absorber, Front Inch Ride Height. S-555 Shock Absorber, Front 5, 6 & 7 Inch Ride Height. 5 NSS Washer, Hardened - Front Shock Absorber Use Item 5. 6 S-9967 Clevis, Shock Mount Upper, Rear 7 NSS Bolt, Shock Absorber Rear Use Item 6. 8 S-56 Shock Absorber, Rear & 5 Inch Ride Height. S-55 Shock Absorber, Rear 6 & 7 Inch Ride Height. 9 NSS Nut, Shock Absorber, Rear Use Item 6. 0 NSS Nut, Shock Tower to Axle 8 Use Item 7. NSS Bolt, Shock Absorber, Lower Front Use Item 5. S-87 Plate, Backing Lower Shock Tower S-807- Shock Tower, Lower Rear LH S-807- Shock Tower, Lower Rear RH NSS Bolt, Shock Tower To Axle 8 Use Item Kit, Bolt Front Shock Absorber Includes Items,, 5 &. 6 A-57 Kit, Bolt Rear Shock Absorber Includes Item 7 & 9. 7 S-59 Kit, Bolt Lower Shock Tower Includes items 0 & Rev A

11 Axle Lift System - Hardware Item Part Number Description Qty Notes S-657 Kit Axle Lift S-6 Kit, Fastener Axle Lift See Note. Includes Items 7, 8, 9 &. S-658 Bracket Assy Hanger Support S- Air spring Axle Lift 5 B-795 Plate Assy Beam, Air spring 6 C-857 Bracket Assy Beam, Air spring 7 NSS Bolt, Plate to Bracket /- X.5 Use Item. 8 NSS Bolt, Air spring to Plate /8-6 x 0.75 Use Item. 9 NSS Nut, Plate to Bracket /- Use Item. 0 S-90-7 Gusset, Hanger Support Bracket NSS Nut, Air spring /-6 Spiralock Use Item NOTE: The fastener kit (part no. S-6) includes four self-tapping screws. The screws are only required during initial system installation and MUST be removed and discarded once system installation is complete. 97- Rev A

12 Axle Lift System Pneumatic Controls Item Part Number Description Qty Notes Kit, Pneumatic Control - Lift Axle Auto Raise, Auto Lower Kit, Pneumatic Control - Lift Axle Manual Raise, Auto Lower. See note. NSS Case, Steel Lift Axle Controls Use Item Valve, Control Lift Axle Auto Raise, Auto Lower Valve, Control Lift Axle Manual Raise, Auto Lower Valve, Manual Over-ride Lift Axle Auto Raise, Auto Lower. See Note. NOTE: The manual over-ride valve is only installed in auto raise, auto lower type lift axle control systems. For the manual raise, auto lower type lift axle control system, the manual over-ride mechanism is incorporated into the lift axle control valve. 97- Rev A

13 Axle Rebound Limiter Item Part Number Description Qty Notes ARL. Kit, Axle Rebound Limiter 5 Inch Ride Height ARL.6 Kit, Axle Rebound Limiter, 6 & 7 Inch Ride Height SA Bolt, Flanged - Lower Chain Bracket 5/8- x.75 Inch S-5 Bracket, Chain - Lower SA-000- Bolt, Hex ARL Chain /-0 UNC x.5 Inch 5 SA Washer, Flat ARL Chain / Inch 6 S-57- Bracket, Chain Upper, LH S-57- Bracket, Chain Upper, RH 7 SA Nut, Flanged Lower Chain Bracket 5/ Nut, Lock ARL Chain /-0 UNC 9 SA Chain, High Tensile ARL, Link 5 Inch Ride Height SA Chain, High Tensile ARL, 5 Link, 6 & 7 Inch Ride Height 97- Rev A

14 Height Control Valve HCV System Identification For EDT Intraax suspension systems, the Height Control Valve (HCV) components are common regardless of configuration, with the following exceptions: The lower linkage mounting bracket is available in two variations as follows: o o Fixed to the brake chamber bracket (Refer to View A); Fixed to the axle tube (Refer to View B); View A View B Figure Rev A

15 Height Control Valve Item Part Number Description Qty Notes Height Control Valve Assy See Note Bracket, HCV Mounting Standard Hanger Bolt - HCV Bracket / 0 UNC x Inch Washer, Hardened HCV Bracket / Inch. SA Nut, Lock HCV Bracket / UNC Air Fitting, 90 Degree /8 OD x / Inch NPT. 5 A-580 Hose Fitting, Barbed Plastic / NPT. A-58 Hose, Plastic HCV / ID x Inch. 6 S-87 Link Assy, Bolted HCV Includes Fasteners. 7 S-659- Clamp, Bracket - HCV Link Axle Tube Mounted. 8 S-9 Bracket, Lower HCV Link Axle Tube Mounted. 9 S-77 Bracket, Lower HCV Link Chamber Bracket Mounted. 0 A-8 Valve, Pressure Protection SA-00- Plug, Pipe / NPT. NOTE: The HCV assembly (Part no ) includes the lever arm. The nut that retains the lever arm to the HCV shaft is coated with a thread locking compound and MUST NOT be removed. Any attempt to remove the nut will most likely result in fracture of the HCV shaft Rev A

16 Special Tools Item Part Number Description Qty Notes S-0 Socket, Pivot Bolt E0 / Inch Drive. S-56 Socket, Pivot Bolt E0 Inch Drive Standard Duty. S-59 Socket, Pivot Bolt E0 Inch Drive Heavy Duty. S-07A Tool Kit Tri-Functional Bush, Wide See Note. S-08 Bolt, Acme Thread 8 Inch Bearing, Thrust TFB Tool 5 S- Plate, Front TFB Tool 6 S- Tube, Transition TFB Tool 7 S- Spacer, Removal TFB Tool 8 S-09 Plate, Rear Drive TFB Tool 9 SA-800- Set Screw /- x inch Removal only. 9 SA Set Screw /- x inch Installation only. 0 S-7 Grease, Extreme Pressure Not Illustrated. See Note. S- Gauge, Ride Height.5 to 9 Inch S-5 Gauge, Ride Height 6.5 to Inch NOTE: The Tri-functional tool kits are supplied with one tube of extreme pressure grease Rev A

17 Revisions Table DATE REV PAGE DESCRIPTION Information contained in this literature was accurate at the time of publication, Product changes may have been made after the publication date that are not reflected here. HENDRICKSON ABN Letcon Drive, P.O. Box 06, Dandenong, Victoria, 75 Phone Fax Rev A THE BOLER COMPANYCOPYRIGHT 0

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