HYDRAULIQUE PNEUMATIQUE TOUS COMPOSANTS VENTE - REPARATION DEPANNAGE
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1 HYDRAULIQUE PNEUMATIQUE TOUS COMPOSANTS VENTE - REPARATION DEPANNAGE HYPSO RN 113 BP MONTECH Tél. : Fax : Web : Mail : contact@hypso.fr
2 COMPACT POWER PACKS SMA 03 HA / psi (200 bar) US gpm ( l/min) Replaces HA /96 Compact power packs for the use in lifting platforms, elevating tables, ramps, presses, machine tools, mobile applications and others 14 basic hydraulic circuits Possibility of building up an additional circuit in the form of vertical or horizontal stacking assembly 2 configurations of horizontal assembly Tank capacities from 0.4 up to 10.6 US gal (from 1.5 to 40 l) Low noise level Functional Description Compact hydraulic power packs are designed to fit into small envelope dimensions and can be used in lifting platforms, elevating tables, manipulators, small presses, machine tools and mobile applications. Each power pack consists of an electric motor, a pump, a manifold and a tank. The aluminum body forms the base of the power pack, on which all the main components, including the hydraulic elements, are mounted. The function of the power packs is apparent from the respective hydraulic circuit diagrams. The desired combination of particular components and hydraulic elements can be defined by reference to the ordering code and the respective tables. The lay-out of additional circuits is defined by an application number which determines the manufacturer. The standard supplied manifold has size 04, whereas the size 06 is to be agreed on with manufacturer. The mounting position of the power pack is horizontal or vertical - see the Power Pack Dimensions on pages 9 to 16. All ports have G 1/4 internal threads. The basic combinations of electric motors and pumps, as well as their code designations, are shown in tables 1, 2 and 3. Information regarding the basic power pack surface treatment is on page 3. 1
3 HA 7203 Ordering Code SMA 03 - / XXXX / Compact power pack Pump displacement in cu.in (cm 3 ) 0.098(1.60) (2.00) (2.50) (0.36) (3.20) (0.54) (3.60) (0.72) (4.40) (0.93) (5.00) (1.11) (6.30) (1.30) (7.90) 79 O F K Solenoid voltage V DC V DC V DC V AC (50Hz) V AC (50Hz) V AC (50Hz) Application number (determined by manufacturer) Power pack holder (only with cylindrical tanks) without holder with low holder (cannot be used with plastic tanks) with high holder Electric motor (see tables 1, 2 and 3) Switch of the electric motor without switch with switch O R S R E M Type of filter used suction basket (not used with R, E, M) return filter without signaling return filter with el. signaling return filter with optical signaling R, E, M - only for tanks 30 to 35 Code of the tank (see Power Pack Dimensions on pages 9 to 16) Type of hydraulic circuit (see page 6) without emergency draining with emergency draining SXX.O SXX.N H V Mounting position horizontal vertical 2
4 Technical Data Flow rate (l/min) to tables 1, 2 and 3 Working pressure (bar) to tables 1, 2 and 3 Tank capacity gal (l) (1.5-40) Type of pump external gear pump Max. working/peak pressure of the pump psi (bar) 2900/3625 (200/250) (max 20 sec) Power of electric motor to tables 1, 2 and 3 Type of electric motor single phase three phase DC Voltage of the electric motor V /400 12/24 Frequency Hz Electric motor enclosure type/ insulation class IP 54/F IP54/F IP 54/F Voltage of directional valves V 12 DC, 24 DC, 48 DC, 24 AC, 115 AC, 230 AC Hydraulic fluid Hydraulic oils of power classes HM, HV to CETOP RP 91 H in viscosity classes ISO VG 32, 46 and 68 Viscosity range SUS (mm 2 /s) ( ) Max. degree of fluid contamination Class 18/15 to ISO Therefore we recommend a filter with a retention rate ß Filtration (suction/return) µm 60/10 Fluid temperature range F ( C) ( ) Ambient temperature, max F ( C) 122 (50) Thread of the connecting ports P, T, A, B, M, M1 G1/4 Working position Standard Surface Treatment horizontal, vertical Model Material used Surface treatment Cylindrical sheet tank Sheet steel Komaxit RAL 7030 Square sheet tank/cover Sheet steel Komaxit RAL 7030 Cylindrical plastic tank BOREALIS ME 8131 (transparent) Without surface treatment Square plastic tank/cover BOREALIS ME 8131 (transparent)/aluminum Without surface treatment HA 7203 DC electric motor AC electric motor Other components to manufacturer standard Zinc coated C 2001 tone 1100 (cca RAL 7005 mouse grey) Other surface treatment - is to agreed with manufacturer. 3
5 HA 7203 Tab. 1 Code of the electric motor n [1/min] Tab. 2 Code of the pump V 230V kw Q [l/min] / p [bar] /55 2.7/45 3.3/35 4.3/30 4.8/ /85 2.6/65 3.3/55 4.2/40 4.8/35 5.8/30 6.6/ / / /80 4.3/60 4.8/55 5.9/45 6.7/40 8.4/ / / / / /85 4.8/75 5.9/60 6.7/55 8.4/ / / / / / / /90 6.6/80 8.3/ / / / / / / / /70 17 / / / / / / / / / / / / /40 5.4/35 6.7/ /60 5.4/50 6.7/40 8.6/30 9.6/ /85 5.4/65 6.7/55 8.6/40 9.7/ / / / / /80 8.7/60 9.7/ / / / / / / /85 9.8/ / / / / / / / / / / /60-35 / / / / / / / /80 - Code of the pump Code of the electric motor n [1/min] 400V 230V kw Q [l/min] / p [bar] Tab / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /35 3.0/ / / / / /50 3.0/ / / / / /75 3.0/ / / / / / / / / / / / / / / /155 Code of the electric motor n [1/min] 12V 24V kw Q [l/min] / p [bar] / / / / / / / / see characteristics on page 5 Attention! The DC motors must be loaded, so as to reduce the revolutions! Do not run the motors without pressure
6 Characteristics HA 7203 CODE 41 CODE 42 CODE 47 CODE 48 CODE 53 CODE 54 CODE 61 CODE 62 5
7 HA 7203 Type of Hydraulic Circuit Diagram 6
8 Tables of Dimensions HA 7203 Single-phase and three-phase asynchronous electric motors Code of EM Motor Power [kw] Voltage [V] Current [A]** Speed [1/min]** B [inch] C [inch] D [inch] 1 * 4APC63-4s * 4APC * 4APC71-4s * 4APC * 4APC80-4s * 4APC * 4APC90S * 4APC90L AP63-4s AP AP71-4s AP AP80-4s AP AA90S AA90L AA100L04K AA100L * 4APC63-2s * 4APC * 4APC71-2s * 4APC * 4APC80-2s * 4APC * 4APC90S * 4APC90L AP63-2s AP AP71-2s AP AP80-2s AP AA90S AA90L AA100L DC electric motor * Please be aware of the starting torque of the single-phase electric motors. Code of EM Motor Power [kw] Voltage [V] Current [A] ** Speed [1/min] ** Load factor B [inch] C [inch] D [inch] 41 AME S2-5 min S3-20% ED AME S2-5 min S3-20% ED AME S2-4 min S3-10% ED AME S2-4 min S3-10% ED AMJ S2-1 min S3-5% ED AMJ S2-2 min S3-5% ED AMK S2-1 min S3-8% ED AMK S2-4 min S3-15% ED ** Valid for rated power values. 7
9 HA 7203 Tables of Dimensions Single-phase and three-phase asynchronous electric motors Code of EM Motor Power [kw] Voltage [V] Current [A]** Speed [1/min]** B [mm] C [mm] D [mm] 1 * 4APC63-4s * 4APC * 4APC71-4s * 4APC * 4APC80-4s * 4APC * 4APC90S * 4APC90L AP63-4s AP AP71-4s AP AP80-4s AP AA90S AA90L AA100L04K AA100L * 4APC63-2s * 4APC * 4APC71-2s * 4APC * 4APC80-2s * 4APC * 4APC90S * 4APC90L AP63-2s AP AP71-2s AP AP80-2s AP AA90S AA90L AA100L DC electric motor * Please be aware of the starting torque of the single-phase electric motors. Code of EM Motor Power [kw] Voltage [V] Current [A] ** Speed [1/min] ** Load factor B [mm] C [mm] D [mm] 41 AME S2-5 min S3-20% ED AME S2-5 min S3-20% ED AME S2-4 min S3-10% ED AME S2-4 min S3-10% ED AMJ S2-1 min S3-5% ED AMJ S2-2 min S3-5% ED AMK S2-1 min S3-8% ED AMK S2-4 min S3-15% ED ** Valid for rated power values. 8
10 Power Pack Dimensions Dimensions in inches and millimetres (in brackets) HA 7203 Power pack with cylindrical sheet tank - mounting position horizontal Lay - out of the Block Configuration A Configuration B Connecting Block * E - to components used * F - Size 04 = in. (40 mm); Size 06 = in. (50 mm) * G - Size 04 = in. (79 mm); Size 06 = in. (92 mm) Code of the tank Capacity in US gal (l) Working volume US gal (l) A 10 (sheet) 0.396(1.5) 0.211(0.8) 5.945(151) 11 (sheet) 0.528(2) 0.291(1.1) 9.881(251) 12 (sheet) 0.792(3) 0.423(1.6) (331) 13 (sheet) 1.056(4) 0.528(2) (411) 9
11 HA 7203 Power Pack Dimensions Dimensions in inches and millimetres (in brackets) Power pack with cylindrical sheet tank - mounting position horizontal 10 Code of the tank Capacity in US gal (l) Working volume US gal (l) A A1 20 (sheet) 1.585(6) 0.977(3.7) (269) 1.575(40) 22 (sheet) 2.113(8) 1.294(4.9) (349) 6.102(155) 24 (sheet) 2.641(10) 1.612(6.1) (429) 7.677(195)
12 Power Pack Dimensions Power pack with square sheet tank Dimensions in inches and millimetres (in brackets) HA 7203 * E - to components used * F - Size 04 = in. (40 mm); Size 06 = in. (50 mm) * G - Size 04 = in. (79 mm); Size 06 = in. (92 mm) Code of the tank Capacity in US gal (l) Working volume US gal (l) d 30 (sheet) 2.113(8) 1.057(4) 0.354(9) 31 (sheet) 2.642(10) 2.113(8) 0.354(9) 33 (sheet) 5.283(20) 4.227(16) 0.354(9) 34 (sheet) 7.925(30) 6.076(23) 0.433(11) 35 (sheet) (40) 7.925(30) 0.433(11) Code of the Tank A1 A2 A3 A4 A5 A6 A7 A8 30 (sheet) (286) (340) 5.393(137) (325) 8.661(220) 0.295(7.5) 1.299(33) 3.937(100) 31 (sheet) (286) (400) 7.244(184) (382) 8.661(220) 0.354(9) 1.299(33) 3.937(100) 33 (sheet) (286) (400) (269) (382) 8.661(220) 0.354(9) 1.299(33) 3.937(100) 34 (sheet) (320) (500) (265) (475) (260) 0.492(12.5) 1.299(33) 5.118(130) 35 (sheet) (320) (500) (340) (475) (260) 0.492(12.5) 1.299(33) 5.118(130) 11
13 HA 7203 Power Pack Dimensions Dimensions in inches and millimetres (in brackets) Power pack with DC electric motor Enables all combinations of tanks and mounting positions 12
14 Power Pack Dimensions Dimensions in inches and millimetres (in brackets) HA 7203 Power pack with cylindrical sheet tank - mounting position vertical Code of the tank Capacity in US gal (l) Working volume US gal (l) A1 21 (sheet) 1.585(6) 0.898(3.4) (269) 23 (sheet) 2.113(8) 1.427(5.4) (349) 25 (sheet) 2.641(10) 1.955(7.4) (429) 13
15 HA 7203 Power Pack Dimensions Dimensions in inches and millimetres (in brackets) Power pack with cylindrical plastic tank - mounting position horizontal Lay - out of the Block Configuration C Configuration B * E - to components used * F - Size 04 = in. (40 mm); Size 06 = in. (50 mm) * G - Size 04 = in. (79 mm); Size 06 = in. (92 mm) 14 Code of the tank Capacity in US gal (l) Working volume US gal (l) A1 A2 40 (plastic) 1.585(6) 0.977(3.7) (265) 8.071(205) 42 (plastic) 2.113(8) 1.294(4.9) (345) 8.661(220)
16 Power Pack Dimensions Dimensions in inches and millimetres (in brackets) HA 7203 Power pack with cylindrical plastic tank - mounting position vertical Code of the tank Capacity in US gal (l) Working volume US gal (l) A A1 41 (plastic) 1.585(6) 0.977(3.7) (265) 8.071(205) 43 (plastic) 2.113(8) 1.294(4.9) (345) 8.661(220) 15
17 HA 7203 Power Pack Dimensions Dimensions in inches and millimetres (in brackets) Power pack with square plastic tank Caution! * E - to components used * F - Size 04 = in. (40 mm); Size 06 = in. (50 mm) * G - Size 04 = in. (79 mm); Size 06 = in. (92 mm) Code of the tank Capacity in US gal (l) Working volume US gal (l) 50 (plastic) 1.849(7) 1.321(5) The packing foil is recyclable. The technical information regarding the product presented in this catalogue is for descriptive purposes only. It should not be construed in any case as a guaranteed representation of the product properties in the sense of the law. HYTOS a.s., CZ Vrchlabí, Czech Republic Tel.: , Fax: , sales@hytos.cz 16 Subject to alteration without notice!
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