Operations and and Logistics

Transcription

1 3-4 May 2005 LAT LAT Environmental Environmental Test Test Planning Planning and and Design Design Review Review May May Operations and and Logistics Paul Paul Dizon Dizon LAT Environmental Test PDR 1

2 3-4 May 2005 LAT Environmental Test Flow Reference CPT Performed at SLAC Receive, Unpack C Sine Vibe Modal EMI/EMC Install Acoustic Radiators C L L Survey L C L L R T-Bal L T-Cycle C M L R C Final CPT Remove Radiators R Weight, CG Pack LAT A Ship to GD A C C M Aliveness Limited Performance Comprehensive Performance Muon Survey R Rotation of LAT Non-Test Events / High-Bay Operations Test Events Requiring Handling Operations LAT Environmental Test PDR 2

3 3-4 May 2005 Handling Operations Handling Operations Supporting Non-Test Events Unpacking LAT Instrument from Shipping Container Installation of Radiator onto LAT Instrument Rotation of LAT Instrument Removal of Radiator onto LAT Instrument Packing LAT Instrument for Shipment Handling Operations Supporting Test Events Sine Vibration Test / Modal Survey EMI/EMC Test Acoustic Test Thermal Balance/Thermal Cycle Test Weight/CG Measurement LAT Environmental Test PDR 3

4 3-4 May 2005 Building A-59 Area of Operations NRL Vibration Test Facility approximately 27 ft x 53 ft floor area NRL Acoustic Test Chamber approximately 17 ft x 21 ft test area EMI/EMC Test Chamber approximately 19 ft x 19 ft test area LAT Area approximately 40 ft x 60 ft floor area for assembly operations and storage LAT Clean Tent approximately 15 ft x 16 ft floor area for assembly and functional test operations with additional non-clean area for EGSE LAT Clean Room approximately 21 ft x 33 ft floor area LAT Environmental Test PDR 4

5 3-4 May 2005 Unpacking/Packing LAT Instrument Location Building A-59 LAT Area LAT Clean Tent Mechanical Configuration LAT Instrument will be oriented with the Z-axis vertical (+Z up) throughout this operation Electrical Configuration EGSE required for Comprehensive Performance Testing following unpacking EGSE required for Aliveness Testing following packing GSE Requirements MGSE Use / Comments Provider Overhead Crane (20,000 lb) Lift Operations NRL Forklift Transport Operations NRL Test Stand Supports the LAT SLAC Test Interface Plate Ass'y Mounts LAT to shipping container/test stand SLAC Grid Perimeter Ring Lifting fixture for hoisting LAT into position SLAC 4x4 Lift Fixture Lifting fixture for hoisting LAT into position SLAC MGSE Cart Parking space for GPR/4x4 Fixture SLAC Heat Pipe Restraining Plates Supports un-attached DSHP's/XLHP's SLAC Chill Bars and Aux. Cooling Cool LAT for pre-/post-test LPT's SLAC Personnel Platforms Access NRL / SLAC LAT Environmental Test PDR 5

6 3-4 May 2005 Unpacking /Packing LAT Instrument - continued Operations Plan - Unpacking Movement of Shipping Container and associated MGSE containers into LAT Area by means of NRL Forklift Unpacking of MGSE from associated shipping containers Positioning of Test Stand inside the LAT Clean Tent Overhead crane will be used for the following operations: Positioning of LAT Clean Tent away from the Test Stand Removal of Shipping Container cover Installation of the Grid Perimeter Ring Removal of LAT from Shipping Container using the 4x4 Lift Fixture Installation of LAT onto the Test Stand Installation of the 4x4 Lift Fixture onto the MGSE Cart Positioning of the LAT Clean Tent over the LAT Installation of Heat Pipe Restraint Plates and Chill Bars Potential Obstacles None Issues Recommend pathfinder activity at NRL to verify unpacking/packing procedure LAT Environmental Test PDR 6

7 3-4 May 2005 Installation/Removal of LAT Radiators Location Building A-59 LAT Area LAT Clean Tent Mechanical Configuration LAT Instrument will be oriented with the Z-axis vertical (+Z up) throughout this operation Electrical Configuration EGSE required for Comprehensive Performance Testing and is stationed outside of the LAT Clean Tent GSE Requirements MGSE Use / Comments Provider Overhead Crane (20,000 lb) Lift Operations NRL Test Stand Support the LAT SLAC Test Interface Plate Ass'y Mounts LAT to test stand SLAC SC Strut Sim's Simulates SC support struts for Radiators SLAC Chill Bars and Aux. Cooling Cool LAT for pre-/post-test LPT's SLAC Personnel Platforms Access NRL / SLAC LAT Environmental Test PDR 7

8 3-4 May 2005 Installation of LAT Radiators - continued Operations Plan Overhead crane will be used for the following operations: Positioning of LAT Clean Tent away from the LAT-Test Stand Installation of the LAT Radiators (after removal of Heat Pipe Restraint Plates) Positioning of the LAT Clean Tent over the LAT-Test Stand Installation of SC Strut Simulators Installation of Chill Bars Potential Obstacles None Issues Recommend pathfinder activities at SLAC to verify installation procedure LAT Environmental Test PDR 8

9 3-4 May 2005 Rotation of LAT Instrument Location Building A-59 LAT Area LAT Clean Tent Mechanical Configuration LAT Instrument will be oriented with the Z-Axis horizontal (+X up) for Thermal Balance/Cycle and Weight/CG Measurement test activities LAT Instrument will be oriented with the Z-Axis vertical (+Z up) for all other handling and test activities Electrical Configuration None GSE Requirements MGSE Use / Comments Provider Overhead Crane (20,000 lb) Lift/Rotation operations NRL Test Interface Plate Ass'y Mounts LAT to Test Stand SLAC Test Stand Supports the LAT SLAC Extension Beams Supports the Test Stand during rotation of LAT SLAC Personnel Platforms Access NRL / SLAC LAT Environmental Test PDR 9

10 3-4 May 2005 Rotation of LAT Instrument - continued Extension beams bolt to Test Stand to allow for over-the-cg lift Will likely need spreader bars or frame to close out extensions Need 4 pick points for crane lift in horizontal configuration LAT on Test Stand LAT on Test Stand with Extension Beams for Lifting with Extender Beams Horizontal Lift and Feet LAT Environmental Test PDR 10

11 3-4 May 2005 Rotation of LAT Instrument - continued Operations Plan Overhead crane in the LAT Area will be used for the following operations: Installation of Extension Beams onto the LAT Test Stand Rotation of the LAT - both trolleys of the Overhead Crane (20,000 lb) will be used to support rotation of the LAT Instrument in conjunction with the LAT Test Stand Potential Obstacles None Issues Recommend pathfinder activity at NRL to verify rotation procedure LAT Environmental Test PDR 11

12 3-4 May 2005 Sine Vibration Test with Modal Survey Option Location Building A-59 NRL Vibration Test Facility Mechanical Configuration LAT Instrument with Chill Bars, X-LAT Cooling, and Heat Pipe Restraint Plates LAT Instrument will be oriented with the Z-Axis vertical (+Z up) throughout this test Electrical Configuration EGSE required for Limited Performance Testing and is stationed next to vibration table EGSE disconnected during vibration testing GSE Requirements MGSE Use / Comments Provider Overhead Crane (10,000 lb) Lift Operations NRL Dust Tent Covers LAT in un-regulated environment NRL Test Stand Support the LAT SLAC Test Interface Plate Ass'y Mounts LAT to test stand, slip table, or expander head SLAC Grid Perimeter Ring Lifting fixture for hoisting LAT into position SLAC 4x4 Lift Fixture Lifting fixture for hoisting LAT into position SLAC MGSE Cart Parking space for GPR/4x4 Fixture SLAC Heat Pipe Restraining Plates Supports un-attached DSHP's/XLHP's SLAC Chill Bars and Aux. Cooling Cool LAT for pre-/post-test LPT's SLAC Personnel Platforms Access NRL / SLAC LAT Environmental Test PDR 12

13 3-4 May 2005 Sine Vibration Test with Modal Survey Option - continued Operations Plan Installation for Axial (+Z axis up) Vibration Test LAT-Test Stand Assembly will be rolled from the LAT Clean Tent to the Vibration Test Facility Access to Vibration Test Facility through either 12 ft or 18 ft wide roll-up door Overhead crane in the Vibration Test Facility will be used for the following operations: Lifting the LAT over the Ling B335/Kimball vibration table Installation of the LAT onto the Expander Head of the Unholtz-Dickie T5000/TEAM vibration table Removal of Dust Tent, if required (or suspend over LAT using the overhead crane) Removal of Grid Perimeter Ring Installation of the Grid Perimeter Ring and 4x4 Lift Fixture onto the MGSE Cart Operations Plan Installation for Lateral Vibration Test Overhead crane in the Vibration Test Facility will be used for the following disassembly operations: Removal of the LAT from the Expander Head Temporary installation of the LAT onto the slip table of the adjacent vibration table (Ling B335/Kimball) or lift over the adjacent vibration table onto the LAT Test Stand Removal of the Expander Head from the Unholtz-Dickie T5000 shaker (stored adjacent to shaker) Removal of the Load Support Frame (stored adjacent to shaker) Rotate Unholtz-Dickie T5000 shaker and attach to the slip table via the transfer bar LAT Environmental Test PDR 13

14 3-4 May 2005 Sine Vibration Test with Modal Survey Option - continued Operations Plan Installation for Lateral Vibration Test - continued Overhead crane in the Vibration Test Facility will be used for the following installation operations: Lifting the LAT over the Ling B335/Kimball vibration table Installation of the LAT onto the Slip Table of the Unholtz-Dickie T5000/TEAM vibration table Removal of Dust Tent, if required (or suspend over LAT using the overhead crane) Removal of Grid Perimeter Ring Installation of the Grid Perimeter Ring and 4x4 Lift Fixture onto the MGSE Cart Potential Obstacles Issues LAT Instrument must be lifted over the Ling B335/Kimball vibration table to access test area. Need to fit-check LAT Test Interface Plate with slip table and expander head Recommend pathfinder activity at NRL to verify movement of the LAT within the Vibration Test Facility LAT Environmental Test PDR 14

15 3-4 May 2005 EMI/EMC Test Location Building A-59 EMI/EMC Test Chamber Mechanical Configuration LAT Instrument with Chill Bars, X-LAT Cooling, and Heat Pipe Restraint Plates LAT Instrument will be oriented with the Z-Axis vertical (+Z up) throughout this test Electrical Configuration EGSE required for Comprehensive and Limited Performance Testing EGSE is stationed inside EMI test control room GSE Requirements MGSE Use / Comments Provider Dust Tent Covers LAT in un-regulated environment NRL Test Stand Support the LAT SLAC Test Interface Plate Ass'y Mounts LAT to test stand SLAC Heat Pipe Restraining Plates Supports un-attached DSHP's/XLHP's SLAC Chill Bars and Aux. Cooling Cool LAT for pre-/post-test LPT's SLAC Personnel Platforms Access NRL / SLAC LAT Environmental Test PDR 15

16 3-4 May 2005 EMI/EMC Test - continued Operations Plan LAT-Test Stand Assembly will be rolled from the Vibration Test Facility to the EMI/EMC Test Facility Access to EMI/EMC Test Facility through the ft wide sliding door Removal of casters once the LAT is positioned inside the EMI/EMC chamber Securing of Dust cover Connection of Auxiliary cooling Potential Obstacles Issues ¾ inch lip at entrance to EMI/EMC test chamber door Recommend pathfinder to verify that LAT can be loaded into EMI/EMC chamber using a ramp Need to verify the load capacity of the bridge spanning the tracks between the LAT Area and the EMI/EMC Test Chamber by load testing LAT Environmental Test PDR 16

17 3-4 May 2005 Acoustic Test Location Building A-59 Acoustic Test Chamber Mechanical Configuration LAT Instrument with Radiators LAT Instrument will be oriented with the Z-Axis vertical (+Z up) throughout this test Electrical Configuration EGSE required for Limited Performance Testing EGSE is stationed outside of Acoustic Chamber GSE Requirements MGSE Use / Comments Provider Test Interface Plate Ass'y Mounts LAT to Test Stand SLAC Test Stand Use with casters/jacks to move into chamber SLAC SC Top Deck Acoustic Sim Simulates SC top deck acoustic response SLAC SC Strut Sim's Simulates SC support struts for Radiators SLAC Dust Tent Covers LAT in un-regulated environment SLAC Chill Bars and Aux. Cooling Cool LAT for pre-/post-test LPT's SLAC Personnel Platforms Access NRL / SLAC LAT Environmental Test PDR 17

18 3-4 May 2005 Acoustic Test - continued Operations Plan After installation of Radiators, the SC Top Deck Acoustic Simulator and Strut Simulator is installed LAT-Test Stand Assembly is then rolled from the EMI/EMC Test Facility to the Acoustic Chamber Access to Acoustic Chamber through the 12 ft wide sliding door Removal of casters once the LAT is positioned inside the EMI/EMC chamber Connection of Auxiliary cooling Potential Obstacles Issues ¼ inch lip seal on floor at entrance to Acoustic Chamber door Recommend pathfinder to verify that LAT can be loaded into Acoustic chamber using a ramp Volumetric flow rate of the nitrogen through the speakers may prevent the use of the LAT Dust Tent recommend cleaning of chamber LAT Environmental Test PDR 18

19 3-4 May 2005 Thermal Testing Location Building A-59 Thermal-Vacuum Chamber (Big Blue) LAT Area LAT Clean Tent Mechanical Configuration LAT Instrument with Radiators LAT Instrument will be oriented with the Z-Axis horizontal (+X up) throughout this test Radiators must be leveled to 0.1 degrees from horizontal or better Electrical Configuration EGSE required for Comprehensive / Limited Performance Testing and Muon Testing EGSE is stationed on the East-side of the Thermal-Vacuum Chamber GSE Requirements MGSE Use / Comments Provider Test Interface Plate Ass'y Mounts LAT to Test Stand SLAC Test Stand Use with adapters to facilitate rotation of LAT SLAC TVAC Trolley Table Supports the LAT for TVAC testing NRL TVAC Trolley Transport Rolling Platform for LAT/TVAC Trolley Table Assy NRL Dust Tent Covers LAT in un-regulated environment SLAC Chill Bars and Aux. Cooling Cool LAT for pre-/post-test LPT's SLAC Personnel Platforms Access NRL / SLAC LAT Environmental Test PDR 19

20 3-4 May 2005 Thermal Testing - continued Operations Plan Rotation of LAT and Installation onto TVAC Trolley Table Positioning of TVAC Trolley Table Assembly inside LAT Clean Tent Overhead crane in the Acoustic Chamber will be used for the following operations: Positioning of LAT Clean Tent away from the TVAC Trolley Table Assembly Performing LAT Rotation Procedure Installation of Rotated LAT-Test Stand Assembly onto the TVAC Trolley Table Assembly Installation of Thermal Panel Assembly onto the LAT Positioning of the LAT Clean Tent over the TVAC Trolley Table Assembly Complete final TVAC close-out prior to loading LAT into TVAC Chamber Operations Plan Installation of the LAT into the TVAC Chamber LAT-Trolley Table Assembly will be rolled from the LAT Clean Tent to the TVAC Chamber Attachment of Trolley to the track within the TVAC chamber Rolling TVAC Trolley Table from the Trolley Transport into the TVAC Chamber and secure Potential Obstacles Issues Overhead I-beam in front of thermal-vacuum chamber Recommend pathfinder activity at NRL to verify procedure Complete assessment of load capacity for TVAC Table/Trolley and rails within the TVAC chamber to determine if modifications are required LAT Environmental Test PDR 20

21 3-4 May 2005 Weight and CG Measurement Location Building A-59 LAT Area T-Slotted Floor Area Mechanical Configuration LAT Instrument without Radiators Two configurations: +X and +Z facing upward Electrical Configuration EGSE is not required for this activity GSE Requirements MGSE Use / Comments Provider Test Interface Plate Ass'y Mounts LAT to Test Stand SLAC Test Stand Use with adapters to facilitate rotation of LAT SLAC Load Cells 3K, 5K, 10K load capacity is available NRL LAT Environmental Test PDR 21

22 3-4 May 2005 Weight and CG Measurement - continued Operations Plan Following removal of the radiators, the weight and CG measurement will take place in the LAT Area Overhead crane in the LAT Area will be used for the following operations: Rotation of the LAT for axial or lateral CG measurements Installation of Rotated LAT-Test Stand Assembly onto the CG test fixture Potential Obstacles None Facility-Specific Issues Overhead Crane (20,000 lb) will be used to support the LAT Instrument during measurement. Both trolleys of the Overhead Crane (20,000 lb) will be used to support rotation of the LAT Instrument Issues Recommend pathfinder activity at NRL to verify procedure LAT Environmental Test PDR 22

23 3-4 May 2005 Proposed Pathfinder Test Activities Pathfinder Activity Objective Required MGSE LAT Unpacking/Packing Verify procedure Shipping Container LAT Test Fixture LAT Mass Simulator Lift Fixture/GPR LAT Radiator Installation Verify procedure LAT Test Fixture LAT Mass Simulator Lift Fixture/GPR LAT Rotation Verify procedure LAT Test Fixture LAT Mass Simulator Extension Beams Lift Fixture/GPR LAT / Test Fixture Movement Verify movement of LAT/Test Fixture between test facilities LAT Test Fixture LAT Mass Simulator LAT Environmental Test PDR 23

24 3-4 May 2005 Proposed Pathfinder Test Activities - continued Pathfinder Activity Objective Required MGSE Vibration Test Facility Verify movement of LAT within the Vibration Test Facility LAT Test Fixture Verify installation procedure of LAT onto the Slip Table LAT Mass Simulator and Expander Head EMI/EMC Chamber Verify procedure LAT Test Fixture Verify ability to load LAT into the EMI/EMC chamber LAT Mass Simulator Acoustic Chamber Verify procedure LAT Test Fixture Verify ability to load LAT into the Acoustic chamber LAT Mass Simulator TVAC Trolley Movement Verify procedure TVAC Table Verify movement of LAT/TVAC Trolley between LAT Clean Tent TVAC Trolley and TVAC Chamber LAT Mass Simulator TVAC Table Installation Verify procedure TVAC Table Verify transfer from Trolley to TVAC Chamber TVAC Trolley LAT Mass Simulator Weight/CG Measurement Verify procedure LAT Test Fixture LAT Mass Simulator Extension Beams Lift Fixture/GPR LAT Environmental Test PDR 24