PUMP PERFORMANCE TEST

Transcription

1 Performance by Weis Fire & Safety as Per NFPA and ISO Standards Recommended On Rated and n-rated Fire Service Performed With A Draft Commander 3000 Using Clean Clear Water INSPECTION, MAINTENANCE, TESTING, AND RETIREMENT OF IN-SERVICE AUTOMOTIVE FIRE APPARATUS PUMP PERFORMANCE TEST Date of Last : APRIL 2013 Current Date of : 6/13/14 Weis Fire & Safety Equip. Co. Name of Fire Department: YORK FIRE DEPT Truck #: LADDER Year Mfg.: 1987 Manufacturer of : SIMON-DUPLE Truck Mileage: Gas : Yes: : Diesel : Yes: : Make: WATEROUS Model #: CMU Serial #: 15415W Rated Capacity: 1500 () (L/min) at 150 (PSI) (kpa) Single Stage: Two Stage: Site Location: YORK NE Suction Hose Size: 6 (in.) (mm) Length: 17 (ft) (m) s Performed from Draft At Start of s Page 1 of 7 At End of s Atmospheric Air erature Water erature Elevation of Site Lift 3 3 Load Gov with pump not in gear 2100 maximum engine speed when tested 2100 NFPA Recommended uum Attained is 22 up to 2000ft. (Altitude) uum Attained: -22 = To a Drafting Lift of 11 (See uum tes on page 6 for detailed explanation) uum drop in 5 minutes: -10 to prime pump: 10 sec Control Devise : Rise while pumping capacity at 150 PSI: 10 Rise while pumping capacity at 90 PSI: 10 Rise while pumping 50 percent capacity at 250 PSI: 10 Tank to pump water flow test NA () (L/min) Results Capacity Overload 200 PSI 250 PSI Duration in Minutes Average zzle Corrected N/A N/A N/A N/A Gallons Per Minute Average RPM RPM Comments: See 63 Point Preventative Maintenance Checklist

2 Draft Commander 3000 Per NFPA 1911 Guidelines of Latest Edition MINUTE CAPACITY TEST 150 PSI PUMP RATED AT: 1500 Hose Layout 2-3''-50 zzle Size 2 1/2 Position of Transfer Valve VOLUME /Amps Auto Trans ed 5-MINUTE OVERLOAD TEST 165 PSI PUMP RATED AT: 1500 Hose Layout 2-3''-50 zzle Size 2 1/2 Position of Transfer Valve VOLUME /Amps Auto Trans ed See above final recommended Fire Performance results and refer to pages 3-5 for the recommended repairs needed on the 63 Point Preventative Maintenance Checklist. : : Made : Service Company: WFE Service Technician Name: KH Service Technician Signature: KH Date: 6/13/14 Witnessed By Printed Name: 10-MINUTE 200 PSI 70% PUMP RATED AT: 1050 Hose Layout 2-3''-50 zzle Size 2 Position of Transfer Valve VOLUME /Amps Auto Trans MINUTE 250 PSI 50% TEST PUMP RATED AT: 750 Hose Layout 2-3''-50 zzle Size 1 3/4 Position of Transfer Valve PRESSURE Auto Trans ed ed Witnessed By Signature: Date: Fire Department Name: YORK FIRE DEPT Authorized By: KEVIN Page 2 of 7

3 Draft Commander Fire Performance Checklist Before and During ISO 63 POINT PREVENTATIVE MAINTENANCE CHECKLIST 1. Emergency Brake set during Load of with out of gear before starting 3. Electric Primer Check in Reservoir less Primer uum Primer 5. Drain Fire before checking Primer for uum 7. engine radiator liquid level 9. Separate engine that powers Fire oil level 11. Separate Fire Gear Box oil level /Lub. Color rmal Color of /Lub. Milky Level Ok 13. Separate Fire Air Cleaner 15. Checked all Suction and Discharge Plugs and Caps. Gaskets in good shape. Yes 2. Fuel gauge of before Fuel gauge of after Full 4. Primer t Equipped: Wet Primed: Primer Equipped but t Functioning: Primer Needs : Wet Primed: 6. Primer Max uum Attained -22 Pass Fail 8. Separate Radiator liquid level 10. Fire engine oil level 12. Fire Fire Gear Box oil level /Lub. Color rmal Color of /Lub. Milky Level Ok 14. Air Cleaner 16. All Emergency Lights turned on during Weis Fire & Safety Equip. Co. 3/4 1/2 1/4 17. All Discharge 2½, 1½,1 checked for leaks when ing unit from Draft Commander by removing caps 18. Check all s 2½ x 1½ Individual Discharge gauges. While performing, did any of the 2½ & 1½ Individual s with Discharge Valves Closed & not using for the Show pressure on any of the Individual Discharge s. 19. Tank Suction Valve from tank to pump not leaking when Dry uum performed. When suction valve cap was removed & water was in pump indicates tank to pump valves or tank fill line leaking 20. Tank Fill Line and Circulating Line not leaking when performing, and when Dry uum performed 21. packing not leaking excessive when running and when Dry uum performed 22. If pump is equipped with Mechanical Seal check it for leaks 23. Inspect while is being performed - Check Inspection Door for external plumbing leaks 24. Fire in gear out of Gear Performance 25. Inlet Screen on all left and right suctions in place and in good condition 26. Check for oil leaks under engine while performing test 27. Check for oil leaks under Transmission while performing test Page 3 of 7

4 . 28. RPM in cab performing 30. performing 32. Amp or Volt Performing in cab 34. Performing in cab 36. If Two Stage is Transfer Valve working? 38. All Suction and Discharge valves opening and closing properly 29. RPM performing 31. of running normal 33. Amp or Volt performing on 35. performing on 37. setting devises working (Relief Valve-Water Governor, Etc.) If equipped with lights, are lights working? 39. Water Level for Booster tank working? If equipped with lights, are they working? 40. Gear Box on Fire while performing test sounds normal. Was there excessive gear noise? 41. If is equipped with Automatic Transmission and equipped with is it performing and working 42. Fire Fire Cooling Valve checked for leaks 43. Fire Tank Fill Valve checked for leaks and working properly 44. Water tank of full at start of 45. If water tank was full at start of, did tank loose water during the? 46. Did Water Tank overflow during the? Was Cooling Valve & Tank Fill Valve in closed position? 47. Were Instrumental lights all working? 48. Throttle performing correctly Manual Throttle Electronic Throttle 50. Five minute 100% Capacity of Fire Performed at 165 PSI Repair % Fire Capacity Performed from Draft at Rated Capacity at 150 PSI for 20 minutes % of Fire Capacity performed at 200 PSI for 10 minutes % of Fire Capacity performed at 250 PSI for 10 minutes 53. Check Relief Valve Screen if equipped 54. Check Heat Exchange Governor Screen (American Fire ) 55. Customer Opted for Analysis on: (Cost $45.00 Each) Automatic Transmission Gear Box Other 56. If fire truck is equipped with a heated shield pan lid was it removed (to remove excess heat) before performing the pump test and remain off during the pump test? 57. If fire truck hose reel is above pump area was the door open before performing the pump test and remain open during the pump test to remove excess heat? NA 58. Were left and right side of Suction Appliances removed and suctioned capped before Dry uum performed? (If equipped) Yes 59. Were left and right side of Suction Appliance left off while performing the Service Performance? (If equipped) Yes 60. After Service Performance completed, were the left and right Suction Appliances installed back on? (If equipped) Yes 61. If has a power take off generator, was it operating during the Performance? (As recommended by NFPA 1911 Standards) Yes 62. If any discharge/suction valves were leaking and needing replaced or repaired, please check the following boxes for size and type. Elkhart Size Suction Discharge Akron Size Suction Discharge Other Size Suction Discharge Yes NA Yes NA 63. Was an exterior adhesive plastic data placard with type of service performed (NFPA Service ) attached to pump panel area after Performance completed? Page 4 of 7 Yes

5 FIRE DEPT: YORK FIRE DEPT APPARATUS: 1987 SIMON DUPLE 63 Point Preventative Maintenance Recommended (Refer back to pages 3 and 4) Weis Fire & Safety Equip. Co The above marked items are recommended repairs that were discovered while performing the Fire Performance and the 63 Point Preventative Maintenance Checklist. These items were found to not be functioning and not properly working as intended. They are in need of repair for the safety of Firefighters and to save lives and property. The negative results could possibly affect the communities ISO Rating, cause further damage to the fire apparatus, hinder function and performance, and could cause injury and loss of life and property. Recommended : : The following repairs are recommended to bring your fire apparatus up to standards to meet the fire pump service test as per NFPA and ISO recommended standards. Recommended : Recommended Parts: Fixed : Yes If no, why not: Authorizing Contact: Verbal Authorization: Yes Person Communicated With: Page 5 of 7

6 Weis Fire & Safety Equip. Co. PUMP PERFORMANCE TEST RESULTS 63 POINT PREVENTATIVE MAINTENANCE CHECKLIST RESULTS Date s Were Performed: 6/13/14 Results from the Performance and the 63 Point Preventative Maintenance Checklist has indicated that this fire apparatus is in need of repairs as indicated by the repairs checked on the 63 Point Preventative Maintenance Checklist. Results from the Performance and the 63 Point Preventative Maintenance Checklist has indicated that this fire apparatus has successfully performed the Performance and the 63 Point Preventative Maintenance Checklist. PUMP PERFORMANCE TEST AND 63 POINT PREVENTATIVE MAINTENANCE CHECKLIST NOTES uum tes: The vacuum, or negative pressure, on the intake side of a pump is measured in inches of mercury, usually written as in. Hg or Hg (Hg is the chemical symbol for mercury). A vacuum of 1 in. of mercury is equal to a negative pressure of 0.49 psi, or 1 in. Hg 0.49 psi. A positive pressure of 0.49 psi at the bottom of a 1 in.² (645 mm²) container will support a column of water that is 1.13 ft. (0.344 m) high; therefore, a negative pressure of 0.49 psi at the top of the container will support the same column of water. This means 1 in. Hg = 0.49 psi = 1.13 ft. (0.344m) of water head. NFPA uum : The maximum vacuum attained shall be at least 22 in Hg (75 kpa), unless the altitude is above 2000 ft. (610m), in which case the vacuum attained shall be permitted to be less than 22 in. Hg (75 kpa) by 1 in. Hg (3.4 kpa) for each 1000 ft. (305 m) of altitude above 2000 ft. (610 m). te: Every 1 of truck vacuum attained equals ½ ft. of draft lift. Example: 20 of truck vacuum attained equals 10 ft. of draft lift. Department Name: YORK FIRE DEPT Contact Phone Number: Date of Inspection: 6/13/14 Personal Contact: KEVIN Title: Checklist Completed by: KH Contact Weis Service Technician: KH Fire Manufacturer: SIMON-DUPLE Rated Capacity: 1500 Manufacturer s Serial #: Signature: Title: Date: Page 6 of 7

7 WORK COMPLETED IN FIELD BY SERVICE TECH QTY Description Each Price TOTAL Page 7 of 7