Features and Benefits

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1 AutoLube-BTX

2 Since 1919, Alemite has been supplying innovative products to meet the growing needs of a competitive lubrication industry. Through dedication to quality, dependability and customer satisfaction, we ensure every Alemite product lives up to the high standards we are known for. With the introduction of the Alemite BTX Automatic Lubrication System, the tradition continues. Combined with our fast delivery and standard 5-year warranty, this new system provides the performance and reliability you ve come to expect from Alemite. The AutoLube-BTX is a stand alone, automated grease lubrication solution that is compact, simple to install, easy to use and is a great value. This quality system precisely delivers small, measured amounts of lubricant at programmed intervals to multiple bearing points during machine operation. Features and Benefits Built-in controller continuously monitors system operation and controls lube cycle saves time and money Low-level control, cycle indication, and external alarm relay output ensure your lubrication system keeps running smoothly Ability to vary output of grease for each lubrication point allows you to supply just the right amount of lubrication to reduce your lubricant and maintenance costs Delivers up to 30 lubrication points reliably to cover small or large lubrication systems Piston pump delivers 0.08 oz (2.4 cc/min) of lubricant up to 3,500 PSI to cover the majority of your application needs Complete installation hardware available with everything you need for easy installation Electric pump is standard because there s always electric power available Applications and Markets The AutoLube-BTX is designed to meet the majority of applications in the mobile equipment and industrial markets, such as: Paper Mills Packaging Chemical General Industry Construction Automotive Steel Mills Conveyors Agriculture Plastic Processing

3 AutoLube-BTX System Components, Accessories and Spare Parts Item System Components Description Pump 110 Vac with EOCS 4221-S Pump 110 Vac no EOCS 4221 Pump 24 Vdc with EOCS 4251-S Pump 24 Vdc with EOCS 4251 Relief Valve Filter Fault Indicator Kits Shunt Kits Blind Shunt Kits Pipe Plugs Refer to your local Alemite District Manager or Distributor for Secondary Blocks Part Number Item System Purge Components Tubing & Connectors Plumbing Accessories Reservoir Refill Options Spare Parts - Metering Screws & Gasket for DPX Blocks Metering Screws & Gasket for DPS Blocks Accessories Description Part Number Grease Fitting 1/8" NPT(f) 1618-B Grease Fitting 1/4" NPT(m) 1627-B Pipe Coupling 1/4" NPT(f) Push-to-Lock Tube Fittings Nylon Tubing - 1/4" x 50' Nylon Tubing - 1/4" x 150' Tube Fitting for Steel Tube - 1/4" OD x 1/8" NPT Tube Fitting for Steel Tube - 1/4" OD x 1/4" NPT Union Adapter 1/4 NPT(m) x 1/4 NPT(f) Adapter 1/4 NPT(m) x 1/8 NPT(m) (Reducing Hex Nipple) Elbow Body - 90º 1/8" NPT x 1/8" NPT Elbow Body - 45º 1/8" NPT x 1/8" NPT Elbow Body - 90º 1/4" NPT x 1/4" NPT Manual Lubricator - 35lb. Pail Cordless Grease Gun - 2 batteries 575-B Shoulder Strap for Size 10:.0061cu. in Size 20:.0122 cu. in Size 30:.0183 cu. in Size 40:.0244 cu. in Gasket (10 pack) Size 25:.0015 cu. in Size 50:.0031cu. in Size 75:.0046 cu. in Size 100:.0061cu. in Gasket (10 pack) Filter Element (External Filter) Fault Indicator (Spare) Sensor, EOCS (DPX Spare) Sensor, EOCS (DPS Spare) Repair Kit Reservoir Kit Reservoir Filter Circuit Board Kit 110 Vac no EOCS Circuit Board Kit 110 Vac with EOCS Circuit Board Kit 24 Vdc no EOCS Circuit Board Kit 24 Vdc with EOCS

4 Technical Information Valve DPX DPS Ports A B C E Height (H) Width (W) Depth (D) " 1.57" 1.46" 0.59" 2.76" 2.36" 1.57" " 1.57" 1.46" 0.59" 3.43" 2.36" 1.57" " 1.57" 1.46" 0.59" 4.09" 2.36" 1.57" " 1.57" 1.46" 0.59" 4.76" 2.36" 1.57" " 0.95" 1.50" 0.47" 2.76" 1.57" 1.18" " 0.95" 1.50" 0.47" 4.76" 1.57" 1.18" " 0.95" 1.50" 0.47" 6.77" 1.57" 1.18" System Specifications Lubrication Type Grease/NLGI #2 max. Operating Voltage 120 Vac or 24Vdc Operating Temperature -10ºF to 160ºF (-25ºC to 70ºC) Pump Type Electric Pump Operating Pressure 1,680 psi (120 bar) Pump Maximum Pressure 3,500 psi (250 bar) Reservoir Capacity 3 lbs. (92 cu. in.) Number of Outlets 6, 8, 10, 12, or 18 Outputs per Outlet/Cycle.0015 cu. in. to.0488 cu. in. Pump Output per Minute.147 cu. in. Environmental Rating IP55 Weight (approximate) 12 lbs. AutoLube-BTX 167 Roweland Drive Johnson City, TN Toll-Free U.S./Canada: Alemite Fax U.S./Canada: LIT089 8/04

5 12 Vdc AutoLube-BTX Grease Pump The new 12 Vdc AutoLube-BTX grease pumps are designed for mobile equipment and industrial applications. The 12 Vdc AutoLube-BTX versions offer the same features as the 24 Vdc and 120 VAC pumps in a compact, simple-to-use automatic lubrication system. System Specifications Part Numbers: Vdc no EOCS* 4261-S 12 Vdc with EOCS* Lubrication Type Grease/NLGI #2 max. Operating Voltage 12 Vdc Operating Temperature -10ºF to 160ºF (-25ºC to 70ºC) Pump Type Electric Delivery/Cycle 0.15 cu. in. (2.4 cc) Pump Operating Pressure 1,680 psi (120 bar) Pump Maximum Pressure 3,500 psi (250 bar) Reservoir Capacity 3 lbs. (92 cu. in.) Number of Outlets 6, 8, 10, 12 or 18 Outlets per Outlet/Cycle cu. in. to cu. in. Pump Outlet per Minute cu. in. Environmental Rating IP55 Weight (approximate) 12 lbs. * EOCS End of Cycle Sensor Applications and Markets Over-the-Road Equipment Off-the-Road Equipment Agriculture Equipment Wood Processing Material Handling Equipment General Industrial Applications

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