Grease and Oil Injectors

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1 Grease and Oil Injectors LIT099

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3 AL-32 Grease Injector OVERVIEW The AL-32 Grease Injectors are designed for single line, high-pressure centralized lubrication systems. These injectors are available in either a stand-alone mount version for each bearing point or grouped in a manifold to lubricate multiple bearing points. The AL-32 injectors have an adjustable output range from cu. in. ( cc). Key Features and Benefits: 100% bolt-on replacement for Lincoln Centro-Matic SL-32 injector series stand-alone and manifold injectors Available in carbon steel or 316 stainless steel types. The 316 stainless steel meets or exceeds food processing applications Indicator stem provides visual check of injector operation Wide range of adjustment by individual outputs for greater application flexibility Individual injectors can be easily added or removed without redesigning the system Both the primary injector spring and the recharge piston spring are constructed from American made chrome silicon wire, which is shot peen, precision ground, and stress relieved to ensure maximum service life 3 year warranty Made in the U.S.A. Lincoln, Centro-Matic, and SL-32 are registered trademarks of Lincoln Industrial, Inc. 3

4 AL-32 SPECIFICATIONS AL-32 Injector / Manifold Assembly: Carbon Stainless Pressure* Output steel steel part no. part no. Description Min. Max. Vent Min. Max. Max temp Stand-alone injector A SSA CRS replacement manifold injector A SSA1 1 station CRS A SSA2 2 station CRS 1,200 psi 83 bar 3,500 psi 242 bar 200 psi 14 bar cu. in cc cu. in cc 350 F 176 C A SSA3 3 station CRS A SSA4 4 station CRS * Typical pressure 1,500 psi (103 bar) Injector Repair / Overhaul Kit: Part no KM Description AL-32 injector overhaul kit Additional Information: Adjustable output: cubic inches to cubic inches (6 turns) Stainless steel versions are 316 grade The AL-32 series injector has1/8 O.D. tube discharge ports The stand-alone AL-32 has a 1/4-18 NPTF male inlet, while the manifold version comes with the 1/4 NPTF female manifold inlet bolt and necessary hardware, which allows it to mount to any existing Lincoln SL-32 series manifold All packing glands are American made, Mil-Spec, Viton 4

5 AL-32 DIMENSIONS Dimensions: A B Part no. in. mm. in. mm A1 1 1/ A A A4 2 3/4 3 1/ /4 2 1/2 3 1/

6 OVERVIEW AL-43 Oil Injector The AL-43 Oil Injector is designed for single line, high-pressure centralized lubrication systems. This injector is available in manifold mount versions to lubricate multiple bearing points. The AL-43 injector has an adjustable output range from cu. in. ( cc.). Key Features and Benefits: 100% bolt-on replacement for Lincoln Centro-Matic SL-43 injector series stand-alone and manifold injectors Wide range of adjustment by individual outputs for greater application flexibility Individual injectors can be easily added or removed without redesigning the system Indicator stem provides visual check of injector operation Both the primary injector spring and the recharge piston spring are constructed from American made chrome silicon wire, which is shot peen, precision ground, and stress relieved to ensure maximum service life 3 year warranty Made in the U.S.A. Lincoln, Centro-Matic, and SL-43 are registered trademarks of Lincoln Industrial, Inc. 6

7 AL-43 SPECIFICATIONS AL-43 Injector / Manifold Assembly: Part no. Description Min. Max. Vent Min. Max A Oil replacement manifold injector Pressure* Output Max temp A1 1 station oil A2 2 station oil 750 psi 52 bar 1,000 psi 69 bar 150 psi 10 bar cu. in cc cu. in cc 350 F 176 C A3 3 station oil A4 4 station oil * Typical pressure 850 psi (59 bar) Additional Information: Adjustable output: cubic inches to cubic inches (6 turns) The AL-43 series injectors have 1/8 O.D. tube discharge ports The stand-alone AL-43 has a 1/4-18 NPTF male inlet, while the manifold version AL-43 comes with the 1/4 NPTF female manifold inlet bolt and necessary hardware, which allows it to mount to any existing Lincoln SL-43 series manifold All packing glands are American made, Mil-Spec, Viton 7

8 AL-43 DIMENSIONS Part no A A A A4 Dimensions: A B in. mm. in. mm. 1 1/ /4 3 1/ /4 2 1/2 3 1/

9 AL-1 Grease Injector OVERVIEW The AL-1 Grease Injectors are designed for single line, high-pressure centralized lubrication systems. These injectors are available in either a stand-alone mount version for each bearing point or grouped in a manifold to lubricate multiple bearing points. The AL-1 injectors have an adjustable output range from cu. in. ( cc.). Key Features and Benefits: 100% bolt-on replacement for Lincoln Centro-Matic SL-32 injector series stand-alone and manifold injectors Available in carbon steel or 304 stainless steel types Wide range of adjustment by individual outputs for greater application flexibility Individual injectors can be easily added or removed without redesigning the system Indicator stem provides visual check of injector operation Both the primary injector spring and the recharge piston spring are constructed from American made chrome silicon wire, which is shot peen, precision ground, and stress relieved to ensure maximum service life 3 year warranty Made in U.S.A. Lincoln,Centro-Matic, and SL-32 are registered trademarks of Lincoln Industrial, Inc. 9

10 AL-1 SPECIFICATIONS Carbon Stainless Pressure* Output steel steel part no. part no. Description Min. Max. Vent Min. Max Stand-alone injector A SSA CRS replacement manifold injector Max. temp A SSA1 1station CRS A SSA2 2 station CRS 1,850 psi 128 bar 3,500 psi 242 bar 600 psi 41 bar cu. in cc cu. in cc 350 F 176 C A A SSA SSA4 3 station CRS 4 station CRS A SSA5 5 station CRS A SSA6 6 station CRS * Typical pressure 2,500 psi (172 bar) Injector Repair/Overhaul Kits: Part no KM KS Description AL-1 injector overhaul kit AL-1 injector seal repair kit Additional Information: Adjustable output: cubic inch to cubic inch range (8 turns) Stainless steel versions are 304 grade The stand-alone injector has a 3/8-18 NPTF male inlet, while the manifold replacement injector comes with the manifold inlet bolt and necessary hardware All packing glands are American made, Mil-Spec, Viton construction The AL-1 series injectors have 1/8 NPSF discharge ports 10

11 AL-1 DIMENSIONS Dimensions: Part no A A A A A A6 A B in. mm. in. mm. 2 1/2 63 Single Mounting Hole /4 2 1/2 3 3/ /4 5 1/2 6 3/

12 OVERVIEW AL-11 Grease Injector The AL-11 Grease Injector is designed for single line, highpressure centralized lubrication systems. This injector is available in a stand-alone mount version for each bearing point. The AL-11 injector has an adjustable output range from cu. in. ( cc.). Key Features and Benefits: 100% bolt-on replacement for Lincoln Centro-Matic SL-11 injector Injector body is sealed at both ends with American made, Mil-Spec, Viton O-rings Primary piston seal ring is made of Parker 1090 Compound, Carboxilated- Nitrile for superior seal life (also available in Viton) The injector spring is constructed from American made chrome silicon. It is shot peen, precision ground, and stress relieved to ensure maximum service life The slide valve is precision hone matched fit to 150 millionths clearance 3 year warranty Made in U.S.A. Lincoln,Centro-Matic, and SL-11 are registered trademarks of Lincoln Industrial, Inc. Parker,1090 Compound, and Carboxilated Nitrile are registered trademarks of Parker Industries Inc. 12

13 AL-11 SPECIFICATIONS Pressure* Output Part no. Description Min. Max. Vent Min. Max. Max. temp Grease injector 1,000 psi 69 bar 3,500 psi 242 bar 800 psi 55 bar cu. in cc cu. in. 8.2 cc 350 F 176 C * Typical pressure 2,500 psi (172 bar) Injector Repair/Overhaul Kit: Part no KM Description Injector overhaul kit Additional Information: Adjustable output: cubic inch to cubic inch range (11 1/2 turns) 1/2 NPSF inlet port standard 1/4 NPSF discharge port All packing glands, O-rings, and backup rings are American made, Mil-Spec, Viton 13

14 AL-11 DIMENSIONS 14

15 INJECTOR SYSTEM COMPONENTS Description Part No. CLS 1000 Controller Vent valve way solenoid valve, 115 Vac Air FRL (filter) FRL (gauge 1/4 mini 0-30) FRL (gauge (1/4 mini 0-60) FRL (gauge (1/4 mini 0-300) FRL bracket Pressure switch

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17 Injector Pumps 17

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19 OVERVIEW Injector and Dual Line Pumps Pump Packages (Pneumatic) Alemite s standard duty pump packages are available in drum sizes from 35 to 400 lbs. (16 to 180 kg.). These pumps offer delivery rates up to 5.25 lbs. (2.3 kg.) per minute. Key Features and Benefits: All-steel construction provides unmatched durability Wide range of choice in pump ratios and delivery provides the right pump for each application in all types of lubrication systems Case-hardened mechanical directional valves operate for years in harsh environments without sensitivity to dirt or contaminants 19

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21 Injector Pumps 21

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23 INJECTOR AND DUAL LINE PUMP SPECIFICATIONS Grease Pump Packages Part no E A A B C A B5 711-R 711-S Note: Ratio 50:1 50:1 50:1 26:1 26:1 26:1 40:1 40:1 Delivery/ minute lbs. (kg.) 2.5 (1.1) 2.5 (1.1) 2.5 (1.1) 5.25 (2.3) 5.25 (2.3) 5.25 (2.3) 0.75 (0.33) 0.75 (0.33) Maximum pressure psi (bar) 7,500 (518) 7,500 (518) Fits drum lbs. (kg.) Follower Cover 35 (16) (50) Includes A5, & ,500 (518) 5,200 (359) 5,200 (359) 5,200 (359) 6,000 (414) 6,000 (414) 400 (180) 35 (16) 120 (50) 400 (180) 35 (16) 35 (16) Use universal adapter for standard pump sizes in non-standard plastic buckets; order follower and cover separately unless otherwise noted Grease Pumps with Built-in Return to Reservoir Part no A A1* B C Ratio 50:1 50:1 50:1 50:1 Delivery/ minute lbs. (kg.) 2.5 (1.1) 2.5 (1.1) 2.5 (1.1) 2.5 (1.1) Maximum pressure psi (bar) 7,500 (518) 7,500 (518) 7,500 (518) 7,500 (518) Fits drum lbs. (kg.) Follower Cover 35 (16) kg. 120 (50) 400 (180) Includes A1, (follower), (cover), (pressure relief valve), and (adaptor) * Metric drum, follower, and cover Note: Order follower and cover separately unless otherwise noted Oil Pump Packages Part no C A B A4 Ratio 26:1 26:1 26:1 4:1 Delivery/min. gal (liter) 0.75 (2.8) 0.75 (2.8) 0.75 (2.8) 0.3 (1.1) Maximum pressure psi (bar) 5,200 (359) 5,200 (359) 5,200 (359) Fits drum gal. (liter) 5 (18.9) 16 (60.6) 55 (208.2) Stub* * Order downtube extension separately Note: Order follower and cover separately unless otherwise noted Cover

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