FIXED ANGLE, FUNNEL MOLDBOARD, NON-TRIP, HYDRAULIC LAYBACK, OR SHEAR PLOW

Transcription

1 FIXED ANGLE, FUNNEL MOLDBOARD, NON-TRIP, HYDRAULIC LAYBACK, OR SHEAR PLOW HENKE MODEL: OWFA 30-60, NT, HLA, SHEAR FOR: Medium to Heavy Duty Trucks PARTS AND INSTALLATION MANUAL: # VERSION 012, NOVEMBER 2018 MY SERIAL NUMBER: HENKE MANUFACTURING CORPORATION MANUFACTURERS OF SNOW REMOVAL EQUIPMENT FOR OVER 100 YEARS 3070 WILSON AVE.LEAVENWORTH, KS Phone:(913) Fax: (913) parts@henkemfg.com OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012

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3 Introduction Thank you for your purchase of a HENKE Fixed Angle, Funnel Moldboard, Non-Trip, Hydraulic Layback, Or Shear Bar Plow (OWFA 30-60, NT, HLA, SHEAR). This Parts and Installation Manual should be read in its entirety, including the safety section, before installation, operation, or maintenance is performed to minimize installation and operation problems. In addition to their field-proven standard units, Henke designs and manufactures snow fighting equipment to meet specific customer requirements. The Fixed Angle, Funnel Moldboard, Non-Trip, Hydraulic Layback, Or Shear Bar Plow includes the following features: Product Features: 3/16" thick, rolled plate steel moldboard. Plasma-cut moldboard ribs standard. Multiple trip, hitch, and running gear options available. Integral Snow Shield prevents snow from blowing over top of moldboard. Pintle Chain lift points on pushframe are designed to provide continuous level lifting. Water drainage ports in ribs to prevent water from pooling when plow is stored. Wide variety of cutting edges, curb guards, and wear guards available. Many other options available, including rubber shields, rod markers, jack stands, etc. The field hardware required to install your new Henke product is listed in tables in the parts section of this book. Be sure to check that all parts listed in this document were shipped with your Plow (either attached or loose). In the unlikely situation that parts are missing please contact Henke Manufacturing at (913) or service@henkemfg.com before continuing the installation. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 3 of 76

4 Contact Your Local Dealer For Parts & Service Henke's Dealer Network is a key component in providing our customers with the quickest most efficient access to Henke's Parts and Technical Service teams. For Parts Replacement, Technical Service, & Customer Support Inquiries, please contact your local Henke dealer first. Find your dealer using our website Dealer Locator: If you do not have a local dealer, contact Henke directly, as listed below. Replacement Parts Henke's Parts team will assist in parts replacement and preventative parts stocking program. Dealers and individual owners without a local dealer can contact us via , website, or phone. parts@henkemfg.com x3 This will direct your inquiry to the entire Parts team, insuring the most prompt attention possible. All inquiries are processed in the order they are received. NOTE: We can prepare a personalized wear parts recommendation and optionally include your seasonal purchasing summary. Just ask. Call Henke's Technical Service team in the unlikely event that your order is missing parts. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 4 of 76

5 Technical Service & Customer Support Inquiries Henke Technical Service can assist in optimizing your Henke equipment, and increasing up-time by providing technical guidance and support for issues as they occur. Dealers and individual owners without a local dealer can contact us via , website, or phone. service@henkemfg.com x6 This will direct your inquiry to the entire Tech Service team, insuring the most prompt attention possible. All inquiries are processed in the order they are received. We truly appreciate your business. Henke Parts and Technical Service Teams Is This Your Product Manual? We strongly recommend verifying your product s serial number and product manual number and revision with Henke s Parts Department before you order parts. Henke prides itself on service and support of all of our products including current, legacy, custom, and standard designs. Therefore, many of Henke products appear similar, but are different enough to justify having separate part manuals. Product manuals shown on product pages of the Henke website are only for standard, current production products. Product manuals may be updated at anytime. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 5 of 76

6 Table of Contents Introduction 3 Contact Your Local Dealer For Parts & Service 4 Replacement Parts 4 Technical Service & Customer Support Inquiries 5 Is this your product manual? 5 CHAPTER 1: Safety 11 Plow And Hitch Safety 12 DECALS - OWFA 25 Universal Quick Hitch Decal, BP_DECAL_ _CA_PROP_65 30 CHAPTER 2: Parts And Assemblies 31 Moldboard Assembly 32 Cutting Edge Assembly 33 Optional Rubber Shield Assembly 34 Shear Bar Assembly 35 Optional Hydraulic Stabilizer Bar Assembly 37 Pushframe Assembly 38 Installation of 2-Piece Chain Lift Assembly 40 Basic Installation Procedure, 2 Piece Chain Level Lift 40 Swivel Assembly Universal Quick Hitch (UQH), Swivel Plates & Plow Hitches 46 CHAPTER 5: Running Gear 47 Running Gear Bracket Assembly 48 Fixed Angle Running Gear Assembly 49 Mushroom Shoe Assembly 50 Pneumatic Running Gear 51 OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 6 of 76

7 Dual Running Gear, SWS 6006 & 6511B, With Mud Flap 54 CHAPTER 6: Replacement Wear Parts 55 Cutting Edges 56 Cutting Edge Hardware 57 Curb Guards & Wear Guards 58 Installing a Rubber Cutting Edge 59 Installing a Poly Cutting Edge 62 CHAPTER 7: Set-Up And Operations 65 Reversible Plow Setup and Operation 66 BP_Cable clamping instructions 67 CHAPTER 8: Maintenance 69 In Season Maintenance 70 End Of Season Maintenance 71 Torque Table Mild Steel 72 CHAPTER 9: Warranty & Dealer Procedure 73 HENKE LIMITED WARRANTY 74 Dealer Warranty Procedure 76 OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 7 of 76

8 List of Figures Figure 2-1:Moldboard Assembly, With Landslide Plate 32 Figure 2-2: Cutting Edge Assembly 33 Figure 2-3:Optional Rubber Shield Assembly 34 Figure 2-4:Shear Bar Assembly Attach Hardware 35 Figure 2-5:Shear Bar Assembly, Henke No Figure 2-6:Optional Hydraulic Stabilizer Bar Assembly, Figure 2-7:Pushframe Assembly, Non-Trip 38 Figure 2-8:Optional Jack Stand 38 Figure 3-1:2 Piece Chain Level Lift Basic Installation 40 Figure 4-1:Swivel Assembly 42 Figure 4-2:Universal Quick Hitch (UQH), Figure 4-3:Linkage Adjustment View, UQH Figure 4-4:Swivel Plates & Plow Hitches Figure 5-1:Running Gear Bracket Assembly Figure 5-2:Fixed Angle Running Gear Assembly 49 Figure 5-3:Mushroom Shoe Assembly 50 Figure 5-4:Pneumatic Running Gear 51 Figure 5-5:Pneumatic Wheel Kit, 5-Lug Hub 52 Figure 5-6:Outer Tube & Yoke Assembly 53 Figure 5-7:Dual Running Gear, SWS 6006 & 6511B, With Mud Flap 54 Figure 6-1:Installing A Rubber Cutting Edge (No Wear Guard) 59 Figure 6-2:Installing Steel Wrap Around Curb Guard On a Rubber Cutting Edge 60 Figure 6-3:Installing Carbide Curb Guard On a Rubber Cutting Edge 61 Figure 6-4:Installing A Poly Cutting Edge (No Wear Guard) 62 Figure 6-5:Installing Steel Wrap Around Curb Guard On a Poly Cutting Edge 63 Figure 6-6:Installing Carbide Curb Guard On a Poly Cutting Edge 64 OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 8 of 76

9 List of Tables Table 2-1:Moldboard, Parts List 32 Table 2-2:Rod Markers, Parts List 32 Table 2-3:Cutting Edge, Parts List 33 Table 2-4:Optional Moldboard Assembly, Parts List 34 Table 2-5:Shear Bar Assembly Attach Hardware, Parts List 35 Table 2-6:Shear Bar Assembly Numbers 35 Table 2-7:Shear Bar Assembly, Henke No , Parts List 36 Table 2-8:Optional Hydraulic Stabilizer Bar Assembly, , Parts List 37 Table 2-9:Pushframe Assembly, Non-Trip, Parts List 38 Table 2-10:Optional Jack Stand, Parts List 38 Table 4-1:2-Piece Chain Lift Assembly, Fixed Angle, Parts List 41 Table 4-2:Swivel Assembly, Parts List 42 Table 4-3:Universal Quick Hitch (UQH), , Parts List Table 5-1:Running Gear Bracket, Parts list Table 5-2:Running Gear Bracket Mounting Hardware # , Parts list 48 Table 5-3:Fixed Angle Running Gear Assembly, Parts list 49 Table 5-4:Mushroom Shoe Assembly, Parts list 50 Table 5-5:Pneumatic Running Gear, Parts List 51 Table 5-6:Pneumatic Wheel Kit, 5-Lug Hub, Parts List 52 Table 5-7:Outer Tube & Yoke Assembly, Parts List 53 Table 5-8:Dual Running Gear, SWS 6006 & 6511B, With Mud Flap, Parts list 54 Table 6-1:Cutting Edges 56 Table 6-2:Cutting Edge Hardware 57 Table 6-3:Henke Curb Guards & Wear Guards 58 Table 6-4:Steel Wrap-Around Curb Guard Assembly, For Rubber Cutting Edge 60 Table 6-5:Carbide Curb Guard Assembly, For Rubber Cutting Edge 61 Table 6-6:Steel Wrap-Around Curb Guard Assembly, For Poly Cutting Edge 63 Table 6-7:Carbide Curb Guard Assembly, For Poly Cutting Edge 64 OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 9 of 76

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11 CHAPTER 1: SAFETY PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 11 of 76

12 SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES SAFETY A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly. The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment. Practice all usual and customary safe working precautions and above all--- remember safety is up to YOU. Only YOU can prevent serious injury or death from unsafe practices. Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY. Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment. NOTE: Identifies points of particular interest for more efficient and convenient operation or repair. READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in this Manual and in the Safety Messages on the implement. Always follow the instruction in this manual and use good common sense to avoid hazards. Pictographs are used throughout this manual to help bring your visual attention to safety issues. NOTE: If you want a translation of this safety section in one of the following Languages, please contact: Translations at 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) ; Safety Section Translations are available in Spanish, Portuguese, French, German, Russian. P-GS-01 Plow Safety Section Alamo Group Inc.

13 SAFETY OPERATOR SAFETY TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING: SAFETY READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages. WEAR SAFETY GLASSES, safety shoes, hard hat and gloves when operating or repairing equipment DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury. DO NOT USE DRUGS or ALCOHOL before or while operating equipment. DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol. CONSULT medical professional for medication impairment side effects. STAY ALERT, prolonged operation can cause fatigue; STOP and REST. GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN PLOWING: OPERATE IN DAYLIGHT or with lights that give at least 100 yards clear visibility. BE ABLE TO SEE and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. GROUND SPEED WHEN PLOWING: NORMAL SPEED range is between 5 to 45mph. ADJUST plowing SPEED for terrain conditions. REDUCE plowing SPEED when near steep slopes, ditches, drop-offs, overhead obstructions, and power lines. SAFETY SIGNS AND WARNING DECALS: REPLACE missing, damaged or unreadable safety signs immediately. SHIELDING: NEVER remove protective shields and guards! NEVER modify or cut protective shields or guards! PROLONGED OPERATION IN COLD WEATHER: May Cause Operator Hypothermia affecting safe operation of implement. Wear appropriate clothing and take scheduled breaks. If possible shut down equipment, exit cab, and warm body in properly heated area. NEVER operate implement in fatigued or impaired mental state. COMMUNICATION: Verbal Communication can be difficult and dangerous near implement. Operating instructions and directions should be made prior to starting implement. If communication is necessary completely shutdown and exit implement. NEVER allow anyone to approach implement while in operation. RIDING PASSENGERS: Never allow passengers whose presence distracts from safe operation or transporting of implement If passengers presence is needed, passenger must be seated securely and belted in passenger seat. DO NOT allow passenger in any other area of implement, other than in passenger seat during operation or transport. CHEMICAL HAZARD Wear appropriate PPE when handling chemicals. Refer to Chemical MSDS sheets. Always wear safety glasses, shield, gloves, and apron. Wear Respirator when required. PN P-OS-01 Plow Safety Section Alamo Group Inc.

14 SAFETY PERSONAL PROTECTION EQUIPMENT - PPE SAFETY Always wear all protective clothing and personal safety devices issued to you or called for by job conditions. This should always include: Hard hat - when working around raised hopper. Steel toed Safety shoes. Safety glasses, goggles or face shield. Close fitted clothing. Heavy gloves (chemical resistant). Reflective clothing. PN PPE-02 SALT AND MATERIAL SPREADING When spreading salt or other materials make sure to wear appropriate protective clothing and personal safety devices such as respirator, heavy gloves that are chemical resistant, face shield, or goggles. PN PPE-03 Plow Safety Section Alamo Group Inc.

15 SAFETY CRUSHING HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF VEHICLE, EQUIPMENT RUN OVER, ROLLOVER AND CRUSHING BY FALLING IMPLEMENT: SAFETY CRUSHING BY FALLING from EQUIPMENT ALWAYS BUCKLE UP seat belt when operating vehicle and equipment. ONLY OPERATE vehicle and equipment while seated in vehicle seat. STOP VEHICLE ENGINE, place transmission into park, engage parking brake, and remove key. TO AVOID FALLING OFF OR BEING CRUSHED BY EQUIPMENT Use extreme care when climbing onto vehicle or attachment. Also always use three point contact using available handles and steps on vehicle or power unit while exiting. Removing the vehicle key is a lockout procedure to prevent a coworker from starting the vehicle while someone is working on attachment. Never Attempt to mount the vehicle or attachment while unit is moving. Do not remove safety latches or chains on stowed equipment unless stowed equipment is being held in place by active hydraulic power or other secure method to prevent if from dropping. TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT: NEVER ALLOW children to play on or around vehicle or equipment. PN P-CH-01 Plow Safety Section Alamo Group Inc.

16 SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY VEHICLE OR ATTACHEMENT: WHEN ATTACHING UNIT TO VEHICLE: DO NOT ALLOW BYSTANDERS between vehicle and plow. Keep hands and body clear of the attachment and the attachment mounts. BEFORE connecting and disconnecting Plow Components: STOP VEHICLE ENGINE, place transmission into park, engage parking brake, and remove key. WHEN connecting and disconnecting Plow: DO NOT crawl or walk under the Plow ever, when in storage position. Make sure Plow is properly attached to vehicle and the retaining pins, hardware, chains, and cables securely lock the Attachment into position. DO NOT attempt to disconnect trip edge by hand. Trip devices are spring loaded and sudden movement can occur resulting in serious injuries. PN P-CD-01 Plow Safety Section Alamo Group Inc.

17 SAFETY RUN OVER HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF VEHICLE OR EQUIPMENT RUN OVER: SAFETY ONLY start vehicle while seated in vehicle seat. ALWAYS BUCKLE UP seat belt when operating vehicle and equipment. ONLY OPERATE vehicle and equipment while seated in vehicle seat. NEVER ALLOW RIDERS on vehicle or implement. Ensure area is clear around vehicle and equipment before starting or operating equipment. WHEN MOUNTING AND DISMOUNTING VEHICLE: ONLY mount or dismount when vehicle and moving parts are stopped. STOP ENGINE, engage parking brake, lower implement, allow all moving parts to stop and remove key before dismounting from vehicle. PN P-RO-01 Plow Safety Section Alamo Group Inc.

18 SAFETY THROWN OBJECTS HAZARDS SAFETY PLOW IS CAPABLE OF PROPELLING OBJECTS UP TO 75 FEET. TO AVOID SERIOUS INJURY TO OPERATOR OR PASSERSBY FROM THROWN OBJECTS: KEEP bystanders 100 feet away Stop plowing if bystanders are within the potential thrown area. STOP PLOWING IF PASSERSBY ARE WITHIN 100 FEET: Make sure no bystander, animal or obstruction such as vehicle, building or street sign are within the width of plow. Avoid hitting solid, or oversized objects. Objects could become airborne and cause personal injury or damage to equipment. Remove or mark any foreign objects that could be propelled or cause damage to plow. PLOW OPERATION: DO NOT exceed Plow s rated plowing speed. Ensure plow is equipped with warning signals to alert motorist and pedestrians. Always turn on all safety lights and flashers when operating plow. PN P-TO-01 Plow Safety Section Alamo Group Inc.

19 SAFETY BLADE CONTACT HAZARDS KEEP AWAY FROM BLADE TO AVOID SERIOUS INJURY OR DEATH FROM BLADE CONTACT: STAY AWAY and KEEP HANDS, FEET and BODY AWAY from plow blade and parts until engine has come to a complete stop. DO NOT put hands or feet under plow blade. STOP, disengage power and ensure plow is resting and supported on blocks before adjusting plow blade. STOP, LOOK, and LISTEN before approaching the plow to make sure engine has stopped. PN P-BC-01 SAFETY Plow Safety Section Alamo Group Inc.

20 SAFETY HIGH PRESSURE OIL LEAK HAZARD SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERATING SKIN: DO NOT OPERATE equipment with oil or fuel leaks. KEEP all hydraulic hoses, lines and connections in GOOD CONDITION and TIGHT before applying system pressure. RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system. REMOVE and replace hose if you suspect it leaks. Have dealer test it for leaks. HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE. WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS: ALWAYS WEAR safety glasses and impenetrable gloves. USE paper or cardboard to search for leaks. DO NOT USE hands or body parts to search for leak. KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid. Injected Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury. PN HP01 Plow Safety Section Alamo Group Inc.

21 SAFETY TRANSPORTING HAZARDS TO AVOID SERIOUS INJURY AND DEATH WHEN OPERATING OR TRANSPORTING EQUIPMENT: KEEP transport speed to the posted speed limit to maintain control of equipment. REDUCE SPEED on inclines, on turns and in poor plowing conditions. DO NOT TOW with trucks or other vehicles use a flatbed vehicle to transport. FOLLOW all local traffic regulations. BEFORE TRANSPORTING OR TOWING IMPLEMENT: Ensure equipment has been stowed in transport position and secured with safety latches or chains. VEHICLE INSPECTION: CHECK steering and braking for proper operation and in good condition. CHECK that transport pins are engaged. CHECK reflectors and warning lights for proper operation and visibility behind unit. ROUTINELY inspect the equipment s headlights, brake lights, backup lights, and turn signal lights for operational condition. Always turn on all safety lights and flashers when you operate the implement. CHECK that your driving vision is not impaired by cab while seated in vehicle seat. ADJUST your operating position, mirrors, and implement transport for clear vision for traveling and traffic conditions. DETERMINE STOPPING CHARACTERISTICS OF VEHICLE AND IMPLEMENT FOR TRANSPORTING OR OPERATING: With added weight and severe weather conditions stopping distances may increase. Only operate at speeds that you can properly control equipment. DETERMINE MAXIMUM TURNING SPEED BEFORE OPERATING ON ROADS OR UNEVEN GROUND: TEST equipment in slowly increasing speed on turns to determine it can be operated at higher speeds. USE REDUCED turning speeds on sharp turns to avoid equipment turning over. Center of gravity may have shifted with equipment installation. WHEN OPERATING OR TRANSPORTING EQUIPMENT: Always WEAR SEAT BELT when operating or transporting spreader. USE low speeds to avoid overturn while operating or transporting. USE low speeds and gradual steering on curves, hills, rough or uneven surfaces and on wet roads. Use extreme caution when operating the equipment in traffic. Use all equipped warning signals to alert motorist and pedestrians of the presence of the equipment DO NOT leave piled material on roadway. Material can be a hazard to other motorist. TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN WORKING AROUND ELECTRICAL POWER LINES AND UTILITY LINES: INSPECT area for overhead power lines, obstructions, cables and utility lines, municipal, or other type structure. KEEP Plow 10 feet or greater distance from all power lines and overhead obstructions. DO NOT allow Plow to contact with any utility, municipal, or type of structures and obstructions. P-TH-01 SAFETY Plow Safety Section Alamo Group Inc.

22 SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT SAFETY AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION BY PERFORMING PROPER SERVICE, REPAIRS, AND MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS, AND MAINTENANCE ON THE IMPLEMENT: SECURE EQUIPMENT FOR SERVICE BLOCK OUT POTENTIAL ENERGY HAZARDS; Rotating Parts, Raised Components, Hydraulic Pressure. STOP ENGINE, engage parking brake, and allow all moving parts to stop and remove key before dismounting from vehicle seat. Securely block up raised equipment. Use large blocks on soft or wet soil. PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure. DISCONNECT IMPLEMENT Hydraulic HOSES from vehicle. WEAR SAFETY GLASSES, PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service, repairs, and maintenance on the implement: Always WEAR protective GLOVES when handling chemicals or worn component with sharp edges. Always WEAR GLOVES and SAFETY GLASSES when servicing components. AVOID CONTACT with hot hydraulic oil or chemicals. SECURELY support or BLOCK UP raised implement, framework, and lifted components before working underneath equipment. STOP any implement movements and SHUT-OFF VEHICLE engine before doing any work procedures. USE step ladder or raised stands to reach high equipment areas inaccessible from ground. ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work. FOLLOW manufacturer's instructions in handling oils, solvents, cleansers, and other chemical agents. DO NOT change any factory-set hydraulic calibrations to avoid component or equipment failures. DO NOT modify or alter implement, functions or components. DO NOT WELD or straighten, cracked or broken blade PN P-HM-01 Plow Safety Section Alamo Group Inc.

23 SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT CONTINUED AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION BY PERFORMING PROPER SERVICE, REPAIRS AND MAINTENANCE. PERFORM SERVICE, REPAIRS, LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION: INSPECT before each use for loose fasteners, worn or broken parts, leaky or loose fittings, missing or broken cotter keys and washers on pins, and all moving parts for wear. REPLACE Blade or any worn or broken parts with authorized service parts. LUBRICATE unit as specified by lubrication schedule. Ensure all fluid levels are properly filled. NEVER lubricate, adjust or remove material while it is running or in motion. TORQUE all bolts and nuts as specified. Check tire conditions. Never remove debris or unclog jams from spring pressurized pinch points by hand. Avoid contact with recently used equipment that may still be hot. Ensure the scheduled maintenance is up to date. Do Not modify or alter equipment/plow. Do Not leave snow plow unattended while snow plow wing is in an unsecured raised position. Do Not crawl or walk under unsecured raised equipment. SAFETY SHIELDS, GUARDS, AND SAFETY DEVICE INSPECTION: KEEP all Steel Guards, Bands, and Skid Shoes in place and in good condition. Maintain Safety Signs and Decals in good readable condition. REPLACE any missing, broken or worn safety shields, guards and safety devices. Operating, servicing and maintaining this equipment can expose you to chemicals including gasoline, diesel fuel, lubricants, petroleum products, engine exhaust, carbon monoxide, and phthalates, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your hands frequently when servicing your vehicle. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. For more information go to This website, operated by California's Office of Environmental Health Hazard Assessment, provides information about these chemicals and how individuals may be exposed to them. PN P-HM-02 SAFETY Plow Safety Section Alamo Group Inc.

24 SAFETY PARTS INFORMATION PARTS INFORMATION HENKE Spreaders use balanced and matched system components for spreaders, conveyors, and other components. These parts are made and tested to HENKE specifications. Non-genuine or will fit" parts do not consistently meet these specifications. The use of non-genuine or will fit parts may reduce Spreader performance, void HENKE warranties, and present a safety hazard. Use genuine HENKE parts for economy and safety. (SNPG-7) SEE YOUR HENKE DEALER SAFETY Plow Safety Section Alamo Group Inc.

25 Version 1.0, 12/15/09 OWFA PLOW Kit Revision Notes: DECALS - OWFA.doc

26 DECALS OWFA PLOW Use the following decals from sheet Henke Part No. Qty. Description Use genuine Henke replacement parts Secure body with blocks Stop Engine Stay clear of moving parts Read and understand operator's manual If you cannot read English get assistance Keep Push Frame parallel to ground Raise plow before backing (NOTE: Some decals on sheet are not needed on this product. Discard decals not needed.) Instructions: Other Attachments and Decals Henke Logo Decal Serial Number Tag Tack - Serial Tag Product Manual Canister Plug for Product Manual Canister Stud, 1/2-20 X 5/8 Non- Flange Flat Washer, 1/4 USS Nylock Nut, 1/4-20 Follow these instructions to position the above items to your Henke product for safety and professional appearance. Apply on clean surfaces only. They should be properly applied and kept in good condition. If a decal is worn out, torn, or otherwise defaced, call us for an immediate replacement at , or DECALS - OWFA.DOC

27 DECALS 1. Position , , and to the LEFT of , , and of the Moldboard as shown. 3/4" 3/4" 3/4" /4" 2. Position Serial Plate as shown Centered DECALS - OWFA.DOC

28 DECALS 3. Position (Qty. 2) as shown. Centered & Visible above Ear 4. Position , Henke Logo in. CENTERED DECALS - OWFA.DOC

29 Universal Quick Hitch Decal, OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 29 of 76

30 California Proposition 65 Decal, Operating, servicing and maintaining this equipment can expose you to chemicals including gasoline, diesel fuel, lubricants, petroleum products, engine exhaust, carbon monoxide, and phthalates, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your hands frequently when servicing your vehicle. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. For more information go to This website, operated by California s Office of Environmental Health Hazard Assessment, provides information about these chemicals and how individuals may be exposed to them. CALIFORNIA PROPOSITION 65 SAFETY AND DECAL Page 1 of 2

31 CHAPTER 2: PARTS AND ASSEMBLIES PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 31 of 76

32 Moldboard Assembly Figure 2-1:Moldboard Assembly, With Landslide Plate Table 2-1:Moldboard, Parts List Item No. Qty. Part No. Description Nose Guard Shear Bar, Long, 0.5 x 1 x Shear Bar, Short, 0.5 x 1 x Call Henke Moldboard Weldment, OR Funnel, Slotted Trip Toplock Nut, 5/8-11GR.C Plow Bolt, 5/8-11x 2GR.8 Table 2-2:Rod Markers, Parts List Item No. Qty. Part No. Description Rod Markers (1-Pair), 0.75 x 36 Orange OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 32 of 76

33 Cutting Edge Assembly Figure 2-2: Cutting Edge Assembly Table 2-3:Cutting Edge, Parts List Item No. Qty. Part No. Description 1 Varies Toplock Nut, 5/8-11 GR.C 2 Varies Varies Plow Bolt, 5/8-11 (See Separate Cutting Edge Hardware Table page 57) Varies Varies Cutting Edge (See Separate Cutting Edge Table page 56) Quantity and lengths vary depending on plow length, design, and customer preference. Optional Wear Shoes and Curb Guards (Not Shown Here) (See Separate Wear Parts Table page 58) NOTE: See : Replacement Wear Parts, Page 55 OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 33 of 76

34 Optional Rubber Shield Assembly Figure 2-3:Optional Rubber Shield Assembly Table 2-4:Optional Moldboard Assembly, Parts List Item No. Qty. Part No. Description 1 Varies Hex Capscrew, 3/8-16 x 2 GR.2 2 Varies Flat Washer, 3/8 Hardened, USS 3 Varies Call Henke (Varies Depending on Moldboard Shape and Size) Sold By The Foot Call Henke 5 Varies Nylock Nut, 3/8-16 Bulk Rubber, Min 2-Ply,.25 x 12" Henke Branded Rubber Shield, 0.38 x 12 x 120" Henke Branded Rubber Shield, 0.38 x 12 x 132" Henke Branded Rubber Shield, 0.38 x 12 x 144" (More sizes of unbranded and Henke Branded Rubber Shields available.) OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 34 of 76

35 Shear Bar Assembly Figure 2-4:Shear Bar Assembly Attach Hardware Table 2-5:Shear Bar Assembly Attach Hardware, Parts List Item No. Qty. Part No. Description Clevis Pin, 1 x Cotter Pin, 3/16 x Flat Washer, 1" Hardened, SAE 4 1 Reference Shear Bar Assembly NOTE: Product appearance or style may vary slightly from what is shown here. Quantities given are for one assembly. Two complete assemblies may be required for your product. Table 2-6:Shear Bar Assembly Numbers Assembly No. Shear Bar Detail OWFA Shear Bar & OWFA Cylinder OWFA NT (Hydraulic Layback) Knuckle SSTE-IC ISS STD16 RW HYD Attack Angle Option NOTE: The above assemblies are represented with more detail in the following figures and tables. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 35 of 76

36 Figure 2-5:Shear Bar Assembly, Henke No Table 2-7:Shear Bar Assembly, Henke No , Parts List Item No. Qty. Part No. Description Inner Shear Bar Outer Shear Bar Hex Capscrew, 1/2-13 x 3 GR Nylock Nut, 1/2-13 NOTE: NOTE: is interchangeable with the hydraulic layback option if used on a plow with only one (1) Shear bar. 1. Item 3 of the Shear Bar Assembly is a shear bolt and should NOT be replaced with a higher grade bolt. 2. DO NOT fully tighten nut (Item 4 of Shear Bar Assembly) on Shear Bolt (Item 3 of Shear Bar Assembly). Always leave at least 1/16" gap between nut and surface of Shear bar to allow for proper function. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 36 of 76

37 Optional Hydraulic Stabilizer Bar Assembly Figure 2-6:Optional Hydraulic Stabilizer Bar Assembly, Table 2-8:Optional Hydraulic Stabilizer Bar Assembly, , Parts List Item No. Qty. Part No. Description Hydraulic Stabilizer Bar Cotter Pin, 3/16 x Clevis Pin, 1 x Flat Washer, 1" Hardened, SAE Cylinder Knuckle Nylock Nut, Hex Capscrew, 1-8 x 4.5 GR.8 NOTE: The hydraulic layback option is not interchangeable on plows with more than one stabilizer bar is interchangeable with the hydraulic layback option if used on a plow with only one (1) Shear bar. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 37 of 76

38 Pushframe Assembly Figure 2-7:Pushframe Assembly, Non-Trip Table 2-9:Pushframe Assembly, Non-Trip, Parts List Item No. Qty. Part No. Description Pin, 1.25 x 5.31 x Holes Fixed Angle Pushframe, Non-Trip Flat Washer, 1-1/4 SAE Cotter Pin, 1/4 x 2.5 NOTE: Optional Running Gear Not Shown. See CHAPTER 5 page 47. Figure 2-8:Optional Jack Stand Table 2-10:Optional Jack Stand, Parts List Item No. Qty. Part No. Description Jack Stand OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 38 of 76

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40 Installation Of 2-Piece Chain Lift Assembly Figure 3-1:2 Piece Chain Level Lift Basic Installation Basic Installation Procedure, 2 Piece Chain Level Lift 1. Attach plow to hitch using Pin-On or Quick-Hitch connection. 2. Raise hitch lift cylinder until hitch lift arm is approximately 5 below horizontal (with plow end of the lift arm being a little lower than hitch end). 3. Telescope lift arm out until lift chains are running just slightly forward as they run down to plow. Attach each lift chain to the nearest side lift eye on hitch inner tube assembly. 4. Begin to raise lift arm, and verify that lift chains become tight exactly when lift arm reaches horizontal position. Adjust chain lengths as necessary. 5. Lift plow off ground approx. 12, then with plow in air, rotate plow side-to-side and verify that plow remains approximately level in all positions (with center of cutting edge off ground, neither end of cutting edge should be closer than 10 from ground). 6. Adjust telescoping lift arm inward or outward to provide the best level lifting. NOTE: Extending lift arm too far out can cause chain binding. With plow fully lifted and in straight position, not reversed left or right, the chain attachment point on the plow should never be more than 2 to the rear of the front of the telescoping lift arm. EXTENDING LIFT ARM TOO FAR OUT OR SETTING CHAINS TOO SHORT COULD CAUSE CHAIN BINDING, WHICH COULD CAUSE DEATH OR SERIOUS INJURY DUE TO FAILURE OF CHAIN, SHACKLES, OR OTHER ITEMS. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 40 of 76

41 Table 4-1:2-Piece Chain Lift Assembly, Fixed Angle, Parts List Item No. Qty. Part No. Description Shackle, 7/16 2-Ton, Round Pin Chain, 3/8 x 48" NOTE: Entire assembly may be ordered as OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 41 of 76

42 Swivel Assembly Figure 4-1:Swivel Assembly Table 4-2:Swivel Assembly, Parts List Item No. Qty. Part No. Description 1 1 Reference Swivel Plate (See options on page 1) Flat Washer, 1 1/4 Hardened, SAE Swivel Bolt, 1 1/4-7 DIA Slotted Nut, 1 1/ Cotter Pin, 3/16 x 2.5 OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 42 of 76

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44 Universal Quick Hitch (UQH), Figure 4-2:Universal Quick Hitch (UQH), Table 4-3:Universal Quick Hitch (UQH), , Parts List Item No. Qty. Part No. Description UQH Plow Portion Weldment Lever Left Lever Right Latch Adjuster Hex Capscrew, 5/8-11 X 2.00 GR Toplock Nut, 5/8-11 GR. C Flat Washer, 5/8 Hardened, SAE Hair Pin,.125 X 2.65 (Included in Hitch Pin ) Cotter Pin, 1/8 X Adjusting Yoke Hex Nut, 1/ Hitch Pin,.5 X 5 Grip (Includes Hair Pin ) Clevis Pin,.5 X Spring, 2.75" Nylock Nut, 1/ Flat Washer, 1/2 Hardened, SAE OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 44 of 76

45 Figure 4-3:Linkage Adjustment View, UQH Assembly And Adjustment Instructions: 1. Install levers (items 2 & 3) using hardware indicated. Check handle function. If mechanism is tight, loosen locknuts just enough to allow smooth operation. 2. Install both lever-to-jaw linkages using hardware shown. 3. Adjust linkages (see "Linkage Adjustment View"): With handle pinned in "closed" position (towards plow) and latch assembly ( ) resting against top of jaw assembly ( ), tighten nuts (item 15) on springs to compress springs approximately 1/4" (compressed spring length = 2.50"). After adjusting spring, back-off both nuts (item 11) from levers (items 2 & 3) 1/16" and tighten. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 45 of 76

46 Swivel Plates & Plow Hitches Many different types of swivel plates and plow hitches are available. Samplings are shown below. Please Call Henke at (913) for part numbers. Universal pin-on type swivel plates are available in various widths, hole sizes, and ear lengths. Figure 4-4:Swivel Plates & Plow Hitches Swivel Plates With Standard Ears Swivel Pates With Long Ears Quick-Link Style Swivel Plate Arrowhead Style Plow Portion NOTE: Please see Separate view for UQH Plow Portion. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 46 of 76

47 CHAPTER 5: RUNNING GEAR PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 47 of 76

48 Running Gear Bracket Assembly Figure 5-1:Running Gear Bracket Assembly Table 5-1:Running Gear Bracket, Parts List Item No. Qty. Part No. Description P Mounting Assembly, standard circle frame - Bolt-On Style Table 5-2:Running Gear Bracket Mounting Hardware # , Parts List Item No. Qty. Part No. Description Hex Capscrew, 5/8-11 X 6 GR Toplock Nut, 5/8-11 GR.C NOTE: 1. Quantities given are for one assembly. Two complete assemblies may be required for your product. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 48 of 76

49 Fixed Angle Running Gear Assembly Figure 5-2:Fixed Angle Running Gear Assembly Table 5-3:Fixed Angle Running Gear Assembly, Parts List Item No. Qty. Part No. Description P Crank Assembly Acme Screw Assembly Inner Tube Assembly, Fixed Angle P Outer Tube Assembly Lo-Top Runner, 1 x Hex Capscrew, 5/8-11 X 2.0 GR. 8 (Mounting Bolts) Hex Capscrew, 3/8-16 X 3.5 GR Hex Capscrew, 3/4-10 x 5.0 GR Nylock Nut, 3/ Toplock Nut, 3/4-10 GR. C Toplock Nut, 5/8-11 GR.C (Mounting Nuts) NOTE: 1. Quantities given are for one assembly. Two complete assemblies may be required for your product. 2. A set of two of the entire assembly shown, plus P Mounting Brackets, can be ordered together as M. 3. You may order assembly without mounting hardware or bracket as P. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 49 of 76

50 Mushroom Shoe Assembly Figure 5-3:Mushroom Shoe Assembly Table 5-4:Mushroom Shoe Assembly, Parts List Item No. Qty. Part No. Description P Crank Assembly, Painted Acme Screw Assembly P Inner Tube Assembly, Painted P Outer Tube Assembly, Painted Hex Capscrew, 5/8-11 X 2 GR. 8 (Mounting Bolts) Hex Capscrew, 3/8-16 X 3.5 GR Hex Capscrew, 5/8-11 X 2.5 GR Nylock Nut, 3/ Toplock Nut, 5/8-11 GR. C P P 11 Mushroom Shoe, Painted 11" Mushroom Shoe, Carbide, Painted NOTE: 1. Quantities given are for one assembly. Two complete assemblies may be required for your product. 2. Entire assembly shown, plus P Mounting Bracket, can be ordered together as P (Plain Steel), or P (Carbide). 3. You may order assembly without mounting hardware or bracket as P (Plain Steel) or P (Carbide). OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 50 of 76

51 Pneumatic Running Gear Figure 5-4:Pneumatic Running Gear Table 5-5:Pneumatic Running Gear, Parts List Item No. Qty. Part No. Description Hex Capscrew, 3/8-16 x 3.5 GR P Running Gear Crank Assembly Nylock Nut, 3/ ACME Screw Assembly M Hex Capscrew 5/8-11 x 6 GR Inner Tube Assembly Toplock Nut, 5/8-11 GR. C 9 1 Not Shown 2 Not Shown P M Outer Tube & Yoke Assembly, 4.8 x 8 Wheel Asy. Outer Tube & Yoke Assembly, 5.7 x 8 Wheel Asy. Pneumatic Hub & 4.8 x 8 Wheel Assembly, 5 - Lug Pneumatic Hub & 5.7 x 8 Wheel Assembly, 5 - Lug 1 Complete Assembly With Tire and 4.8 x 8 Wheel Included. 1 Complete Assembly With Tire and 5.7 x 8 Wheel Included. 1 Complete Assembly Without Tire or 4.8 x 8 Wheel. 1 Complete Assembly Without Tire or 5.7 x 8 Wheel. NOTE: 1. Quantities given are for one assembly. Two complete assemblies may be required for your product. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 51 of 76

52 Figure 5-5:Pneumatic Wheel Kit, 5-Lug Hub Table 5-6:Pneumatic Wheel Kit, 5-Lug Hub, Parts List Item No. Qty. Part No. Description Pneumatic Rim & Tire Assembly, 2 Piece, 5-Lug, 4.8 x 8 Wheel Asy Pneumatic Rim & Tire Assembly, 2 Piece, 5-Lug, 5.7 x 8 Wheel Asy Hub & Spindle Group Assembly - 5-Lug Hub Group Assembly Lug Nut, 1/ Bearing Cup Bearing Cone Grease Seal Spindle Spindle Nut Hex Capscrew, 5/8-11 X 8 GR.5 (For 4.8 x 8 Wheel Asy.) Hex Capscrew, 5/8-11 X 9 GR.8 (For 5.7 x 8 Wheel Asy.) Axle Spacer (Used with 5.7 x 8 Wheel Asy. ONLY) Flat Washer, Hardened, 5/8 SAE Toplock Nut, 5/8-11 GR.C Grease Fitting, 1/4-28 Straight OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 52 of 76

53 Figure 5-6:Outer Tube & Yoke Assembly Table 5-7:Outer Tube & Yoke Assembly, Parts List Item No. Qty. Part No. Description Yoke Assembly x 8 Yoke Assembly x Roll Pin, 3/8 x Hex Capscrew, 1/2-13 x 1.5 GR Nut, 1/2-13 GR Damper pad Grease Fitting Straight 1/ Outer Tube Assembly Flat Washer 1 1/2, Hardened, SAE OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 53 of 76

54 Dual Running Gear, SWS 6006 & 6511B, With Mud Flap Figure 5-7:Dual Running Gear, SWS 6006 & 6511B, With Mud Flap Table 5-8:Dual Running Gear, SWS 6006 & 6511B, With Mud Flap, Parts List Item No. Qty. Part No. Description * Mud Flap * Flat Washer, Hardened, 3/8 SAE * Nut, 3/8-16 GR * Bent Mud Flap, Short * Bent Mud Flap, Long * Hex Capscrew, 3/8-16 GR Adjustable Crank Assembly Flat Washer, Hardened, 5/8 SAE Toplock Nut, 5/8-11 GR Hex Capscrew, 5/8-11 GR Dual Wheel Assembly NOTE: 1. Quantities given are for one assembly. Two complete assemblies may be required for your product. 2. Entire assembly shown can be ordered together as Part Numbers marked with a * are included in part number OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 54 of 76

55 CHAPTER 6: REPLACEMENT WEAR PARTS PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 55 of 76

56 Cutting Edges Table 6-1:Cutting Edges CARBIDE 3/4 THICK 3FT.X5 TALL Call Henke 3FT.X6 TALL FT.X8 TALL FT.X5 TALL FT.X6 TALL FT.X8 TALL FT.X8 TALL FT.X6 TALL " STEEL 1/2" THICK 5/8" THICK 3/4" THICK 2FT. Call FT FT FT FT. Call Henke Call Henke FT. Call Henke Call Henke FT Call Henke Call Henke 9FT. Call Henke Call Henke FT FT FT STEEL 1/2 THICK 5/8 THICK 3/4 THICK 2FT Call Henke 3FT Call Henke 4FT Call Henke 5FT Call Henke FT FT Call Henke FT FT FT FT CP 6 STEEL 1/2 THICK 5/8 THICK 3/4 THICK 3FT Call Henke Call Henke 4FT Call Henke Call Henke CP 8 STEEL 1/2 THICK 5/8 THICK 3/4 THICK 3FT Call Henke Call Henke 4FT Call Henke Call Henke 10FT Call Henke FT Call Henke 12FT Call Henke RUBBER Notes 5&6 1 1/2" THICK X 10" TALL CP RETAINING STRIP 8FT FT FT FT FT FT FT SNOW BASKET 1" THICK X10" TALL CP 8FT FT FT NOTE: 1. For Cutting Edges Not Listed Call Henke Manufacturing at Except as noted, all cutting edges have 1.5" gauge line (distance from top edge to center of holes) 3. "CP" = Center Punched 4. All edges shown are punched for 5/8" bolts. 5. For rubber cutting edges, 6" tall center punched steel edges, Items & may be used to provide proper support behind the rubber edge. 6. Henke's rubber cutting edges feature a minimum tensile strength of 2000 psi and a maximum DIN rating of 150, and last much longer in service than lower quality rubber cutting edges available from some other suppliers. 7. Polyurethane cutting edges also available - call for price and availability. CP 10" STEEL 1/2 THICK 5/8 THICK 3/4 THICK 10FT. Call Henke Call Henke OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 56 of 76

57 PLOW BOLTS 5/8-11 GRADE 8 Cutting Edge Hardware Table 6-2:Cutting Edge Hardware Type Length Part No. Uses/Notes 2" /2" " /2" " /2" " " CARRIAGE BOLTS 5/8-11 GRADE 8 HEX BOLTS 3" 4" 5" 6" 4" 4 1/2" 5" TOPLOCK NUT 5/8-11 GRADE C N/A NYLOCK NUT 5/8-11 GRADE 8 N/A FOR: Standard Cutting Edges and Wear Guards FOR: Some wrap around curb guards (Square Holes, Not Counter Sunk) FOR: Rubber and Poly Cutting Edges (Use Nylock Nuts Only) FOR: Steel or Carbide Cutting Edges FOR: Rubber or Poly Cutting Edges OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 57 of 76

58 Curb Guards & Wear Guards Table 6-3:Henke Curb Guards & Wear Guards Curb Guards Wrap-Around Curb Guards, Steel , Left , Right , Reversible Wrap-Around Curb Guards, Chrome-Carbide Weld Deposit on Wrap-Around Corner , Left , Right , Left , Right Wrap-Around Curb Guard + Wear Guard, Chrome-Carbide Weld Deposit on Wrap-Around Corner + on Bottom Wear Edge , Left , Right , Left , Right Bolt-On Curb Guards (Bolts to Outside of End Rib) Bolt-On Guard Assembly Optional spacer (Required for Trip Edge Applications) Wear Guards Wear Guards, Standard Length (9 ), with Chrome-Carbide Weld Deposit (Mount in front of cutting edge) , Reversible , Reversible Wear Guards, Long Length (21 ), with Chrome-Carbide Weld Deposit (Mount in front of cutting edge) , Reversible , Reversible Cast Wear Shoes (Mount behind cutting edge) Wear shoe for 6 cutting edges, or 8 center-punched edges Wear shoe for 8 cutting edges Bottom Angle Saver (Mount behind of Bottom Angle) Bottom Angle Saver with Carbide Strip OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 58 of 76

59 Installing A Rubber Cutting Edge Figure 6-1:Installing A Rubber Cutting Edge (No Wear Guard) NOTE: The rubber cutting edge should never extend more than one inch below the Steel Backer, measured vertically. Adjust the rubber cutting edge by loosening bolts and sliding it down along the adjustment slots until in desired position. When no more downward adjustment can be made, flip the rubber cutting edge to use its opposite edge. Adjust the rubber cutting edge down as it wears and before the steel backer touches the ground. In The Case Of Vibration Problems: STEP 1: STEP 2: STEP 3: Vibration Problems Can Usually Be Solved With The Following Steps: Ensure the cutting edge is installed per the above diagrams. Adjust the plow attack angle to be less vertical. Take a portion of the plow weight off of the cutting edge, using one of these methods. 3.1: Place a portion of the weight onto running gear. 3.2: Utilize a hydraulic option, sometimes referred to as "Plow Float", "Plow Balance", or "Blade Saver" systems. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 59 of 76

60 Table 6-4:Steel Wrap-Around Curb Guard Assembly, For Rubber Cutting Edge Item No. Part No. Qty. ( ) Qty. ( ) Description Wrap Around Curb Guard, Reversible (Left Or Right) Carriage Bolt, 5/8-11 x 5 GR.8 (Longer bolts may be needed if additional accessories are used.) Figure 6-2:Installing Steel Wrap Around Curb Guard On A Rubber Cutting Edge NOTE: When used with rubber cutting edges, the wrap around curb guard should be installed in the uppermost position (Use the lowest row of square holes). The curb guard mounts on top of the retaining strip. Curb guard does not directly contact rubber cutting edge. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 60 of 76

61 Table 6-5:Carbide Curb Guard Assembly, For Rubber Cutting Edge Item No. Part No. Description Curb Guard, Carbide, Reversible (Left Or Right) Plow Bolt, 5/8-11 x 5 GR.8 (Longer bolts may be needed if additional accessories are used.) Figure 6-3:Installing Carbide Curb Guard On A Rubber Cutting Edge NOTE: This curb guard can be used on both the left and right. The curb guard mounts on top of the retaining strip. Curb guard does not directly contact rubber cutting edge. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 61 of 76

62 Installing A Poly Cutting Edge Figure 6-4:Installing A Poly Cutting Edge (No Wear Guard) NOTE: The Poly cutting edge should never extend more than 3 inches below the bottom angle, measured vertically. Adjust the poly cutting edge by removing bolts and moving the cutting edge down to bolt in the next row of holes (Middle Row, Then Top Row). When no more downward adjustment can be made, flip the poly cutting edge to use its opposite edge. Adjust the poly cutting edge down as it wears and before the bottom angle touches the ground. In The Case Of Vibration Problems: STEP 1: STEP 2: STEP 3: Vibration Problems Can Usually Be Solved With The Following Steps: Ensure the cutting edge is installed per the above diagrams. Adjust the plow attack angle to be less vertical. Take a portion of the plow weight off of the cutting edge, using one of these methods. 3.1: Place a portion of the weight onto running gear. 3.2: Utilize a hydraulic option, sometimes referred to as "Plow Float", "Plow Balance", or "Blade Saver" systems. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 62 of 76

63 Table 6-6:Steel Wrap-Around Curb Guard Assembly, For Poly Cutting Edge Item No. Part No. Qty. ( ) Qty. ( ) Description Wrap Around Curb Guard, Reversible (Left Or Right) Carriage Bolt, 5/8-11 x 5 GR.8 (Longer bolts may be needed if additional accessories are used.) Figure 6-5:Installing Steel Wrap Around Curb Guard On A Poly Cutting Edge NOTE: When used with Poly cutting edges, the wrap around curb guard should be installed in the uppermost position (Use the lowest row of square holes). The curb guard mounts on top of the retaining strip. Curb guard does not directly contact rubber cutting edge. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 63 of 76

64 Table 6-7:Carbide Curb Guard Assembly, For Poly Cutting Edge Item No. Part No. Description Curb Guard, Carbide, Reversible (Left Or Right) Plow Bolt, 5/8-11 x 5 GR.8 (Longer bolts may be needed if additional accessories are used.) Figure 6-6:Installing Carbide Curb Guard On A Poly Cutting Edge NOTE: This curb guard can be used on both the left and right. The curb guard mounts on top of the retaining strip. Curb guard does not directly contact rubber cutting edge. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 64 of 76

65 CHAPTER 7: SET-UP AND OPERATIONS PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 65 of 76

66 Reversible Plow Setup And Operation Operating Plow With Pushframe Parallel To Ground. Always operate plow with pushframe parallel to ground. This will help provide proper moldboard layback angle and proper plowing position, which will allow proper operation of plow trip mechanism, and optimal overall plow performance. Operation in a significant out-of-level position can damage plow swivel stops, trip mechanism, and structural members. Installing A New Truck Hitch: Follow mounting instructions to achieve proper mount height, and resulting plow attaching height. (plow pin attaching height is approximately 14 for most plows, with plow cutting edge resting on ground.) See Separate Hitch Manual for your specific Hitch Mounting Height and installation instructions. Pinning Or Coupling Plows To Existing Hitches: Select proper mounting hole height for parallel operation, and install hitch pin to secure plow to the hitch. For some plows, swivel plate can be flipped if additional up or down attaching distance is needed. If above adjusting options do not provide reasonably parallel operation for your plow, mounting ears may need to be removed, repositioned, and reattached. Attaching Plow Lifting Chain To Truck Hitch Lift Arm: First move lift arm parallel to ground. Attach chain from plow frame to lift arm by inserting 7/16 chain link in the center slot of arm end plate. Raise plow and check for proper 10 ground clearance at cutting edge. Adjust chain if necessary to accomplish 10 clearance. (For Husting hitch designs, no lift chain is used, and ground clearance of 8-10 is acceptable) Adjusting Runner Shoe (if Equipped): Raise plow, retract running gear. Lower plow so cutting edge is touching the ground. Lower running gear until full contact with ground is made. Plow performs best when weight of the plow is evenly distributed between cutting edge and the runner shoes. Checking Vehicle And Safety Before Operating: Follow your organization s procedure for walk around safety and vehicle checks before operating. Include snow plow in this procedure to check for loose, missing, or excessively worn components. Check for cracks or breaks in components and structure. Check for proper markers, reflectors and safety decals, if any. Replace any items as needed before operating. Read your operator's manual in its entirety before operating or installing your Henke equipment. Driving Prudently For Road Conditions.: In good plowing conditions, reversible plows can generally be operated safely and with good results up to 30 mph; expressway and one way plows up to 40 mph. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 66 of 76

67 50 CROSBY CLIPS WARNINGS AND APPLICATION INSTRUCTIONS G-450 (Red-U-Bolt) Efficiency ratings for wire rope end terminations are based upon the catalog breaking strength of wire rope. The efficiency rating of a properly prepared loop or thimble eye termination for clip sizes 1/8" through 7/8" is 80%, and for sizes 1" through 3-1/2" is 90%. The number of clips shown (see Table 1 ) is based upon using RRL or RLL wire rope, 6 x 19 or 6 x 37 Class, FC or IWRC; IPS or XIP, XXIP. If Seale construction or similar large outer wire type construction in the 6 x 19 Class is to be used for sizes 1 inch and larger, add one additional clip. If a pulley (sheave) is used for turning back the wire rope, add one additional clip. The number of clips shown also applies to rotation - resistant RRL wire rope, 8 x 19 Class, IPS, XIP, XXIP sizes 1-1/2 inch and smaller; and to rotation-resistant RRL wire rope, 19 x 7 Class, IPS, XIP, XXIP sizes 1-3/4 inch and smaller. For other classes of wire rope not mentioned above, we recommend contacting Crosby Engineering at the address or telephone number on the back cover to ensure the desired efficiency rating. For elevator, personnel hoist, and scaffold applications, refer to ANSI A17.1 and ANSI A10.4. These standards do not recommend U-Bolt style wire rope clip terminations. The style wire rope termination used for any application is the obligation of the user. For OSHA (Construction) applications, see OSHA Refer to Table 1 in following these instructions. Turn back specified amount of rope from thimble or loop. Apply first clip one base width from dead end of rope. Apply U-Bolt over dead end of wire rope live end rests in saddle (Never saddle a dead horse!). Use torque wrench to tighten evenly, alternate from one nut to the other until reaching the recommended torque. 2. When two clips are required, apply the second clip as near the loop or thimble as possible. Use torque wrench to tighten evenly, alternating until WARNING SS-450 (316 Stainless Steel) Failure to read, understand, and follow these instructions may cause death or serious injury. Read and understand these instructions before using clips. Match the same size clip to the same size wire rope. Prepare wire rope end termination only as instructed. Do not use with plastic coated wire rope. Apply first load to test the assembly. This load should be of equal or greater weight than loads expected in use. Next, check and retighten nuts to recommended torque (See Table 1, this page). Figure 1 Figure 2 reaching the recommended torque. When more than two clips are required, apply the second clip as near the loop or thimble as possible, turn nuts on second clip firmly, but do not tighten. Proceed to Step When three or more clips are required, space additional clips equally Figure 3 between first two - take up rope slack - use torque wrench to tighten on each U-Bolt evenly, alternating from one nut to the other until reaching recommended torque. 4. If a pulley (sheave) is used in place of a thimble, add one additional clip. Clip spacing should be as shown. 5. WIRE ROPE SPLICING Figure 4 PROCEDURES: The preferred method of splicing two wire ropes together is to use inter-locking turnback eyes with thimbles,using the recommended number of clips on each eye (See Figure 5). An alternate method is to use twice the number of clips as used for a turnback termination. The rope ends are placed parallel to each other, overlapping by twice the turnback amount shown in the application instructions. The minimum number of clips should be installed on each dead end (See Figure 6). Spacing, installation torque, and other instructions still apply. 6. IMPORTANT Apply first load to test the assembly. This load should be of equal or greater weight than loads expected in use. Next, check and use torque wrench to retighten to recommended torque. In accordance with good rigging and maintenance practices, the wire rope end termination should be inspected periodically for wear, abuse, and general adequacy. Clip Size (in.) Rev. 1 Table 1 Figure 5 Figure 6 * Torque in Ft.Lbs. Rope Size (in.) Minimum No. of Clips Amount of Rope to Turn Back in Inches 1/8 1/ / /16 3/ / /4 1/ /4 15 5/16 5/ /4 30 3/8 3/ /2 45 7/16 7/ /2 1/ /2 65 9/16 9/ /8 5/ /4 3/ /8 7/ /8 1-1/ /4 1-1/ /8 1-3/ /2 1-1/ /8 1-5/ /4 1-3/ /4 2-1/ /2 2-1/ /4 2-3/ /2 3-1/ If a pulley (sheave) is used for turning back the wire rope, add one additional clip. See Figure 4. If a greater number of clips are used than shown in the table, the amount of turnback should be increased proportionately. *The tightening torque values shown are based upon the threads being clean, dry, and free of lubrication. Copyright 2008 The Crosby Group, Inc. All Rights Reserved

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69 CHAPTER 8: MAINTENANCE PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 69 of 76

70 In Season Maintenance Snow removal equipment must be cared for and maintained regularly. Daily or pre-route inspection and maintenance are necessary. Failure to do so may affect efficiency and safety. A visual inspection must be carried out after every 8 hours of operation. Look for damaged components, bends, cracked welds or hydraulic leaks. REPAIR IMMEDIATELY! Re-torque all bolts after the first 8 hours of use and to regularly check for loosened or missing fasteners. Replace any damaged or missing fasteners immediately. Because of the environment in which snow equipment is expected to operate, hydraulic lines, fasteners, wearable or replaceable items and warning decals may become damaged by snow, ice and road debris. These items must be inspected daily and replaced if necessary to avoid equipment damage or personal injury. Lubrication of moving parts is of the utmost importance. Exposure to snow, ice, salt and road debris will wash away lubrication quickly and it may be necessary to inspect and reapply lubrication more than once a day. OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 70 of 76

71 End Of Season Maintenance GROUND ENGAGING COMPONENTS CUTTING EDGES & GUARDS: Replace any broken cutting edges, unevenly or excessively worn cutting edges, and broken or worn wear guards. RUNNING GEAR: Replace broken, worn, or missing running gear shoes, and any damaged adjuster leg components. Grease internal threads and sliding members (it s best to disassemble and grease directly; zerks aren t as effective at greasing these areas). HARDWARE: Replace missing or broken bolts. Proper torque is important! Use grade 8 plow bolts for steel cutting edges. HYDRAULICS HOSES: Plug or cap any QC fittings or any open hose ends. Inspect hoses for any leaks or potential leaks. Secure hoses with hose clamps. CYLINDERS: Check for leaks, and any chrome rod dents or scratches. Apply a light coat of oil or grease on exposed rod surfaces. FRAME AND MOLDBOARD JOINTS: Check pins, bushings, and pivot bolts for wear. Make sure all keepers are in place. Make sure shear bolts and pins are same as original equipment (usually grade 2). Some drivers don t like replacing shear pins and will install grade 8 replacements to avoid replacing during a storm. These items are designed to shear to protect driver and equipment. CHECK WELDMENTS FOR CRACKS. CABLE AND SHEAVES CABLE: Check cable thoroughly for fraying, kinks, and abnormal wear. Make sure cable is properly routed and seated in all sheaves. Verify that cable clamps have proper torque and are in correct orientation and spacing. Cable shall be checked prior to each use or after every 8 hours, whichever comes first. SHEAVES: Verify that sheave, bushings and retaining pins are in good condition and adequately greased. Make sure that sheaves, bushings and pins do not have any abnormal wear and rotate without restriction. REPLACE WORN OR BROKEN PARTS FOUND BY ABOVE INSPECTIONS OWFA_NT_HLA_OR_SHEAR_30_60_EFF_ALL_ _01_012 Page 71 of 76

72 MAINTENANCE MAINTENANCE Spreader 01/16 Maintenance Section Alamo Group Inc.