EXPRESSWAY TUBE TABLE, SLOTTED TRIP PLOW, BOBBY PACE RUNNING GEAR

Transcription

1 EXPRESSWAY TUBE TABLE, SLOTTED TRIP PLOW, BOBBY PACE RUNNING GEAR HENKE MODEL: TT, EXP 40-58, SLT, SLL, BPRG Medium to Heavy Duty Trucks PARTS AND INSTALLATION MANUAL: # VERSION 012, NOVEMBER 2018 MY SERIAL NUMBER: HENKE MANUFACTURING CORPORATION MANUFACTURERS OF SNOW REMOVAL EQUIPMENT FOR OVER 100 YEARS 3070 WILSON AVE.LEAVENWORTH, KS Phone:(913) Fax: (913) parts@henkemfg.com TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012

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3 Introduction Thank you for your purchase of a HENKE Expressway, Tube Table, Slotted Trip Plow, Bobby Pace Running Gear (TT, EXP 40-58, SLT, SLL, BPRG). This Parts and Installation Manual should be read in its entirety, including the safety section, before installation, operation, or maintenance is performed to minimize installation and operation problems. In addition to their field-proven standard units, Henke designs and manufactures snow fighting equipment to meet specific customer requirements. The Expressway, Tube Table, Slotted Trip Plow, Bobby Pace Running Gear includes the following features: Product Features: 10 gauge or 3/16" thick, rolled plate steel moldboard. Standard thickness varies depending on model. Plasma-cut moldboard ribs standard. Moldboards available in a variety of shapes, including straight Reversible, One Way, and Expressway; and with options such as mailbox cutouts or Mouse Ears (discharge ears). Multiple hitch, trip, and running gear options available. Integral Snow Shield prevents snow from blowing over top of moldboard. Double-acting reversing cylinders with Polypak rod seals. Cushion relief valve and hydraulic quick couplers standard. Water drainage ports in ribs to prevent water from pooling when plow is stored. Wide variety of cutting edges, curb guards, and wear guards available. Many other options available, including rubber shields, rod markers, jack stands, etc. The field hardware required to install your new Henke product is listed in tables in the parts section of this book. Be sure to check that all parts listed in this document were shipped with your Plow (either attached or loose). In the unlikely situation that parts are missing please contact Henke Manufacturing at (913) or service@henkemfg.com before continuing the installation. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 3 of 88

4 Contact Your Local Dealer For Parts & Service Henke's Dealer Network is a key component in providing our customers with the quickest most efficient access to Henke's Parts and Technical Service teams. For Parts Replacement, Technical Service, & Customer Support Inquiries, please contact your local Henke dealer first. Find your dealer using our website Dealer Locator: If you do not have a local dealer, contact Henke directly, as listed below. Replacement Parts Henke's Parts team will assist in parts replacement and preventative parts stocking program. Dealers and individual owners without a local dealer can contact us via , website, or phone. parts@henkemfg.com x3 This will direct your inquiry to the entire Parts team, insuring the most prompt attention possible. All inquiries are processed in the order they are received. NOTE: We can prepare a personalized wear parts recommendation and optionally include your seasonal purchasing summary. Just ask. Call Henke's Technical Service team in the unlikely event that your order is missing parts. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 4 of 88

5 Technical Service & Customer Support Inquiries Henke Technical Service can assist in optimizing your Henke equipment, and increasing up-time by providing technical guidance and support for issues as they occur. Dealers and individual owners without a local dealer can contact us via , website, or phone. service@henkemfg.com x6 This will direct your inquiry to the entire Tech Service team, insuring the most prompt attention possible. All inquiries are processed in the order they are received. We truly appreciate your business. Henke Parts and Technical Service Teams Is This Your Product Manual? We strongly recommend verifying your product s serial number and product manual number and revision with Henke s Parts Department before you order parts. Henke prides itself on service and support of all of our products including current, legacy, custom, and standard designs. Therefore, many of Henke products appear similar, but are different enough to justify having separate part manuals. Product manuals shown on product pages of the Henke website are only for standard, current production products. Product manuals may be updated at anytime. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 5 of 88

6 Table of Contents Introduction 3 Contact Your Local Dealer For Parts & Service 4 Replacement Parts 4 Technical Service & Customer Support Inquiries 5 Is this your product manual? 5 CHAPTER 1: Safety 11 Plow And Hitch Safety 12 DECALS - TT - Tube Table Decal Location 30 Universal Quick Hitch Decal, BP_DECAL_ _CA_PROP_65 33 CHAPTER 2: Parts And Assemblies 35 Expressway, Tube Table, Slotted Trip Plow, Bobby Pace Running Gear Large Assemblies 36 Moldboard Assembly 37 Stabilizer Bar Assembly 38 Pushframe Assembly 40 Sliding Level Lift Assembly 41 A-Frame Assembly 43 Swivel Assembly 44 Optional Rubber Shield Assembly 45 Installation of Sliding Level Lift Chain Lift Assembly 46 CHAPTER 3: HYDRAULICS 49 Hydraulic Reversing Assembly 50 Hydraulic Components 51 CHAPTER 4: Trip Devices 53 Slotted Trip Assembly (SLT SIS) 54 CHAPTER 5: Running Gear 57 Running Gear Bracket 58 Heavy Duty Pneumatic Wheel Assembly 59 CHAPTER 6: Plow Portion Hitches Universal Quick Hitch (UQH), Swivel Plates & Plow Hitches 68 CHAPTER 7: Replacement Wear Parts 69 Cutting Edges 70 Cutting Edge Hardware 71 Curb Guards & Wear Guards 72 Installing a Rubber Cutting Edge 73 Installing a Poly Cutting Edge 76 CHAPTER 8: Set-Up And Operations 79 Reversible Plow Setup and Operation 80 CHAPTER 9: Maintenance 81 TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 6 of 88

7 In Season Maintenance 82 End Of Season Maintenance 83 Torque Table Mild Steel 84 CHAPTER 10: Warranty & Dealer Procedure 85 HENKE LIMITED WARRANTY 86 Dealer Warranty Procedure 88 TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 7 of 88

8 List of Figures Figure 1-1:Decal Figure 1-2:Decal Location 30 Figure 2-1: Henke Expressway, Tube Table, Slotted Trip Plow, Bobby Pace Running Gear 36 Figure 2-2:Expressway Moldboard Assembly 37 Figure 2-3:Stabilizer Bar Assembly Attach Hardware 38 Figure 2-4:Stabilizer Bar Assembly, Henke No Figure 2-5:Pushframe Assembly 40 Figure 2-6:Optional Jack Stand 40 Figure 2-7:Sliding Level Lift Assembly 41 Figure 2-8:Reversing Bar Comparison 42 Figure 2-9:Swivel Assembly 44 Figure 2-10:Optional Rubber Shield Assembly 45 Figure 2-11:Sliding Level Lift Chain Level Lift Basic Installation Figure 3-1:Hydraulic Reversing Assembly Figure 3-2:Hydraulic Hose Kit No Figure 4-1:Slotted Trip Trip Assembly (SLT SIS) 54 Figure 4-2:Trip Return Link Comparison 54 Figure 4-3:Spring Preload Settings, Henke Slotted Trip Plow 55 Figure 5-1:Running Gear Bracket 58 Figure 5-2:Heavy Duty Pneumatic Wheel Assembly 59 Figure 5-3:Wheel Assembly 60 Figure 5-4:Yoke Assembly (1 of 2) 61 Figure 5-5:Yoke Assembly (2 of 2) 62 Figure 5-6:Outer Tube Assembly 63 Figure 5-7:Yoke Attach Assembly 64 Figure 6-1:Universal Quick Hitch (UQH), Figure 6-2:Linkage Adjustment View, UQH Figure 6-3:Swivel Plates & Plow Hitches 68 Figure 7-1:Installing A Rubber Cutting Edge (No Wear Guard) 73 Figure 7-2:Installing Steel Wrap Around Curb Guard On a Rubber Cutting Edge 74 Figure 7-3:Installing Carbide Curb Guard On a Rubber Cutting Edge 75 Figure 7-4:Installing A Poly Cutting Edge (No Wear Guard) 76 Figure 7-5:Installing Steel Wrap Around Curb Guard On a Poly Cutting Edge 77 Figure 7-6:Installing Carbide Curb Guard On a Poly Cutting Edge 78 TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 8 of 88

9 List of Tables Table 2-1:Expressway Moldboard and Cutting Edge Assemblies, Parts List 37 Table 2-2:Poly Lined Expressway Moldboards Only, Parts List 37 Table 2-3:Rod Markers, Parts List 37 Table 2-4:Stabilizer Bar Assembly Attach Hardware, Parts List 38 Table 2-5:Stabilizer Bar Assembly Numbers 38 Table 2-6:Stabilizer Bar Assembly, Henke No , Parts List 39 Table 2-7:Pushframe Assembly, Parts List 40 Table 2-8:Optional Jack Stand, Parts List 40 Table 2-9:Sliding Level Lift Assembly, Parts List 41 Table 2-10:A-Frame Assembly, Parts List 43 Table 2-11:Swivel Assembly, Parts List 44 Table 2-12:Optional Rubber Shield Assembly, Parts List 45 Table 3-1:Hydraulic Reversing Assembly, Parts List Table 3-2:Hydraulic Hose Kit No Table 3-3:Hydraulic Parts Not In Kit 51 Table 4-1:Slotted Trip Assembly (SLT SIS), Parts List 54 Table 5-1:Running Gear Bracket, Parts list 58 Table 5-2:Wheel Assembly, Parts List 60 Table 5-3:Yoke Assembly (1 of 2), Parts List 61 Table 5-4:Yoke Assembly (2 of 2), Parts List 62 Table 5-5:Outer Tube Assembly, Parts List 63 Table 5-6:Yoke Attach Assembly, Parts List 64 Table 6-1:Universal Quick Hitch (UQH), , Parts List 66 Table 7-1:Cutting Edges 70 Table 7-2:Cutting Edge Hardware 71 Table 7-3:Henke Curb Guards & Wear Guards 72 Table 7-4:Steel Wrap-Around Curb Guard Assembly, For Rubber Cutting Edge 74 Table 7-5:Carbide Curb Guard Assembly, For Rubber Cutting Edge 75 Table 7-6:Steel Wrap-Around Curb Guard Assembly, For Poly Cutting Edge 77 Table 7-7:Carbide Curb Guard Assembly, For Poly Cutting Edge 78 TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 9 of 88

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11 CHAPTER 1: SAFETY PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Plow And Hitch Safety 12 DECALS - TT - Tube Table Decal Location 30 Universal Quick Hitch Decal, BP_DECAL_ _CA_PROP_65 33 TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 11 of 88

12 SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES SAFETY A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly. The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment. Practice all usual and customary safe working precautions and above all--- remember safety is up to YOU. Only YOU can prevent serious injury or death from unsafe practices. Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY. Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment. NOTE: Identifies points of particular interest for more efficient and convenient operation or repair. READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in this Manual and in the Safety Messages on the implement. Always follow the instruction in this manual and use good common sense to avoid hazards. Pictographs are used throughout this manual to help bring your visual attention to safety issues. NOTE: If you want a translation of this safety section in one of the following Languages, please contact: Translations at 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) ; Safety Section Translations are available in Spanish, Portuguese, French, German, Russian. P-GS-01 Plow Safety Section Alamo Group Inc.

13 SAFETY OPERATOR SAFETY TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING: SAFETY READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages. WEAR SAFETY GLASSES, safety shoes, hard hat and gloves when operating or repairing equipment DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury. DO NOT USE DRUGS or ALCOHOL before or while operating equipment. DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol. CONSULT medical professional for medication impairment side effects. STAY ALERT, prolonged operation can cause fatigue; STOP and REST. GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN PLOWING: OPERATE IN DAYLIGHT or with lights that give at least 100 yards clear visibility. BE ABLE TO SEE and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. GROUND SPEED WHEN PLOWING: NORMAL SPEED range is between 5 to 45mph. ADJUST plowing SPEED for terrain conditions. REDUCE plowing SPEED when near steep slopes, ditches, drop-offs, overhead obstructions, and power lines. SAFETY SIGNS AND WARNING DECALS: REPLACE missing, damaged or unreadable safety signs immediately. SHIELDING: NEVER remove protective shields and guards! NEVER modify or cut protective shields or guards! PROLONGED OPERATION IN COLD WEATHER: May Cause Operator Hypothermia affecting safe operation of implement. Wear appropriate clothing and take scheduled breaks. If possible shut down equipment, exit cab, and warm body in properly heated area. NEVER operate implement in fatigued or impaired mental state. COMMUNICATION: Verbal Communication can be difficult and dangerous near implement. Operating instructions and directions should be made prior to starting implement. If communication is necessary completely shutdown and exit implement. NEVER allow anyone to approach implement while in operation. RIDING PASSENGERS: Never allow passengers whose presence distracts from safe operation or transporting of implement If passengers presence is needed, passenger must be seated securely and belted in passenger seat. DO NOT allow passenger in any other area of implement, other than in passenger seat during operation or transport. CHEMICAL HAZARD Wear appropriate PPE when handling chemicals. Refer to Chemical MSDS sheets. Always wear safety glasses, shield, gloves, and apron. Wear Respirator when required. PN P-OS-01 Plow Safety Section Alamo Group Inc.

14 SAFETY PERSONAL PROTECTION EQUIPMENT - PPE SAFETY Always wear all protective clothing and personal safety devices issued to you or called for by job conditions. This should always include: Hard hat - when working around raised hopper. Steel toed Safety shoes. Safety glasses, goggles or face shield. Close fitted clothing. Heavy gloves (chemical resistant). Reflective clothing. PN PPE-02 SALT AND MATERIAL SPREADING When spreading salt or other materials make sure to wear appropriate protective clothing and personal safety devices such as respirator, heavy gloves that are chemical resistant, face shield, or goggles. PN PPE-03 Plow Safety Section Alamo Group Inc.

15 SAFETY CRUSHING HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF VEHICLE, EQUIPMENT RUN OVER, ROLLOVER AND CRUSHING BY FALLING IMPLEMENT: SAFETY CRUSHING BY FALLING from EQUIPMENT ALWAYS BUCKLE UP seat belt when operating vehicle and equipment. ONLY OPERATE vehicle and equipment while seated in vehicle seat. STOP VEHICLE ENGINE, place transmission into park, engage parking brake, and remove key. TO AVOID FALLING OFF OR BEING CRUSHED BY EQUIPMENT Use extreme care when climbing onto vehicle or attachment. Also always use three point contact using available handles and steps on vehicle or power unit while exiting. Removing the vehicle key is a lockout procedure to prevent a coworker from starting the vehicle while someone is working on attachment. Never Attempt to mount the vehicle or attachment while unit is moving. Do not remove safety latches or chains on stowed equipment unless stowed equipment is being held in place by active hydraulic power or other secure method to prevent if from dropping. TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT: NEVER ALLOW children to play on or around vehicle or equipment. PN P-CH-01 Plow Safety Section Alamo Group Inc.

16 SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY VEHICLE OR ATTACHEMENT: WHEN ATTACHING UNIT TO VEHICLE: DO NOT ALLOW BYSTANDERS between vehicle and plow. Keep hands and body clear of the attachment and the attachment mounts. BEFORE connecting and disconnecting Plow Components: STOP VEHICLE ENGINE, place transmission into park, engage parking brake, and remove key. WHEN connecting and disconnecting Plow: DO NOT crawl or walk under the Plow ever, when in storage position. Make sure Plow is properly attached to vehicle and the retaining pins, hardware, chains, and cables securely lock the Attachment into position. DO NOT attempt to disconnect trip edge by hand. Trip devices are spring loaded and sudden movement can occur resulting in serious injuries. PN P-CD-01 Plow Safety Section Alamo Group Inc.

17 SAFETY RUN OVER HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF VEHICLE OR EQUIPMENT RUN OVER: SAFETY ONLY start vehicle while seated in vehicle seat. ALWAYS BUCKLE UP seat belt when operating vehicle and equipment. ONLY OPERATE vehicle and equipment while seated in vehicle seat. NEVER ALLOW RIDERS on vehicle or implement. Ensure area is clear around vehicle and equipment before starting or operating equipment. WHEN MOUNTING AND DISMOUNTING VEHICLE: ONLY mount or dismount when vehicle and moving parts are stopped. STOP ENGINE, engage parking brake, lower implement, allow all moving parts to stop and remove key before dismounting from vehicle. PN P-RO-01 Plow Safety Section Alamo Group Inc.

18 SAFETY THROWN OBJECTS HAZARDS SAFETY PLOW IS CAPABLE OF PROPELLING OBJECTS UP TO 75 FEET. TO AVOID SERIOUS INJURY TO OPERATOR OR PASSERSBY FROM THROWN OBJECTS: KEEP bystanders 100 feet away Stop plowing if bystanders are within the potential thrown area. STOP PLOWING IF PASSERSBY ARE WITHIN 100 FEET: Make sure no bystander, animal or obstruction such as vehicle, building or street sign are within the width of plow. Avoid hitting solid, or oversized objects. Objects could become airborne and cause personal injury or damage to equipment. Remove or mark any foreign objects that could be propelled or cause damage to plow. PLOW OPERATION: DO NOT exceed Plow s rated plowing speed. Ensure plow is equipped with warning signals to alert motorist and pedestrians. Always turn on all safety lights and flashers when operating plow. PN P-TO-01 Plow Safety Section Alamo Group Inc.

19 SAFETY BLADE CONTACT HAZARDS KEEP AWAY FROM BLADE TO AVOID SERIOUS INJURY OR DEATH FROM BLADE CONTACT: STAY AWAY and KEEP HANDS, FEET and BODY AWAY from plow blade and parts until engine has come to a complete stop. DO NOT put hands or feet under plow blade. STOP, disengage power and ensure plow is resting and supported on blocks before adjusting plow blade. STOP, LOOK, and LISTEN before approaching the plow to make sure engine has stopped. PN P-BC-01 SAFETY Plow Safety Section Alamo Group Inc.

20 SAFETY HIGH PRESSURE OIL LEAK HAZARD SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERATING SKIN: DO NOT OPERATE equipment with oil or fuel leaks. KEEP all hydraulic hoses, lines and connections in GOOD CONDITION and TIGHT before applying system pressure. RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system. REMOVE and replace hose if you suspect it leaks. Have dealer test it for leaks. HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE. WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS: ALWAYS WEAR safety glasses and impenetrable gloves. USE paper or cardboard to search for leaks. DO NOT USE hands or body parts to search for leak. KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid. Injected Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury. PN HP01 Plow Safety Section Alamo Group Inc.

21 SAFETY TRANSPORTING HAZARDS TO AVOID SERIOUS INJURY AND DEATH WHEN OPERATING OR TRANSPORTING EQUIPMENT: KEEP transport speed to the posted speed limit to maintain control of equipment. REDUCE SPEED on inclines, on turns and in poor plowing conditions. DO NOT TOW with trucks or other vehicles use a flatbed vehicle to transport. FOLLOW all local traffic regulations. BEFORE TRANSPORTING OR TOWING IMPLEMENT: Ensure equipment has been stowed in transport position and secured with safety latches or chains. VEHICLE INSPECTION: CHECK steering and braking for proper operation and in good condition. CHECK that transport pins are engaged. CHECK reflectors and warning lights for proper operation and visibility behind unit. ROUTINELY inspect the equipment s headlights, brake lights, backup lights, and turn signal lights for operational condition. Always turn on all safety lights and flashers when you operate the implement. CHECK that your driving vision is not impaired by cab while seated in vehicle seat. ADJUST your operating position, mirrors, and implement transport for clear vision for traveling and traffic conditions. DETERMINE STOPPING CHARACTERISTICS OF VEHICLE AND IMPLEMENT FOR TRANSPORTING OR OPERATING: With added weight and severe weather conditions stopping distances may increase. Only operate at speeds that you can properly control equipment. DETERMINE MAXIMUM TURNING SPEED BEFORE OPERATING ON ROADS OR UNEVEN GROUND: TEST equipment in slowly increasing speed on turns to determine it can be operated at higher speeds. USE REDUCED turning speeds on sharp turns to avoid equipment turning over. Center of gravity may have shifted with equipment installation. WHEN OPERATING OR TRANSPORTING EQUIPMENT: Always WEAR SEAT BELT when operating or transporting spreader. USE low speeds to avoid overturn while operating or transporting. USE low speeds and gradual steering on curves, hills, rough or uneven surfaces and on wet roads. Use extreme caution when operating the equipment in traffic. Use all equipped warning signals to alert motorist and pedestrians of the presence of the equipment DO NOT leave piled material on roadway. Material can be a hazard to other motorist. TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN WORKING AROUND ELECTRICAL POWER LINES AND UTILITY LINES: INSPECT area for overhead power lines, obstructions, cables and utility lines, municipal, or other type structure. KEEP Plow 10 feet or greater distance from all power lines and overhead obstructions. DO NOT allow Plow to contact with any utility, municipal, or type of structures and obstructions. P-TH-01 SAFETY Plow Safety Section Alamo Group Inc.

22 SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT SAFETY AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION BY PERFORMING PROPER SERVICE, REPAIRS, AND MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS, AND MAINTENANCE ON THE IMPLEMENT: SECURE EQUIPMENT FOR SERVICE BLOCK OUT POTENTIAL ENERGY HAZARDS; Rotating Parts, Raised Components, Hydraulic Pressure. STOP ENGINE, engage parking brake, and allow all moving parts to stop and remove key before dismounting from vehicle seat. Securely block up raised equipment. Use large blocks on soft or wet soil. PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure. DISCONNECT IMPLEMENT Hydraulic HOSES from vehicle. WEAR SAFETY GLASSES, PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service, repairs, and maintenance on the implement: Always WEAR protective GLOVES when handling chemicals or worn component with sharp edges. Always WEAR GLOVES and SAFETY GLASSES when servicing components. AVOID CONTACT with hot hydraulic oil or chemicals. SECURELY support or BLOCK UP raised implement, framework, and lifted components before working underneath equipment. STOP any implement movements and SHUT-OFF VEHICLE engine before doing any work procedures. USE step ladder or raised stands to reach high equipment areas inaccessible from ground. ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work. FOLLOW manufacturer's instructions in handling oils, solvents, cleansers, and other chemical agents. DO NOT change any factory-set hydraulic calibrations to avoid component or equipment failures. DO NOT modify or alter implement, functions or components. DO NOT WELD or straighten, cracked or broken blade PN P-HM-01 Plow Safety Section Alamo Group Inc.

23 SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT CONTINUED AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION BY PERFORMING PROPER SERVICE, REPAIRS AND MAINTENANCE. PERFORM SERVICE, REPAIRS, LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION: INSPECT before each use for loose fasteners, worn or broken parts, leaky or loose fittings, missing or broken cotter keys and washers on pins, and all moving parts for wear. REPLACE Blade or any worn or broken parts with authorized service parts. LUBRICATE unit as specified by lubrication schedule. Ensure all fluid levels are properly filled. NEVER lubricate, adjust or remove material while it is running or in motion. TORQUE all bolts and nuts as specified. Check tire conditions. Never remove debris or unclog jams from spring pressurized pinch points by hand. Avoid contact with recently used equipment that may still be hot. Ensure the scheduled maintenance is up to date. Do Not modify or alter equipment/plow. Do Not leave snow plow unattended while snow plow wing is in an unsecured raised position. Do Not crawl or walk under unsecured raised equipment. SAFETY SHIELDS, GUARDS, AND SAFETY DEVICE INSPECTION: KEEP all Steel Guards, Bands, and Skid Shoes in place and in good condition. Maintain Safety Signs and Decals in good readable condition. REPLACE any missing, broken or worn safety shields, guards and safety devices. Operating, servicing and maintaining this equipment can expose you to chemicals including gasoline, diesel fuel, lubricants, petroleum products, engine exhaust, carbon monoxide, and phthalates, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your hands frequently when servicing your vehicle. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. For more information go to This website, operated by California's Office of Environmental Health Hazard Assessment, provides information about these chemicals and how individuals may be exposed to them. PN P-HM-02 SAFETY Plow Safety Section Alamo Group Inc.

24 SAFETY PARTS INFORMATION PARTS INFORMATION HENKE Spreaders use balanced and matched system components for spreaders, conveyors, and other components. These parts are made and tested to HENKE specifications. Non-genuine or will fit" parts do not consistently meet these specifications. The use of non-genuine or will fit parts may reduce Spreader performance, void HENKE warranties, and present a safety hazard. Use genuine HENKE parts for economy and safety. (SNPG-7) SEE YOUR HENKE DEALER SAFETY Plow Safety Section Alamo Group Inc.

25 DECALS TT-TUBE TABLE PLOW Use the following decals from sheet Henke Part No. Qty. Description Use genuine Henke replacement parts Secure body with blocks Stop Engine Stay clear of moving parts Read and understand operator's manual If you cannot read English get assistance Keep Push Frame parallel to ground Raise plow before backing (NOTE: Some decals on sheet are not needed on this product. Discard decals not needed.) Other Attachments and Decals Henke Logo Decal Do not use hands to check for oil leaks High Pressure oil leak-injection Read Manual before disassembling spring Keep Clear, Pinch Point Serial Number Tag Serial Tag Tacks Product Manual Canister Plug for Product Manual Canister Stud 1/4-20 x 5/8, Non-Flange Flat Washer, 1/4 USS Nylock Nut, 1/4-20 Instructions: Follow these instructions to position the above items to your Henke product for safety and professional appearance. Apply on clean surfaces only. They should be properly applied and kept in good condition. If a decal is worn out, torn, or otherwise defaced, call us for an immediate replacement at , or DECALS - TT - TUBE TABLE.DOC

26 DECALS 1. Position , , and at the TOP LEFT of the Moldboard as shown. 2. Position , , and below the previous decals as shown. 3. Position , Henke Serial Tag on the Left Wing as shown. Center on bottom angle. CENTERED 3/4" DECALS - TT - TUBE TABLE.DOC

27 DECALS 4. Position (Qty. 2) AND (Qty. 2) as shown /4" Minimum DECALS - TT - TUBE TABLE.DOC

28 DECALS 5. Position , Henke Logo in. CENTERED 3/4" DECALS - TT - TUBE TABLE.DOC

29 DECALS 6. Position Manual Canister on the Angle Brace, Left of Center, Outboard of Trip Device when possible Outboard of Knuckle Forward of Knuckle 7. Position Left of External Compression Trip on Moldboard when visible. If not visible, place on Moldboard forward of upper ECT knuckle. 8. Position On Enclosed Spring Trip Canisters when applicable. Centered 1 3/4" DECALS - TT - TUBE TABLE.DOC

30 Decal Location Figure 1-1:Decal Figure 1-2:Decal Location TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 30 of 88

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32 Universal Quick Hitch Decal, TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 32 of 88

33 California Proposition 65 Decal, Operating, servicing and maintaining this equipment can expose you to chemicals including gasoline, diesel fuel, lubricants, petroleum products, engine exhaust, carbon monoxide, and phthalates, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your hands frequently when servicing your vehicle. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. For more information go to This website, operated by California s Office of Environmental Health Hazard Assessment, provides information about these chemicals and how individuals may be exposed to them. CALIFORNIA PROPOSITION 65 SAFETY AND DECAL Page 1 of 2

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35 CHAPTER 2: PARTS AND ASSEMBLIES PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Expressway, Tube Table, Slotted Trip Plow, Bobby Pace Running Gear Large Assemblies 36 Moldboard Assembly 37 Stabilizer Bar Assembly 38 Pushframe Assembly 40 Sliding Level Lift Assembly 41 A-Frame Assembly 43 Swivel Assembly 44 Optional Rubber Shield Assembly 45 Installation of Sliding Level Lift Chain Lift Assembly 46 TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 35 of 88

36 TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 36 of 88 Expressway, Tube Table, Slotted Trip Plow, Bobby Pace Running Gear Large Assemblies Individual parts views of these large assemblies can be found on the following pages. Figure 2-1: Henke Expressway, Tube Table, Slotted Trip Plow, Bobby Pace Running Gear

37 Moldboard Assembly Figure 2-2:Expressway Moldboard Assembly Table 2-1:Expressway Moldboard And Cutting Edge Assemblies, Parts List Item No. Qty. Part No. Description 1 1 Call Henke Moldboard, Expressway, Slotted Moldboard, Expressway, Slotted, (Shown) 2 Varies Plow Bolt, 5/8-11 X 2.5 GR.8 (See Separate Cutting Edge Hardware Table page 71) 3 Varies Varies Cutting Edge Steel (See Separate Cutting Edge Table page 70) 4 Varies Toplock Nut, 5/8-11 GR.C (See Separate Cutting Edge Hardware Table page 71) Table 2-2:Poly Lined Expressway Moldboards Only, Parts List Item No. Qty. Part No. Description 1 1 Call Henke Poly Sheet, Expressway, Left Hand 2 1 Call Henke Poly Sheet, Expressway, Right Hand 3 Varies Elevator Bolt, 3/8-16 x Varies Nylock Nut, 3/8-16 Table 2-3:Rod Markers, Parts List Item No. Qty. Part No. Description Rod Markers (1-Pair), 0.75 x 36 Orange (Not Shown) TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 37 of 88

38 Stabilizer Bar Assembly Figure 2-3:Stabilizer Bar Assembly Attach Hardware Table 2-4:Stabilizer Bar Assembly Attach Hardware, Parts List Item No. Qty. Part No. Description Clevis Pin, 1 x Cotter Pin, 3/16 x Flat Washer, 1" Hardened, SAE 4 1 Reference Stabilizer Bar Assembly NOTE: Product appearance or style may vary slightly from what is shown here. Quantities given are for one assembly. Two complete assemblies may be required for your product. Table 2-5:Stabilizer Bar Assembly Numbers Assembly No. Stabilizer Bar Detail TT SLT SIS, EXP, AK TT SLT SIS EXP TT SLT EXP AK, AK15 TT SLT SIS, EXP, NOTE: The above assemblies are represented with more detail in the following figures and tables. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 38 of 88

39 Figure 2-4:Stabilizer Bar Assembly, Henke No Table 2-6:Stabilizer Bar Assembly, Henke No , Parts List Item No. Qty. Part No. Description Inner Stabilizer Bar Outer Stabilizer Bar Hex Capscrew, 1/2-13 x 3 GR Nylock Nut, 1/2-13 NOTE: 1. Item 3 of the Stabilizer Bar Assembly is a shear bolt and should NOT be replaced with a higher grade bolt. 2. DO NOT fully tighten nut (Item 4 of Stabilizer Bar Assembly) on Shear Bolt (Item 3 of Stabilizer Bar Assembly). Always leave at least 1/16" gap between nut and surface of Stabilizer bar to allow for proper function. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 39 of 88

40 Pushframe Assembly Figure 2-5:Pushframe Assembly Table 2-7:Pushframe Assembly, Parts List Item No. Qty. Part No. Description Pushframe Assembly, Tube Table, Slotted Trip, Sliding Level Lift Hex Capscrew, 1 1/4-7 x 7 GR Hex Capscrew, 1 1/4-7 x 9 GR Flat Washer, 1 1/4 Hardened, SAE Nylock Nut, 1 1/ Reference Slotted Trip Assembly (See Separate Parts View) Figure 2-6:Optional Jack Stand Table 2-8:Optional Jack Stand, Parts List Item No. Qty. Part No. Description Jack Stand TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 40 of 88

41 Sliding Level Lift Assembly Figure 2-7:Sliding Level Lift Assembly Table 2-9:Sliding Level Lift Assembly, Parts List Item No. Qty. Part No. Description 1 1 Reference Pushframe Assembly, Tube Table, Slotted Trip, Sliding Level Lift 2 2 Reference Reversing Bar (See Separate Comparison View) Grease Fitting, 1/4-28 (Included in Reversing Bar and Slide Assembly) Hex Capscrew, 1/2-13 x 5 GR Slide Bar Slide Assembly Toplock Nut, 1/2-13 GR.C Cotter Pin, 1/8 x Clevis Pin, 3/4 x Shackle, 1/2", 3ton, Roundpin (Not Shown) Chain 1/2" x 48" (Not Shown) TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 41 of 88

42 Figure 2-8:Reversing Bar Comparison Using an incorrect reversing bar could result in damage to, or destruction of the machine, attachments, or the environment. Using an incorrect reversing bar COULD result in DEATH OR SERIOUS INJURY. NOTE: Installing an incorrect part on your plow could void your warranty. Please be cautious when ordering replacement parts. Call Henke Parts Department with any parts questions. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 42 of 88

43 A-Frame Assembly Table 2-10:A-Frame Assembly, Parts List Item No. Qty. Part No. Description Grease Fitting, Straight 1/8 NPT Drilled Bolt Call Henke Slotted Nut, 1 1/ Cotter Pin, 1/4 x 3 Tube Table A-Frame, SLL, With Extension (Above Bottom) A-Frames Vary. Call Henke for more options not shown here. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 43 of 88

44 Swivel Assembly Figure 2-9:Swivel Assembly Table 2-11:Swivel Assembly, Parts List Item No. Qty. Part No. Description 1 1 Reference Swivel Plate (See options on page 1) Flat Washer, 1 1/4 Hardened, SAE Swivel Bolt, 1 1/4-7 DIA Slotted Nut, 1 1/ Cotter Pin, 3/16 x 2.5 TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 44 of 88

45 Optional Rubber Shield Assembly Figure 2-10:Optional Rubber Shield Assembly Table 2-12:Optional Rubber Shield Assembly, Parts List Item No. Qty. Part No. Description 1 Varies Hex Capscrew, 3/8-16 x 2 GR.2 2 Varies Flat Washer, 3/8 Hardened, USS 3 2 Call Henke Rubber Shield Retainers 4 2 Call Henke Rubber Shield 5 Varies Nylock Nut, 3/ Reference Expressway Moldboard, TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 45 of 88

46 Installation Of Sliding Level Lift Chain Lift Assembly Figure 2-11:Sliding Level Lift Chain Level Lift Basic Installation Basic Installation Procedure, Sliding Level Lift Chain Level Lift STEP 1: STEP 2: STEP 3: Attach plow to hitch using Pin-On or Quick-Hitch connection. Raise hitch lift cylinder until hitch lift arm is approximately 5 below horizontal (with plow end of the lift arm being a little lower than hitch end). Telescope lift arm out until lift chains are running just slightly forward as they run down to plow. STEP 4: Attach upper end of each chain to corresponding keyhole cutout in front plate of telescoping lift arm (left chain to left side keyhole; right chain to right side keyhole). NOTE: Chain should enter key hole from front, and extra links should hang to rear of key hole. Ensure that there are an equal number of chain links on left and right sides (between shackle and point where each chain enters keyhole cutout), if not strictly observed, could result in damage to, or destruction of the machine, attachments, or the environment STEP 5: STEP 6: STEP 7: STEP 8: Begin to raise lift arm, and verify that lift chains become tight exactly when lift arm reaches horizontal position. Adjust chain lengths as necessary. Lift the plow off ground approximately 12, then with plow in air, rotate plow side-to-side and verify that plow remains approximately level in all positions (with center of cutting edge off ground, neither end of cutting edge should be closer than 10 from ground). Adjust telescoping lift arm inward or outward to provide best level lifting. Extending the lift arm too far out can cause chain binding. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 46 of 88

47 NOTE: With plow fully lifted, chain attachment point on plow should never be more than 2 rearward of the front of telescoping lift arm, with plow in straight position (not reversed left or right). TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 47 of 88

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49 CHAPTER 3: HYDRAULICS PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Hydraulic Reversing Assembly 50 Hydraulic Components 51 TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 49 of 88

50 Hydraulic Reversing Assembly Figure 3-1:Hydraulic Reversing Assembly Table 3-1:Hydraulic Reversing Assembly, Parts List Item No. Qty. Part No. Description 1 1 Reference Tube Table A-Frame Assembly, SLL (See Separate View) Nylock Nut, 1 1/ Cylinder with Yoke Hex Capscrew, 1 1/4-7 x 8.5 GR Nylock Nut, 5/ Flat Washer, 5/16 USS Hydraulic Cushion Valve, 1000 PSI Hex Capscrew, 5/16-18 x Hex Capscrew, 1 1/4-7 x 10 GR Cylinder with Ear NOTE: All parts in table are included as part of Hydraulic Assembly The remainder of can be found on page 1 page 51. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 50 of 88

51 Hydraulic Components Table 3-2:Hydraulic Hose Kit No Qty. Henke Part No. Description Hose Asy., 1/2-2 x 38, -8 JIC Female e/e Hose Asy., 1/2-2 x 19, -8 JIC Female e/e Hose Asy., 1/2-2 x 60", -8 JIC Female e/e Tee, -08 JIC Male Elbow, 90, -8 JIC Male x 8 ORB Adj. Male Straight Adapter, -8 JIC Male x -8 ORB Male Straight Adapter, -8 JIC Male x -10 ORB Male Elbow, 90, 08 JIC Male x -8 JIC Female Elbow, 90, -8 ORB Adj. Male to -08 JIC Swivel Female Elbow, 45, -08 JIC Male to -10 ORB Adj. Male Table 3-3:Hydraulic Parts Not In Kit Qty. Henke Part No. Description Quick Coupler Male, -8ORB Quick Coupler Female, -8ORB Dust Plug for on Truck Dust Cap for on Truck NOTE: All parts in table are included as part of Hydraulic Assembly The remainder of can be found on page 50. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 51 of 88

52 Figure 3-2:Hydraulic Hose Kit No TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 52 of 88

53 CHAPTER 4: TRIP DEVICES PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Slotted Trip Assembly (SLT SIS) 54 TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 53 of 88

54 Slotted Trip Assembly (SLT SIS) Figure 4-1:Slotted Trip Trip Assembly (SLT SIS) Figure 4-2:Trip Return Link Comparison NOTE: Your plow will have one or the other, not both. Table 4-1:Slotted Trip Assembly (SLT SIS), Parts List Item No. Qty. Part No. Description Safety Snap Pin, 1/4 x Jam Nut, 1 1/ Nut, 1 1/4-7 GR Spring Cap Trip Return Link, 29.25" Trip Return Link, 30.50" Inner Spring, Small Diameter (Optional) Outer Spring, Large Diameter NOTE: 1 1. Actual length of your original part could be any length between 28.3" and 29.5". Replacement part will be 29.25", part No If you don't see your Trip Return Link here, Call Henke at (888) Quantities given are for one assembly. Two complete assemblies may be required for your product. Typical plow has two trip assemblies. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 54 of 88

55 Figure 4-3:Spring Preload Settings, Henke Slotted Trip Plow TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 55 of 88

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57 CHAPTER 5: RUNNING GEAR PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Running Gear Bracket 58 Heavy Duty Pneumatic Wheel Assembly 59 TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 57 of 88

58 Running Gear Bracket Figure 5-1:Running Gear Bracket Table 5-1:Running Gear Bracket, Parts List Item No. Qty. Part No. Description Mounting Bracket - Weld-On Style NOTE: 1. Quantities given are for one assembly. Two complete assemblies may be required for your product. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 58 of 88

59 Heavy Duty Pneumatic Wheel Assembly Figure 5-2:Heavy Duty Pneumatic Wheel Assembly 1. Entire assembly may be ordered as , A set of two may be ordered as NOTE: 2. These Pneumatic Running Gear can ONLY be used with specific Severe Duty Pushframes made to handle the larger style running gear. If you are uncertain of which pushframe you have, please call Henke at (888) See assembly note references in the following figures and the associated notes on the page. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 59 of 88

60 Figure 5-3:Wheel Assembly Table 5-2:Wheel Assembly, Parts List Item No. Qty. Part No. Description Axle Spacer, 2 1/4 OD Grease Seal Bearing Assembly Drilled Hub, Pneumatic, 8 Lug Grease Fitting 90 1/8 NPT Bearing Assembly Grease Seal Axle, Spacer, 1 1/4 ID, Short Lug Nut, 5/8-18, Plated Tire and Rim Assembly, 225/75R10, 6-Bolt See Note References in Figure. NOTE: 1. For maximum load capacity, Tire pressure MUST be maintained at PSI. 2. Pack bearings and fill cavity with Mobilith SHC Wheel MUST be assembled to orient Air Valve on Hub side of wheel assembly. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 60 of 88

61 Figure 5-4:Yoke Assembly (1 Of 2) Table 5-3:Yoke Assembly (1 Of 2), Parts List Item No. Qty. Part No. Description Support Bushing Retaining Ring Inner Guide Ring Liner Guide Sleeve Wiper Ring, Urethane, 3.5" Rod Yoke Assembly, Heavy Duty Pneumatic NOTE: See Note References in Figure. 1. Items 3 through 5 (ALL) MUST be installed on Item 6 before Items 1 & 2 are installed. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 61 of 88

62 Figure 5-5:Yoke Assembly (2 Of 2) Table 5-4:Yoke Assembly (2 Of 2), Parts List Item No. Qty. Part No. Description ACME Screw Assembly ACME Nut, 1 1/ Hardened Adjustment Nut Jackscrew Spacer Thrust Bearing R 6 1 Reference Completed Yoke Assembly, 1 of 2 (See Separate View) Flat Washer,.906 ID X OD Toplock Nut, 7/8-14GR.C See Note References in Figure. NOTE: 1. Use Lubriplate Low Temp Lubricant on threads. 2. Pack bearings using Mobilith SHC 460. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 62 of 88

63 Figure 5-6:Outer Tube Assembly Table 5-5:Outer Tube Assembly, Parts List Item No. Qty. Part No. Description Outer Tube Assembly With Bracket Heavy Duty Pneumatic Grease Zerk, 1/8 NPT Flat Washer, 5/8 Hardened, SAE Hex Capscrew, 5/8-11 x 2.5 GR Nylock Nut, 5/8-11 GR Relief Fitting, 1/8" NPT NOTE: See Note References in Figure. 1. Fill cavity with Mobilith SHC 460 using Item 2, grease zerks (2 places). TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 63 of 88

64 Figure 5-7:Yoke Attach Assembly Table 5-6:Yoke Attach Assembly, Parts List Item No. Qty. Part No. Description 1 1 Reference* Wheel Assembly (See Table 5-2:) Plunger Drilled Bolt, 7/8-14 X Nut, 7/8-14 GR Hex Capscrew, 1/2-20 x 2.5 GR.8 FT Disc Spring Schnorr Nut, 1/ Reference* Outer Tube Assembly With Bracket (See Table 5-5:) 9 1 Reference* Hardened Adjustment Nut 10 1 Reference* Completed Yoke Assembly (See Table 5-3: and Table 5-4:) 11 1 Reference* Guide Sleeve (See Item 4, Page 61) Hex Capscrew, 1 1/4-12 x 13 W/Hole Slotted Nut, 1 1/4-12 (See Note, Don't Over Tighten.) Cotter Pin, 3/16 x 2.5 See Note References in Figure. 1. Use Lubriplate Low Temp Lubricant. 2. See separate figure for individual wheel parts NOTE: 3. Item 2 MUST be engaged in hole in item 11 before retaining hardware 3, 4, & 6 are installed. 4. Item 5 engages with Item 9, to hold assembly 10 inside Item Do Not over tighten castle nut (Item 13). Adjust axle castle nut to zero bearing end play. 6. Spring Washers need to be installed in alternating direction (back to back, front to front) in order to function correctly when stacked together. 7. * For part Numbers listed as "Reference", see separate parts figures and lists. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 64 of 88

65 CHAPTER 6: PLOW PORTION HITCHES PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. 66 Universal Quick Hitch (UQH), Swivel Plates & Plow Hitches 68 TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 65 of 88

66 Universal Quick Hitch (UQH), Figure 6-1:Universal Quick Hitch (UQH), Table 6-1:Universal Quick Hitch (UQH), , Parts List Item No. Qty. Part No. Description UQH Plow Portion Weldment Lever Left Lever Right Latch Adjuster Hex Capscrew, 5/8-11 X 2.00 GR Toplock Nut, 5/8-11 GR. C Flat Washer, 5/8 Hardened, SAE Hair Pin,.125 X 2.65 (Included in Hitch Pin ) Cotter Pin, 1/8 X Adjusting Yoke Hex Nut, 1/ Hitch Pin,.5 X 5 Grip (Includes Hair Pin ) Clevis Pin,.5 X Spring, 2.75" Nylock Nut, 1/ Flat Washer, 1/2 Hardened, SAE TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 66 of 88

67 Figure 6-2:Linkage Adjustment View, UQH Assembly And Adjustment Instructions: 1. Install levers (items 2 & 3) using hardware indicated. Check handle function. If mechanism is tight, loosen locknuts just enough to allow smooth operation. 2. Install both lever-to-jaw linkages using hardware shown. 3. Adjust linkages (see "Linkage Adjustment View"): With handle pinned in "closed" position (towards plow) and latch assembly ( ) resting against top of jaw assembly ( ), tighten nuts (item 15) on springs to compress springs approximately 1/4" (compressed spring length = 2.50"). After adjusting spring, back-off both nuts (item 11) from levers (items 2 & 3) 1/16" and tighten. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 67 of 88

68 Swivel Plates & Plow Hitches Many different types of swivel plates and plow hitches are available. Samplings are shown below. Please Call Henke at (913) for part numbers. Universal pin-on type swivel plates are available in various widths, hole sizes, and ear lengths. Swivel Plates With Standard Ears Figure 6-3:Swivel Plates & Plow Hitches Swivel Pates With Long Ears Quick-Link Style Swivel Plate Arrowhead Style Plow Portion NOTE: Please see Separate view for UQH Plow Portion. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 68 of 88

69 CHAPTER 7: REPLACEMENT WEAR PARTS PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Cutting Edges 70 Cutting Edge Hardware 71 Curb Guards & Wear Guards 72 Installing a Rubber Cutting Edge 73 Installing a Poly Cutting Edge 76 TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 69 of 88

70 Cutting Edges Table 7-1:Cutting Edges CARBIDE 3/4 THICK 3FT.X5 TALL Call Henke 3FT.X6 TALL FT.X8 TALL FT.X5 TALL FT.X6 TALL FT.X8 TALL FT.X8 TALL FT.X6 TALL " STEEL 1/2" THICK 5/8" THICK 3/4" THICK 2FT. Call FT FT FT FT. Call Henke Call Henke FT. Call Henke Call Henke FT Call Henke Call Henke 9FT. Call Henke Call Henke FT FT FT STEEL 1/2 THICK 5/8 THICK 3/4 THICK 2FT Call Henke 3FT Call Henke 4FT Call Henke 5FT Call Henke FT FT Call Henke FT FT FT FT CP 6 STEEL 1/2 THICK 5/8 THICK 3/4 THICK 3FT Call Henke Call Henke 4FT Call Henke Call Henke CP 8 STEEL 1/2 THICK 5/8 THICK 3/4 THICK 3FT Call Henke Call Henke 4FT Call Henke Call Henke 10FT Call Henke FT Call Henke 12FT Call Henke RUBBER Notes 5&6 1 1/2" THICK X 10" TALL CP RETAINING STRIP 8FT FT FT FT FT FT FT SNOW BASKET 1" THICK X10" TALL CP 8FT FT FT NOTE: 1. For Cutting Edges Not Listed Call Henke Manufacturing at Except as noted, all cutting edges have 1.5" gauge line (distance from top edge to center of holes) 3. "CP" = Center Punched 4. All edges shown are punched for 5/8" bolts. 5. For rubber cutting edges, 6" tall center punched steel edges, Items & may be used to provide proper support behind the rubber edge. 6. Henke's rubber cutting edges feature a minimum tensile strength of 2000 psi and a maximum DIN rating of 150, and last much longer in service than lower quality rubber cutting edges available from some other suppliers. 7. Polyurethane cutting edges also available - call for price and availability. CP 10" STEEL 1/2 THICK 5/8 THICK 3/4 THICK 10FT. Call Henke Call Henke TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 70 of 88

71 PLOW BOLTS 5/8-11 GRADE 8 Cutting Edge Hardware Table 7-2:Cutting Edge Hardware Type Length Part No. Uses/Notes 2" /2" " /2" " /2" " " CARRIAGE BOLTS 5/8-11 GRADE 8 HEX BOLTS 3" 4" 5" 6" 4" 4 1/2" 5" TOPLOCK NUT 5/8-11 GRADE C N/A NYLOCK NUT 5/8-11 GRADE 8 N/A FOR: Standard Cutting Edges and Wear Guards FOR: Some wrap around curb guards (Square Holes, Not Counter Sunk) FOR: Rubber and Poly Cutting Edges (Use Nylock Nuts Only) FOR: Steel or Carbide Cutting Edges FOR: Rubber or Poly Cutting Edges TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 71 of 88

72 Curb Guards & Wear Guards Table 7-3:Henke Curb Guards & Wear Guards Curb Guards Wrap-Around Curb Guards, Steel , Left , Right , Reversible Wrap-Around Curb Guards, Chrome-Carbide Weld Deposit on Wrap-Around Corner , Left , Right , Left , Right Wrap-Around Curb Guard + Wear Guard, Chrome-Carbide Weld Deposit on Wrap-Around Corner + on Bottom Wear Edge Bolt-On Curb Guards (Bolts to Outside of End Rib) , Left , Right , Left , Right Bolt-On Guard Assembly Optional spacer (Required for Trip Edge Applications) Wear Guards Wear Guards, Standard Length (9 ), with Chrome-Carbide Weld Deposit (Mount in front of cutting edge) , Reversible , Reversible Wear Guards, Long Length (21 ), with Chrome-Carbide Weld Deposit (Mount in front of cutting edge) , Reversible , Reversible Cast Wear Shoes (Mount behind cutting edge) Wear shoe for 6 cutting edges, or 8 center-punched edges Wear shoe for 8 cutting edges Bottom Angle Saver (Mount behind of Bottom Angle) Bottom Angle Saver with Carbide Strip TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 72 of 88

73 Installing A Rubber Cutting Edge Figure 7-1:Installing A Rubber Cutting Edge (No Wear Guard) NOTE: In The Case Of Vibration Problems: STEP 1: STEP 2: STEP 3: The rubber cutting edge should never extend more than one inch below the Steel Backer, measured vertically. Adjust the rubber cutting edge by loosening bolts and sliding it down along the adjustment slots until in desired position. When no more downward adjustment can be made, flip the rubber cutting edge to use its opposite edge. Adjust the rubber cutting edge down as it wears and before the steel backer touches the ground. Vibration Problems Can Usually Be Solved With The Following Steps: Ensure the cutting edge is installed per the above diagrams. Adjust the plow attack angle to be less vertical. Take a portion of the plow weight off of the cutting edge, using one of these methods. 3.1: Place a portion of the weight onto running gear. 3.2: Utilize a hydraulic option, sometimes referred to as "Plow Float", "Plow Balance", or "Blade Saver" systems. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 73 of 88

74 Table 7-4:Steel Wrap-Around Curb Guard Assembly, For Rubber Cutting Edge Item No. Part No. Qty. ( ) Qty. ( ) Description Wrap Around Curb Guard, Reversible (Left Or Right) Carriage Bolt, 5/8-11 x 5 GR.8 (Longer bolts may be needed if additional accessories are used.) Figure 7-2:Installing Steel Wrap Around Curb Guard On A Rubber Cutting Edge NOTE: When used with rubber cutting edges, the wrap around curb guard should be installed in the uppermost position (Use the lowest row of square holes). The curb guard mounts on top of the retaining strip. Curb guard does not directly contact rubber cutting edge. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 74 of 88

75 Table 7-5:Carbide Curb Guard Assembly, For Rubber Cutting Edge Item No. Part No. Description Curb Guard, Carbide, Reversible (Left Or Right) Plow Bolt, 5/8-11 x 5 GR.8 (Longer bolts may be needed if additional accessories are used.) Figure 7-3:Installing Carbide Curb Guard On A Rubber Cutting Edge NOTE: This curb guard can be used on both the left and right. The curb guard mounts on top of the retaining strip. Curb guard does not directly contact rubber cutting edge. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 75 of 88

76 Installing A Poly Cutting Edge Figure 7-4:Installing A Poly Cutting Edge (No Wear Guard) NOTE: In The Case Of Vibration Problems: STEP 1: STEP 2: STEP 3: The Poly cutting edge should never extend more than 3 inches below the bottom angle, measured vertically. Adjust the poly cutting edge by removing bolts and moving the cutting edge down to bolt in the next row of holes (Middle Row, Then Top Row). When no more downward adjustment can be made, flip the poly cutting edge to use its opposite edge. Adjust the poly cutting edge down as it wears and before the bottom angle touches the ground. Vibration Problems Can Usually Be Solved With The Following Steps: Ensure the cutting edge is installed per the above diagrams. Adjust the plow attack angle to be less vertical. Take a portion of the plow weight off of the cutting edge, using one of these methods. 3.1: Place a portion of the weight onto running gear. 3.2: Utilize a hydraulic option, sometimes referred to as "Plow Float", "Plow Balance", or "Blade Saver" systems. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 76 of 88

77 Table 7-6:Steel Wrap-Around Curb Guard Assembly, For Poly Cutting Edge Item No. Part No. Qty. ( ) Qty. ( ) Description Wrap Around Curb Guard, Reversible (Left Or Right) Carriage Bolt, 5/8-11 x 5 GR.8 (Longer bolts may be needed if additional accessories are used.) Figure 7-5:Installing Steel Wrap Around Curb Guard On A Poly Cutting Edge NOTE: When used with Poly cutting edges, the wrap around curb guard should be installed in the uppermost position (Use the lowest row of square holes). The curb guard mounts on top of the retaining strip. Curb guard does not directly contact rubber cutting edge. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 77 of 88

78 Table 7-7:Carbide Curb Guard Assembly, For Poly Cutting Edge Item No. Part No. Description Curb Guard, Carbide, Reversible (Left Or Right) Plow Bolt, 5/8-11 x 5 GR.8 (Longer bolts may be needed if additional accessories are used.) Figure 7-6:Installing Carbide Curb Guard On A Poly Cutting Edge NOTE: This curb guard can be used on both the left and right. The curb guard mounts on top of the retaining strip. Curb guard does not directly contact rubber cutting edge. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 78 of 88

79 CHAPTER 8: SET-UP AND OPERATIONS PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Reversible Plow Setup and Operation 80 TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 79 of 88

80 Reversible Plow Setup And Operation Operating Plow With Pushframe Parallel To Ground. Always operate plow with pushframe parallel to ground. This will help provide proper moldboard layback angle and proper plowing position, which will allow proper operation of plow trip mechanism, and optimal overall plow performance. Operation in a significant out-of-level position can damage plow swivel stops, trip mechanism, and structural members. Installing A New Truck Hitch: Follow mounting instructions to achieve proper mount height, and resulting plow attaching height. (plow pin attaching height is approximately 14 for most plows, with plow cutting edge resting on ground.) See Separate Hitch Manual for your specific Hitch Mounting Height and installation instructions. Pinning Or Coupling Plows To Existing Hitches: Select proper mounting hole height for parallel operation, and install hitch pin to secure plow to the hitch. For some plows, swivel plate can be flipped if additional up or down attaching distance is needed. If above adjusting options do not provide reasonably parallel operation for your plow, mounting ears may need to be removed, repositioned, and reattached. Adjusting Runner Shoe (if Equipped): Raise plow, retract running gear. Lower plow so cutting edge is touching the ground. Lower running gear until full contact with ground is made. Plow performs best when weight of the plow is evenly distributed between cutting edge and the runner shoes. Checking Vehicle And Safety Before Operating: Follow your organization s procedure for walk around safety and vehicle checks before operating. Include snow plow in this procedure to check for loose, missing, or excessively worn components. Check for cracks or breaks in components and structure. Check for proper markers, reflectors and safety decals, if any. Replace any items as needed before operating. Read your operator's manual in its entirety before operating or installing your Henke equipment. Driving Prudently For Road Conditions.: In good plowing conditions, reversible plows can generally be operated safely and with good results up to 30 mph; expressway and one way plows up to 40 mph. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 80 of 88

81 CHAPTER 9: MAINTENANCE PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. In Season Maintenance 82 End Of Season Maintenance 83 Torque Table Mild Steel 84 TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 81 of 88

82 In Season Maintenance Snow removal equipment must be cared for and maintained regularly. Daily or pre-route inspection and maintenance are necessary. Failure to do so may affect efficiency and safety. A visual inspection must be carried out after every 8 hours of operation. Look for damaged components, bends, cracked welds or hydraulic leaks. REPAIR IMMEDIATELY! Re-torque all bolts after the first 8 hours of use and to regularly check for loosened or missing fasteners. Replace any damaged or missing fasteners immediately. Because of the environment in which snow equipment is expected to operate, hydraulic lines, fasteners, wearable or replaceable items and warning decals may become damaged by snow, ice and road debris. These items must be inspected daily and replaced if necessary to avoid equipment damage or personal injury. Lubrication of moving parts is of the utmost importance. Exposure to snow, ice, salt and road debris will wash away lubrication quickly and it may be necessary to inspect and reapply lubrication more than once a day. TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 82 of 88

83 End Of Season Maintenance GROUND ENGAGING COMPONENTS CUTTING EDGES & GUARDS: Replace any broken cutting edges, unevenly or excessively worn cutting edges, and broken or worn wear guards. RUNNING GEAR: Replace broken, worn, or missing running gear shoes, and any damaged adjuster leg components. Grease internal threads and sliding members (it s best to disassemble and grease directly; zerks aren t as effective at greasing these areas). HARDWARE: Replace missing or broken bolts. Proper torque is important! Use grade 8 plow bolts for steel cutting edges. HYDRAULICS HOSES: Plug or cap any QC fittings or any open hose ends. Inspect hoses for any leaks or potential leaks. Secure hoses with hose clamps. CYLINDERS: Check for leaks, and any chrome rod dents or scratches. Apply a light coat of oil or grease on exposed rod surfaces. FRAME AND MOLDBOARD JOINTS: Check pins, bushings, and pivot bolts for wear. Make sure all keepers are in place. Make sure shear bolts and pins are same as original equipment (usually grade 2). Some drivers don t like replacing shear pins and will install grade 8 replacements to avoid replacing during a storm. These items are designed to shear to protect driver and equipment. CHECK WELDMENTS FOR CRACKS. CABLE AND SHEAVES CABLE: Check cable thoroughly for fraying, kinks, and abnormal wear. Make sure cable is properly routed and seated in all sheaves. Verify that cable clamps have proper torque and are in correct orientation and spacing. Cable shall be checked prior to each use or after every 8 hours, whichever comes first. SHEAVES: Verify that sheave, bushings and retaining pins are in good condition and adequately greased. Make sure that sheaves, bushings and pins do not have any abnormal wear and rotate without restriction. REPLACE WORN OR BROKEN PARTS FOUND BY ABOVE INSPECTIONS TT_EXP_40-58_SLT_SLL_BPRG_EFF_ALL_ _01_012 Page 83 of 88

84 MAINTENANCE MAINTENANCE Spreader 01/16 Maintenance Section Alamo Group Inc.