ROAD WARRIOR, FULL TRIP PLOW

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1 ROAD WARRIOR, FULL TRIP PLOW HENKE MODEL: RW CPF FT & RW TT FT FOR: Medium to Heavy Duty Trucks PARTS AND INSTALLATION MANUAL: # VERSION 020, OCTOBER 2018 MY SERIAL NUMBER: HENKE MANUFACTURING CORPORATION MANUFACTURERS OF SNOW REMOVAL EQUIPMENT FOR OVER 100 YEARS 3070 WILSON AVE.LEAVENWORTH, KS Phone:(913) Fax: (913) parts@henkemfg.com ROAD_WARRIOR_FT_EFF_ALL_ _01_020

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3 Introduction Thank you for your purchase of a HENKE Full Moldboard Trip, Road Warrior Plow (RW CPF FT & RW TT FT). This Parts and Installation Manual should be read in its entirety, including the safety section, before installation, operation, or maintenance is performed to minimize installation and operation problems. In addition to their field-proven standard units, Henke designs and manufactures snow fighting equipment to meet specific customer requirements. The Full Moldboard Trip, Road Warrior Plow includes the following features: Product Features: 10 gauge, Grade 50, rolled plate steel moldboard. Plasma-cut moldboard ribs standard. Moldboards available in a variety of shapes, including straight Reversible, One Way, and Expressway; and with options such as mailbox cutouts or Mouse Ears (discharge ears). Multiple hitch, trip, and running gear options available. Integral Snow Shield prevents snow from blowing over top of moldboard. Double-acting reversing cylinders with Polypak rod seals. Cushion relief valve and hydraulic quick couplers standard. Water drainage ports in ribs to prevent water from pooling when plow is stored. Wide variety of cutting edges, curb guards, and wear guards available. Many other options available, including rubber shields, rod markers, jack stands, etc. The field hardware required to install your new Henke product is listed in tables in the parts section of this book. Be sure to check that all parts listed in this document were shipped with your Plow (either attached or loose). In the unlikely situation that parts are missing please contact Henke Manufacturing at (913) or service@henkemfg.com before continuing the installation. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 3 of 92

4 Contact Your Local Dealer For Parts & Service Henke's Dealer Network is a key component in providing our customers with the quickest most efficient access to Henke's Parts and Technical Service teams. For Parts Replacement, Technical Service, & Customer Support Inquiries, please contact your local Henke dealer first. Find your dealer using our website Dealer Locator: If you do not have a local dealer, contact Henke directly, as listed below. Replacement Parts Henke's Parts team will assist in parts replacement and preventative parts stocking program. Dealers and individual owners without a local dealer can contact us via , website, or phone. parts@henkemfg.com x3 This will direct your inquiry to the entire Parts team, insuring the most prompt attention possible. All inquiries are processed in the order they are received. NOTE: We can prepare a personalized wear parts recommendation and optionally include your seasonal purchasing summary. Just ask. Call Henke's Technical Service team in the unlikely event that your order is missing parts. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 4 of 92

5 Technical Service & Customer Support Inquiries Henke Technical Service can assist in optimizing your Henke equipment, and increasing up-time by providing technical guidance and support for issues as they occur. Dealers and individual owners without a local dealer can contact us via , website, or phone. service@henkemfg.com x6 This will direct your inquiry to the entire Tech Service team, insuring the most prompt attention possible. All inquiries are processed in the order they are received. We truly appreciate your business. Henke Parts and Technical Service Teams Is This Your Product Manual? We strongly recommend verifying your product s serial number and product manual number and revision with Henke s Parts Department before you order parts. Henke prides itself on service and support of all of our products including current, legacy, custom, and standard designs. Therefore, many of Henke products appear similar, but are different enough to justify having separate part manuals. Product manuals shown on product pages of the Henke website are only for standard, current production products. Product manuals may be updated at anytime. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 5 of 92

6 Table of Contents Introduction 3 Contact Your Local Dealer For Parts & Service 4 Replacement Parts 4 Technical Service & Customer Support Inquiries 5 Is this your product manual? 5 CHAPTER 1: Safety 11 Plow And Hitch Safety 12 DECALS - I PLOW 25 Universal Quick Hitch Decal, BP_DECAL_ _CA_PROP_65 32 CHAPTER 2: Parts And Assemblies 33 LargeAssemblyView - Full Moldboard Trip, Road Warrior Plow 34 Moldboard Assembly 35 Cutting Edge Assembly 36 Optional Rubber Shield Assembly 37 Pushframe Assembly 38 A-Frame Assembly 39 Standard Hydraulic Reversing Assembly 42 Optional Hydraulic Reversing Assembly 44 Hydraulic Components 46 2-Piece Chain Lift Assembly 50 Installation of 2-Piece Chain Lift Assembly 51 Optional Sliding Level Lift Assembly (CPF or TT) 52 Installation of Sliding Level Lift Chain Lift Assembly 53 Optional Cable Lift Assembly 54 CHAPTER 3: Trip Devices 55 External Compression Trip Assembly (ECT) 56 External Compression Trip (ECT) Extension Spring Trip (EXT) 58 CHAPTER 4: Running Gear 59 Running Gear Bracket Assembly 60 Spring Loaded Running Gear 62 8 Steel Wheel Assembly 64 Mushroom Shoe Assembly 65 Pneumatic Running Gear 66 CHAPTER 5: Plow Portion Hitches 69 Swivel Assembly 70 Swivel Plates & Plow Hitches 71 Universal Quick Hitch, (UQH) 72 CHAPTER 6: Replacement Wear Parts 75 Cutting Edges 76 Cutting Edge Hardware 77 Curb Guards & Wear Guards 78 Installing a Rubber Cutting Edge 79 Installing a Poly Cutting Edge 82 ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 6 of 92

7 CHAPTER 7: Maintenance 85 In Season Maintenance 86 End Of Season Maintenance 87 Torque Table Mild Steel 88 CHAPTER 8: Warranty & Dealer Procedure 89 HENKE LIMITED WARRANTY 90 Dealer Warranty Procedure 92 ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 7 of 92

8 List of Figures Figure 2-1:large assembly breakdown 34 Figure 2-2:Moldboard Assembly 35 Figure 2-3: Cutting Edge Assembly 36 Figure 2-4:Optional Rubber Shield Assembly 37 Figure 2-5:Circle Pushframe Assembly, Stationary Chain Level Lift 38 Figure 2-6:Tube Table Pushframe Assembly, Sliding Level Lift 38 Figure 2-7:Circle Pushframe A-Frame Assembly 39 Figure 2-8:Tube Table A-Frame Assembly 39 Figure 2-9:Optional Jack Stand 40 Figure 2-10:Hydraulic Reversing Assembly, Cushion Valve On A-Frame, Circle Pushframe 42 Figure 2-11: Hydraulic Reversing Assembly, Cushion Valve On A-Frame, Tube Table Pushframe 43 Figure 2-12:Optional Hydraulic Reversing Assembly, Cushion Valve On Hitch/Truck, Circle Pushframe 44 Figure 2-13:Optional Hydraulic Reversing Assembly, Cushion Valve On Hitch/Truck, Tube Table Pushframe 45 Figure 2-14:Circle Pushframe Hydraulic Hose Kit, No Figure 2-15:Tube Table Hydraulic Hose Kit, No Figure 2-16:Optional Hydraulic Kit, Cushion Valve Mounted On Hitch Or Truck (Circle or Tube Table) 48 Figure 2-17:2-Piece Chain Lift Assembly 50 Figure 2-18:2 Piece Chain Level Lift Basic Installation 51 Figure 2-19:Optional Sliding Level Lift Assembly (CPF or TT) 52 Figure 2-20:Sliding Level Lift Chain Level Lift Basic Installation 53 Figure 2-21:Optional Cable Lift Assembly 54 Figure 3-1:External Compression Trip Assembly (ECT) (Includes P) 56 Figure 3-2:External Compression Trip (ECT) Assembly Figure 3-3:Extension Spring Trip (EXT) 58 Figure 4-1:Running Gear Bracket Assembly 60 Figure 4-2:Spring Loaded Running Gear 62 Figure 4-3:Henke 8 Steel Wheel Assembly 64 Figure 4-4:Mushroom Shoe Assembly 65 Figure 4-5:Pneumatic Running Gear 66 Figure 4-6:Pneumatic Wheel Kit, 5-Lug Hub 67 Figure 4-7:Outer Tube & Yoke Assembly 68 Figure 5-1:Swivel Assembly 70 Figure 5-2:Swivel Plates & Plow Hitch assemblies 71 Figure 5-3:Universal Quick Hitch, (UQH) 72 Figure 5-4:Universal Quick Hitch, Side View 73 Figure 6-1:Installing A Rubber Cutting Edge (No Wear Guard) 79 Figure 6-2:Installing Steel Wrap Around Curb Guard On a Rubber Cutting Edge 80 Figure 6-3:Installing Carbide Curb Guard On a Rubber Cutting Edge 81 Figure 6-4:Installing A Poly Cutting Edge (No Wear Guard) 82 Figure 6-5:Installing Steel Wrap Around Curb Guard On a Poly Cutting Edge 83 Figure 6-6:Installing Carbide Curb Guard On a Poly Cutting Edge 84 ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 8 of 92

9 List of Tables Table 2-1:Moldboard, Parts List 35 Table 2-2:Cutting Edge, Parts List 36 Table 2-3:Optional Moldboard Assembly, Parts List 37 Table 2-4:Pushframe Assembly, Parts List 38 Table 2-5:Circle Pushframe A-Frame Assembly, Parts List 39 Table 2-6:Tube Table A-Frame Assembly, Parts List 39 Table 2-7:Optional Jack Stand, Parts List 40 Table 2-8: Hydraulic Reversing Assembly, Cushion Valve On A-Frame, Circle Pushframe, Parts List 42 Table 2-9:Hydraulic Reversing Assembly, Cushion Valve On A-Frame, Tube Table Pushframe, Parts List 43 Table 2-10:Optional Hydraulic Reversing Assembly, Cushion Valve On Hitch/Truck, Circle Pushframe, Parts List 44 Table 2-11:Optional Hydraulic Reversing Assembly, Cushion Valve On Hitch/Truck, Tube Table Pushframe, Parts List 45 Table 2-12:Circle Pushframe Hydraulic Hose Kit, No Table 2-13:Tube Table Hydraulic Hose Kit, No Table 2-14:Optional Hydraulic Kit, Cushion Valve Mounted On Hitch Or Truck (Circle or Tube Table), Parts List 48 Table 2-15:2-Piece Chain Lift Assembly (Circle Pushframe Standard), Parts List 50 Table 2-16:-Piece Chain Lift Assembly (Tube Table Pushframe Standard), Parts List 50 Table 2-17:Optional Sliding Level Lift Assembly (CPF or TT), Parts List 52 Table 2-18:Optional Cable Lift Assembly 54 Table 3-1:External Compression Trip Assembly, Parts List 56 Table 3-2:External Compression Trip (ECT) Assembly , Parts List 57 Table 3-3:Extension Spring Trip, Parts List 58 Table 3-4:Henke Assembly Numbers 58 Table 4-1:Running Gear Bracket, Parts list 60 Table 4-2:Running Gear Bracket Mounting Hardware # , Parts list 60 Table 4-3:Spring Loaded Running Gear, Parts List 63 Table 4-4:Henke 8" Steel Wheel Assembly, Parts List 64 Table 4-5:Mushroom Shoe Assembly, Parts list 65 Table 4-6:Pneumatic Running Gear, Parts List 66 Table 4-7:Pneumatic Wheel Kit, 5-Lug Hub, Parts List 67 Table 4-8:Outer Tube & Yoke Assembly, Parts List 68 Table 5-1:Swivel Assembly, Parts List 70 Table 5-2:Universal Quick Hitch, Parts List 72 Table 6-1:Cutting Edges 76 Table 6-2:Cutting Edge Hardware 77 Table 6-3:Henke Curb Guards & Wear Guards 78 Table 6-4:Steel Wrap-Around Curb Guard Assembly, For Rubber Cutting Edge 80 Table 6-5:Carbide Curb Guard Assembly, For Rubber Cutting Edge 81 Table 6-6:Steel Wrap-Around Curb Guard Assembly, For Poly Cutting Edge 83 Table 6-7:Carbide Curb Guard Assembly, For Poly Cutting Edge 84 ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 9 of 92

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11 CHAPTER 1: SAFETY PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Plow And Hitch Safety 12 DECALS - I PLOW 25 Universal Quick Hitch Decal, BP_DECAL_ _CA_PROP_65 32 ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 11 of 92

12 SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES SAFETY A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly. The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment. Practice all usual and customary safe working precautions and above all--- remember safety is up to YOU. Only YOU can prevent serious injury or death from unsafe practices. Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY. Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment. NOTE: Identifies points of particular interest for more efficient and convenient operation or repair. READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in this Manual and in the Safety Messages on the implement. Always follow the instruction in this manual and use good common sense to avoid hazards. Pictographs are used throughout this manual to help bring your visual attention to safety issues. NOTE: If you want a translation of this safety section in one of the following Languages, please contact: Translations at 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) ; Safety Section Translations are available in Spanish, Portuguese, French, German, Russian. P-GS-01 Plow Safety Section Alamo Group Inc.

13 SAFETY OPERATOR SAFETY TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING: SAFETY READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages. WEAR SAFETY GLASSES, safety shoes, hard hat and gloves when operating or repairing equipment DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury. DO NOT USE DRUGS or ALCOHOL before or while operating equipment. DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol. CONSULT medical professional for medication impairment side effects. STAY ALERT, prolonged operation can cause fatigue; STOP and REST. GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN PLOWING: OPERATE IN DAYLIGHT or with lights that give at least 100 yards clear visibility. BE ABLE TO SEE and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. GROUND SPEED WHEN PLOWING: NORMAL SPEED range is between 5 to 45mph. ADJUST plowing SPEED for terrain conditions. REDUCE plowing SPEED when near steep slopes, ditches, drop-offs, overhead obstructions, and power lines. SAFETY SIGNS AND WARNING DECALS: REPLACE missing, damaged or unreadable safety signs immediately. SHIELDING: NEVER remove protective shields and guards! NEVER modify or cut protective shields or guards! PROLONGED OPERATION IN COLD WEATHER: May Cause Operator Hypothermia affecting safe operation of implement. Wear appropriate clothing and take scheduled breaks. If possible shut down equipment, exit cab, and warm body in properly heated area. NEVER operate implement in fatigued or impaired mental state. COMMUNICATION: Verbal Communication can be difficult and dangerous near implement. Operating instructions and directions should be made prior to starting implement. If communication is necessary completely shutdown and exit implement. NEVER allow anyone to approach implement while in operation. RIDING PASSENGERS: Never allow passengers whose presence distracts from safe operation or transporting of implement If passengers presence is needed, passenger must be seated securely and belted in passenger seat. DO NOT allow passenger in any other area of implement, other than in passenger seat during operation or transport. CHEMICAL HAZARD Wear appropriate PPE when handling chemicals. Refer to Chemical MSDS sheets. Always wear safety glasses, shield, gloves, and apron. Wear Respirator when required. PN P-OS-01 Plow Safety Section Alamo Group Inc.

14 SAFETY PERSONAL PROTECTION EQUIPMENT - PPE SAFETY Always wear all protective clothing and personal safety devices issued to you or called for by job conditions. This should always include: Hard hat - when working around raised hopper. Steel toed Safety shoes. Safety glasses, goggles or face shield. Close fitted clothing. Heavy gloves (chemical resistant). Reflective clothing. PN PPE-02 SALT AND MATERIAL SPREADING When spreading salt or other materials make sure to wear appropriate protective clothing and personal safety devices such as respirator, heavy gloves that are chemical resistant, face shield, or goggles. PN PPE-03 Plow Safety Section Alamo Group Inc.

15 SAFETY CRUSHING HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF VEHICLE, EQUIPMENT RUN OVER, ROLLOVER AND CRUSHING BY FALLING IMPLEMENT: SAFETY CRUSHING BY FALLING from EQUIPMENT ALWAYS BUCKLE UP seat belt when operating vehicle and equipment. ONLY OPERATE vehicle and equipment while seated in vehicle seat. STOP VEHICLE ENGINE, place transmission into park, engage parking brake, and remove key. TO AVOID FALLING OFF OR BEING CRUSHED BY EQUIPMENT Use extreme care when climbing onto vehicle or attachment. Also always use three point contact using available handles and steps on vehicle or power unit while exiting. Removing the vehicle key is a lockout procedure to prevent a coworker from starting the vehicle while someone is working on attachment. Never Attempt to mount the vehicle or attachment while unit is moving. Do not remove safety latches or chains on stowed equipment unless stowed equipment is being held in place by active hydraulic power or other secure method to prevent if from dropping. TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT: NEVER ALLOW children to play on or around vehicle or equipment. PN P-CH-01 Plow Safety Section Alamo Group Inc.

16 SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY VEHICLE OR ATTACHEMENT: WHEN ATTACHING UNIT TO VEHICLE: DO NOT ALLOW BYSTANDERS between vehicle and plow. Keep hands and body clear of the attachment and the attachment mounts. BEFORE connecting and disconnecting Plow Components: STOP VEHICLE ENGINE, place transmission into park, engage parking brake, and remove key. WHEN connecting and disconnecting Plow: DO NOT crawl or walk under the Plow ever, when in storage position. Make sure Plow is properly attached to vehicle and the retaining pins, hardware, chains, and cables securely lock the Attachment into position. DO NOT attempt to disconnect trip edge by hand. Trip devices are spring loaded and sudden movement can occur resulting in serious injuries. PN P-CD-01 Plow Safety Section Alamo Group Inc.

17 SAFETY RUN OVER HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF VEHICLE OR EQUIPMENT RUN OVER: SAFETY ONLY start vehicle while seated in vehicle seat. ALWAYS BUCKLE UP seat belt when operating vehicle and equipment. ONLY OPERATE vehicle and equipment while seated in vehicle seat. NEVER ALLOW RIDERS on vehicle or implement. Ensure area is clear around vehicle and equipment before starting or operating equipment. WHEN MOUNTING AND DISMOUNTING VEHICLE: ONLY mount or dismount when vehicle and moving parts are stopped. STOP ENGINE, engage parking brake, lower implement, allow all moving parts to stop and remove key before dismounting from vehicle. PN P-RO-01 Plow Safety Section Alamo Group Inc.

18 SAFETY THROWN OBJECTS HAZARDS SAFETY PLOW IS CAPABLE OF PROPELLING OBJECTS UP TO 75 FEET. TO AVOID SERIOUS INJURY TO OPERATOR OR PASSERSBY FROM THROWN OBJECTS: KEEP bystanders 100 feet away Stop plowing if bystanders are within the potential thrown area. STOP PLOWING IF PASSERSBY ARE WITHIN 100 FEET: Make sure no bystander, animal or obstruction such as vehicle, building or street sign are within the width of plow. Avoid hitting solid, or oversized objects. Objects could become airborne and cause personal injury or damage to equipment. Remove or mark any foreign objects that could be propelled or cause damage to plow. PLOW OPERATION: DO NOT exceed Plow s rated plowing speed. Ensure plow is equipped with warning signals to alert motorist and pedestrians. Always turn on all safety lights and flashers when operating plow. PN P-TO-01 Plow Safety Section Alamo Group Inc.

19 SAFETY BLADE CONTACT HAZARDS KEEP AWAY FROM BLADE TO AVOID SERIOUS INJURY OR DEATH FROM BLADE CONTACT: STAY AWAY and KEEP HANDS, FEET and BODY AWAY from plow blade and parts until engine has come to a complete stop. DO NOT put hands or feet under plow blade. STOP, disengage power and ensure plow is resting and supported on blocks before adjusting plow blade. STOP, LOOK, and LISTEN before approaching the plow to make sure engine has stopped. PN P-BC-01 SAFETY Plow Safety Section Alamo Group Inc.

20 SAFETY HIGH PRESSURE OIL LEAK HAZARD SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERATING SKIN: DO NOT OPERATE equipment with oil or fuel leaks. KEEP all hydraulic hoses, lines and connections in GOOD CONDITION and TIGHT before applying system pressure. RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system. REMOVE and replace hose if you suspect it leaks. Have dealer test it for leaks. HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE. WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS: ALWAYS WEAR safety glasses and impenetrable gloves. USE paper or cardboard to search for leaks. DO NOT USE hands or body parts to search for leak. KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid. Injected Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury. PN HP01 Plow Safety Section Alamo Group Inc.

21 SAFETY TRANSPORTING HAZARDS TO AVOID SERIOUS INJURY AND DEATH WHEN OPERATING OR TRANSPORTING EQUIPMENT: KEEP transport speed to the posted speed limit to maintain control of equipment. REDUCE SPEED on inclines, on turns and in poor plowing conditions. DO NOT TOW with trucks or other vehicles use a flatbed vehicle to transport. FOLLOW all local traffic regulations. BEFORE TRANSPORTING OR TOWING IMPLEMENT: Ensure equipment has been stowed in transport position and secured with safety latches or chains. VEHICLE INSPECTION: CHECK steering and braking for proper operation and in good condition. CHECK that transport pins are engaged. CHECK reflectors and warning lights for proper operation and visibility behind unit. ROUTINELY inspect the equipment s headlights, brake lights, backup lights, and turn signal lights for operational condition. Always turn on all safety lights and flashers when you operate the implement. CHECK that your driving vision is not impaired by cab while seated in vehicle seat. ADJUST your operating position, mirrors, and implement transport for clear vision for traveling and traffic conditions. DETERMINE STOPPING CHARACTERISTICS OF VEHICLE AND IMPLEMENT FOR TRANSPORTING OR OPERATING: With added weight and severe weather conditions stopping distances may increase. Only operate at speeds that you can properly control equipment. DETERMINE MAXIMUM TURNING SPEED BEFORE OPERATING ON ROADS OR UNEVEN GROUND: TEST equipment in slowly increasing speed on turns to determine it can be operated at higher speeds. USE REDUCED turning speeds on sharp turns to avoid equipment turning over. Center of gravity may have shifted with equipment installation. WHEN OPERATING OR TRANSPORTING EQUIPMENT: Always WEAR SEAT BELT when operating or transporting spreader. USE low speeds to avoid overturn while operating or transporting. USE low speeds and gradual steering on curves, hills, rough or uneven surfaces and on wet roads. Use extreme caution when operating the equipment in traffic. Use all equipped warning signals to alert motorist and pedestrians of the presence of the equipment DO NOT leave piled material on roadway. Material can be a hazard to other motorist. TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN WORKING AROUND ELECTRICAL POWER LINES AND UTILITY LINES: INSPECT area for overhead power lines, obstructions, cables and utility lines, municipal, or other type structure. KEEP Plow 10 feet or greater distance from all power lines and overhead obstructions. DO NOT allow Plow to contact with any utility, municipal, or type of structures and obstructions. P-TH-01 SAFETY Plow Safety Section Alamo Group Inc.

22 SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT SAFETY AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION BY PERFORMING PROPER SERVICE, REPAIRS, AND MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS, AND MAINTENANCE ON THE IMPLEMENT: SECURE EQUIPMENT FOR SERVICE BLOCK OUT POTENTIAL ENERGY HAZARDS; Rotating Parts, Raised Components, Hydraulic Pressure. STOP ENGINE, engage parking brake, and allow all moving parts to stop and remove key before dismounting from vehicle seat. Securely block up raised equipment. Use large blocks on soft or wet soil. PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure. DISCONNECT IMPLEMENT Hydraulic HOSES from vehicle. WEAR SAFETY GLASSES, PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service, repairs, and maintenance on the implement: Always WEAR protective GLOVES when handling chemicals or worn component with sharp edges. Always WEAR GLOVES and SAFETY GLASSES when servicing components. AVOID CONTACT with hot hydraulic oil or chemicals. SECURELY support or BLOCK UP raised implement, framework, and lifted components before working underneath equipment. STOP any implement movements and SHUT-OFF VEHICLE engine before doing any work procedures. USE step ladder or raised stands to reach high equipment areas inaccessible from ground. ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work. FOLLOW manufacturer's instructions in handling oils, solvents, cleansers, and other chemical agents. DO NOT change any factory-set hydraulic calibrations to avoid component or equipment failures. DO NOT modify or alter implement, functions or components. DO NOT WELD or straighten, cracked or broken blade PN P-HM-01 Plow Safety Section Alamo Group Inc.

23 SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT CONTINUED AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION BY PERFORMING PROPER SERVICE, REPAIRS AND MAINTENANCE. PERFORM SERVICE, REPAIRS, LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION: INSPECT before each use for loose fasteners, worn or broken parts, leaky or loose fittings, missing or broken cotter keys and washers on pins, and all moving parts for wear. REPLACE Blade or any worn or broken parts with authorized service parts. LUBRICATE unit as specified by lubrication schedule. Ensure all fluid levels are properly filled. NEVER lubricate, adjust or remove material while it is running or in motion. TORQUE all bolts and nuts as specified. Check tire conditions. Never remove debris or unclog jams from spring pressurized pinch points by hand. Avoid contact with recently used equipment that may still be hot. Ensure the scheduled maintenance is up to date. Do Not modify or alter equipment/plow. Do Not leave snow plow unattended while snow plow wing is in an unsecured raised position. Do Not crawl or walk under unsecured raised equipment. SAFETY SHIELDS, GUARDS, AND SAFETY DEVICE INSPECTION: KEEP all Steel Guards, Bands, and Skid Shoes in place and in good condition. Maintain Safety Signs and Decals in good readable condition. REPLACE any missing, broken or worn safety shields, guards and safety devices. Operating, servicing and maintaining this equipment can expose you to chemicals including gasoline, diesel fuel, lubricants, petroleum products, engine exhaust, carbon monoxide, and phthalates, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your hands frequently when servicing your vehicle. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. For more information go to This website, operated by California's Office of Environmental Health Hazard Assessment, provides information about these chemicals and how individuals may be exposed to them. PN P-HM-02 SAFETY Plow Safety Section Alamo Group Inc.

24 SAFETY PARTS INFORMATION PARTS INFORMATION HENKE Spreaders use balanced and matched system components for spreaders, conveyors, and other components. These parts are made and tested to HENKE specifications. Non-genuine or will fit" parts do not consistently meet these specifications. The use of non-genuine or will fit parts may reduce Spreader performance, void HENKE warranties, and present a safety hazard. Use genuine HENKE parts for economy and safety. (SNPG-7) SEE YOUR HENKE DEALER SAFETY Plow Safety Section Alamo Group Inc.

25 DECALS PLOW Use genuine Henke replacement parts Secure body with blocks Stop Engine Stay clear of moving parts Read and understand operator's manual If you cannot read English get assistance Raise plow before backing (NOTE: Some decals on sheet are not needed on this product. Discard decals not needed.) Instructions: Henke Logo Decal Do not use hands to check for oil leaks High Pressure oil leak-injection Keep Clear, Pinch Point Serial Number Tag Tack - Serial Tag Product Manual Canister Plug for Product Manual Canister Stud, 1/2-20 X 5/8 Non- Flange Flat Washer, 1/4 USS Nylock Nut, 1/4-20 Follow these instructions to position the above items to your Henke product for safety and professional appearance. Apply on clean surfaces only. They should be properly applied and kept in good condition. If a decal is worn out, torn, or otherwise defaced, call us for an immediate replacement at , or DECALS - I PLOW.DOCX

26 DECALS 1. Position , , and to the LEFT of , , and of the Moldboard as shown Position Serial Plate and Manual Canister as shown DECALS - I PLOW.DOCX

27 DECALS 3. Position , Henke Logo in. High enough to be visible by driver, centered on outboard section of Moldboard 4. Position Serial Plate as shown, Bottom Left Rear Side of Moldboard DECALS - I PLOW.DOCX

28 DECALS 5. Position on between ports of hydraulic cylinder as shown. 6. Position (Qty.2) as shown, one on each side of circle frame DECALS - I PLOW.DOCX

29 DECALS 7. For Mechanical trip position (Qty.1) as shown For Exposed Compression Trip, position (Qty.2) as shown DECALS - I PLOW.DOCX

30 DECALS 9. For Enclosed Spring Trip,.position (Qty.1) as shown For All other trip devices position one decal at most visible location close to point of Trip Danger. DECALS - I PLOW.DOCX

31 Universal Quick Hitch Decal, ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 31 of 92

32 California Proposition 65 Decal, Operating, servicing and maintaining this equipment can expose you to chemicals including gasoline, diesel fuel, lubricants, petroleum products, engine exhaust, carbon monoxide, and phthalates, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your hands frequently when servicing your vehicle. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. For more information go to This website, operated by California s Office of Environmental Health Hazard Assessment, provides information about these chemicals and how individuals may be exposed to them. CALIFORNIA PROPOSITION 65 SAFETY AND DECAL Page 1 of 2

33 CHAPTER 2: PARTS AND ASSEMBLIES PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. LargeAssemblyView - Full Moldboard Trip, Road Warrior Plow 34 Moldboard Assembly 35 Cutting Edge Assembly 36 Optional Rubber Shield Assembly 37 Pushframe Assembly 38 A-Frame Assembly 39 Standard Hydraulic Reversing Assembly 42 Optional Hydraulic Reversing Assembly 44 Hydraulic Components 46 2-Piece Chain Lift Assembly 50 Installation of 2-Piece Chain Lift Assembly 51 Optional Sliding Level Lift Assembly (CPF or TT) 52 Installation of Sliding Level Lift Chain Lift Assembly 53 Optional Cable Lift Assembly 54 ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 33 of 92

34 ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 34 of 92 LargeAssemblyView - Full Moldboard Trip, Road Warrior Plow Individual parts views of these large assemblies can be found on the following pages. Figure 2-1:Large Assembly Breakdown

35 Moldboard Assembly Figure 2-2:Moldboard Assembly Table 2-1:Moldboard, Parts List Item No. Qty. Part No. Description 1 1 Call Henke Moldboard, 42R12, ECT, RMB, All Steel (Shown) (Straight, Funnel, Expressway, All Steel, Poly, Mailbox Cut, and other moldboard options are available) Trip Stop Rubber Trip Stop Plate Toplock Nut, 5/8-11GR.C(See Separate Cutting Edge Hardware Table page 77) Hex Capscrew, 5/8-11x 3GR.8 ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 35 of 92

36 Cutting Edge Assembly Figure 2-3: Cutting Edge Assembly Table 2-2:Cutting Edge, Parts List Item No. Qty. Part No. Description 1 Varies Toplock Nut, 5/8-11 GR.C 2 Varies Varies Plow Bolt, 5/8-11 (See Separate Cutting Edge Hardware Table page 77) Varies Varies Cutting Edge (See Separate Cutting Edge Table page 76) Quantity and lengths vary depending on plow length, design, and customer preference. Optional Wear Shoes and Curb Guards (Not Shown Here) (See Separate Wear Parts Table page 78) NOTE: See : Replacement Wear Parts, Page 75 ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 36 of 92

37 Optional Rubber Shield Assembly Figure 2-4:Optional Rubber Shield Assembly Table 2-3:Optional Moldboard Assembly, Parts List Item No. Qty. Part No. Description 1 Varies Hex Capscrew, 3/8-16 x 2 GR.2 2 Varies Flat Washer, 3/8 Hardened, USS 3 Varies Call Henke (Varies Depending on Moldboard Shape and Size) Sold By The Foot Call Henke 5 Varies Nylock Nut, 3/8-16 Bulk Rubber, Min 2-Ply,.25 x 12" Henke Branded Rubber Shield, 0.38 x 12 x 120" Henke Branded Rubber Shield, 0.38 x 12 x 132" Henke Branded Rubber Shield, 0.38 x 12 x 144" (More sizes of unbranded and Henke Branded Rubber Shields available.) ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 37 of 92

38 Pushframe Assembly Figure 2-5:Circle Pushframe Assembly, Stationary Chain Level Lift Figure 2-6:Tube Table Pushframe Assembly, Sliding Level Lift Table 2-4:Pushframe Assembly, Parts List Item No. Qty. Part No. Description Pin, 1.25 x 5.64 x 3.69, 2-Hole (For moldboards with dual center rib) Pin, 1.25 x 5.64 x 3.69, 2-Hole (For moldboards with single center rib) Pin, 1.25 x x 8.44, 2-Hole (Moldboards with double center rib only) (shown) CPF, Straight Moldboard, Standard Chain Lift, 5 pt connection (shown) TT, Straight Moldboard, Standard Chain Lift, 5 pt connection 3 1 Call Henke Pushframe (CPF), ECT/EXT The pushframe design changes depending on the following plow options. Call Henke if your option is not listed here. Pushframe Type: Circle Pushframe or Tube Table Pushframe Moldboard shape: Straight, Funnel, Expressway (Single or double discharge) Plow Lift: Standard Chain, Sliding Level Lift, Husting Hitch * Moldboard to Pushframe Connection: 5-point or 7-point connection Flat Washer, 1-1/4 SAE Cotter Pin, 1/4 x 2.5W NOTE: Optional Running Gear Not Shown. See CHAPTER 4 page 59. *For Parallel Lift See separate Product Manuals. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 38 of 92

39 A-Frame Assembly Figure 2-7:Circle Pushframe A-Frame Assembly Table 2-5:Circle Pushframe A-Frame Assembly, Parts List Item No. Qty. Part No. Description A-Frame Assembly, CPF-IC, Standard Chain Lift (Shown Right) A-Frame Assembly, CPF-IC, Standard Chain Lift, QCP A-Frame Assembly, CPF-IC, Sliding Level Lift A-Frame Assembly, CPF-IC, Sliding Level Lift, QCP (Shown Left) A-Frame Assembly, Tube Table, 29" Husting Hitch, 16" Mount Height A-Frame Assembly, Tube Table, 34" Husting Hitch, 16" Mount Height A-Frame Assembly, Tube Table, 29" Husting Hitch, 13" Mount Height A-Frame Assembly, Tube Table, 34" Husting Hitch, 13" Mount Height Headed Pin, 7.15" Grip Nylock Nut, 5/ Hex Capscrew, 5/16-18 x 2.5 GR.5 Figure 2-8:Tube Table A-Frame Assembly Table 2-6:Tube Table A-Frame Assembly, Parts List Item No. Qty. Part No. Description A-Frame Assembly, Tube Table, Standard Chain Lift (Shown Right) A-Frame Assembly, Tube Table, Standard Chain Lift, QCP A-Frame Assembly, Tube Table, Sliding Level Lift A-Frame Assembly, Tube Table, Sliding Level Lift, QCP (Shown Left) A-Frame Assembly, Tube Table, 29" Husting Hitch, 16" Mount Height A-Frame Assembly, Tube Table, 34" Husting Hitch, 16" Mount Height Headed Pin, 7.15" Grip Nylock Nut, 5/ Hex Capscrew, 5/16-18 x 2.5 GR.5 ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 39 of 92

40 Figure 2-9:Optional Jack Stand Table 2-7:Optional Jack Stand, Parts List Item No. Qty. Part No. Description Jack Stand ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 40 of 92

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42 Standard Hydraulic Reversing Assembly Figure 2-10:Hydraulic Reversing Assembly, Cushion Valve On A-Frame, Circle Pushframe Table 2-8: Hydraulic Reversing Assembly, Cushion Valve On A-Frame, Circle Pushframe, Parts List Item No. Qty. Part No. Description Hex Capscrew, 5/16-18 x 2.5 GR Nylock Nut, 5/ Flat Washer, 5/16 USS Cotter Pin, 3/16 x Hair Pin, #8.177 x Clevis Pin, 1 x Cushion Relief Valve, 2000 psi Hydraulic Cylinder, 3 x 10 x 2" Dual Acting (Standard) Hydraulic Cylinder, 4 x 10 x 2" Dual Acting (Optional) NOTE: 1. All parts in table are included as part of Hydraulic Assembly The remainder of can be found on Table 2-12: page Product appearance or style may vary slightly from what is shown here. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 42 of 92

43 Figure 2-11: Hydraulic Reversing Assembly, Cushion Valve On A-Frame, Tube Table Pushframe Table 2-9:Hydraulic Reversing Assembly, Cushion Valve On A-Frame, Tube Table Pushframe, Parts Item No. Qty. Part No. Description Hex Capscrew, 5/16-18 x Nylock Nut, 5/ Flat Washer, 5/16 USS Cotter Pin, 3/16 x Clevis Pin, 1-1/4 x 8 (Rod End at Pushframe) Clevis Pin, 1-1/4 x 9 (Barrel End at A-Frame) Cushion Relief Valve, 1000 psi Hydraulic Cylinder, 4 x 12 x 2" Dual Acting, With Tube List NOTE: 1. All parts in table are included as part of Hydraulic Assembly The remainder of can be found on Table 2-12: page Product appearance or style may vary slightly from what is shown here. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 43 of 92

44 Optional Hydraulic Reversing Assembly Figure 2-12:Optional Hydraulic Reversing Assembly, Cushion Valve On Hitch/Truck, Circle Pushframe Table 2-10:Optional Hydraulic Reversing Assembly, Cushion Valve On Hitch/Truck, Circle Pushframe, Parts List Item No. Qty. Part No. Description Hex Capscrew, 5/16-18 x 2.5 GR Nylock Nut, 5/ Flat Washer, 5/16 USS Cotter Pin, 3/16 x Hair Pin, #8.177 x Clevis Pin, 1 x Cushion Relief Valve, 2000 psi (Mounted With Bracket On Hitch) Cushion Valve Plate (Weld-On) Bulkhead Plate Hex Capscrew, 5/16-18 x 1.5 GR Bulkhead Ftg, -08 JIC Male to -08 JIC Male Hydraulic Cylinder, 3 x 10 x 2" Dual Acting (Standard) Hydraulic Cylinder, 4 x 10 x 2" Dual Acting (Optional) NOTE: 1. All parts in table are included as part of Hydraulic Assembly The remainder of can be found on page Product appearance or style may vary slightly from what is shown here. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 44 of 92

45 Figure 2-13:Optional Hydraulic Reversing Assembly, Cushion Valve On Hitch/Truck, Tube Table Pushframe Table 2-11:Optional Hydraulic Reversing Assembly, Cushion Valve On Hitch/Truck, Tube Table Pushframe, Parts List Item No. Qty. Part No. Description Hex Capscrew, 5/16-18 x Nylock Nut, 5/ Flat Washer, 5/16 USS Cotter Pin, 3/16 x Hair Pin, #8.177 x Clevis Pin, 1-1/4 x 9 (Barrel End at A-Frame) Clevis Pin, 1-1/4 x 8 (Rod End at Pushframe) Cushion Relief Valve, 1000 psi (Mounted With Bracket On Hitch) Hydraulic Cylinder, 4 x 12 x 2" Dual Acting, With Tube Cushion Valve Plate (Weld-On) Bulkhead Plate Hex Capscrew, 5/16-18 x 1.5 GR Bulkhead Ftg, -08 JIC Male to -08 JIC Male NOTE: 1. All parts in table are included as part of Hydraulic Assembly available for sale, Call Henke. The remainder of this assembly can be found on page Product appearance or style may vary slightly from what is shown here. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 45 of 92

46 Hydraulic Components Figure 2-14:Circle Pushframe Hydraulic Hose Kit, No Table 2-12:Circle Pushframe Hydraulic Hose Kit, No Qty. Henke Part No. Description Hose Asy., 1/2-2 x 26, -8 JIC F x -8 JIC F 45 Elbow Hose Asy., 1/2-2 x 36, -8 JIC F e/e Full Nylon Hose Sleeve Hose Asy., 1/2-2 x 40, -8 JIC F e/e Elbow, 90, -08 JIC Male x -08 ORB Adj. Male Elbow, 90, -08 JIC Male x -08 JIC Swivel Female Straight Adapter, -08 JIC Male to -10 ORB Male Tee, -08 JIC Male, -08 ORB Adj. Male Run Straight Adapter, -08 JIC Male to -08 ORB Male Elbow, 45, -08 JIC Male x -08 JIC Swivel Female NOTE: 1. Typically plumbed with cushion valve mounted on A-Frame, No Remainder of may be found in Table 2-8: page Optional bulkhead bracket available for mounting cushion valve on hitch or truck. See page 46. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 46 of 92

47 Figure 2-15:Tube Table Hydraulic Hose Kit, No Table 2-13:Tube Table Hydraulic Hose Kit, No Qty. Henke Part No. Description Hose Asy., 1/2-2 x 38, -8 JIC F e/e Hose Asy., 1/2-2 x 22, -8 JIC F e/e Full Nylon Hose Sleeve Hose Asy., 1/2-2 x 56", -8 JIC F e/e Tee, -08 JIC Male Elbow, 90, -08 JIC Male x -08 ORB Adj. Male Straight Adapter, -08 JIC Male to -08 ORB Male Straight Adapter, -08 JIC Male to -10 ORB Male Elbow, 90, -08 JIC Male x -08 JIC Swivel Female Elbow, 90, -08 ORB Adj. Male to -08 JIC Swivel Female Elbow, 45, -08 JIC Male to -10 ORB Adj. Male NOTE: 1. Typically plumbed with cushion valve mounted on A-Frame, No Remainder of may be found in Table 2-9: page Optional bulkhead bracket available for mounting cushion valve on hitch or truck. See page 46. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 47 of 92

48 Figure 2-16:Optional Hydraulic Kit, Cushion Valve Mounted On Hitch Or Truck (Circle Or Tube Table) Table 2-14:Optional Hydraulic Kit, Cushion Valve Mounted On Hitch Or Truck (Circle Or Tube Table), Parts List Qty. Part No. Description Hydraulic Hose Kit, See Table 2-12: page 46 (Circle Pushframe) Hydraulic Hose Kit, See Table 2-12: page 46 (Tube Table Pushframe) Hex Capscrew, 5/16-18 x 2.5 GR Cushion Valve Plate Quick Coupler Female -8 ORB Quick Coupler Male -8 ORB Dust Cap ISO 7241-A (For QC M) Dust Plug IS 7241-A (For QC F) Nylock Nut, 5/ Straight Adapter, -10 ORB Male to -08 ORB Male Flat Washer, 5/16 USS Nylock Nut, 5/ Hex Capscrew, 5/16-18 x 1.5 GR Bent Bulkhead Bracket Quick Coupler Female -8 ORB Quick Coupler Male -8 ORB Four Straight Adapters (Removed from , not needed) Flat Washer, 5/16 USS NOTE: 1. All parts in table are included as part of Hydraulic Assembly. The remainder of assembly can be found in Table 2-8: page 42 or Table 2-9: page 43. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 48 of 92

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50 2-Piece Chain Lift Assembly Figure 2-17:2-Piece Chain Lift Assembly Table 2-15:2-Piece Chain Lift Assembly (Circle Pushframe Standard), Parts List Item No. Qty. Part No. Description 1 2 Call Henke Chains, 3/8" GR. 70 (Length Varies) (Circle Standard) Shackle, 7/16 2-Ton, Round Pin (Circle Standard) Shackle, 1/2 3-Ton, Round Pin (Tube Table Standard) Table 2-16:-Piece Chain Lift Assembly (Tube Table Pushframe Standard), Parts List Item No. Qty. Part No. Description 1 2 Call Henke Chains, 1/2" GR. 70 (Length Varies) (Tube Table Standard) Shackle, 1/2 3-Ton, Round Pin (Tube Table Standard) ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 50 of 92

51 Installation Of 2-Piece Chain Lift Assembly Figure 2-18:2 Piece Chain Level Lift Basic Installation Basic Installation Procedure, 2 Piece Chain Level Lift 1. Attach plow to hitch using Pin-On or Quick-Hitch connection. 2. Raise hitch lift cylinder until hitch lift arm is approximately horizontal. 3. Telescope lift arm out until lift chains are running just slightly forward as they run down to plow. Attach each lift chain to the nearest side lift eye on hitch inner tube assembly. 4. Begin to raise lift arm, and verify that lift chains become tight when lift arm reaches 5 to 10 above horizontal position. Adjust chain lengths as necessary. 5. Lift plow off ground approx. 12, then with plow in air, rotate plow side-to-side and verify that plow remains approximately level in all positions (with center of cutting edge off ground, neither end of cutting edge should be closer than 10 from ground). 6. Adjust telescoping lift arm inward or outward to provide the best level lifting. NOTE: Extending lift arm too far out can cause chain binding. With plow fully lifted and in straight position, not reversed left or right, the chain attachment point on the plow should never be more than 2 to the rear of the front of the telescoping lift arm. EXTENDING LIFT ARM TOO FAR OUT OR SETTING CHAINS TOO SHORT COULD CAUSE CHAIN BINDING, WHICH COULD CAUSE DEATH OR SERIOUS INJURY DUE TO FAILURE OF CHAIN, SHACKLES, OR OTHER ITEMS. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 51 of 92

52 Optional Sliding Level Lift Assembly (CPF Or TT) Figure 2-19:Optional Sliding Level Lift Assembly (CPF Or TT) Table 2-17:Optional Sliding Level Lift Assembly (CPF Or TT), Parts List Item No. Qty. Part No. Description 1 1 Varies Pushframe, Sliding Level Lift (Circle Pushframe Shown Here) (Tube Table Is Available) (See Separate Figure page 38) * Grease Fitting, 1/4-28 (2 ea included with purchase of Slide) * Toplock Nut, 1/2-13 GR.C * Slide Bar * Hex Capscrew, 1/2-13 x 5 GR * Slide * Cotter Pin, 1/8 X * * * Curved Reversing Bar * Clevis Pin, 3/4 x 2.5 Clevis Pin, 3/4 x 3.0 (Circle Pushframe) Clevis Pin, 3/4 x 4.5 (Tube Table Pushframe) NOTE: Part Numbers marked with a * are included in part number (Circle) or (Tube Table). ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 52 of 92

53 Installation Of Sliding Level Lift Chain Lift Assembly Figure 2-20:Sliding Level Lift Chain Level Lift Basic Installation Basic Installation Procedure, Sliding Level Lift Chain Level Lift STEP 1: STEP 2: STEP 3: Attach plow to hitch using Pin-On or Quick-Hitch connection. Raise hitch lift cylinder until hitch lift arm is approximately horizontal. Telescope lift arm out until lift chains are running just slightly forward as they run down to plow. STEP 4: Attach upper end of each chain to corresponding keyhole cutout in front plate of telescoping lift arm (left chain to left side keyhole; right chain to right side keyhole). NOTE: Chain should enter key hole from front, and extra links should hang to rear of key hole. Ensure that there are an equal number of chain links on left and right sides (between shackle and point where each chain enters keyhole cutout), if not strictly observed, could result in damage to, or destruction of the machine, attachments, or the environment STEP 5: STEP 6: STEP 7: Begin to raise lift arm, and verify that lift chains become tight when lift arm reaches 5 to 10 above horizontal position. Adjust chain lengths as necessary. Lift the plow off ground approximately 12, then with plow in air, rotate plow side-to-side and verify that plow remains approximately level in all positions (with center of cutting edge off ground, neither end of cutting edge should be closer than 10 from ground). Adjust telescoping lift arm inward or outward to provide best level lifting. STEP 8: Extending the lift arm too far out can cause chain binding. NOTE: With plow fully lifted, chain attachment point on plow should never be more than 2 rearward of the front of telescoping lift arm, with plow in straight position (not reversed left or right). ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 53 of 92

54 Optional Cable Lift Assembly Figure 2-21:Optional Cable Lift Assembly Table 2-18:Optional Cable Lift Assembly Item No. Qty. Part No. Description Cable Lift Drum Assembly, 4.5" Diameter Cable, Galvanized, 1/2-6 x 25, IWRC, 126" Raw Length 96" Finished Length w/clamps (Telescoping Hitch Arm) Cable, Galvanized, 1/2-6 x 25, IWRC, 156" Raw Length 126" Finished Length w/clamps (Non-Telescoping Hitch Arm) Chain Hex Capscrew, 3/4-10 X 3.5 GR Hex Capscrew, 1/2-13 x 3.5 GR Nylock Nut, 1/ Toplock Nut, 3/4-10 GR. C Cable Clamp, 1/ Shackle, 7/16, 2 Ton Cable Thimble, 1/2 NOTE: 1. MUST use double acting lift cylinder on truck hitch. 2. Entire assembly may be ordered as a (Telescoping Hitch Arm Version) or b (Non-Telescoping Hitch Arm Version). 3. See Separate Figures for Standard Chain Lift and Sliding Level Lift Options If Available. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 54 of 92

55 CHAPTER 3: TRIP DEVICES PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. External Compression Trip Assembly (ECT) 56 External Compression Trip (ECT) Extension Spring Trip (EXT) 58 ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 55 of 92

56 External Compression Trip Assembly (ECT) Figure 3-1:External Compression Trip Assembly (ECT) (Includes P) Table 3-1:External Compression Trip Assembly, Parts List Item No. Qty. Part No. Description ECT Weldment, Circle Pushframe End (Inner) ECT Weldment, Moldboard End (Outer) Spring Spring Compression Block (Note This item goes at Bottom of Asy in this ECT style) Hex Capscrew, 5/8-11 x 2.5 GR Toplock Nut, 5/8-11 GR Clevis Pin, 1 x Cotter Pin, 3/16 x Flat Washer, 1" Hardened, SAE THIS ASSEMBLY CONTAINS PRESTRESSED SPRINGS UNDER COMPRESSION. IMPROPER DISASSEMBLY MAY CAUSE SUDDEN RELEASE OF SPRING ENERGY, WHICH COULD RESULT IN SERIOUS INJURY. 1. Entire assembly, less items 7 thru 9, may be ordered as Part No P. NOTE: 2. This assembly is used with 30R and 40R moldboards, and is not interchangeable with P. 3. Ordering in this manner avoids all dis-assembly and assembly involving pre-stressed springs. 4. Quantities given are for one assembly. Two complete assemblies may be required for your product. Typical plow has two trip assemblies. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 56 of 92

57 External Compression Trip (ECT) Figure 3-2:External Compression Trip (ECT) Assembly Table 3-2:External Compression Trip (ECT) Assembly , Parts List Item No. Qty. Part No. Description Spring Compression Block (Note This item goes at Bottom of Assy in this ECT style) Spacer Inner ECT Weldment, Circle Pushframe End Outer ECT Weldment, Moldboard End Hex Capscrew, 5/8-11 x 4 GR Toplock Nut, 5/8-11 GR Flat Washer, 1" Hardened, SAE Cotter Pin, 3/16 x Clevis Pin, 1 x Spring THIS ASSEMBLY CONTAINS PRESTRESSED SPRINGS UNDER COMPRESSION. IMPROPER DISASSEMBLY MAY CAUSE SUDDEN RELEASE OF SPRING ENERGY, WHICH COULD RESULT IN SERIOUS INJURY.Follow steps correctly, otherwise accidental release of energized spring could cause death or serious injury. NOTE: 1. Entire assembly, less items 7 thru 9, may be ordered as Part No Ordering full assembly avoids all dis-assembly and assembly involving pre-stressed springs. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 57 of 92

58 Extension Spring Trip (EXT) Figure 3-3:Extension Spring Trip (EXT) Table 3-3:Extension Spring Trip, Parts List Item No. Quantity Part Number Description Stop Block Outer Assembly Inner Assembly Hex Capscrew, 5/8-11 x 3 GR Toplock Nut, 5/8-11 GR.C Flat Washer, 1" Hardened, SAE Cotter Pin, 3/16 x Clevis Pin, 1 x Spring, x 4.5 x Pin Assembly NOTE: Quantities given are for one assembly. Two complete assemblies may be required for your product. Typical plow has two trip assemblies. Table 3-4:Henke Assembly Numbers Spring Quantity Circle Pushframe 6-Springs (2 Assemblies) Springs (2 Assemblies) ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 58 of 92

59 CHAPTER 4: RUNNING GEAR PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Running Gear Bracket Assembly 60 Spring Loaded Running Gear 62 8 Steel Wheel Assembly 64 Mushroom Shoe Assembly 65 Pneumatic Running Gear 66 ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 59 of 92

60 Running Gear Bracket Assembly Figure 4-1:Running Gear Bracket Assembly Table 4-1:Running Gear Bracket, Parts List Item No. Qty. Part No. Description P Mounting Assembly, standard circle frame - Bolt-On Style Table 4-2:Running Gear Bracket Mounting Hardware # , Parts List Item No. Qty. Part No. Description Hex Capscrew, 5/8-11 X 6 GR Toplock Nut, 5/8-11 GR.C NOTE: 1. Quantities given are for one assembly. Two complete assemblies may be required for your product. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 60 of 92

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62 Spring Loaded Running Gear Figure 4-2:Spring Loaded Running Gear ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 62 of 92

63 Table 4-3:Spring Loaded Running Gear, Parts List Item No. Qty. Part No. Description P Spring Loaded Running Gear w/o Mount Hex Capscrew, 5/8-11 x 2 GR Reference Mounting Assembly (See Mounting Bracket Table) Toplock Nut, 5/8-11 GR. C * Crank Handle Nut (Comes with purchase of item 17) * Nylock Nut, 3/ * Hex Capscrew, 3/8-16 x 3.5 GR P* Crank Handle P* Outer Tube Assembly * Safety Snap Pin, 1/4 x * Nut, 1-8 GR * Flat Washer, 1, SAE Thru-Hard * Bearing * Spring P* Inner Tube Assembly 16B Inner Tube Assembly for Mushroom Shoe * Shaft Assembly (If purchased, comes with (1) Item 4) * Cotter Pin, 1/4 x Hex Capscrew, 1-8 x 6.5 GR Mushroom Shoe Adaptor Toplock Nut, 1-8 GR. C or Hex Capscrew, 5/8-11 x 2 GR. 8 (7.5 MS) or Hex Capscrew, 5/8-11 x 2.5 GR. 8 (11 MS) P P 11 Mushroom Shoe 11" Mushroom Shoe, Carbide P 1 x 6 HiTop Runner P 1 x 6 HiTop Runner w/ Carbide Shoe Bolt Steel Wheel, 3 x 8, Complete Slotted Nut, Cotter Pin, 3/16 x Flat Washer, 5/8" Hardened, SAE NOTE: 1. Quantities given are for one assembly. Two complete assemblies may be required for your product. 2. Part Numbers marked with a * are included in part number P (Item 1). ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 63 of 92

64 8 Steel Wheel Assembly Figure 4-3:Henke 8 Steel Wheel Assembly Table 4-4:Henke 8" Steel Wheel Assembly, Parts List Item No. Qty. Part No. Description Grease Seal Bearing Cone Bearing Cup Spacer P Steel Wheel Complete (Includes All Items Shown) 6 NA P Steel Wheel Bearing Kit (Includes (2) ea. of 1, 2, 3, & 4) NOTE: 1. Entire assembly may be ordered as P. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 64 of 92

65 Mushroom Shoe Assembly Figure 4-4:Mushroom Shoe Assembly Table 4-5:Mushroom Shoe Assembly, Parts List Item No. Qty. Part No. Description P Crank Assembly, Painted Acme Screw Assembly P Inner Tube Assembly, Painted P Outer Tube Assembly, Painted Hex Capscrew, 5/8-11 X 2 GR. 8 (Mounting Bolts) Hex Capscrew, 3/8-16 X 3.5 GR Hex Capscrew, 5/8-11 X 2.5 GR Nylock Nut, 3/ Toplock Nut, 5/8-11 GR. C P P 11 Mushroom Shoe, Painted 11" Mushroom Shoe, Carbide, Painted NOTE: 1. Quantities given are for one assembly. Two complete assemblies may be required for your product. 2. Entire assembly shown, plus P Mounting Bracket, can be ordered together as P (Plain Steel), or P (Carbide). 3. You may order assembly without mounting hardware or bracket as P (Plain Steel) or P (Carbide). ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 65 of 92

66 Pneumatic Running Gear Figure 4-5:Pneumatic Running Gear Table 4-6:Pneumatic Running Gear, Parts List Item No. Qty. Part No. Description Hex Capscrew, 3/8-16 x 3.5 GR P Running Gear Crank Assembly Nylock Nut, 3/ ACME Screw Assembly M Outer Tube & Yoke Assembly, 4.8 x 8 Wheel Asy. Outer Tube & Yoke Assembly, 5.7 x 8 Wheel Asy Hex Capscrew 5/8-11 x 6 GR Inner Tube Assembly Toplock Nut, 5/8-11 GR. C P Pneumatic Hub & 4.8 x 8 Wheel Assembly, 5 - Lug Pneumatic Hub & 5.7 x 8 Wheel Assembly, 5 - Lug Not Shown M 1 Complete Assembly With Tire and 4.8 x 8 Wheel Included. Not Shown Complete Assembly With Tire and 5.7 x 8 Wheel Included. 1 Complete Assembly Without Tire or 4.8 x 8 Wheel. 1 Complete Assembly Without Tire or 5.7 x 8 Wheel. NOTE: 1. Quantities given are for one assembly. Two complete assemblies may be required for your product. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 66 of 92

67 Figure 4-6:Pneumatic Wheel Kit, 5-Lug Hub Table 4-7:Pneumatic Wheel Kit, 5-Lug Hub, Parts List Item No. Qty. Part No. Description Pneumatic Rim & Tire Assembly, 2 Piece, 5-Lug, 4.8 x 8 Wheel Asy Pneumatic Rim & Tire Assembly, 2 Piece, 5-Lug, 5.7 x 8 Wheel Asy Hub & Spindle Group Assembly - 5-Lug Hub Group Assembly Lug Nut, 1/ Bearing Cup Bearing Cone Grease Seal Spindle Spindle Nut Hex Capscrew, 5/8-11 X 8 GR.5 (For 4.8 x 8 Wheel Asy.) Hex Capscrew, 5/8-11 X 9 GR.8 (For 5.7 x 8 Wheel Asy.) Axle Spacer (Used with 5.7 x 8 Wheel Asy. ONLY) Flat Washer, Hardened, 5/8 SAE Toplock Nut, 5/8-11 GR.C Grease Fitting, 1/4-28 Straight ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 67 of 92

68 Figure 4-7:Outer Tube & Yoke Assembly Table 4-8:Outer Tube & Yoke Assembly, Parts List Item No. Qty. Part No. Description Yoke Assembly x 8 Yoke Assembly x Roll Pin, 3/8 x Hex Capscrew, 1/2-13 x 1.5 GR Nut, 1/2-13 GR Damper pad Grease Fitting Straight 1/ Outer Tube Assembly Flat Washer 1 1/2, Hardened, SAE ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 68 of 92

69 CHAPTER 5: PLOW PORTION HITCHES PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Swivel Assembly 70 Swivel Plates & Plow Hitches 71 Universal Quick Hitch, (UQH) 72 ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 69 of 92

70 Swivel Assembly Figure 5-1:Swivel Assembly Table 5-1:Swivel Assembly, Parts List Item No. Qty. Part No. Description Swivel Bolt, 1 1/2" DIA 2 1 Reference Swivel Plate (See options on page 71) Slotted Nut, 1 1/ Flat Washer, 1 1/2 Hardened, SAE Cotter Pin, 1/4 x 3 ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 70 of 92

71 Swivel Plates & Plow Hitches Many different types of swivel plates and plow hitches are available. Samplings are shown below. Please Call Henke at (913) for part numbers. Universal pin-on type swivel plates are available in various widths, hole sizes, and ear lengths. Figure 5-2:Swivel Plates & Plow Hitch Assemblies Swivel Plates With Standard Ears ( ) 21" C-C ( ) 30.5" C-C ( ) 33.63" C-C Quick-Link Style Swivel Plate ( ) Tenco Style Swivel Plate ( ) Arrowhead Style Plow Portion ( ) Long Ears Style Swivel Pate (Call Henke) NOTE: 1. Numbers listed in Figure 5-2: are full assembly numbers, which include swivel hardware. 2. Not all options are listed. * Call Henke for Part Numbers Specific to Your Need. 3. Please see Universal Quick Hitch, (UQH), Page 72 for UQH Plow Portion Hitch. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 71 of 92

72 Universal Quick Hitch, (UQH) Figure 5-3:Universal Quick Hitch, (UQH) Table 5-2:Universal Quick Hitch, Parts List Item No. Qty. Part No. Description UQH Plow Portion Weldment Lever Left Lever Right Latch Adjuster Hex Capscrew, 5/8-11 X 2.00 GR Toplock Nut, 5/8-11 GR. C Flat Washer, 5/8 Hardened, SAE Hair Pin,.125 X 2.65 (Included in Hitch Pin ) Cotter Pin, 1/8 X Adjusting Yoke Hex Nut, 1/ Hitch Pin,.5 X 5 Grip (Includes Hair Pin ) Clevis Pin,.5 X Flat Washer, 1/2 Hardened, SAE Spring, 2.75" Nylock Nut, 1/2-20 NOTE: 1. Entire assembly may be ordered as , includes swivel hardware shown in Swivel Assembly, Page See Swivel Assembly, Page 70 for more plow portion hitch options. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 72 of 92

73 Figure 5-4:Universal Quick Hitch, Side View Assembly And Adjustment Instructions: 1. Install levers (items 2 & 3) using hardware indicated. Check handle function. If mechanism is tight, loosen locknuts just enough to allow smooth operation. 2. Install both lever-to-jaw linkages using hardware shown. 3. Adjust linkages (see "Linkage Adjustment View" below): With handle pinned in "closed" position (towards plow) and latch assembly. ( ) resting against top of jaw assy. ( ), tighten nuts (item 16) on springs to compress springs approximately 1/4" (compressed spring length = 2.50"). After adjusting spring, back-off both nuts (item 11) from levers (items 2 & 3) 1/16" and tighten. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 73 of 92

74 <<THIS PAGE IS INTENTIONALLY LEFT BLANK>> ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 74 of 92

75 CHAPTER 6: REPLACEMENT WEAR PARTS PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Cutting Edges 76 Cutting Edge Hardware 77 Curb Guards & Wear Guards 78 Installing a Rubber Cutting Edge 79 Installing a Poly Cutting Edge 82 ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 75 of 92

76 Cutting Edges Table 6-1:Cutting Edges CARBIDE 3/4 THICK 3FT.X5 TALL Call Henke 3FT.X6 TALL FT.X8 TALL FT.X5 TALL FT.X6 TALL FT.X8 TALL FT.X8 TALL FT.X6 TALL " STEEL 1/2" THICK 5/8" THICK 3/4" THICK 2FT. Call FT FT FT FT. Call Henke Call Henke FT. Call Henke Call Henke FT Call Henke Call Henke 9FT. Call Henke Call Henke FT FT FT STEEL 1/2 THICK 5/8 THICK 3/4 THICK 2FT Call Henke 3FT Call Henke 4FT Call Henke 5FT Call Henke FT FT Call Henke FT FT FT FT CP 6 STEEL 1/2 THICK 5/8 THICK 3/4 THICK 3FT Call Henke Call Henke 4FT Call Henke Call Henke CP 8 STEEL 1/2 THICK 5/8 THICK 3/4 THICK 3FT Call Henke Call Henke 4FT Call Henke Call Henke 10FT Call Henke FT Call Henke 12FT Call Henke RUBBER Notes 5&6 1 1/2" THICK X 10" TALL CP RETAINING STRIP 8FT FT FT FT FT FT FT SNOW BASKET 1" THICK X10" TALL CP 8FT FT FT NOTE: 1. For Cutting Edges Not Listed Call Henke Manufacturing at Except as noted, all cutting edges have 1.5" gauge line (distance from top edge to center of holes) 3. "CP" = Center Punched 4. All edges shown are punched for 5/8" bolts. 5. For rubber cutting edges, 6" tall center punched steel edges, Items & may be used to provide proper support behind the rubber edge. 6. Henke's rubber cutting edges feature a minimum tensile strength of 2000 psi and a maximum DIN rating of 150, and last much longer in service than lower quality rubber cutting edges available from some other suppliers. 7. Polyurethane cutting edges also available - call for price and availability. CP 10" STEEL 1/2 THICK 5/8 THICK 3/4 THICK 10FT. Call Henke Call Henke ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 76 of 92

77 PLOW BOLTS 5/8-11 GRADE 8 Cutting Edge Hardware Table 6-2:Cutting Edge Hardware Type Length Part No. Uses/Notes 2" /2" " /2" " /2" " " CARRIAGE BOLTS 5/8-11 GRADE 8 HEX BOLTS 3" 4" 5" 6" 4" 4 1/2" 5" TOPLOCK NUT 5/8-11 GRADE C N/A NYLOCK NUT 5/8-11 GRADE 8 N/A FOR: Standard Cutting Edges and Wear Guards FOR: Some wrap around curb guards (Square Holes, Not Counter Sunk) FOR: Rubber and Poly Cutting Edges (Use Nylock Nuts Only) FOR: Steel or Carbide Cutting Edges FOR: Rubber or Poly Cutting Edges ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 77 of 92

78 Curb Guards & Wear Guards Table 6-3:Henke Curb Guards & Wear Guards Curb Guards Wrap-Around Curb Guards, Steel , Left , Right , Reversible Wrap-Around Curb Guards, Chrome-Carbide Weld Deposit on Wrap-Around Corner , Left , Right , Left , Right Wrap-Around Curb Guard + Wear Guard, Chrome-Carbide Weld Deposit on Wrap-Around Corner + on Bottom Wear Edge Bolt-On Curb Guards (Bolts to Outside of End Rib) , Left , Right , Left , Right Bolt-On Guard Assembly Optional spacer (Required for Trip Edge Applications) Wear Guards Wear Guards, Standard Length (9 ), with Chrome-Carbide Weld Deposit (Mount in front of cutting edge) , Reversible , Reversible Wear Guards, Long Length (21 ), with Chrome-Carbide Weld Deposit (Mount in front of cutting edge) , Reversible , Reversible Cast Wear Shoes (Mount behind cutting edge) Wear shoe for 6 cutting edges, or 8 center-punched edges Wear shoe for 8 cutting edges Bottom Angle Saver (Mount behind of Bottom Angle) Bottom Angle Saver with Carbide Strip ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 78 of 92

79 Installing A Rubber Cutting Edge Figure 6-1:Installing A Rubber Cutting Edge (No Wear Guard) NOTE: In The Case Of Vibration Problems: STEP 1: STEP 2: STEP 3: The rubber cutting edge should never extend more than one inch below the Steel Backer, measured vertically. Adjust the rubber cutting edge by loosening bolts and sliding it down along the adjustment slots until in desired position. When no more downward adjustment can be made, flip the rubber cutting edge to use its opposite edge. Adjust the rubber cutting edge down as it wears and before the steel backer touches the ground. Vibration Problems Can Usually Be Solved With The Following Steps: Ensure the cutting edge is installed per the above diagrams. Adjust the plow attack angle to be less vertical. Take a portion of the plow weight off of the cutting edge, using one of these methods. 3.1: Place a portion of the weight onto running gear. 3.2: Utilize a hydraulic option, sometimes referred to as "Plow Float", "Plow Balance", or "Blade Saver" systems. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 79 of 92

80 Table 6-4:Steel Wrap-Around Curb Guard Assembly, For Rubber Cutting Edge Item No. Part No. Qty. ( ) Qty. ( ) Description Wrap Around Curb Guard, Reversible (Left Or Right) Carriage Bolt, 5/8-11 x 5 GR.8 (Longer bolts may be needed if additional accessories are used.) Figure 6-2:Installing Steel Wrap Around Curb Guard On A Rubber Cutting Edge NOTE: When used with rubber cutting edges, the wrap around curb guard should be installed in the uppermost position (Use the lowest row of square holes). The curb guard mounts on top of the retaining strip. Curb guard does not directly contact rubber cutting edge. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 80 of 92

81 Table 6-5:Carbide Curb Guard Assembly, For Rubber Cutting Edge Item No. Part No. Description Curb Guard, Carbide, Reversible (Left Or Right) Plow Bolt, 5/8-11 x 5 GR.8 (Longer bolts may be needed if additional accessories are used.) Figure 6-3:Installing Carbide Curb Guard On A Rubber Cutting Edge NOTE: This curb guard can be used on both the left and right. The curb guard mounts on top of the retaining strip. Curb guard does not directly contact rubber cutting edge. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 81 of 92

82 Installing A Poly Cutting Edge Figure 6-4:Installing A Poly Cutting Edge (No Wear Guard) NOTE: In The Case Of Vibration Problems: STEP 1: STEP 2: STEP 3: The Poly cutting edge should never extend more than 3 inches below the bottom angle, measured vertically. Adjust the poly cutting edge by removing bolts and moving the cutting edge down to bolt in the next row of holes (Middle Row, Then Top Row). When no more downward adjustment can be made, flip the poly cutting edge to use its opposite edge. Adjust the poly cutting edge down as it wears and before the bottom angle touches the ground. Vibration Problems Can Usually Be Solved With The Following Steps: Ensure the cutting edge is installed per the above diagrams. Adjust the plow attack angle to be less vertical. Take a portion of the plow weight off of the cutting edge, using one of these methods. 3.1: Place a portion of the weight onto running gear. 3.2: Utilize a hydraulic option, sometimes referred to as "Plow Float", "Plow Balance", or "Blade Saver" systems. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 82 of 92

83 Table 6-6:Steel Wrap-Around Curb Guard Assembly, For Poly Cutting Edge Item No. Part No. Qty. ( ) Qty. ( ) Description Wrap Around Curb Guard, Reversible (Left Or Right) Carriage Bolt, 5/8-11 x 5 GR.8 (Longer bolts may be needed if additional accessories are used.) Figure 6-5:Installing Steel Wrap Around Curb Guard On A Poly Cutting Edge NOTE: When used with Poly cutting edges, the wrap around curb guard should be installed in the uppermost position (Use the lowest row of square holes). The curb guard mounts on top of the retaining strip. Curb guard does not directly contact rubber cutting edge. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 83 of 92

84 Table 6-7:Carbide Curb Guard Assembly, For Poly Cutting Edge Item No. Part No. Description Curb Guard, Carbide, Reversible (Left Or Right) Plow Bolt, 5/8-11 x 5 GR.8 (Longer bolts may be needed if additional accessories are used.) Figure 6-6:Installing Carbide Curb Guard On A Poly Cutting Edge NOTE: This curb guard can be used on both the left and right. The curb guard mounts on top of the retaining strip. Curb guard does not directly contact rubber cutting edge. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 84 of 92

85 CHAPTER 7: MAINTENANCE PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. In Season Maintenance 86 End Of Season Maintenance 87 Torque Table Mild Steel 88 ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 85 of 92

86 In Season Maintenance Snow removal equipment must be cared for and maintained regularly. Daily or pre-route inspection and maintenance are necessary. Failure to do so may affect efficiency and safety. A visual inspection must be carried out after every 8 hours of operation. Look for damaged components, bends, cracked welds or hydraulic leaks. REPAIR IMMEDIATELY! Re-torque all bolts after the first 8 hours of use and to regularly check for loosened or missing fasteners. Replace any damaged or missing fasteners immediately. Because of the environment in which snow equipment is expected to operate, hydraulic lines, fasteners, wearable or replaceable items and warning decals may become damaged by snow, ice and road debris. These items must be inspected daily and replaced if necessary to avoid equipment damage or personal injury. Lubrication of moving parts is of the utmost importance. Exposure to snow, ice, salt and road debris will wash away lubrication quickly and it may be necessary to inspect and reapply lubrication more than once a day. ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 86 of 92

87 End Of Season Maintenance GROUND ENGAGING COMPONENTS CUTTING EDGES & GUARDS: Replace any broken cutting edges, unevenly or excessively worn cutting edges, and broken or worn wear guards. RUNNING GEAR: Replace broken, worn, or missing running gear shoes, and any damaged adjuster leg components. Grease internal threads and sliding members (it s best to disassemble and grease directly; zerks aren t as effective at greasing these areas). HARDWARE: Replace missing or broken bolts. Proper torque is important! Use grade 8 plow bolts for steel cutting edges. HYDRAULICS HOSES: Plug or cap any QC fittings or any open hose ends. Inspect hoses for any leaks or potential leaks. Secure hoses with hose clamps. CYLINDERS: Check for leaks, and any chrome rod dents or scratches. Apply a light coat of oil or grease on exposed rod surfaces. FRAME AND MOLDBOARD JOINTS: Check pins, bushings, and pivot bolts for wear. Make sure all keepers are in place. Make sure shear bolts and pins are same as original equipment (usually grade 2). Some drivers don t like replacing shear pins and will install grade 8 replacements to avoid replacing during a storm. These items are designed to shear to protect driver and equipment. CHECK WELDMENTS FOR CRACKS. CABLE AND SHEAVES CABLE: Check cable thoroughly for fraying, kinks, and abnormal wear. Make sure cable is properly routed and seated in all sheaves. Verify that cable clamps have proper torque and are in correct orientation and spacing. Cable shall be checked prior to each use or after every 8 hours, whichever comes first. SHEAVES: Verify that sheave, bushings and retaining pins are in good condition and adequately greased. Make sure that sheaves, bushings and pins do not have any abnormal wear and rotate without restriction. REPLACE WORN OR BROKEN PARTS FOUND BY ABOVE INSPECTIONS ROAD_WARRIOR_FT_EFF_ALL_ _01_020 Page 87 of 92

88 MAINTENANCE MAINTENANCE Spreader 01/16 Maintenance Section Alamo Group Inc.

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