VBOX SPREADER, PINTLE CHAIN OR AUGER

Transcription

1 VBOX SPREADER, PINTLE CHAIN OR AUGER HENKE MODEL: HX10, HX20, & HX21 Medium to Heavy Duty Trucks PARTS AND INSTALLATION MANUAL: # VERSION 027, MARCH 2018 MY SERIAL NUMBER: HENKE MANUFACTURING CORPORATION MANUFACTURERS OF SNOW REMOVAL EQUIPMENT FOR 100 YEARS 3070 WILSON AVE.LEAVENWORTH, KS Phone:(913) Fax: (913) parts@henkemfg.com HX_VBOX_SPREADER_EFF_ALL_ _01_027

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3 Introduction Thank you for your purchase of a HENKE Pintle Chain or Auger VBox Spreader (HX10, HX20, & HX21). This Parts and Installation Manual should be read in its entirety, including the safety section, before installation, operation, or maintenance is performed to minimize installation and operation problems. In addition to their field-proven standard units, Henke designs and manufactures snow fighting equipment to meet specific customer requirements. 304 Stainless Steel and Painted Mild Steel versions available. Heavy 7GA structural components. 9" Single Auger models (HX2190 and HXC2190) combine the durability and low maintenance of an auger design with a high material application rate usually found only on belt and pintle chain conveyor spreaders. Built In Hydraulic Lockout systems on All Auger Spreaders Pintle Chain Tensioner extensions for easy chain tensioning while in a dump body. Pintle Chain Spring Loaded conveyor take up for clearing binding material. 1.5diameter drive and idle shafts on the Pintle Chain Spreaders for HX diameter drive and idle shafts on the Pintle Chain Spreaders for HX2000. Continuous rib cross-section that ties the ribs on both sides together for added strength. Large exterior lower spinner housing to reduce chute clogging. Slots in ribs to allow for protection and ease of plumbing for hydraulic or electrical lines. Adjustable Spinner chutes are available with Dumpover and Tilt Up options. Spinners are available in Poly or Steel versions Many options available including: Top Grates (Standard on Augers) (Optional on Pintle Chain Conveyor) Rib Mounted Rollers for Spreader Body Alignment in Truck Bed Inverted Vee (Standard with Augers) (Optional with Pintle Chain Conveyor) Stationary or Swing Up Ladder Bumper Guard Front and Side Spill Shield Hopper Vertical Extension (for Increased Material Capacity) 200 & 400 Gallon Pre-Wet Systems 400 & 800 Gallon 1-3 Lane De-Icing Systems Slide in Legs and Hanging Loops for Summer Storage Skid, Chassis, and Dump Body mounting Automatic Chain Oiler Remote greasing system for front idler bearings. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 3 of 188

4 Henke offers many spreader sizes and options to fit specific customer truck sizes and needs. The field hardware required to install your new Henke product is listed in tables in the parts section of this book. Be sure to check that all parts listed in this document were shipped with your Spreader (either attached or loose). In the unlikely situation that parts are missing please contact Henke Manufacturing at (913) or before continuing the installation. Contact Your Local Dealer For Parts & Service Henke's Dealer Network is a key component in providing our customers with the quickest most efficient access to Henke's Parts and Technical Service teams. For Parts Replacement, Technical Service, & Customer Support Inquiries, please contact your local Henke dealer first. Find your dealer using our website Dealer Locator: If you do not have a local dealer, contact Henke directly, as listed below. Replacement Parts Henke's Parts team will assist in parts replacement and preventative parts stocking program. Dealers and individual owners without a local dealer can contact us via , website, or phone. parts@henkemfg.com x3 This will direct your inquiry to the entire Parts team, insuring the most prompt attention possible. All inquiries are processed in the order they are received. NOTE: We can prepare a personalized wear parts recommendation and optionally include your seasonal purchasing summary. Just ask. Call Henke's Technical Service team in the unlikely event that your order is missing parts. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 4 of 188

5 Technical Service & Customer Support Inquiries Henke Technical Service can assist in optimizing your Henke equipment, and increasing up-time by providing technical guidance and support for issues as they occur. Dealers and individual owners without a local dealer can contact us via , website, or phone. service@henkemfg.com x6 This will direct your inquiry to the entire Tech Service team, insuring the most prompt attention possible. All inquiries are processed in the order they are received. We truly appreciate your business. Henke Parts and Technical Service Teams Is This Your Product Manual? We strongly recommend verifying your product s serial number and product manual number and revision with Henke s Parts Department before you order parts. Henke prides itself on service and support of all of our products including current, legacy, custom, and standard designs. Therefore, many of Henke products appear similar, but are different enough to justify having separate part manuals. Product manuals shown on product pages of the Henke website are only for standard, current production products. Product manuals may be updated at anytime. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 5 of 188

6 Table of Contents Introduction 3 Contact Your Local Dealer For Parts & Service 4 Replacement Parts 4 Technical Service & Customer Support Inquiries 5 Is this your product manual? 5 CHAPTER 1: Safety 15 VBox Safety Section 16 CHAPTER 2: Maintenance 39 VBOX Maintenance Section 40 CHAPTER 3: Parts And Assemblies 49 Spreader Body 50 Conveyor Gate and Guard Assembly 52 Pintle Chain Conveyor Assembly 54 Conveyor Drive Assembly 56 Pintle Chain Idler And Tensioner Assembly 58 VBox Single 9" Auger 60 Lower Chute Assembly 66 Upper Chute Assembly 68 Attachments for Pintle Chain 70 Spinner Assembly 72 Inverted V Assembly 73 Top Grate Assembly 74 Auger Hydraulic Lockout Assembly 76 Hydraulic Plumbing Diagram 83 CHAPTER 4: Spreader Add-On Options 87 Trunion Bar Assembly 88 Upper Spinner Chute Options 90 Tilt Assembly for Spinner Chute 92 Spinner Dump Bypass Assembly Option 96 Front Spill Shield Assembly 97 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 6 of 188

7 Side Spill Shield Assembly, Metal Shields 98 Side spill Shield Assembly, Rubber Shields 99 Bolt-On Extension 100 Conveyor Chain Oiler 101 Conveyor Chain Oiler 102 Remote Greasing Assembly 103 Spring Loaded Mounting Kit 106 Front Leg Assembly 108 Standard Duty Rear Leg Assembly 110 Heavy Duty Slide-In-Leg Assembly 112 Heavy Duty Slide-In-Leg Assembly, with 5th Tank 114 Rear Bumper Guard and Ladder Assembly 116 Folding Ladder Assembly 118 Light Bar Assembly 121 CHAPTER 5: Pre-Wet System (PWS) 123 Pre-Wet System Mounting Assembly 124 Sample Pre-Wet System Map 126 Pre-Wet Plumbing Assembly 128 Pre-Wet System Spray Bar 130 T1 Pre-Wet System and Fill Assembly 133 T3 Pre-Wet Spray Bar Hookup 134 T2 Cross Over Only Assembly 135 Low Level Switch 136 Low Level Switch Installation 137 Bulkhead Installation 138 Tank Mounting of Hydraulic Closed Loop Power Unit 139 Hydraulic Power Unit Closed Loop 140 Flow Meter 142 Tank Mounting of Hydraulic Open Loop Power Unit 143 Hydraulic Power Unit - Open Loop 144 Flex Coupler with Neoprene Sleeve 146 Electrical Power Unit Closed Loop 147 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 7 of 188

8 Electrical Power Unit Open Loop 148 Gear Pump ½ FMNPT Bronze 149 HENKE HVL (High Volume Liquid) Manifold Wiring 150 CHAPTER 6: Hydraulic Set-Up 151 Henke Dual 7 Inch OD Auger & Gear Box Drive 152 Henke 9 Inch OD Auger Motor 154 Henke Pintle Chain Motor 156 Henke PreWet Hydraulic Power Unit 157 Henke Spinner Motor 158 CHAPTER 7: Set-Up And Operations 159 Installing Slide-In spreader into Dump Body 160 Removing spreader From Dump Body 163 Spreader Set Up And Operation 166 For spreader leg installation: 166 Attach spinner assembly to the spreader: 166 Secure spreader to frame or into dump body: 166 Initial Startup 167 Spreader Adjustment 168 To adjust the spinner distance to the ground: 168 To determine your material weight per cubic foot: 169 Bypassing Spinner with Dump-Over Chute (Optional Equipment) 170 The Following steps show how to position Dump-Over flap and Bypass the Spinner. 171 The Following steps show how to position Dump-Over flap for normal operation. 171 Tilting Up Spinner (Optional Equipment) 172 Front Leg Installation, Slide In Legs (SIL) 174 Rear Leg Installation, Slide In Legs (SIL) 176 Rear Leg Installation, Slide In Legs (SIL) 178 Gate Latch Pin Installation on Rear Legs (Optional) 179 Gate Latch Pin Installation on Rear Legs (Optional) 179 Calibrate your Spreader for desired distribution: 180 CHAPTER 8: Replacement Wear Parts 183 Common Replacement Wear Parts 184 CHAPTER 9: Warranty & Dealer Procedure 185 HENKE LIMITED WARRANTY 186 Dealer Warranty Procedure 188 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 8 of 188

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10 List of Figures Figure 3-1:Spreader Body 50 Figure 3-2:Conveyor Gate and Guard Assembly 52 Figure 3-3:Pintle Chain Conveyor Assembly 54 Figure 3-4:Pintle Chain direction, Parts View 54 Figure 3-5:Conveyor Drive Assembly 56 Figure 3-6:Pintle Chain Idler And Tensioner Assembly 58 Figure 3-7:Tensioner Assembly Installed 59 Figure 3-8:Single 9" Auger, Rear - View 1 60 Figure 3-9:Single 9" Auger, Rear - View 2 61 Figure 3-10:Single 9" Auger, Rear - View 3 62 Figure 3-11:Single 9" Auger, Front 63 Figure 3-12:Single 9" Auger, Auger 64 Figure 3-13:Lower Chute Assembly 66 Figure 3-14:Upper Chute Assembly 68 Figure 3-15:Rear Wiper and Rail Guard for Pintle Chain 70 Figure 3-16:Front Wiper for Pintle Chain 71 Figure 3-17:Spinner Assembly 72 Figure 3-18:Inverted V Assembly 73 Figure 3-19:Top Grate Assembly 74 Figure 3-20:Standard and Heavy Duty Top Grate Comparison 74 Figure 3-21:auger Lockout Assembly, Wire Rope Threading, Single Auger 77 Figure 3-22:auger Lockout Assembly, Hydraulic Plumbing, Single Auger 78 Figure 3-23:auger Lockout Assembly, Wire Rope Threading, Dual Auger 79 Figure 3-24:auger Lockout Assembly, Hydraulic Plumbing, Dual Auger 80 Figure 3-25:Wire Rope Tie to Top Grate, Lockout Assembly 81 Figure 3-26:Top Grate Lockout Bracket, Lockout Assembly 82 Figure 3-27:Hydraulic Plumbing Diagram, Pintle Chain (3 Valve sections on truck) 83 Figure 3-28:Hydraulic Plumbing Diagram, Pintle Chain (2 Valve sections on truck) 84 Figure 3-29:Hydraulic Plumbing Diagram, Single Auger 85 Figure 3-30:Hydraulic Plumbing Diagram, Dual Auger 86 Figure 4-1:Trunion Bar Assembly 88 Figure 4-2:Upper Spinner Chute Options, Non-Cartridge Spreader 90 Figure 4-3:Spinner Tilt Winch Assembly 92 Figure 4-4:Spinner Tilt Pivot Arm Options 93 Figure 4-5:Spinner Tilt Wire Rope Assembly 94 Figure 4-6:Spinner Tilt Wire Rope Chain Location 94 Figure 4-7: Tilt Wire Rope Assembly, Winch Closeup 95 Figure 4-8: Tilt Wire Rope Assembly, Folded up 95 Figure 4-9:Spinner Dump Bypass Assembly Option, Pintle Chain Conveyor 96 Figure 4-10:Front 45 Spill Shield Assembly 97 Figure 4-11:Side Spill Shield Assembly, Metal Shields 98 Figure 4-12:spill Shield Assembly, Rubber Shields, Parts View 99 Figure 4-13:Bolt-On Extension, Parts View 100 Figure 4-14:Conveyor Chain Oiler, Parts View 101 Figure 4-15:Conveyor Chain Oiler 102 Figure 4-16:Conveyor Chain Oiler 102 Figure 4-17:Remote Grease Fitting, Rear 103 Figure 4-18:Greasing Point at Front Of Spreader, Pintle Chain 103 Figure 4-19:Greasing Point at Front Of Spreader, Auger 103 Figure 4-20:Spring Loaded Mounting Kit, Parts View 106 Figure 4-21:Front Leg Assembly 108 Figure 4-22:Rear Leg Assembly 110 Figure 4-23:Heavy Duty Slide-In-Leg Assembly, Parts View 112 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 10 of 188

11 Figure 4-24:Heavy Duty Slide-In-Leg Assembly, With 5th Tank 114 Figure 4-25:Rear Bumper Guard and Ladder Assembly 116 Figure 4-26:Folding Ladder Assembly - Current Design (Shipments July 2017 and on) 118 Figure 4-27:Folding Ladder Assembly - Legacy Design (Shipments Prior to July 2017) 119 Figure 4-28:Light Bar Assembly 121 Figure 4-29:Light Bar Wiring Schematic 121 Figure 5-1:Pre-Wet System Mounting Assembly 124 Figure 5-2:Sample Pre-Wet System Map 126 Figure 5-3:Pre-Wet Plumbing Assembly 128 Figure 5-4:Pre-Wet System Spray Bar 130 Figure 5-5:Pre-Wet System Spray Bar, Detail, Parts View 131 Figure 5-6:T1 Pre-Wet System and Fill Assembly 133 Figure 5-7:T3 Pre-Wet Spray Bar Hookup 134 Figure 5-8:T2 Cross Over Only Assembly 135 Figure 5-9:Liquid Level Switch 136 Figure 5-10:Low Level Switch Installation 137 Figure 5-11:Bulkhead Installation 138 Figure 5-12:Tank Mounting of Hydraulic Closed Loop Power Unit 139 Figure 5-13:Hydraulic Power Unit Closed Loop 140 Figure 5-14:Flow Meter 142 Figure 5-15:Tank Mounting of Hydraulic Open Loop Power Unit 143 Figure 5-16:Hydraulic Power Unit - Open Loop 144 Figure 5-17:Flex Coupler with Neoprene Sleeve 146 Figure 5-18:Electrical Power Unit Closed Loop 147 Figure 5-19:Electrical Power Unit Open Loop 148 Figure 5-20:Gear Pump ½ FMNPT Bronze 149 Figure 5-21:HENKE HVL (High Volume Liquid) Manifold Wiring, Part No Figure 7-1:Installation Into Dump Body 160 Figure 7-2:Installation Into Dump Body 161 Figure 7-3:Installation Into Dump Body 161 Figure 7-4:Installation Into Dump Body 161 Figure 7-5:Installation Into Dump Body 162 Figure 7-6:Removing Spreader from Dump Body 163 Figure 7-7:Removing Spreader from Dump Body 164 Figure 7-8:Removing Spreader from Dump Body 164 Figure 7-9:Removing Spreader from Dump Body 164 Figure 7-10:Removing Spreader from Dump Body 165 Figure 7-11:How to Dump-Over and Bypass the Spinner, Style 1 (Non-Cartridge, Pintle Chain Conveyor Only) 170 Figure 7-12:How to Dump-Over and Bypass the Spinner, Style 2 (All Auger and Cartridge Spreaders) 171 Figure 7-13:How To Tilt Chute to Bypass Spinner 172 Figure 7-14:Front Leg Installation, Slide In Legs (SIL) 174 Figure 7-15:Front Leg Height Setting 175 Figure 7-16:Rear Leg Installation, Slide In Legs (SIL) 176 Figure 7-17:Rear Leg Installation, Slide In Legs (SIL) 177 Figure 7-18:Gate Latch Pin Installation on Rear Legs (Optional) 179 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 11 of 188

12 List of Tables Table 3-1:Henke's HX2000 Hopper Capacity in Cubic Yards 50 Table 3-2:Recommended Spreader for Cab to Axle Length 50 Table 3-3:Conveyor Gate and Guard Assembly, Parts List 53 Table 3-4:Pintle Chain Conveyor Assembly, Parts List 54 Table 3-5:Conveyor Drive Assembly, Parts List 57 Table 3-6:Pintle Chain Idler And Tensioner Assembly, Parts List 58 Table 3-7:Single 9" Auger, Rear - View 1, Parts List 60 Table 3-8:Single 9" Auger, Rear - View 2, Parts List 61 Table 3-9:Single 9" Auger, Rear - View 3, Parts List 62 Table 3-10:Single 9" Auger, Front, Parts List 63 Table 3-11:Single 9" Auger, Auger, Parts List 64 Table 3-12:Lower Chute Assembly, Parts List 66 Table 3-13:Upper Chute Assembly, Parts List 68 Table 3-14:Rear Wiper and Rail Guard for Pintle Chain, Parts List 70 Table 3-15:Front Wiper for Pintle Chain, Parts List 71 Table 3-16:Spinner Assembly, Parts List 72 Table 3-17:Inverted V Assembly, Parts List 73 Table 3-18:Top Grate Assembly, Parts List 75 Table 3-19:Hydraulic Lockout Kit , Single Auger, Parts List 76 Table 3-20:Hydraulic Lockout Kit , Dual Auger, Parts List 76 Table 3-21:Lockout Hardware Assembly , Parts List 76 Table 4-1:Trunion Bar Assembly, Parts List 88 Table 4-2:Assembly Numbers 88 Table 4-3:Spinner Dump Bypass Assembly Option, Parts List 91 Table 4-4:Spinner Tilt Winch Assembly, Parts List 92 Table 4-5:Spinner Tilt Pivot Arm Options, Parts List 93 Table 4-6: Spinner Tilt Wire Rope Assembly, Parts List 94 Table 4-7:Spinner Dump Bypass Assembly Option, Parts List 96 Table 4-8:Front 45 Spill Shield Assembly, Parts List 97 Table 4-9:Side Spill Shield Assembly, Metal Shields, Parts List 98 Table 4-10:spill Shield Assembly, Rubber Shields, Parts List 99 Table 4-11:Bolt-On Extension, Parts List 100 Table 4-12:Conveyor Chain Oiler, Parts List 101 Table 4-13:Quantity Per HXC2 Assembly, Parts List 103 Table 4-14:Quantity Per HX2 Assembly, Parts List 104 Table 4-15:Quantity Per HX21 Assembly (Double These Quantities for HX22), Parts List 104 Table 4-16:Quantity per HXC21 Assembly (Double These Quantities for HXC22), Parts List 105 Table 4-17:Spring Loaded Mounting Kit, Parts List 106 Table 4-18:Front Leg Assembly, Parts List 108 Table 4-19:Rear Leg Assembly, Parts List 111 Table 4-20:Heavy Duty Slide-In-Leg Assembly, Parts List 113 Table 4-21:Heavy Duty Slide-In-Leg Assembly, With 5th Tank, Parts List 115 Table 4-22:Rear Bumper Guard and Ladder Assembly, Parts List 117 Table 4-23:Folding Ladder Assembly - Current Design (Shipments July 2017 and on), Parts List 118 Table 4-24:Folding Ladder Assembly - Legacy Design (Shipments Prior to July 2017), Parts List 119 Table 4-25:Light Bar Assembly, Parts List 121 Table 4-26:Wiring harness Color Code, Parts List 121 Table 5-1:Pre-Wet System Mounting Assembly, Parts List 124 Table 5-2:Sample Pre-Wet System Map, Parts List 127 Table 5-3:Pre-Wet Plumbing Assembly, Parts List 129 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 12 of 188

13 Table 5-4:Pre-Wet Spray Bar Asy. # , With Drilled Holes, Asy. Parts List 131 Table 5-5:Pre-Wet Spray Bar Asy. # , No Drilled Holes, Parts List (Not Shown) 131 Table 5-6:Pre-Wet Spray Bar Asy. # , Two Nozzles, Parts List (Not Shown) 132 Table 5-7:Pre-Wet Spray Bar Asy. # , Three Nozzles, Parts List (Not Shown) 132 Table 5-8:T1 Pre-Wet System and Fill Assembly, Parts List 133 Table 5-9:T3 Pre-Wet Spray Bar Hookup, Parts List 134 Table 5-10:T2 Cross Over Only Assembly, Parts List 135 Table 5-11:Low Level Switch, Parts List 136 Table 5-12:Tank Mounting of Hydraulic Closed Loop Power Unit 139 Table 5-13:Hydraulic Power Unit Closed Loop 141 Table 5-14:Tank Mounting of Hydraulic Open Loop Power Unit 143 Table 5-15:Hydraulic Power Unit - Open Loop 145 Table 5-16:Electrical Power Unit Closed Loop 147 Table 5-17:Electrical Power Unit Open Loop 148 Table 6-1:Performance Chart - Dual 7" OD Auger Drive System 153 Table 6-2:Performance Chart - 9" OD Auger Motor 155 Table 6-3:Performance Chart - Pintle Chain Motor 156 Table 6-4:Performance Chart - Pre-Wet Hydraulic Pump 157 Table 6-5:Performance Chart - Spinner Motor 158 Table 8-1:Replacement Wear Parts 184 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 13 of 188

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15 CHAPTER 1: SAFETY PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 15 of 188

16 SAFETY SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly. The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment. Practice all usual and customary safe working precautions and above all--- remember safety is up to YOU. Only YOU can prevent serious injury or death from unsafe practices. Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY. Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment. NOTE: Identifies points of particular interest for more efficient and convenient operation or repair. READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in this Manual and in the Safety Messages on the implement. Always follow the instruction in this manual and use good common sense to avoid hazards. Pictographs are used throughout this manual to help bring your visual attention to safety issues. NOTE: If you want a translation of this safety section in one of the following Languages, please contact: Translations at 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) ; Safety Section Translations are available in Spanish, Portuguese, French, German, Russian. PN GS01 Spreader 05/17 Safety Section Alamo Group Inc.

17 SAFETY OPERATOR SAFETY TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING: READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages. WEAR SAFETY GLASSES, safety shoes, hard hat, hearing protection and gloves when operating or repairing equipment WEAR appropriate breathing respirator when operating in dusty conditions to avoid respiratory diseases. DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury. DO NOT USE DRUGS or ALCOHOL before or while operating equipment. DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol. CONSULT medical professional for medication impairment side effects. STAY ALERT, prolonged operation can cause fatigue, STOP and REST. GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN SPREADING: OPERATE IN DAYLIGHT or with lights that give at least 100 yards clear visibility. BE ABLE TO SEE and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. GROUND SPEED WHEN spreading: NORMAL SPEED range is between 5 to 45 mph. ADJUST spreading SPEED for terrain conditions. REDUCE spreading SPEED when near steep slopes, ditches, drop-offs, overhead obstructions, and power lines. SAFETY SIGNS: REPLACE missing, damaged or unreadable safety signs immediately. SHIELDING: NEVER remove protective shields and guards. NEVER modify or cut protective shields or guards! PROLONGED OPERATION IN COLD WEATHER: May Cause Operator Hypothermia affecting safe operation of equipment. Wear appropriate clothing and take scheduled breaks. If possible shut down equipment exit cab and warm body in properly heated area. NEVER operate equipment in fatigued or impaired mental state. COMMUNICATION: Verbal Communication can be difficult and dangerous near equipment. Operation instructions and directions should be made prior to starting equipment. If communication is necessary completely shutdown and exit equipment. NEVER allow anyone to approach equipment while in operation. RIDING PASSENGERS: Never allow passengers whose presence distracts from safe operation or transporting equipment If passengers presence is needed, passenger must be seated securely and belted in passenger seat. DO NOT allow passenger in any other location of equipment during operation or transport. CHEMICAL HAZARD Wear appropriate PPE when handling chemicals. Refer to Chemical MSDS sheets. Always wear safety glasses, shield, gloves and apron. Wear Respirator when required. PN OSSPR-01 SAFETY Spreader 05/17 Safety Section Alamo Group Inc.

18 SAFETY CRUSHING HAZARDS SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRUCK, EQUIPMENT RUN OVER, ROLLOVER AND CRUSHING BY FALLING EQUIPMENT: CRUSHING BY FALLING from EQUIPMENT ALWAYS BUCKLE UP seat belt when operating truck and equipment. ONLY OPERATE Truck and equipment while seated in truck seat. STOP Truck ENGINE, place transmission into park, engage parking brake and remove key. TO AVOID FALLING OFF OR BEING CRUSHED BY EQUIPMENT Use extreme care when climbing onto truck or spreader. Also always use three point contact while climbing on ladders. Make sure the power to Spreader Conveyors, and spreader is off and remove the Truck Engine Key before climbing into the spreader hopper. Removing the truck key is a lockout procedure to prevent a coworker from starting the truck while someone is in the hopper. Never Attempt to mount the truck or spreader while equipment is moving. TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT: NEVER ALLOW children to play on or around Truck or Equipment. PN CHSPR-01 Spreader 05/17 Safety Section Alamo Group Inc.

19 SAFETY CONNECTING OR DISCONNECTING EQUIPMENT SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRUCK OR SPREADER: SAFETY WHEN BACKING TRUCK TO INSTALL SPREADER ON TO TRUCK BED: DO NOT ALLOW BYSTANDERS between Truck and Spreader. Keep hands and body clear of the equipment and the equipment mounts. BEFORE connecting and disconnecting Spreader Attachment Components: STOP TRUCK ENGINE, place transmission into park, engage parking brake and remove key. WHEN connecting and disconnecting Spreader: DO NOT crawl or walk under the Spreader when in storage position. Make sure Spreader is properly attached to Truck and the retaining pins and tie down straps securely lock the Spreader into position. PN CDSPR-01 Spreader 05/17 Safety Section Alamo Group Inc.

20 SAFETY THROWN OBJECTS HAZARDS SAFETY SPREADER CAN THROW OBJECTS 40 FEET (12 meters) OR MORE. TO AVOID SERIOUS INJURY TO OPERATOR OR PASSERBYS FROM THROWN OBJECTS: KEEP bystanders 50 feet away SPREADER THROWN OBJECT SHIELDING: KEEP all thrown object shielding including, Front and Rear Deflectors, gates, grates, Steel Guards, Bands, and Side Skirts in place and in good condition when operating. DO NOT OPERATE with any thrown object shielding missing, damaged or removed. SPREADER OPERATION: DO NOT exceed Spreader s rated Material Capacity. ADJUST spinner close and parallel to ground without exposing spreader blades. ADJUST spinner shielding and deflectors to perform the intended spread distance while minimizing any excess spreading. PN TOSPR-01 Spreader 05/17 Safety Section Alamo Group Inc.

21 SAFETY RUN OVER HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRUCK OR EQUIPMENT RUN OVER: SAFETY ONLY start truck while seated in truck seat. ALWAYS BUCKLE UP seat belt when operating truck and equipment. ONLY OPERATE truck and equipment while seated in truck seat. NEVER ALLOW RIDERS on truck or equipment. WHEN MOUNTING AND DISMOUNTING TRUCK: ONLY mount or dismount when truck and moving parts are stopped. STOP ENGINE, engage parking brake, lower equipment, allow all moving parts to stop and remove key before dismounting from truck. PN ROSPR-01 Spreader 05/17 Safety Section Alamo Group Inc.

22 SAFETY BLADE CONTACT HAZARDS SAFETY KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM BLADE CONTACT: STAY AWAY and KEEP HANDS, FEET and BODY AWAY from rotating blades and parts until all moving elements have stopped. DO NOT put hands or feet under spreader shielding. STOP rotating BLADES disengage power and wait for blade to stop rotating before adjusting spreader shields. STOP LOOK and LISTEN before approaching the spreader to make sure all rotating motion has stopped. PN MBSPR-01 Spreader 05/17 Safety Section Alamo Group Inc.

23 SAFETY HIGH PRESSURE OIL LEAK HAZARD TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERATING SKIN: DO NOT OPERATE equipment with oil or fuel leaks. KEEP all hydraulic hoses, lines and connections in GOOD CONDITION and TIGHT before applying system pressure. RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system. REMOVE and replace hose if you suspect it leaks. Have dealer test it for leaks. HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE. WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS: ALWAYS WEAR safety glasses and impenetrable gloves. USE paper or cardboard to search for leaks. DO NOT USE hands or body parts to search for leak. KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid. Injected Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury. PN HP01 SAFETY Spreader 05/17 Safety Section Alamo Group Inc.

24 SAFETY TRANSPORTING HAZARDS SAFETY TO AVOID SERIOUS INJURY AND DEATH WHEN OPERATING OR TRANSPORTING EQUIPMENT: REDUCE SPEED on inclines, on turns and in poor towing conditions. DO NOT TOW with trucks or other vehicles. FOLLOW all local traffic regulations. BEFORE TRANSPORTING OR TOWING EQUIPMENT: TRUCK INSPECTION: CHECK steering and braking for proper operation and in good condition. CHECK pins are engaged and tie downs are attached to truck and holding down the hopper. CHECK reflectors and warning lights for proper operation and visibility behind unit. ROUTINELY inspect the equipment s headlights, brake lights, backup lights, and turn signal lights for operational condition. Always turn on all safety lights and flashers when you operate the equipment. CHECK that your driving vision is not impaired by cab while seated in truck seat. ADJUST your operating position, mirrors, and equipment transport for clear vision for traveling and traffic conditions. DETERMINE STOPPING CHARACTERISTICS OF TRUCK AND EQUIPMENT FOR TRANSPORTING OR OPERATING: BRAKING TESTS: INSTALL center axle cylinder transport stops or pins. Observe that STOPPING distances increases with increased speeds. DETERMINE the maximum safe transport speed. DETERMINE MAXIMUM TURNING SPEED BEFORE OPERATING ON ROADS OR UNEVEN GROUND: TEST equipment in slowly increasing speed in turns to determine it can be operated at higher speeds. USE REDUCED turning speeds in sharp turns to avoid equipment turning over. WHEN OPERATING OR TRANSPORTING EQUIPMENT: Always WEAR SEAT BELT when operating or transporting spreader. USE low speeds to avoid overturn while operating or transporting. USE low speeds and gradual steering on curves, hills, rough or uneven surfaces and on wet roads. Use extreme caution when operating the equipment in traffic. Use all equipped warning signals to alert motorist and pedestrians of the presence of the equipment. DO NOT leave piled material on roadway, material can be a hazard to other motorist. TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN WORKING AROUND ELECTRICAL POWER LINES AND UTILITY LINES: INSPECT area for overhead power lines, obstructions, cables and utility lines, municipal, or other structure types. KEEP Spreader hopper 10 feet or greater distance from all power lines and overhead obstructions. DO NOT allow hopper to contact with any utility, municipal type of structure or obstruction. THSP-01 Spreader 05/17 Safety Section Alamo Group Inc.

25 SAFETY HAZARDS WITH MAINTENANCE OF EQUIPMENT AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING EQUIPMENT IN GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE, REPAIRS AND MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE EQUIPMENT: SECURE EQUIPMENT FOR SERVICE BLOCK OUT POTENTIAL ENERGY HAZARDS; Rotating Parts, Raised Components, Hydraulic Pressure. STOP ENGINE, engage parking brake and allow all moving parts to stop and remove key before dismounting from truck seat. SECURLY BLOCK UP raised equipment. Use large blocks on soft or wet soil. PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure. DISCONNECT EQUIPMENT Hydraulic HOSES from truck. WEAR SAFETY GLASSES, PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service, repairs and maintenance on the equipment: Always WEAR protective GLOVES when handling chemicals or worn component with sharp edges. Always WEAR GLOVES and SAFETY GLASSES when servicing components AVOID CONTACT with hot hydraulic oil or chemicals. SECURELY support or BLOCK UP raised equipment, framework and lifted components before working underneath equipment. STOP any equipment movements and SHUT-OFF TRUCK engine before doing any work procedures. USE step ladder or raised stands to reach high equipment areas inaccessible from ground. ENSURE good footing by standing on solid flat surfaces when getting on equipment to perform work. FOLLOW manufacturer's instructions in handling oils, solvents, cleansers, and other chemical agents. DO NOT change any factory-set hydraulic calibrations to avoid component or equipment failures. DO NOT modify or alter equipment, functions or components. DO NOT WELD or repair rotating components. These may cause vibrations and component failures being thrown from spreader. BEFORE LIFTING SPREADER from truck dump body with overhead crane for maintenance: ENSURE Spreader and Spray tanks are completely empty of any contents before lifting from truck dump body. ENSURE no bystanders are in the area when lifting spreader from truck dump body. ENSURE straps are adjusted and Spreader is stabilized before lifting Spreader from truck dump body. PERFORM SERVICE, REPAIRS, LUBRICATION AND MAINTENANCE OUTLINED IN EQUIPMENT MAINTENANCE SECTION: INSPECT before each use for loose fasteners, worn or broken parts, leaky or loose fittings, missing or broken cotter keys and washers on pins, and all moving parts for wear. REPLACE any worn or broken parts with authorized service parts. LUBRICATE unit as specified by lubrication schedule NEVER lubricate, adjust or remove material while it is running or in motion. TORQUE all bolts and nuts as specified. SAFETY SHIELDS, GUARDS AND SAFETY DEVICES INSPECTION: KEEP all Deflectors, Guards, Shields, Bands, Side Skirts and Skid Shoes in place and in good condition. Maintain Safety Signs in good readable condition. REPLACE any missing, broken or worn safety shields, guards and safety devices. Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. PN HMSPR-03 SAFETY Spreader 05/17 Safety Section Alamo Group Inc.

26 SAFETY PARTS INFORMATION PARTS INFORMATION HENKE Spreaders use balanced and matched system components for spreaders, conveyors, and other components. These parts are made and tested to HENKE specifications. Non-genuine or will fit" parts do not consistently meet these specifications. The use of non-genuine or will fit parts may reduce Spreader performance, void HENKE warranties, and present a safety hazard. Use genuine HENKE parts for economy and safety. (SNPG-7) SEE YOUR HENKE DEALER SAFETY Spreader 05/17 Safety Section Alamo Group Inc.

27 SAFETY Decal Location NOTE: HENKE supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. HENKE cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your HENKE dealer to order replacement decals. SAFETY Spreader 05/17 Safety Section Alamo Group Inc.

28 SAFETY ITEM PART NO. QTY TYPE DESCRIPTION SAFETY IMPORTANT Use HENKE Genuine Parts WARNING Hydraulic Pressure WARNING Entanglement Hazard WARNING Corrosive Material Hazard INSTRUCT Lube Chart *1 IMPORTANT Adjusting chain INSTRUCT Height Gauge INSTRUCT Arrow Locating Height DANGER Thrown Object Hazard DANGER Multi-Hazard WARNING Crushing Hazard WARNING Crushing Hazard WARNING Crushing Hazard IMPORTANT Installation Instruction DANGER Entanglement Hazard DANGER Entanglement Hazard DANGER Entanglement Hazard DANGER Fall Hazard WARNING Entanglement Hazard Operators Manual Installation Manual WARNING Crushing Hazard LOGO HENKE SERIAL # HENKE Serial Number Plate INFORMATION Made in the USA **4 WARNING Crushing Hazard * Decal required with pintle chain spreaders. ** Two of the decals should be applied in same general location on truck dump body. There should be a total of 4 decals of Spreader 05/17 Safety Section Alamo Group Inc.

29 SAFETY DECALS SAFETY Spreader 05/17 Safety Section Alamo Group Inc.

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38

39 CHAPTER 2: MAINTENANCE PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 39 of 188

40 MAINTENANCE 1. HAZARDS WITH MAINTENANCE OF IMPLEMENT MAINTENANCE AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING EQUIPMENT IN GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE, REPAIRS AND MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE EQUIPMENT: SECURE EQUIPMENT FOR SERVICE BLOCK OUT POTENTIAL ENERGY HAZARDS; Rotating Parts, Raised Components, Hydraulic Pressure. STOP ENGINE, engage parking brake and allow all moving parts to stop and remove key before dismounting from truck seat. Securely block up raised equipment. Use large blocks on soft or wet soil. PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure. DISCONNECT EQUIPMENT Hydraulic HOSES from truck. BEFORE LIFTING SPREADER from truck dump body with overhead crane for maintenance: ENSURE Spreader and Spray tanks are completely empty of any contents before lifting from truck dump body. ENSURE no bystanders are in the area when lifting spreader from truck dump body. ENSURE straps are adjusted and Spreader is stabilized before lifting Spreader from truck dump body. Spreader 05/17 Maintenance Section Alamo Group Inc.

41 MAINTENANCE 2. IN SEASON MAINTENANCE Snow removal equipment must be cared for and maintained regularly. Daily or pre-route inspection and maintenance are necessary. Failure to do so may affect efficiency and safety. A visual inspection must be carried out after every 8 hours of operation. Look for damaged components, bends, cracked welds or hydraulic leaks. REPAIR IMMEDIATELY! Re-torque all bolts after the first 8 hours of use and to regularly check for loosened or missing fasteners. Replace any damaged or missing fasteners immediately. Because of the environment in which snow equipment is expected to operate, hydraulic lines, fasteners, wearable or replaceable items and warning decals may become damaged by snow, ice and road debris. These items must be inspected daily and replaced if necessary to avoid equipment damage or personal injury. 2.1 Gearbox and Bearings: Lubrication of moving parts is of the utmost importance. Exposure to snow, ice, salt and road debris will wash away lubrication quickly and it may be necessary to inspect and reapply lubrication more than once a day. Use the sight glass on the gearbox monthly to check the oil level and fill if necessary. The gearbox oil should be changed every 2,000 hrs of operation or at the end of each season whichever comes first. Use of 90 weight oil is recommended. NOTE: Do NOT leave unused material in hopper. Material will freeze up or solidify, causing unit to malfunction. Empty after every use, to avoid damage to spreader components and possible injury or harm to maintenance personnel due to damage done. MAINTENANCE Spreader 05/17 Maintenance Section Alamo Group Inc.

42 MAINTENANCE 2.2 Lubrication Location MAINTENANCE Spreader 05/17 Maintenance Section Alamo Group Inc.

43 MAINTENANCE 2.3 Pintle Chain Tension: Conveyor chain tension affects chain and sprocket life. Our Spreaders come standard with remote chain tensioners that are accessible from the rear of Spreader. Adjust the Spreader tension using a ratchet or an impact wrench with a socket extension by turning the bolt head on the extension tube located above the spinner and below the conveyor at the rear of the Spreader. Holes are provided in the rear conveyor plate for easy access. Chain tension illustrations are provided below. Proper Chain Tension Too Loose MAINTENANCE Too Tight Note: Conveyor chain will stretch as used. Chain tension must be checked after each use during initial break in period and monthly thereafter. Spreader 05/17 Maintenance Section Alamo Group Inc.

44 MAINTENANCE 3. END OF SEASON MAINTENANCE MAINTENANCE 3.1 HOPPER & WELDMENTS HOPPER: Thoroughly clean the inside of the hopper making sure to remove all salt, sand, or grit as these materials will cause the hopper to corrode more quickly. If available, it is recommended to coat the lower inside portion of the hopper and the conveyor with a sealant/ lubricating spray. BOLT ON WELDMENTS: Thoroughly CHECK ALL WELDMENTS FOR CRACKS. If any portion of a weldment shows signs of cracking or is damaged repair or replace it immediately. Damage to storage equipment such as stands or lift loops can cause injury or death (please refer to the safety section of the product manual). 3.2 CONVEYOR COMPONENTS SPINNER BAFFLES AND GUARDS: Replace any broken, excessively worn, or bent baffles, and broken or worn wear guards. SHAFTS AND BEARINGS: Replace broken or worn sprockets, and any damaged keyed components. Grease all bearings and replace if overly worn or if seal has been breached. PINTLE CHAIN: Replace broken or worn chain links and conveyor cross slats. Cycle the conveyor to gain access to and lubricate each chain link. Do Not attempt to oil chain while conveyor is moving. HARDWARE: Replace missing or broken bolts. Proper torque is important! 3.3 HYDRAULICS HOSES: Plug or cap any QC fittings or any open hose ends. Inspect hoses for any leaks or potential leaks. Secure hoses with hose clamps. MOTORS AND GEARBOX: Check for leaks and cracks especially around the mounting holes and hose ports. Replace components if the housing has been compromised. The gearbox must be fully drained and refilled yearly with 90 weight oil. REPLACE WORN OR BROKEN PARTS FOUND BY ABOVE INSPECTIONS. 4. Proper Torque For Fasteners The chart lists the correct tightening torque for fasteners. When bolts are to be tightened or replaced, refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text. Recommended Torque in Foot Pounds Unless Otherwise Stated in the Manual* NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphite or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. Spreader 05/17 Maintenance Section Alamo Group Inc.

45 MAINTENANCE MAINTENANCE Spreader 05/17 Maintenance Section Alamo Group Inc.

46 MAINTENANCE Torque Values for Stainless Steel and Non-Ferrous Fasteners MAINTENANCE NOTE: HENKE recommends using anti-seize on all stainless fasteners and torque to the above specifications. Spreader 05/17 Maintenance Section Alamo Group Inc.

47 MAINTENANCE MAINTENANCE Spreader 05/17 Maintenance Section Alamo Group Inc.

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49 CHAPTER 3: PARTS AND ASSEMBLIES PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 49 of 188

50 Spreader Body Figure 3-1:Spreader Body Pintle Chain Body Auger Body NOTES: 1. Spreader Bodies come in multiple lengths to suit your needs. Call Henke Manufacturing for Specific Part Numbers and Ordering. 2. Spreader Body Sizes include 9ft to 15ft Lengths; 82" Width, 51" and 57" Heights, and optional 6" body height extension. 3. Capacity is calculated assuming a margin of error allowed for mounding of the material above the hopper. Table 3-1:Henke's HX2000 Hopper Capacity In Cubic Yards Hopper Length (FT) 51" Height (CY) 57" EXT. (CY) " + 6" EXT. (CY) Table 3-2:Recommended Spreader For Cab To Axle Length Recommended Spreader Length To Cab to Axle Length 9 ft 72 inches 10 ft 84 inches 11 ft 96 inches 12 ft 108 inches 13 ft 96 C.T. inches 14 ft 108 C.T. inches 15 ft 120 C.T. inches HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 50 of 188

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52 Conveyor Gate And Guard Assembly Figure 3-2:Conveyor Gate And Guard Assembly HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 52 of 188

53 Table 3-3:Conveyor Gate And Guard Assembly, Parts List Part No. Item No. Qty. A36 304SS Description Gate Slide Conveyor Guard Ear U-Joint Handle Knuckle Conveyor Guard, HX1000 Conveyor Guard, HX Rotation Block Gate Handle Chute Gate HX1000, Chain Chute Gate HX2000, Chain Chute Gate HX2190, Auger Gate Jack Assembly 16 1 Call Henke V-BOX Spreader Body (See Separate Spreader Page) Fastener Part No. Item No. Qty. Zinc Plt Steel, & Grade 18-8SS Description G Hex Capscrew, 3/8-16 x G Carriage Bolt, 3/8-16 x G Hex Capscrew, 3/8-16 x G Nylock Nut, 3/ G Thin Nylock Nut, 3/ HT USS Flat Washer, 3/ SAE Flat Washer, 1/ Z Cotter Pin, 1/8 x 1 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 53 of 188

54 Pintle Chain Conveyor Assembly Figure 3-3:Pintle Chain Conveyor Assembly Figure 3-4:Pintle Chain Direction, Parts View Table 3-4:Pintle Chain Conveyor Assembly, Parts List Part No. Item No. Qty. A SS Description Conveyor End Plate, HX1 Conveyor End Plate, HX2 2 1 Call Henke Call Henke Conveyor Base Plate 8', HX1 Call Henke Call Henke Conveyor Base Plate 8', HX Conveyor Base Plate 9', HX Conveyor Base Plate 9', HX Conveyor Base Plate 10', HX Conveyor Base Plate 10', HX Conveyor Base Plate 11', HX Conveyor Base Plate 11', HX2 Call Henke Call Henke Conveyor Base Plate 12', HX Conveyor Base Plate 12', HX Conveyor Base Plate 13', HX Conveyor Base Plate 13', HX Conveyor Base Plate 14', HX Conveyor Base Plate 14', HX Conveyor Base Plate 15', HX Conveyor Base Plate 15', HX2 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 54 of 188

55 Item No. 3 Qty. Call Henke 225" 255" 285" 298" 322" 346" 372" Fastener Part No. Zinc Plt Steel, & Grade (Sold By the Inch) 18-8SS , HX1000, 2200lb, 21.13C,.25 x HX2000, 2400lb, 23.13C,.38 x Description 8 Foot Conveyor Chain 9 Foot Conveyor Chain 10 Foot Conveyor Chain 11 Foot Conveyor Chain 12 Foot Conveyor Chain 13 Foot Conveyor Chain 14 Foot Conveyor Chain 15 Foot Conveyor Chain 4 6 Call Henke G Flat Head Socket Capscrew, 1/4-20 x G Nylock Nut, 1/ Master Link, HX1000 (Not Shown) Master Link, HX2000 (Not Shown) HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 55 of 188

56 Conveyor Drive Assembly Figure 3-5:Conveyor Drive Assembly HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 56 of 188

57 Table 3-5:Conveyor Drive Assembly, Parts List Part No. Item No. Qty. A SS Description Keyed Shaft, 1.5" DIA, HX1000 (See NOTE) Keyed Shaft, 2.0" DIA, HX Gearbox Mount, HX1000 Gearbox Mount, HX Plate-Shim, Bearing Item No. Qty. Part No. Description Keystock, 3/8 x 3/8 x Keystock, 3/8 x 3/8 x 3, HX1000 Keystock, 1/2 x 1/2 x 3, HX Bearing, 4 Bolt, 1.5", 3L Seal, HX1000 Bearing, 4 Bolt, 2.0", 3L Seal, HX Hydraulic Motor, 4 Bolt, 6.3 CUIN/REV, with Speed Sensor Sprocket, 6 tooth, 1.5", Keyed, HX1000 Sprocket, 8 tooth, 2.0", Keyed, HX Gearbox 50:1, 1.5", HX1 only (Stamped: "Usimax") Gearbox 50:1, 2.0" For both HX1 and HX2 Spreaders. Stamped: "Superior Gearbox Company"(See Note), Seal Kit Replacement is listed separately. NA 1 Call Henke V-BOX 8'-15' Not Shown 1 Call Henke Speed Sensor Replacement Part For motors only (Not Shown) Reducer Sleave for Gearbox Not Shown NA " to 1.5" (See Note) (use with 1.5" Keyed Shaft on HX1 Spreaders Only) Not Shown Seal Kit for Gearbox Seal Kit for Gearbox Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8 SS Description G5 N/A Hex Capscrew, 1/2-13 x G Carriage Bolt, 3/8-16 x Call Henke G Carriage Bolt, 5/8-11 x G8 N/A Hex Capscrew, 3/8-16 x G Nylock Nut, 3/ G Nylock Nut, 5/ YZ N/A Lock Washer, 3/8" HT SAE N/A Flat Washer, 1/2 NOTE: One Reducer Sleave is required with the Gearbox 50:1, 2.0" when paired with a 1.5" DIA Keyed shaft ( , , or ). HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 57 of 188

58 NOTE: Pintle Chain Idler And Tensioner Assembly Figure 3-6:Pintle Chain Idler And Tensioner Assembly Parts for both 3/4-10 and 1-5 Thread Tensioner Take Up Rod are listed. Please measure your Tensioner Take Up thread size before ordering. 3/4-10 Take Up Rod was shipped before November 18, Take Up Rod was shipped starting October 1, Table 3-6:Pintle Chain Idler And Tensioner Assembly, Parts List Item No. Qty. A36 304SS Description Idle Shaft, 1.5" Idle Shaft, 2" Retainer Nut, 3/4-10 (3/4-10 Take Up Rod) Retainer Nut, 1-5 (1-5 Take Up Rod) Call Henke Call Henke Tensioner Extension 8' (3/4-10 Take Up Rod) Tensioner Extension 9' (3/4-10 Take Up Rod) Tensioner Extension 10' (3/4-10 Take Up Rod) Tensioner Extension 11' (3/4-10 Take Up Rod) Tensioner Extension 12' (3/4-10 Take Up Rod) Tensioner Extension 13' (3/4-10 Take Up Rod) Tensioner Extension 14' (3/4-10 Take Up Rod) Tensioner Extension 15' (3/4-10 Take Up Rod) Call Henke Call Henke Tensioner Extension 8' (1-5 Take Up Rod) Tensioner Extension 9' (1-5 Take Up Rod) Tensioner Extension 10' (1-5 Take Up Rod) Tensioner Extension 11' (1-5 Take Up Rod) Tensioner Extension 12' (1-5 Take Up Rod) Tensioner Extension 13' (1-5 Take Up Rod) Tensioner Extension 14' (1-5 Take Up Rod) Tensioner Extension 15' (1-5 Take Up Rod) HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 58 of 188

59 Item No. Qty. Part No. Description 3b Reference Slotted Nut, 3/4-10 (3/4-10 Take Up Rod) Drilled Acme Nut, 1-5 (1-5 Take Up Rod) (Not Sold Separately.) Bearing, TU 1.5", 3L Seal Bearing, TU 2", 3L Seal Cotter Pin, 5/32 x 1.75 (3/4-10 Take Up Rod) Roll Pin, 5/16 x 1.5 (1-5 Take Up Rod) Sprocket, 6 Tooth, 1.5", Set Screw Sprocket, 8 Tooth, 2", Set Screw Figure 3-7:Tensioner Assembly Installed HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 59 of 188

60 VBox Single 9" Auger Figure 3-8:Single 9" Auger, Rear - View 1 Table 3-7:Single 9" Auger, Rear - View 1, Parts List Part No. Item No. Qty. A SS Description Motor Guard Rear Rail Plate Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8SS Description G Nylock Nut, 1/2" G Hex Capscrew, 1/2"-13 x 2" HT SAE Flat Washer, 1/2" HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 60 of 188

61 Figure 3-9:Single 9" Auger, Rear - View 2 Table 3-8:Single 9" Auger, Rear - View 2, Parts List Part No. Item No. Qty. A SS Description Motor Mount, SAE C Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8SS Description G Nylock Nut, 1/2" HT SAE Flat Washer, 1/2" Hydraulic Motor, 56.7cu in/rev G5 - Hex Capscrew, 1/2"-13 x 3.5" G Hex Capscrew, 1/2"-13 x 1.5" HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 61 of 188

62 Figure 3-10:Single 9" Auger, Rear - View 3 Table 3-9:Single 9" Auger, Rear - View 3, Parts List Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8SS Description Hub, 2 1/4" ID Flex Coupler Insert Coupling Cover G Nylock Nut, 5/8" HT SAE Flat Washer, 5/8" Bearing, 2.5" G Hex Capscrew, 5/8"-11 x 2.5" Key, 1/2" x 1/2" x 2" HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 62 of 188

63 Figure 3-11:Single 9" Auger, Front Table 3-10:Single 9" Auger, Front, Parts List Part No. Item No. Qty. A SS Description 18 1 Call Henke Call Henke Trough, 9' Trough, 10' Call Henke Call Henke Trough, 11' Call Henke Call Henke Trough, 12' Call Henke Call Henke Trough, 13' Trough, 14' Call Henke Call Henke Trough, 15' Thrust Bearing Bearing, 2.19" Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8SS Description G Nylock Nut, 5/8" HT SAE Flat Washer, 5/8" G Hex Capscrew, 5/8"-11 x 2.5" 19 Varies G Carriage Bolt, 3/8"-16 x 1" 20 Varies G Nylock Nut, 3/8"-16 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 63 of 188

64 Figure 3-12:Single 9" Auger, Auger Table 3-11:Single 9" Auger, Auger, Parts List Part No. Item No. Qty. A SS Description 23 1 Call Henke Auger, 9" OD, RH, 8' Auger, 9" OD, RH, 9' Auger, 9" OD, RH, 10' Not Typical Auger, 9" OD, RH, 11' Call Henke Auger, 9" OD, RH, 12' Auger, 9" OD, RH, 13' Auger, 9" OD, RH, 14' Auger, 9" OD, RH, 15' Not Typical Call Henke Rear Bearing Shaft, HX Not Typical Call Henke Front Bearing Shaft, HX21 Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8SS Description G5 - Hex Capscrew, 3/4-10 x 5.5" G8 - Nylock Nut, 3/ HT SAE - Flat Washer, 3/4" HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 64 of 188

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66 Lower Chute Assembly Figure 3-13:Lower Chute Assembly Table 3-12:Lower Chute Assembly, Parts List Part No. Item No. Qty. A SS Description Adjustable Spinner Housing Baffle Assembly, LH Rear Baffle Baffle Assembly, RH Inner Baffle Adjustment Inner Baffle Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8SS Description G Nylock Nut, 3/ G Hex Capscrew, 3/8"-16 x 1.5" HT USS Flat Washer, 3/8" G Carriage Bolt, 3/8"-16 x 1" Hair Pin, x 2" Lock Pin, 3/16" X 1" Hydraulic Motor, 3.2cu in/rev HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 66 of 188

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68 Upper Chute Assembly Figure 3-14:Upper Chute Assembly Table 3-13:Upper Chute Assembly, Parts List Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8SS Description G Hex Capscrew, 3/8"-16 x 1" G Carriage Bolt, 3/8"-16 x 1" G Nylock Nut, 3/ HT USS Flat Washer, 3/8" Part No. Item No. Qty. A SS Description Chute - Standard Straight (See Separate Options Views for Tilt or Dump Bypass Options) NOTE: See separate view for more upper chute options. See page 90 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 68 of 188

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70 Attachments For Pintle Chain Figure 3-15:Rear Wiper And Rail Guard For Pintle Chain Table 3-14:Rear Wiper And Rail Guard For Pintle Chain, Parts List Part No. Item No. Qty. A SS Description 16 1 Reference Reference Chute (For Reference Only) Chain Cleaner, Rubber, HX1000, Rear Chain Cleaner, Rubber, HX2000, Rear Retainer For Cleaner, HX Retainer For Cleaner, HX2000 Rear Rail Guard, Chain, HX1000 Rear Rail Guard, Chain, HX2000, 11.25" Tall Rear Rail Guard, Chain, HX2000, 14.10" Tall Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8SS Description G Nylock Nut, 1/4" G Carriage Bolt, 1/4"-20 x 1.0" USS Flat Washer, 1/4" (Not shown. Goes under nut, against Retainer For Cleaner) HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 70 of 188

71 Figure 3-16:Front Wiper For Pintle Chain Table 3-15:Front Wiper For Pintle Chain, Parts List Part No. Item No. Qty. A SS Description Chain Cleaner, Rubber, HX1000, Front Chain Cleaner, Rubber, HX2000, Front Retainer for Cleaner, HX1000 Retainer for Cleaner, HX2000 Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8SS Description G Carriage Bolt, 1/4-20 x G Nylock Nut, 1/4-20 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 71 of 188

72 Spinner Assembly Figure 3-17:Spinner Assembly (Left: Poly Spinner; Right: Stainless Steel Spinner) Table 3-16:Spinner Assembly, Parts List Steel Poly Spinner Spinner Part No. Item No. Qty. Qty. A SS Description " Poly Spinner Disk Steel Spinner Disk Base Spinner Mount Steel Spinner Flight Steel Poly Spinner Spinner Part No. Item No. Qty. Qty. Zinc Plt Steel, & Grade 18-8SS Description G Hex Capscrew, 3/8-16 x 1.5 Hex Capscrew, 3/8-16 x G Hex Capscrew, 3/8-16 x G Nylock Nut, 3/ Flat Washer, 3/8 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 72 of 188

73 Inverted V Assembly Figure 3-18:Inverted V Assembly Table 3-17:Inverted V Assembly, Parts List Item No. Qty. A36 304SS Description Call Henke Call Henke 8' Inverted V ' Inverted V ' Inverted V ' Inverted V ' Inverted V ' Inverted V ' Inverted V ' Inverted V Inverted V Cross Brace Assembly, 8'-14' Inverted V Cross Brace Assembly, 15' Part No. Item No. Qty. A SS Description G Carriage Bolt, 1/2-13 x 1.25, 8'-14' Carriage Bolt, 1/2-13 x 1.25, 15' G Nylock Nut, 1/2-13, 8'-14' Nylock Nut, 1/2-13, 15' HT, SAE Flat Washer, 1/2" 8'-14' Flat Washer, 1/2" 15' NOTE: 1. Inverted V assembly is a required purchase with Auger Conveyors and is an option with Pintle Chain Conveyers. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 73 of 188

74 Top Grate Assembly Figure 3-19:Top Grate Assembly Figure 3-20:Standard And Heavy Duty Top Grate Comparison NOTE: 1. Standard Duty Grates are made with Cris-Crossed Rods. Heavy Duty Grates are made with Rods inserted through slats. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 74 of 188

75 Item No. Table 3-18:Top Grate Assembly, Parts List Part Number by Hopper Width Quantity by Hopper Length Description 80" 82" 84" 9' 10' 11' 12' 13' 14' 15' Top Grate Beam 9' Top Grate Beam 10' Top Grate Beam 11' Top Grate Beam 12' Top Grate Beam 13' Top Grate Beam 14' Top Grate Beam 15' Spreader Cross Brace & 6 Hex Capscrew, 1/2-13 x 1.5 GR Nylock Nut, 1/2-13 GR Flat Washer, 1/2 Hardened, SAE (Not Shown) Item No. 3 Part Number by Hopper Width Quantity by Hopper Length Description 80" 82" 84" 9' 10' 11' 12' 13' 14' 15' Standard Duty Top Grate 3' Call Henke Call Henke Top Grate 4' Call Henke Top Grate 5' Heavy Duty Top Grates Top Grate 3' Call Henke Call Henke Top Grate 4' Top Grate 5' NOTE: 1. Top Grate assembly is a required purchase with Auger Conveyors and is an option with Pintle Chain Conveyers. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 75 of 188

76 Auger Hydraulic Lockout Assembly Table 3-19:Hydraulic Lockout Kit , Single Auger, Parts List Qty. Part No. Description Hose Assy., 1/2 2-wire x 23, -8 JIC F x -8 JIC F Cap, -08 JIC Bulkhead Ftg, -08 JIC Male to -08 JIC Male Elbow, 90, -08 JIC Male to -08 ORB Adj. Male Quick Coupler, ISO 7241-A, 1/2" Body Size, -08 ORB, Poppet, Female Quick Coupler, ISO 7241-A, 1/2" Body Size, -08 ORB, Poppet, Male Straight Adapter, -12 ORB Male to -08 ORB Male Straight Adapter, -08 JIC Male to -12 ORB Male Table 3-20:Hydraulic Lockout Kit , Dual Auger, Parts List Qty. Part No. Description Hose Assy., 1/2 2-wire x 28, -8 JIC F x -8 JIC F Hose Assy., 1/2 2-wire x 15.5, -8 JIC F x -8 JIC F Cap, -08 JIC Bulkhead Ftg, -08 JIC Male to -08 JIC Male Elbow, 45, -08 JIC Male to -08 JIC Swivel Female Straight Adapter, -08 JIC Male to -10 ORB Male Elbow, 90, -08 JIC Male to -08 ORB Adj. Male Straight Adapter, -10 ORB Male to -08 ORB Male Quick Coupler, ISO 7241-A, 1/2" Body Size, -08 ORB, Poppet, Female Quick Coupler, ISO 7241-A, 1/2" Body Size, -08 ORB, Poppet, Male Table 3-21:Lockout Hardware Assembly , Parts List Qty. Part No. Description Hose Bracket for Rear Guard, Safety Lockout Backer Plate for Hose Bracket, Safety Lockout Hex Capscrew, 1/2-13 x 1.5, 18-8SS Flat Washer, 1/2" 18-8SS Nylock Nut, 1/2-13, 18-8SS Stop Bar, Top Grate Safety Lockout Hex Capscrew, 1/4-20 x 1 GR Flat Washer, 1/4, USS Nylock Nut, 1/ " Wire Rope, 3/16, 7X19, IWRC 304SS Cable Stop Sleeve, 3/16, CU HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 76 of 188

77 Figure 3-21:Auger Lockout Assembly, Wire Rope Threading, Single Auger HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 77 of 188

78 Figure 3-22:Auger Lockout Assembly, Hydraulic Plumbing, Single Auger HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 78 of 188

79 Figure 3-23:Auger Lockout Assembly, Wire Rope Threading, Dual Auger HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 79 of 188

80 Figure 3-24:Auger Lockout Assembly, Hydraulic Plumbing, Dual Auger HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 80 of 188

81 Figure 3-25:Wire Rope Tie To Top Grate, Lockout Assembly HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 81 of 188

82 Figure 3-26:Top Grate Lockout Bracket, Lockout Assembly HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 82 of 188

83 Hydraulic Plumbing Diagram Figure 3-27:Hydraulic Plumbing Diagram, Pintle Chain (3 Valve Sections On Truck) HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 83 of 188

84 Figure 3-28:Hydraulic Plumbing Diagram, Pintle Chain (2 Valve Sections On Truck) HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 84 of 188

85 Figure 3-29:Hydraulic Plumbing Diagram, Single Auger HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 85 of 188

86 Figure 3-30:Hydraulic Plumbing Diagram, Dual Auger HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 86 of 188

87 CHAPTER 4: SPREADER ADD-ON OPTIONS PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 87 of 188

88 Trunion Bar Assembly Figure 4-1:Trunion Bar Assembly Table 4-1:Trunion Bar Assembly, Parts List Part No. Item No. Qty. A SS Rail Width Description Tailgate Latch Pin " 30.16" Trunion Bar HX1 Trunion Bar HX Plate-Shim, Bearing Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8 SS Description GR Carriage Bolt, 1/2-13 x Nylock Nut, 1/ HT USS Flat Washer, 1/ Ratchet Strap, 2" Polyester, 10FT (Not Shown) Table 4-2:Assembly Numbers NOTE: Entire assembly may be ordered as one of the following assembly numbers. Assembly No. A SS Rail Width Description " Trunion Bar Assembly HX " Trunion Bar Assembly HX2 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 88 of 188

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90 Upper Spinner Chute Options Figure 4-2:Upper Spinner Chute Options, Non-Cartridge Spreader HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 90 of 188

91 Table 4-3:Spinner Dump Bypass Assembly Option, Parts List Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8SS Description G Hex Capscrew, 3/8"-16 x 1" (Qty for Non-Tilt) Hex Capscrew, 3/8"-16 x 1" (Qty for Tilt) 2 6 HT USS Flat Washer, 3/8" (Qty for Non-Tilt) Flat Washer, 3/8" (Qty for Tilt) G Nylock Nut, 3/8-16 (Qty for Non-Tilt) Nylock Nut, 3/8-16 (Qty for Tilt) G Carriage Bolt, 3/8-16 x 1 Part No. Item No. Qty. A SS Description Upper Spinner Chute - Spreader With No Added Features, Or Auger with Tilt Feature Upper Spinner Chute - Pintle Chain With Dump Feature Upper Spinner Chute - Pintle Chain With Tilt Feature HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 91 of 188

92 Tilt Assembly For Spinner Chute Figure 4-3:Spinner Tilt Winch Assembly Table 4-4:Spinner Tilt Winch Assembly, Parts List Part No. Item No. Qty. A SS Description Winch Mount Hand Winch 600lb Pull Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8SS Description G Hex Capscrew, 3/8-16 x 1" G Carriage Bolt, 3/8-16 x 1" G Nylock Nut, 3/ HT USS Flat Washer, 3/8" HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 92 of 188

93 Figure 4-4:Spinner Tilt Pivot Arm Options Table 4-5:Spinner Tilt Pivot Arm Options, Parts List Part No. Item No. Qty. A SS Description Pivot Arm Plate, Auger Clevis Pin, 1/2 x 1.5 Pivot Arm Plate, Pintle Chain NOTE: Uses same hardware as Rear Rail Plate to attach to Spreader Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8SS Description G Hex Capscrew, 1/2-13 x 1.5" G Hex Capscrew, 1/2-13 x 2" G Nylock Nut, 1/ HT Flat Washer, 1/2" (Extras are used as shims for 6 and USS ) Z Hair Pin Cotter, x 2 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 93 of 188

94 Figure 4-5:Spinner Tilt Wire Rope Assembly Figure 4-6:Spinner Tilt Wire Rope Chain Location Table 4-6: Spinner Tilt Wire Rope Assembly, Parts List Item No. Qty. Part No. Description 1 14 inches Chain 3/16", GR.30 (Chain is not always used, but tends to improve tilt function.) inches Wire Rope 3/16, 7 x 19 IWRC, 304SS Cable Stop Sleeve, 3/ Pulley 2 Inch Block 1000lbs Cable Compression Sleeve, 3/ Quick Link, 1/4 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 94 of 188

95 Figure 4-7: Tilt Wire Rope Assembly, Winch Closeup Figure 4-8: Tilt Wire Rope Assembly, Folded Up HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 95 of 188

96 Spinner Dump Bypass Assembly Option Figure 4-9:Spinner Dump Bypass Assembly Option, Pintle Chain Conveyor Table 4-7:Spinner Dump Bypass Assembly Option, Parts List Part No. Item No. Qty. A SS Description Call Henke Call Henke Dump Bypass Flap - Pintle Chain, HX10 Dump Bypass Flap - Pintle Chain, HX Latch Pin, Flap Position Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8SS Description G Hex Capscrew, 1/2"-13 x 1.5" G Nylock Nut, 1/2" HT SAE Flat Washer, 1/2" Z Hair Pin Cotter, x 1 1/8 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 96 of 188

97 Front Spill Shield Assembly Figure 4-10:Front 45 Spill Shield Assembly Table 4-8:Front 45 Spill Shield Assembly, Parts List Part No. by Hopper Width Item No. Qty. 80" 82" 84" Description " Front Spill Shield, A " Front Spill Shield, 304SS Item No. Qty. Fastener Part No. Zinc Plt Steel, & Grade 18-8SS Description G Carriage Bolt, 1/2-13 x G Nylock Nut, 1/2-13 NOTE: Product appearance or style may vary slightly from what is shown here. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 97 of 188

98 Side Spill Shield Assembly, Metal Shields Figure 4-11:Side Spill Shield Assembly, Metal Shields Table 4-9:Side Spill Shield Assembly, Metal Shields, Parts List Item No. Qty. A36 304SS Description Bracket "Side Shield Item No. Qty. Fastener Part No. Zinc Plt Steel, 18-8SS & Grade Description G Hex Capscrew, 3/8-16 x G Nylock Nut, 3/ HT USS Flat Washer, 3/8" NOTE: Product appearance or style may vary slightly from what is shown here. NOTE: Quantities Listed are for 15' Spreaders, Call Henke for all other Sizes HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 98 of 188

99 Side Spill Shield Assembly, Rubber Shields Figure 4-12:Spill Shield Assembly, Rubber Shields, Parts View Table 4-10:Spill Shield Assembly, Rubber Shields, Parts List Item No. Qty. Part No. Description 1 Varies Hex Capscrew, 3/8-16 x SS 2 Varies Call Henke 3FT Rubber Shield Retainer Rubber Shield Retainer FT Rubber Shield Retainer 3 Order by the Foot Rubber Shield,.38 To.50 x 24"minimum 2-PLY 4 Varies Nylock Nut, 3/ SS HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 99 of 188

100 Bolt-On Extension Figure 4-13:Bolt-On Extension, Parts View Table 4-11:Bolt-On Extension, Parts List Part No. Item No. Qty. A SS Description 1 2 Call Henke Call Henke 6" Hopper Extension End, 80" " Hopper Extension End, 82" " Hopper Extension End, 84" 8 2 Call Henke Call Henke 6" Hopper Extension, 8" Call Henke Call Henke 6" Hopper Extension, 9" Call Henke Call Henke 6" Hopper Extension, 10" Call Henke Call Henke 6" Hopper Extension, 11" Call Henke Call Henke 6" Hopper Extension, 12" " Hopper Extension, 13" " Hopper Extension, 14' Call Henke Call Henke 6" Hopper Extension, 15" 10 1 Reference Reference Spreader Body (See Separate Parts View) Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8SS Description HT SAE Flat Washer, 1/ G Hex Capscrew, 1/2-13 x G Nylock Nut, 1/ G Hex Capscrew, 1/2-13 x G Hex Capscrew, 3/8-16 x HT SAE Flat Washer, 3/ G Nylock Nut, 3/8-16 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 100 of 188

101 Conveyor Chain Oiler Figure 4-14:Conveyor Chain Oiler, Parts View Table 4-12:Conveyor Chain Oiler, Parts List Item No. Qty. Part No. Description Bracket, Chain Oiler Brush Needle Valve, Hardened,-Flow, 1/ Pipe Nipple, 1/8 x 3" Brass Rigid Hose Barb to Pipe Female, Brass, Pipe Coupler, Brass Reservoir, 1/2 Gallon Brush, Lubrication, 2-1/4 Wide Flat Washer, 1/4 18-8SS Nylock Nut, 3/ SS Hex Capscrew, 3/8-16 x SS Hex Capscrew, 1/4-20 x SS Nylock Nut, 1/ SS Flat Washer, 3/8 18-8SS Wormgear Clamps (Not Shown) 15 76" Hydraulic Hose, 5/16 x 9/16, 50 PSI MAX (Not Shown) HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 101 of 188

102 Conveyor Chain Oiler Figure 4-15:Conveyor Chain Oiler Figure 4-16:Conveyor Chain Oiler HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 102 of 188

103 Remote Greasing Assembly Figure 4-17:Remote Grease Fitting, Rear Figure 4-18:Greasing Point At Front Of Spreader, Pintle Chain Figure 4-19:Greasing Point At Front Of Spreader, Auger Table 4-13:Quantity Per HXC2 Assembly, Parts List Assembly Number Includes the following: ' 10' 11' 12' 13' 14' 15' Bulkhead Fitting Grease Fitting Grease Fitting Hydraulic Hose 1/8 100R7 X 130T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X 142T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X 154T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X 166T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X 178T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X 190T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X 202T -4 JIC F -4 JIC F HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 103 of 188

104 Table 4-14:Quantity Per HX2 Assembly, Parts List Assembly Number Includes the following: ' 10' 11' 12' 13' 14' 15' Bulkhead Fitting Grease Fitting Grease Fitting Grommet x Hydraulic Hose 1/8 100R7 X134T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X146T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X158T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X170T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X182T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X194T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X206T -4 JIC F -4 JIC F Table 4-15:Quantity Per HX21 Assembly (Double These Quantities For HX22), Parts List Assembly Number Includes the following: ' 10' 11' 12' 13' 14' 15' Bulkhead Fitting Grease Fitting Grommet x Hydraulic Hose 1/8 100R7 X134T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X146T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X158T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X170T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X182T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X194T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X206T -4 JIC F -4 JIC F HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 104 of 188

105 Table 4-16:Quantity Per HXC21 Assembly (Double These Quantities For HXC22), Parts List Assembly Number Includes the following: ' 10' 11' 12' 13' 14' 15' Bulkhead Fitting Grease Fitting Hydraulic Hose 1/8 100R7 X 130T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X 142T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X 154T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X 166T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X 178T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X 190T -4 JIC F -4 JIC F Hydraulic Hose 1/8 100R7 X 202T -4 JIC F -4 JIC F HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 105 of 188

106 Spring Loaded Mounting Kit Figure 4-20:Spring Loaded Mounting Kit, Parts View Table 4-17:Spring Loaded Mounting Kit, Parts List Part No. Item No. Qty. A SS Description 2 1 per Spring Bracket na Spring C, 3.5 x 1.25 x per Spring Spring Mounting Bracket 5 1 per Non- Spring Non-Spring Mounting Bracket Part No. Item No. Qty. Zinc Plate Steel, & Grade 18-8SS Description 1 1 per Spring Carriage Bolt, 1/2-13 x 4.5, Full Thread 8 3 per Bracket GC - Toplock Nut, 1/ per Bracket G8 - Hex Capscrew, 1/2-13 x per Non- Spring Bracket Carriage Bolt, 1/2-13 x per Non- 7 Spring HT USS - Flat Washer, 1/2 Bracket 1 per Spring HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 106 of 188

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108 Front Leg Assembly Figure 4-21:Front Leg Assembly Table 4-18:Front Leg Assembly, Parts List Part No. Item No. Qty. A SS Description 15 1 of Each Front Slide In Mount, RH Front Slide In Mount, LH Steel Wheel 5.0 W/ Roller Bearing Front Leg, 50" Front Leg, 56" Front Leg, 62" Leg Pin (Includes item 16 in purchase) Fastener Part No. Item No. Qty. Zinc Plt Steel, & Grade 18-8SS Description HT SAE Flat Washer, 1/ Hair Pin, x 2 (Included with Item & ) Clevis Pin, 5/8 x G Hex Capscrew, 1/2-13 x G Hex Capscrew, 1-8 x HT SAE Flat Washer, 1" G Nylock Nut, G Nylock Nut, 1/2-13 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 108 of 188

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110 Standard Duty Rear Leg Assembly Figure 4-22:Rear Leg Assembly HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 110 of 188

111 Table 4-19:Rear Leg Assembly, Parts List Part No. Item No. Qty. A SS Description Mounting Plate, LH Mounting Plate, RH Tailgate Latch Pin (Optional with Item 1) Lower Leg, 25" Lower Leg, 31" Lower Leg, 37" Rear Leg Foot Rear Leg Assembly, No Latch Pin, No Bumper Ears Rear Leg Assembly, w/bumper Ears, No Latch Pin Rear Leg Assembly, w/latchpin, No Bumper Ears Rear Leg Assembly, w/latchpin and Bumper Attach Ears Leg Pin (Includes Hairpin with purchase) Fastener Part No. Item No. Qty. Zinc Plt Steel, & Grade 18-8SS Description G Nylock Nut, 1/ G Hex Capscrew, 1/2-13 x HT SAE Flat Washer, 1/2" G Carriage Bolt, 1/2-13 x G Nylock Nut, 1/ Hair Pin, x 2 (Included with Item & ) G Hex Capscrew, 1/2-13 x 5 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 111 of 188

112 Heavy Duty Slide-In-Leg Assembly Figure 4-23:Heavy Duty Slide-In-Leg Assembly, Parts View NOTE: Trunnion Bar and Tailgate Latch Pin are shipped loose for field installation. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 112 of 188

113 Table 4-20:Heavy Duty Slide-In-Leg Assembly, Parts List Item No. Qty. Part No. Description 1 1 Call Henke Heavy Duty Rear Legs, HX ' Call Henke Heavy Duty Rear Legs, HX ' Call Henke Heavy Duty Rear Legs, HX ' Heavy Duty Rear Legs, HX ' Call Henke Heavy Duty Rear Legs, HX ' Heavy Duty Rear Legs, HX ' Call Henke Heavy Duty Rear Legs, HX ' Call Henke Heavy Duty Rear Legs, HX ' Bent Pin, Ø.50 x 3.5 x Hair Pin, Cotter, Ø.059 x 1-1/8" Lg Rear Leg 48" 5 Varies Hex Capscrew, 1/2-13 x 3 GR.8 6 Varies Flat Washer, 1/2 Hardened, SAE 7 Varies Spacer, Mounting, Skid Front Leg, Upper Assembly " Steel Wheel w/ Roller Bearing 10 Varies Nylock Nut, 1/ Hair Pin, #8.177 x Clevis Pin, 5/8 x Hitch Pin, 1 x 6 Grip Toplock Nut, 1-8 GR. C Flat Washer, 1" Hardened, SAE Hex Capscrew, 1-8 x 12 GR Front Leg 38.63" Toplock Nut, 1/2-13 GR Hex Capscrew, 1/2-13 x 5 GR Tailgate Latch Pin (Field Welded) Trunnion Bar Weldment (Field Welded) Skid Roller Mount (Optional) Flat Washer, 1/2, Hardened, SAE Hex Capscrew, 1/2-13x 5GR " Steel Wheel w/ Roller Bearing (Optional) Clevis Pin, 5/8 x 3.25 NOTE: Trunnion Bar and Tailgate Latch Pin are shipped loose for field installation. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 113 of 188

114 Heavy Duty Slide-In-Leg Assembly, With 5th Tank Figure 4-24:Heavy Duty Slide-In-Leg Assembly, With 5th Tank NOTE: Trunnion Bar and Tailgate Latch Pin are shipped loose for field installation. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 114 of 188

115 Table 4-21:Heavy Duty Slide-In-Leg Assembly, With 5th Tank, Parts List Item No. Qty. Part No. Description Call Henke Call Henke Call Henke HD Legs, w/ 400gal Tank Mount, 12' Spreader HD Legs, w/ 400gal Tank Mount, 13' Spreader HD Legs, w/ 400gal Tank Mount, 14' Spreader HD Legs, w/ 400gal Tank Mount, 15' Spreader 2 Varies Nylock Nut, 1/ Varies Spacer (Between Spreader Rail and Leg assembly) 4 Varies Flat Washer, 1/2, Hardened, USS 5 Varies Hex Capscrew, 1/2-13 x 2.5, GR.8 Carriage Bolt, 1/2-13 x 3, 18-8SS (Use Carriage Bolts in place of Tank Mounting Bracket Assembly Bolts) Spreader Tank Bolt Plate " Steel Wheel w/ Roller Bearing Hex Capscrew, 3/4-10 x 5 GR.8, Full Thread Hair Pin, x 2, 18-8SS Flat Washer, 3/4 Hardened, SAE Hitch Pin, 1 x 6 GRIP (Comes with Hair Pin) Toplock Nut, 1-8 GR.C Clevis Pin, 5/8 x 4.75, 18-8SS Flat Washer, 1" Hardened, SAE Hex Capscrew, 1-8 x 12, GR Hex Capscrew, 1/2-13 x 5 GR Front Leg, 38/.63" Angled Nut, 1/2-13 GR Front Fold Up Leg Assembly Tailgate Latch Pin (Field Welded) Rear Leg, 48" Bent Pin,.50 x 3.5 x Trunnion Bar Weldment (Field Welded) Skid Roller Mount " Steel Wheel w/ Roller Bearing Clevis Pin, 5/8 x Flat Washer, 1/2, Hardened, SAE Hex Capscrew, 1/2-13 x 5 GR.8 NOTE: Trunnion Bar and Tailgate Latch Pin are shipped loose for field installation. This assembly includes all wheels. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 115 of 188

116 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 116 of 188 Rear Bumper Guard And Ladder Assembly Figure 4-25:Rear Bumper Guard And Ladder Assembly

117 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 117 of 188 Table 4-22:Rear Bumper Guard And Ladder Assembly, Parts List Part No. Item No. Qty. A SS Description Ladder, 48" Hopper Ladder, 54" Hopper Angle Mount Brace, Bumper Chute Guard Bumper Fastener Part No. Item No. Qty. Zinc Plt Steel, & Grade 18-8SS Description G Hex Capscrew, 3/8-16 x HT USS Flat Washer, 3/ G Nylock Nut, 3/ G Nylock Nut, 1/ HT USS Flat Washer, 1/ G Hex Capscrew, 1/2-13 x G Hex Capscrew, 3/4-10 x G Nylock Nut, 3/ Tread Runner, Galvanized (Not Shown)

118 Folding Ladder Assembly Figure 4-26:Folding Ladder Assembly - Current Design (Shipments July 2017 And On) NOTE: 1. This ladder works for a maximum bed height of 58". 2. Do not over tighten items 6 and 8 at the hinge point or 7 and 9 at the latch plate. Items 1 and 3 must be free to move. 3. This assembly works with most HX2 and HXC2 spreaders. 4. e Entire assembly may be ordered as Table 4-23:Folding Ladder Assembly - Current Design (Shipments July 2017 And On), Parts List Part No. Item No. Qty. A SS Description Latch Plate Ladder Mount Arm Lower Ladder, 3 Step Upper Ladder, 3 Step, Close Mount Fastener Part No. Item No. Qty. Zinc Plt Steel, & Grade 18-8SS Description G Hex Capscrew, 1/2-13 x G Carriage Bolt, 1/2-13 x G Hex Capscrew, 3/8-16 x G Nylock Nut, 1/ G Nylock Nut, 3/ HT USS Flat Washer, 3/8" HT USS Flat Washer, 1/2" Safety Snap Pin, 3/8 x 1.38 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 118 of 188

119 Figure 4-27:Folding Ladder Assembly - Legacy Design (Shipments Prior To July 2017) NOTE: 1. This ladder works for a maximum bed height of 58". 2. Do not over tighten items 7&9 at hinge joint, or 8 & 10 at latch plate. Items 1 & 3 must be free to move. 3. This hardware is used to attach the upper ladder to the hopper. It comes with the hopper and is sold separately from the ladder assembly. 4. This assembly works best with non-cartridge spreaders. 5. Entire assembly may be ordered as Table 4-24:Folding Ladder Assembly - Legacy Design (Shipments Prior To July 2017), Parts List Part No. Item No. Qty. A SS Description Latch Plate Upper Ladder Lower Ladder Ladder Arm Item No. Qty. Fastener Part No. Zinc Plt Steel, & Grade 18-8SS Description G Hex Capscrew, 1/2-13 x 1.5 Hex Capscrew, 1/2-13 x 1.5 (See Note 3) G Carriage Bolt, 3/8-16 x G Carriage Bolt, 1/2-13 x G Hex Capscrew, 3/8-16 x 1.5 (See Note 2) G G Nylock Nut, 3/8-16 Nylock Nut, 1/2-13 (See Note 2) Nylock Nut, 1/2-13 (See Note 3) HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 119 of 188

120 Fastener Part No. Item No. Qty. Zinc Plt Steel, & Grade 18-8SS Description HT USS Flat Washer, 3/ HT USS Flat Washer, 1/ Safety Snap Pin, 3/8 x Vinyl Cap, Black HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 120 of 188

121 Light Bar Assembly Figure 4-28:Light Bar Assembly Table 4-25:Light Bar Assembly, Parts List Item No. Qty. Part No. Description Mounting Bracket For Light Bar Light Bar Hex Capscrew, 3/8-16 x SS Nylock Nut, 3/ SS Light Kit, Includes Lights, Wiring Harness, and Rubber Grommet for Harness. Figure 4-29:Light Bar Wiring Schematic Table 4-26:Wiring Harness Color Code, Parts List Wire Color Function Brown Taillights Red / Black Strobe Purple Reverse Lights Green Right Turn & Brake Yellow Left Turn & Brake Blue Electric Brakes White Ground HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 121 of 188

122 <<THIS PAGE IS INTENTIONALLY LEFT BLANK>> HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 122 of 188

123 CHAPTER 5: PRE-WET SYSTEM (PWS) PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 123 of 188

124 Pre-Wet System Mounting Assembly Figure 5-1:Pre-Wet System Mounting Assembly Table 5-1:Pre-Wet System Mounting Assembly, Parts List HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 124 of 188

125 Part No. Item No. Qty. A SS Description Tank Retainer Tank Strap, LH Tank Strap, RH Tank Mount, LH Tank Mount,RH 100 Gallon Prewet Tank, LH 100 Gallon Prewet Tank, RH Fastener Part No. Item No. Qty. Zinc Plt Steel, & Grade 18-8SS Description G Carriage Bolt, 1/2-13 x G Serrated Flange Nut, 1/ G Serrated Flange Nut, 3/ G Hex Capscrew, 3/8-16 x 1 NOTE: 1. Quantities Listed are for one tank. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 125 of 188

126 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 126 of 188 Sample Pre-Wet System Map Figure 5-2:Sample Pre-Wet System Map NOTE: Product appearance or style may vary slightly from what is shown here.

127 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 127 of 188 Table 5-2:Sample Pre-Wet System Map, Parts List Part No. Item No. Qty. A36 304SS Description Henke Tank Pump Cover Spade Head Screw, x 0.38 P or PreWet Hydraulic Power Kit w/ Flow Meter or PreWet Electric Power Unit 3.3 GPM Valve Kit for Electric Power Unit Item No. Description (See Separate Parts Views) A1 Fitting Sub-Assembly - Plug A2 Fitting Sub-Assembly - Clean-out A3 Fitting Sub-Assembly - Left Hand Tank Valve A4 Fitting Sub-Assembly - Anti Backflow Coupler Female End A5 Fitting Sub-Assembly - Anti Backflow Coupler Male End A6 Fitting Sub-Assembly - Spray Bar Cap A7 Fitting Sub-Assembly - Right Hand Tank Valve A8 Fitting Sub-Assembly - Fill Port A9 Fitting Sub-Assembly - Sight Gauge A10 Fitting Sub-Assembly - Breather A11 Pre-Wet System Mounting Assembly Item No. Qty. Part No. Description ha 12" Hose from A1 to A3, 3/4" Hose hb 12" Hose from A3 to A4, 3/4" Hose hc 48" Hose from A1 to A10,.5" Poly Tubing hd Hose from A4 to A6, 1.5" Ribbed Thermo Hose hd+he=72" he Hose from A6 to A7, 1.5" Ribbed Thermo Hose hf 22" Hose from A8 to A8,.5" Clear Tubing hg 23.75" Hose from A10 to A5, 1/2" Black Hose (Spray Bar) Not Shown Worm Gear Clamp.523" " Not Shown Worm Gear Clamp.500" -.906" Not Shown Worm Gear Clamp.813" " NOTE: Product appearance or style may vary slightly from what is shown here.

128 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 128 of 188 Pre-Wet Plumbing Assembly Figure 5-3:Pre-Wet Plumbing Assembly NOTE: Product appearance or style may vary slightly from what is shown here.

129 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 129 of 188 Table 5-3:Pre-Wet Plumbing Assembly, Parts List Item No. Qty. Part No. Description /2 FPT Bulkhead Fitting Poly /2 MPT Plug HDPE /4 MPT x 3/4 Hose Barb Tee HD /4 FPT Pipe Cap HDPE /2 FPT Bulkhead Fitting Poly /2 x 6" Poly Pipe Nipple /2 Ball Valve Assembly /2 x Short Poly Pipe Nipple /4 MPT x 3/4 Hose Barb HDPE /4 Y-Strainer with 20 Mesh, Stainless /4 X Short Poly Pipe Nipple /2 MPT x 3/4 FPT Reducer HDPE /2 FPT Poly Tee /2 MPT x 1-1/2 FPT /2 MPT x 90 Hose Barb /4 MPT x 1/2 Hose Barb HDPE Flat Washer, 1" Hardened, SAE " Dust Cap for " Male Adapter x 2" FPT MPT x 1-1/2 MPT Reducer Nipple /2 MPT x 90 Hose Barb HDPE lb PVC Spring Check Valve 3/4 Female /4 Female Coupler x 3/4 MPT HDPE /4 Male Adapter x 3/4 FPT HDPE " 2-Way Breather FPT Bulkhead Fitting Poly NOTE: Product appearance or style may vary slightly from what is shown here.

130 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 130 of 188 NOTE: NOTE: Pre-Wet System Spray Bar Use Tru-Blu Pipe Sealer on ALL fitting connections and fully tighten hand tight plus 1/2 turn. Figure 5-4:Pre-Wet System Spray Bar 1. Use Tru-Blue pipe sealer on all fitting connections and tighten hand tight, plus 1/2 turn. 2. Use PVC Pipe adhesive to connect items 1 & 2. Ensure that Item 2 is oriented so holes in Item 1 are pointing directly out across the chute as shown. 3. Items 4 & 5 switch depending on which side of the chute the pump is mounted on.

131 Figure 5-5:Pre-Wet System Spray Bar, Detail, Parts View HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 131 of 188 Table 5-4:Pre-Wet Spray Bar Asy. # , With Drilled Holes, Asy. Parts List Item No. Qty. Part No. Description Spray Bar, PVC, Drilled /4 Male Pipe Thread x 3/4 SCH 80, PVC Flat Washer, 1" 18-8SS /4 Male Adapter x 3/4 Female Pipe Thread, High Density Polyurethane Threaded Cap, 3/4" SCH 80 PVC Table 5-5:Pre-Wet Spray Bar Asy. # , No Drilled Holes, Parts List (Not Shown) Qty. Part No. Description Adapter, 3/4 Male Pipe Thread x 1/2 Hose Barb, HDPE Pipe Cap, 3/4 Female Pipe Thread, HDPE Flat Washer, 1" Hardened SAE Adapter, 3/4 M ADPT x 3/4 Female Pipe Thread, HDPE inches Black Tubing, LLDPE 0.5" ID Clamp, 0.523" "

132 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 132 of 188 Table 5-6:Pre-Wet Spray Bar Asy. # , Two Nozzles, Parts List (Not Shown) Qty. Part No. Description Adapter, 3/4 Male Pipe Thread x 1/2 Hose Barb, HDPE Pipe Cap, 3/4 Female Pipe Thread, HDPE Flat Washer, 1" 18-8SS Adapter, 3/4 M ADPT x 3/4 Female Pipe Thread, HDPE Reinforced Poly Tubing, 1/2" Brass Nozzle Body, 1/2" Brass Fan Nozzle, 2 GPM 110 Deg Brass Body Cap, For Nozzle, 1/2" Clamp, 0.523" " Table 5-7:Pre-Wet Spray Bar Asy. # , Three Nozzles, Parts List (Not Shown) Qty. Part No. Description Brass Body Cap, For Nozzle, 1/2" Hose Barb, 1/2 Male Pipe Thread x 1/2, PVC Plug, 1/2 Male Pipe Thread, HDPE Adapter, 1/2 MPT x 90 Deg Hose Barb Poly Bulkhead Fitting, 1/2 Female Pipe Thread Brass Nozzle Body, 1/2" Brass Fan Nozzle, 2 GPM 110 Deg Reinforced Poly Tubing, 1/2" Adapter, 3/4 M ADPT x 1/2" Hose Barb Clamp, 0.523" "

133 T1 Pre-Wet System And Fill Assembly Figure 5-6:T1 Pre-Wet System And Fill Assembly NOTE: Use Tru-Blu Pipe Sealer on ALL fitting connections and fully tighten hand tight plus 3/4 turn. Table 5-8:T1 Pre-Wet System And Fill Assembly, Parts List Item No. Qty. Part No. Description /2 Ball Valve Assembly /2 X 6" Poly Pipe Nipple /2 X Short Poly Pipe Nipple /2 Female Pipe Thread Poly Cross " Male Adapter x 2" Female Pipe Thread Male Pipe Thread x 1-1/2 Male Pipe Thread Reducer Nipple " Dust Cap For Male Adaptors /2 Male Pipe Thread x 3/4 Female Pipe Thread Reducer HDPE /4 Short Poly Pipe Nipple /4 Y-Strainer w/20 Mesh SS /4 Male Pipe Thread x 3/4 Hose Barb HDPE /2 Male Pipe Thread x 1-1/2 Female Pipe Thread 90deg Male Pipe Thread x 1-1/2 90deg Hose Barb NOTE: Entire assembly may be ordered as HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 133 of 188

134 T3 Pre-Wet Spray Bar Hookup Figure 5-7:T3 Pre-Wet Spray Bar Hookup NOTE: Use Tru-Blu Pipe Sealer on ALL fitting connections and fully tighten hand tight plus 1/2 turn. Table 5-9:T3 Pre-Wet Spray Bar Hookup, Parts List Item No. Qty. Part No. Description LB PVC Spring Check Valve 3/4 Female /4 Female Coupler X 3/4 Male Pipe Thread HDPE /4 Male Pipe Thread x 1/2 Hose Barb ( only) /4 Male Pipe Thread x 45deg 3/4 Female Pipe Thread NOTE: Entire assembly may be ordered as (1/2" Hose Barb Input) OR (3/4" MPT input). HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 134 of 188

135 T2 Cross Over Only Assembly Figure 5-8:T2 Cross Over Only Assembly NOTE: Use Tru-Blu Pipe Sealer on ALL fitting connections and fully tighten hand tight plus 3/4 turn. Table 5-10:T2 Cross Over Only Assembly, Parts List Item No. Qty. Part No. Description LB PVC Spring Check Valve 3/4 Female /4 Female Coupler X 3/4 Male Pipe Thread HDPE /4 Male Pipe Thread x 1/2 Hose Barb HDPE /4 Male Pipe Thread x 45deg 3/4 Female Pipe Thread NOTE: Entire assembly may be ordered as HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 135 of 188

136 Low Level Switch Figure 5-9:Liquid Level Switch Table 5-11:Low Level Switch, Parts List Qty. Part No. Description Low Level Switch NOTE: Entire assembly may be ordered as HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 136 of 188

137 Low Level Switch Installation Figure 5-10:Low Level Switch Installation NOTE FOR THESE INSTRUCTIONS: All references made in this manual to right, left, front, rear, center, top, bottom, forward, and backward are as viewed facing the direction of forward travel with the equipment properly attached to the truck (Driver's Point Of View). Installation Location: With a (4) tank system, install on the rear side of the front, left hand tank. With a (2) tank system, install on the rear side of the left hand tank. With a (4) tank system, install on the rear side of the front, right hand tank's tapped hole, in the tank's recessed area. Low Level Switch Installation, Pre-Wet System STEP 1.1: Install switch in a preexisting 1/2" bulk-head fitting. Install switch in tapped hole. NOTE: See Low Level Switch Installation for installation location. STEP 1.1: Thread switch into fitting very deeply, so float is free to move. STEP 1.1: Rotate float so it becomes vertical when liquid level is low. NOTE: See orientation marks on the outside of the switch. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 137 of 188

138 NOTE: Bulkhead Installation Use Tru-Blu Pipe Sealer on ALL fitting connections and fully tighten hand tight plus 1/2 turn. Figure 5-11:Bulkhead Installation HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 138 of 188

139 Tank Mounting Of Hydraulic Closed Loop Power Unit Figure 5-12:Tank Mounting Of Hydraulic Closed Loop Power Unit Table 5-12:Tank Mounting Of Hydraulic Closed Loop Power Unit HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 139 of 188

140 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 140 of 188 Hydraulic Power Unit Closed Loop Figure 5-13:Hydraulic Power Unit Closed Loop

141 Table 5-13:Hydraulic Power Unit Closed Loop HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 141 of 188

142 Flow Meter Figure 5-14:Flow Meter HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 142 of 188

143 Tank Mounting Of Hydraulic Open Loop Power Unit Figure 5-15:Tank Mounting Of Hydraulic Open Loop Power Unit Table 5-14:Tank Mounting Of Hydraulic Open Loop Power Unit HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 143 of 188

144 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 144 of 188 Hydraulic Power Unit - Open Loop Figure 5-16:Hydraulic Power Unit - Open Loop

145 Table 5-15:Hydraulic Power Unit - Open Loop HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 145 of 188

146 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 146 of 188 Flex Coupler With Neoprene Sleeve Figure 5-17:Flex Coupler With Neoprene Sleeve

147 Electrical Power Unit Closed Loop Figure 5-18:Electrical Power Unit Closed Loop Table 5-16:Electrical Power Unit Closed Loop HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 147 of 188

148 Electrical Power Unit Open Loop Figure 5-19:Electrical Power Unit Open Loop Table 5-17:Electrical Power Unit Open Loop HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 148 of 188

149 HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 149 of 188 Gear Pump ½ FMNPT Bronze Figure 5-20:Gear Pump ½ FMNPT Bronze

150 HENKE HVL (High Volume Liquid) Manifold Wiring Figure 5-21:HENKE HVL (High Volume Liquid) Manifold Wiring, Part No NOTE: Valid for all models of HENKE spreaders with individual electronic lane control valves Wiring Schematic RED Power BLACK Ground WHITE Control / Input HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 150 of 188

151 CHAPTER 6: HYDRAULIC SET-UP PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 151 of 188

152 Henke Dual 7 Inch OD Auger & Gear Box Drive Valid for Models HX2270 & HXC2270 Motor Part Numbers: (w/o Speed Sensor) (Includes Speed Sensor) Gearbox Part Number: (Gearbox, 5.2:1 reduction, Planetary Drive) (Values will vary based on type of material conveyed and desired application rate.) Recommended Operation Range: psi 1-22 gpm Speed sensor included with motor. Output is an M12 Z type connector. Output is 50 pulses per revolution (Not Direction Specific). HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 152 of 188

153 Table 6-1:Performance Chart - Dual 7" OD Auger Drive System NOTE: Theoretical RPM3 is not a direct translation to material flow. Inverted V position, material flow characteristics, and metering gate position all effect actual material output. Generally system has to be calibrated using a representative material sample to predict actual flow output. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 153 of 188

154 Henke 9 Inch OD Auger Motor Valid for Models HX2190 & HXC2190 Motor Part Numbers: (Includes Speed Sensor) (Values will vary based on type of material conveyed and desired application rate.) Recommended Operation Range: psi 2-20 gpm Speed sensor included with motor. Output is an M12 Z type connector. Output is 50 pulses per revolution (Not Direction Specific). HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 154 of 188

155 Table 6-2:Performance Chart - 9" OD Auger Motor HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 155 of 188

156 Henke Pintle Chain Motor Valid for Models HX1000, HX2000 & HXC2000 Motor Part Numbers: (Includes Speed Sensor) (Values will vary based on type of material conveyed and desired application rate.) Recommended Operation Range: psi 4-14 gpm Speed sensor included with motor. Output is an M12 Z type connector. Output is 50 pulses per revolution (Not Direction Specific). Table 6-3:Performance Chart - Pintle Chain Motor NOTE: Theoretical RPM3 is not a direct translation to conveyor speed. You must also take into account the gearbox reduction for your particular model. Gearboxes available with this motor: 50:1 ratio & 25:1 ratio. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 156 of 188

157 Henke PreWet Hydraulic Power Unit Valid for HX Series Models Motor Part Numbers: (Values will vary based on type of material conveyed and desired application rate.) Recommended Operation Range: Displacement Per Revolution: Rated Flow Per 1000 RPM: psi (Recommended Continuous 1500 psi) cubic inches 3.03 gallons per minute Table 6-4:Performance Chart - Pre-Wet Hydraulic Pump HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 157 of 188

158 Henke Spinner Motor Valid for HX Series Models Motor Part Numbers: (Does not include a speed sensor.) (Values will vary based on type of material conveyed and desired application rate.) Recommended Operation Range: psi 2-6 gpm Table 6-5:Performance Chart - Spinner Motor HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 158 of 188

159 CHAPTER 7: SET-UP AND OPERATIONS PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 159 of 188

160 Installing Slide-In Spreader Into Dump Body PURPOSE: To install your Henke spreader with folding legs into your dump body. Inspect Spreader for components that have become excessively worn or damaged and must be repaired or replaced. Never remove spreader with material in hopper. Never remove spreader with liquid in pre-wet tanks or de-icing tanks attached to spreader. NOTES: DO NOT leave unused material in hopper. Material will freeze up or solidify, causing unit to malfunction. Empty and clean hopper after each use. Product appearance or style may vary slightly from what is shown here. Reference your Parts Manual for hardware quantities and part numbers not listed here. NOTE FOR THESE INSTRUCTIONS: All references made in this manual to right, left, front, rear, center, top, bottom, forward, and backward are as viewed facing the direction of forward travel with the equipment properly attached to the truck (Driver's Point Of View). STEP 1.1: Ensure spreader and any attached liquid tanks are completely empty. STEP 1.2: Park truck and spreader on flat level surface. STEP 1.3: Slowly and carefully back dump body under leg wheels with body in steep position until leg wheels contact body floor and lift front legs off ground. Figure 7-1:Installation Into Dump Body HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 160 of 188

161 STEP 1.4: When steel wheels contact dump body and front legs are off the ground slightly, stop backing, and pull pins from both front legs. Figure 7-2:Installation Into Dump Body If you continue backing before pulling pins you may damage spreader. STEP 1.5: lower the dump body angle to between 5 and 10 STEP 1.6: Slowly and carefully continue backing. The front legs will fold up as spreader slides into dump body. Figure 7-3:Installation Into Dump Body STEP 1.7: Stop backing when body contacts stop on rear legs. Figure 7-4:Installation Into Dump Body HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 161 of 188

162 STEP 1.8: Lower dump body completely. STEP 1.9: Pull pins on rear legs and raise lower portion of rear legs to highest position. Figure 7-5:Installation Into Dump Body STEP 1.10: Close tailgate latch jaws on pins if that option is installed. STEP 1.11: Attach all tie downs or connection points in a minimum of four (4) places to fully secure spreader. STEP 1.12: Connect all hydraulic hoses & electrical wires to spreader and pre-wet system. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 162 of 188

163 PURPOSE: Removing Spreader From Dump Body To remove your Pintle Chain or Auger VBox Spreader with folding legs from your dump body. Inspect Spreader for components that have become excessively worn or damaged and must be repaired or replaced. Never remove spreader with material in hopper. Never remove spreader with liquid in pre-wet tanks or de-icing tanks attached to spreader. NOTES: DO NOT leave unused material in hopper. Material will freeze up or solidify, causing unit to malfunction. Empty and clean hopper after each use. Product appearance or style may vary slightly from what is shown here. Reference your Parts Manual for hardware quantities and part numbers not listed here. NOTE FOR THESE INSTRUCTIONS: All references made in this manual to right, left, front, rear, center, top, bottom, forward, and backward are as viewed facing the direction of forward travel with the equipment properly attached to the truck (Driver's Point Of View). STEP 1.1: Ensure spreader and any attached liquid tanks are completely empty. STEP 1.2: Park truck on flat level surface and set parking brake. STEP 1.3: Remove straps or connections attaching spreader to truck. STEP 1.4: Disconnect all hydraulic hoses and electrical wires to spreader and pre-wet system. Figure 7-6:Removing Spreader From Dump Body STEP 1.5: Un-pin and lower, lower portion of rear legs until resting on level ground. STEP 1.6: Reinstall pin to hold lower portion of rear legs in new position. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 163 of 188

164 STEP 1.7: Slowly and carefully lift dump body to start removing spreader. Tilt until weight of spreader is resting on rear legs. Figure 7-7:Removing Spreader From Dump Body STEP 1.8: With weight of spreader on rear legs, slowly and carefully drive forward so that front legs can start unfolding. Figure 7-8:Removing Spreader From Dump Body STOP DRIVING as soon as front legs can straighten and be pinned in place. DO NOT drive from under spreader without front legs pinned in vertical position. STEP 1.9: Make sure front legs are in a vertical position so that pins can be installed. Figure 7-9:Removing Spreader From Dump Body When removing spreader from dump body, ensure that pins are installed to secure front legs in vertical position before lowering spreader's weight on front legs. HX_VBOX_SPREADER_EFF_ALL_ _01_027 Page 164 of 188