SAFE Cronite International technical solution and service for waste to energy grates SAFE CRONITE
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1 SAFE Cronite International technical solution and service for waste to energy grates 1
2 Safe Group AFE Group became Safe Group in
3 Safe Group Sales (turnover): 288 mil EUR in employees worldwide 19 production sites 3 branches 3
4 Safe Group Safe Safe Metal Safe Cronite Safe Demo 4
5 Safe Group Breakdown of Sales by market & geographical area 5
6 Safe Cronite Sales (turnover): 78 mil EUR 750 employees worldwide Production sites on 3 continents Global commercial & design network R&D center located in Czech Republic 6
7 Manufacturing sites including R&D center North American Cronite Cronite Klefisch Cronite Castings Ltd Cronite CZ 7 Sales (turnover): 75 mil EUR Cronite de Mexico Cronite Mancelle Cronite Kartik Cronite Wuhan
8 Safe Cronite Design Solid works (3D) Stress analysis Optimized solution Physical creation of a 3D prototype (plastic) by a 3D printer 8 Advantages: Time, Cost, imulation of complex shapes, Tests at customers sites
9 Safe Cronite Development of new alloys Study and improvement of existing alloy Improvement of technology Checking of properties of existing alloys tensile strength stress rupture quenching resistance carburizing resistance 9
10 Safe Cronite- Main Product Groups Heat treatment Waste to energy Power Generation Wear parts 10 Petrochem Aerospace Steel industry
11 Better by design Global Sales Netwok with local presence R&D center Rapid Prototyping Logistic 11 Technical Advice (alloy) Production proximity (consistent quality around the world) Pattern Production
12 CCP1 Standard product for main grate technologies Martin Reverse acting grate Worldwide ABB (horizontal grate) Worldwide Original Martin EVOLUTION Patented solution HZI (Von Roll) Worldwide ABB SITY 2000 France & China HZI (Von Roll) 12 SITY 2000
13 Products for Other technologies Keppel Seghers AE&E/Alstom BBS STEINMULLER B&W Volund LENTJES VINCI ReviTec Others 13
14 Other components 14 Side plate Scrapper bar Cast steel bar for feed table Division plate Compression plate Casting header Angle feeder Plate overlapping Others
15 Standard Products Protection shells for superheater panels 15
16 Standard Products Protection shells for superheater panels 16
17 EVOLUTION Grate bars New innovative patented technical solution for reverse acting grates 17
18 EVOLUTION GRATE BAR TECHNICAL ADVANTAGES EVOLUTION Main Technical Advantages Double Keying for Safety and mechanical reinforcement Double Keying thatprevent to installation shut down Better air distribution Elimination of grate jamming (inclusion) Pins with Sharpened Shape Cost of ownership management 18
19 EVOLUTION GRATE BAR TECHNICAL ADVANTAGES EVOLUTION Safe Cronite DOUBLE KEYING Solution SINGLE KEYING Solution Locking between grate bars by single keying that is not secure Double keying mechanical locking system (patented solution) 19
20 EVOLUTION GRATE BAR TECHNICAL ADVANTAGES EVOLUTION The grate bars are secured by 4 points when assembled!
21 EVOLUTION GRATE BAR TECHNICAL ADVANTAGES EVOLUTION The MARTIN grate bars are locked by only 2 keying (one on each side) when assembled, this solution is not secured 21
22 EVOLUTION GRATE BAR TECHNICAL ADVANTAGES EVOLUTION The double keying prevent the grate bar to fall in the under fire air hopper in case of grate bar breakage Cracks In case of breakage the grate bars remains in position thanks to the double keying, it is not necessary to stop the installation in order to change the broken grate bar that stay operational and secured in position with the double keying. The installation remains operational till the next shut down planed for the maintenance of the grate. No operational impact and no operating loss 22
23 EVOLUTION GRATE BAR TECHNICAL ADVANTAGES EVOLUTION The single keying on MARTIN grate bar doesn t prevent the grate bar to fall in the under fire air hopper in case of grate bar breakage In case of grate bar breakage the grate bars doesn t stay in position and fall in the under fire air hopper, it is necessary to stop the installation in order to change the broken grate bars causing a 3-day stopping of the furnace and a significant operating loss Crack 23
24 EVOLUTION GRATE BAR TECHNICAL ADVANTAGES EVOLUTION Better air distribution and elimination of jamming (inclusion) Air slots 6 air slots are located on top of the grate, the positioning of the air slots enable to improve the air distribution with better drying effect of the waste and improvement of the combustion. The positioning of the air slots eliminate the jamming (inclusion) issue encounter in most of the plants with original reverse acting grate bars 24
25 EVOLUTION GRATE BAR TECHNICAL ADVANTAGES EVOLUTION Better air distribution and elimination of jamming (inclusion) Air slots 25
26 EVOLUTION GRATE BAR TECHNICAL ADVANTAGES EVOLUTION Less efficient air distribution and jamming (inclusion) issue 26 Large air slot The original reverse acting grate bar has only one large air slot that doesn t prevent jamming (inclusion), as the air slot is large and located in the area of the head of the grate bar, small Metallic particles goes and stick in the air slot area which after a while causes obstruction of the air slot, the result of this can generate a significant reduction of the air distribution and of course of the combustion but can also generate a huge tension on the row gap with uprising of the full raw. Air distribution is located only on one area with as result less drying effect of the waste compared to EVOLUTION grate bar
27 EVOLUTION GRATE BAR TECHNICAL ADVANTAGES EVOLUTION Less efficient air distribution and jamming (inclusion) issue Large air slot 27
28 EVOLUTION GRATE BAR TECHNICAL ADVANTAGES EVOLUTION Pins with sharpened shape on EVOLUTION grate bar The sharpened shape of the pins enable cutting of jammed material while relative stroke 28
29 EVOLUTION GRATE BAR TECHNICAL ADVANTAGES EVOLUTION Pins without sharpened shape on MARTIN grate bar The pin on original reverse acting grate bar has no sharpened shape which doesn t enable cutting of jammed material while relative stroke 29
30 EVOLUTION driving lines (runs) currently in operation 29 EVOLUTION driving lines in operation in France (30%) 2 EVOLUTION driving lines in operation in U.K 5 EVOLUTION rows installed for a trial in Germany 2 EVOLUTION driving line in operation in Italy 30
31 We erected a Commercial Partnership with 2 companies in order to offer a full range of service to customers 31 TISKA
32 Maintenance, technical improvement and advise of WtE combustion systems TISKA Grate systems Feed chutes Ash dischargers 32
33 Maintenance, technical improvement and advise of WtE combustion systems TISKA Qualifications: Knowledge of the combustions systems 30 years of experience Combustion procedures know how Safety training with certificates as SCC Welding qualification DIN 1090 EXC 2 Driving licences for engines (Forklift) Specified tools and equipments 33
34 Maintenance, technical improvement and advise of WtE combustion systems TISKA Preventive & Systematical Maintenance: Dismantling Controls Replacement of worn parts Assembling Function tests and adjustments 34
35 Maintenance, technical improvement and advise of WtE combustion systems TISKA Preventive & Systematical Maintenance: 35
36 Maintenance, technical improvement and advise of WtE combustion systems TISKA Preventive & Systematical Maintenance: 36
37 Maintenance, technical improvement and advise of WtE combustion systems TISKA Preventive & Systematical Maintenance: 37
38 Maintenance, technical improvement and advise of WtE combustion systems TISKA Preventive & Systematical Maintenance: 38
39 Maintenance, technical improvement and advise of WtE combustion systems TISKA Non Preventive & Systematical Maintenance: Dismantling Repair of bad structure elements Replacement of worn parts 39
40 Maintenance, technical improvement and advise of WtE combustion systems TISKA Non Preventive & Systematical Maintenance: 40
41 Maintenance, technical improvement and advise of WtE combustion systems TISKA Non Preventive & Systematical Maintenance: 41
42 Roller grate maintenance TISKA 42
43 Roller grate maintenance TISKA 43
44 Maintenance, technical improvement and advise of WtE combustion systems TISKA Maintenance for revamping & system improvement: Engineering Drawings Realization Supply Dismantling Assembling Commissioning 44
45 Maintenance, technical improvement and advise of WtE combustion systems TISKA Maintenance for revamping & system improvement: 45
46 TISKA Maintenance, technical improvement and advise of WtE combustion systems Maintenance for revamping & system improvement: 46
47 Engineered solutions for optimized WtE plants 47
48 Dublix Key Figures Established customers in 18 countries 30 FuzEvent customers 30 DD-Jet customers Main office in Copenhagen Offices in Munich and Genova 48
49 Products 1. High level combustion control 2. Combustion system upgrades 3. Boiler cleaning 4. Avoiding fouling and corrosion FuzEvent System Standardized and modular Existing controls stay in place Stability improved by 20 % > 25 references DUB3 system (for B&W/Volund grates) Engineering, services and parts for all grate systems CO reduction by steam steam injection with secondary air > 25 references DD-Jet system (water jet with turning nozzle) Self propelled < 30 l/min water Efficient up to 6 m 50 % increase in ΔT > 25 references SulfGen (sulfatation generator) Reactants generated with overfire air Sulfatation of chlorides in fly ash and deposits Less fouling and corrosion Pilot plant in Weener/D 49
50 Upgrades, parts and services for WTE grate systems Example for Volund type: DUB3 50
51 Top and bottom view of the DUB 3 Grate 51
52 VOLUND GRATE upgrade in UK 52
53 VOLUND GRATE upgrade in UK 53
54 BoosterSteam Combustion system upgrade by steam injection in secondary air nozzles 54
55 BoosterSteam injection (Schwandorf front wall) 55
56 BoosterSteam Injection device 56
57 57 DD-Jet system
58 58 Full installation
59 We invite you to visit us at IFAT Munich trade fair May 14-18, 2018 on Hall A4 Stand A TISKA
60 We invite you to visit us at IFAT Munich trade fair May 14-18, 2018 on Hall A4 Stand A
61 For more info don t hesitate to contact us 61 Michal Svoboda Cronite CZ - Sales Sales Director Škrobárenská 484/ Brno - Czech Republic michal.svoboda@safe-cronite.com Cel : Tel : Fax : Christophe Pascal Cronite Mancelle - Direction Sales Director Route du Lude - CS Arnage Cedex - France christophe.pascal@safe-cronite.com Cel : Tel : Fax :
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