Efficient aeration of clarifiers
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- Frederica Hampton
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1 IFAT: Atlas Copco presented new screw and turbo blowers 1/5 Your contacts for more information Michael Gaar, Communications Manager, Atlas Copco Kompressoren und Drucklufttechnik GmbH Phone +49 (0) or Thomas Preuß, Pressebüro Turmpresse Phone +49 (0) or You can download text and photos from: June 2016 Atlas Copco at IFAT: new screw and turbo blowers Efficient aeration of clarifiers At IFAT, Atlas Copco is exhibiting economical screw blowers and low-pressure turbo blowers for efficient aeration at wastewater treatment plants. The trade fair for the water and wastewater industry is being held in Munich from 30 May to 3 June. Essen, june At IFAT, the world s leading trade for water, sewage, waste and raw materials management, Atlas Copco exhibited blowers and compressors for low-pressure applications. Atlas Copco s trade fair presentation in Munich focused on efficient, oil-free ZS screw blowers for pressure rises from 300 to 1250 mbar and entirely oil-free ZB turbo blowers for especially high performance. Using these blower solutions, operators of wastewater treatment facilities can aerate their biological treatment tanks in an energy-efficient way; they can also be used for treating water in swimming pools. After about two decades, the machine fleets of wastewater treatment plants have reached the end of their economical working life, explains Thorsten Poggenmöller, product manager for low-pressure systems with Atlas Copco in Essen. He adds that it is beneficial to review the economics of the blower station at the end of this period and to switch over to more efficient screw or turbo blowers. Compared with a conventional lobe blower, the operator can achieve energy savings of up to 30% using more efficient ZS screw or ZB VSD Turbo blowers. Atlas Copco Kompressoren und Drucklufttechnik Atlas Copco Kompressoren und Drucklufttechnik GmbH Langemarckstraße Essen Tel.: +49 (0) Fax: +49 (0) Hotline Industrievermietung +49 (0) Geschäftsführer: Eckart Röttger HR B Essen 1792 UID DE Bank: SEB AG SEB Merchant Banking Postfach Essen Hotline Service: +49 (0) Info.Kompressoren@de.atlascopco.com Frankfurt / Main (BLZ ) Konto
2 IFAT: Atlas Copco presented new screw and turbo blowers 2/5 Only screw blowers achieve fast payback periods The energy requirements of the ZS blowers which Atlas Copco presented at IFAT are about one-third below those of conventional lobe blowers. With the ZB Turbo blowers, the power bill may be reduced by as much as 60 percent, Poggenmöller adds. Although lobe blowers are still used at many wastewater treatment plants, the low-pressure specialist advises against these units. They simply no longer represent the state of the art, he says. Thanks to their direct drive system and internal, oil-free compression, screw blowers are considerably more efficient and have lower maintenance requirements. The ZS screw blowers are available with ratings from 18.5 kw to 315 kw, with or without variable-speed drives. The variable-speed units adapt their flow rate directly to the actual air demand of the clarifier in line with biological conditions. This allows a considerable reduction in energy consumption. The specific unit on show at the Atlas Copco stand was a ZS 75 screw blower. The blower delivers certified oil-free air in accordance with class 0 of ISO at volume flow rates between 800 and 11,000 m 3 /h. A number of different solutions are available. For example, the blower can be supplied complete with an integrated switchgear cabinet, controller and programmed frequency converter; if this solution is adopted, the user receives a complete blower station ready for use. The screw blower can also be supplied without these components if a central switchgear cabinet is available on site. In both cases, very little installation work by the user is required. The ZS series has a CE certificate and features a very wide control range. And Poggenmöller emphasizes: Specific power consumption remains constant at a very low level over the entire control range. At IFAT, Atlas Copco also showed the new ZB 250 turbo blower recently added to the ZB range. The single-stage turbo blower with direct drive and magnetic motor bearings operates entirely without oil. It is suitable for the low-pressure range from 300 to 1,000 mbar, with usable volume flow rates between 1,000 m³/h and 11,000 m³/h. The ZB blowers have motors with ratings from 100 to 250 kw, allow
3 IFAT: Atlas Copco presented new screw and turbo blowers 3/5 pressure increases of up to 1.8 bar and are also predestined for use in wastewater treatment plants. Our product portfolio is so wide that we can offer potential customers the best possible solution in line with their requirements, says Thorsten Poggenmöller. The advantages are the same as those of the ZS series: high efficiency with direct drive system, oil-free operation, low maintenance requirements and ease of installation. Photos: Modern screw blowers like this ZS 75 VSD allow considerable energy savings, especially if they are operated with variable speed drives. The volume flow rate is then automatically adapted to the air demand for the clarifier. Blowing off is no longer needed. (Photo: Atlas Copco)
4 IFAT: Atlas Copco presented new screw and turbo blowers 4/5 The ZB Turbo blowers (the photo shows two variable-speed ZB 130 VSD blowers at Gütersloh wastewater treatment plant) are available in the 250 kw power class with immediate effect. The motors have magnetic bearings and no oil whatsoever is needed for operation. (Photo: Atlas Copco) Versmold wastewater treatment plant is equipped with variable-speed blow compressors from Atlas Copco. (Photo: Atlas Copco)
5 IFAT: Atlas Copco presented new screw and turbo blowers 5/5 Atlas Copco is a world-leading provider of sustainable productivity solutions. The Group serves customers with innovative compressors, vacuum solutions and air treatment systems, construction and mining equipment, power tools and assembly systems. Atlas Copco develops products and services focused on productivity, energy efficiency, safety and ergonomics. The company was founded in 1873, is based in Stockholm, Sweden, and has a global reach spanning more than 180 countries. In 2015, Atlas Copco had revenues of BSEK 102 (BEUR 11) and more than 43,000 employees. Atlas Copco s Compressor Technique business area provides industrial compressors, vacuum solutions, gas and process compressors and expanders, air and gas treatment equipment and air management systems. The business area has a global service network and innovates for sustainable productivity in the manufacturing, oil and gas, and process industries. Principal product development and manufacturing units are located in Belgium, the United States, China, South Korea, Germany, Italy and the United Kingdom.
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