TURBO BLOWER PACKAGES

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1 TURBO BLOWER PACKAGES Volume flow from 500 cfm to cfm Direct Driven, High Speed Turbo Blowers aerzenusa.com

2 Aerzen Turbo Blowers Aerzen Turbo Blowers are single-stage high-speed radial turbo blowers designed to meet varying flow and pressure requirements in many different processes. This modern frequency-controlled, gearless driven machine along with lubricant-free aero bearings, guarantees an economical, reliable and maintenance-free compressor operation. Easy installation at Minimal Cost The Aerzen Turbo Blowers are compact, factory tested, readyto-install units. They are designed to be easily moved to their final location by forklift truck. There is no need for any special foundations. High Frequency Permanent Magnet Motor The motor is specifically designed for high frequency applications; it steadily maintains its high efficiency over a wide range of operating speeds and loads. The motor is entirely air-cooled and capable of a wide range of operating speeds. The motor is maintenance free. Its integration with the high frequency inverter helps reduce heat generation and the system s high speed response provides for a wider operating range with a high rise to surge. Absolutely Oil-free Operation The Aerzen Turbo Blowers shafts are supported by air foil bearings and the high frequency drive concept does not make use of any speed increasing gears. There is no need for oil lubrication, therefore no worrying about maintenance, oil leakage or disposal problems. Frequency Inverter Frequency inverter and DC choke are standard and integrated in the blower package. Other types of harmonic filters can be supplied for separate installation. Aerodynamic Bearings/Air Foil Bearings q Air Foil Bearings are aerodynamic bearings. At standstill, the shaft sits on a foil tightened by springs. q With the shaft rotation, an air wedge forms in the bearing between foil and shaft. This air wedge is the cushion that maintains the shaft in suspension without any need for an external source of compressed air. q The bearings are not lubricated and the system is absolutely oil-free. 2

3 Aerzen Turbo Blowers Impeller Design The impeller is made of 17-4PH stainless steel (X5CrNiCuNb174 or ) sourced in the USA. Before being inspected,machined and dynamically balanced by Aerzen Turbo toiso 1940 Q 1.0, the impeller has been produced in an expert high accuracy investment casting process. The high yield strength gives the design engineer the flexibility needed for optimizing the impeller for efficiency and very high safety factors. Function The volume flow is adjustable and self protecting within these limits. Flow and pressure capability increase and decrease with speed. Despite fluctuating absolute pressure ratios the operating point can be maintained within defined limits at all times by continuously monitoring intake and discharge pressures. The blower control system monitors all operating parameters which are displayed in multiple units of measure on the HMI. The volume flow monitoring is based on a direct flow measurement at the inlet flow nozzle. Different control methods are available directly by the unit itself including flow, direct DO, proportion current control, and pressure control. Integrated Control System and Surge Protection The control panel is mounted in a panel of the blower enclosure. It features a display with a water and dust-proof touch-screen interface (HMI) as well as pushbuttons for start, stop and emergency shutdown. Fastest surge protection, achieved with the Aerzen CPU-based control system, combined with the Turbo Inverter characteristic provides the Aerzen Turbo its unique high-rise-to-surge capability 3

4 TB Series Turbo Blower Most compact turbo machine of its class % Air Cooling demand-oriented and energy-efficient cooling for the main motor 3 5 Frequency converter Completely integrated heat recovery 6 Cone diffusor Flow-optimized pressuregeneration 1 Blow off Valve solenoid valve controlled 2 Process filter Easy to access and replace 4 Integrated Exhaust BOV silencer Reduce the noice level while valve is opened 4

5 AT Series Turbo Blowers German Engineered Proven Reliability Expansion joint (optional accessory) for stressfree connection to the discharge piping 7 Aerzen Turbo control designed and developed especially for the Turbo technology 8 Turbo motor air foil bearings, impeller, and PMS motor 11 Optional intake via ducted inlet with integrated air flow measurement 9 Intake silencer flow-optimized, noise-reducedprocess air 5

6 AT Series Turbo Blower D C A B Aerzen AT Model Pressure max. mbar max PSI Volume flow Motor performance Sound pressure level Length (A) Depth (B) Height (C) Connection Size (D) Weight max. CFM max. kw max. db(a) (in.) (in.) (in.) (in.) (approx lbs) AT S-G AT S-G AT S-G AT S-G AT S-G AT T-G AT T-G AT T-G AT T-G AT S-G5 AT S-G5 AT T-G5 mbar 800 AT S-G5 AT S-G5 AT T-G5 AT T-G5 600 AT S-G5 AT T-G m 3 /h 6

7 TB Series Turbo Blower D C A B Aerzen TB Model Pressure max. mbar max PSI Volume flow max. m³/h max. CFM Motor performance Sound pressure level max. db(a) Length (A) Depth (B) Height (C) Connection Size (D) Weight max. kw max. db(a) (in.) (in.) (in.) (in.) (approx. kg) (approx. lbs.) TB S TB S TB S TB S TB S TB S TB S TB S TB S TB S TB S

8 Aerzen MultiCore Series Product Description Specifications Aerzen MultiCore series turbo blowers are single stage, high speed turbo blowers designed for lowest energyusage over the widest range of varying airflow availablein the turbo blower market. Multiple Cores allow for awide range of operation with airflow delivery of 15000cfm and above. With over 6 to 1 turndown utilizingmultiple cores, the Aerzen MultiCore series providesflexibility to users needing a wide range of flows.aerzen MultiCore Turbo blowers utilize one userinterface and come standard with one dischargeconnection allowing the easiest installation andoperation of its kind. This addition to the Aerzen Turboproduct line allows for efficient operation with largestvolume airflow delivery which once again allows Aerzencustomers to expect performance. Technical DATA Enclosure...Powder Coated Carbon Steel Motors... Permanent magnet Synchronous Impellers... Stainless Steel, 17-4 PH Casings...Cast Aluminum Bearings... Journal type Bump Air Foil VFD... Aerzen Turbo Inverter Controller... Aerzen AERsmart PLC Communication...Profibus, Modbus, Ethernet General Performance 8

9 AERZEN TURBO. THE KEY PLAYER IN HIGHLY EFFICIENT COMBINED SYSTEMS. Strong fluctuations are typical of load operations in biological sewage treatment plants. Levels can change depending on the region, time of day and season, or precipitation. AERZEN has the most effective solution for this kind of challenge: the combination of advanced Turbo blowers, rotary lobe blowers, and rotary lobe compressors in an almost revolutionarily efficient network system. Performance³. The revolution in your aeration tank. The revolution in your aeration tank. Energy saving potential optimally Energy saving potential optimally exploited. There is now a unique portfolio of solutions for oil-free oxygen Regardless of whether plants are being operated for supply to aeration tank provided by three high-performance municipalities or industry, the best mix of machine types machines all from the same manufacturer: the Aerzen Turbo and performance is always tailored to the individual case. Generation 5 blower, the rotary lobe Delta blower, and the The final configuration requires solid knowhow and Delta Hybrid rotary lobe compressor. With a number of models a lot of experience along with a team of experts from to choose from, these units can be used to satisfy a wide va- AERZEN who can effectively combine the whole range riety of plant-specific requirements. In combination they can of available technologies. guarantee performance that for the first time can be taylored That is how you will discover the potential for process precisely to the needs of an ever-changing load profile from performance and energy efficiency in your plant. basic loads to peak demands. This solution portfolio is what we call Performance³. 9

10 AERZEN TURBO BLOWER INSTALLATION EXAMPLES. Three TB S Turbo Blowers installed at a Wastewater Treatment plant in Arizona Two TB75-0.8S Turbo Blowers installed at a Chemical plant in New York State Two AT S G5 Turbo Blowers installed at a Water Reclamation facility in California TURBO BLOWERS FROM AERZEN HAVE PROVEN RESULTS IN A RANGE OF INDUSTRIES 10

11 AERZEN TURBO BLOWER KEY APPLICATIONS. At the top of its class in energy efficiency, with rotating speeds of up to 60,000 RPM and drive power to 400HP, these industrial machines perform reliably in such applications WASTEWATER Extended Aeration Grit Removal Digester SBR MBR MLE/BNRFLUE GAS DESULPHURIZATION AQUACULTURE BREWERIES PHARMACEUTICAL PRINTING PULP AND PAPER FLUIDIZATION BED FOOD AND BEVERAGE TURBO BLOWERS FROM AERZEN OPERATE RELIABLY AND EFFICIENCY IN A VARIETY OF APPLICATIONS 11

12 Aerzen Control Technology With the established control technology from AERZEN, your packaged units are operated conveniently, safely and efficiently. Its scope of functions offers our customers a wide range of possibilities for control and safety of AERZEN packaged units. If the packaged unit is active, from now on, the control unit guarantees for the operator the operation according to requirements of the machine. AERZEN AERprocess Combine Blower And Process Control In A Combined Control Strategy AERZEN AERsmart Choose the optimal machine combination and the most efficient load distribution, AERemote A comprehensive monitor that can be attached to capture real-time activities and conditions. Aerzen means optimal, reliable, trouble-free compression. Since 1983, AerzenUSA has been supplying and supporting Aerzen equipment in the USA,and with sister companies in Mexico and Canada expanded throughout North America. Their positive displacement machines are known for high reliability and efficiency and are chosen for harsh environments,difficult applications and where high turn down capability is required. Aerzen provides various types of dry single stage, air-cooled positive displacement blowers and compressors for pressures to 50 psig and vacuum to 25.5 Hg. With its TB Turbo Blower series, Aerzen expands its portfolio of energy-efficient technologies for low pressure, oil free applications. Aerzen USA Turbo Competency Center Americas 108 Independence Way Coatesville, PA Phone: (610) Fax: (610) Service Hotline: (800) inquiries@aerzenusa.com Atlanta: (770) Houston: (281) Aerzen Canada Phone: (450) Turbo Blower Packages Printed on recycled paper with vegetable inks. Aerzen Mexico info@aerzen.ca Phone: info@aerzen.com.mx

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